To investigate the possibility of substituting the mechanical stirring system with electromagnetic stirring (EMS) system for aluminum rheo die-casting, the EMS under the different stirring cooling conditions was carri...To investigate the possibility of substituting the mechanical stirring system with electromagnetic stirring (EMS) system for aluminum rheo die-casting, the EMS under the different stirring cooling conditions was carried out. It was found that in the early period of solidification, the dendrite breakages led to a fine primary phase. When dendrites grew coarsely, the effect of ripening on grain size overwhelmed that of dendrite breakage. It was also found that the high cooling rate favored large nucleation rate, and led to a fine primary phase. But high cooling rate also made the growth rate of the dendrite arm, which prevented the dendrite arm from being sheared off. Therefore there were a suitable stirring time and suitable cooling rate to obtain the best rheo die-casting structure. Qualified semisolid A356 aluminum alloy was successfully manufactured with short time EMS.展开更多
A 3-dimensional(3D)micromagnetic model combined with Fast Fourier Transform(FFT)method was built up to study the writability in the L1_(0)FePt perpendicular medium.The effects of controllable grain size distributions ...A 3-dimensional(3D)micromagnetic model combined with Fast Fourier Transform(FFT)method was built up to study the writability in the L1_(0)FePt perpendicular medium.The effects of controllable grain size distributions were studied by grain growth simulation.It is found that the cross-track-averaged magnetization changes little between the L1_(0)FePt medium with uniform or non-uniform grain size distribution.展开更多
The effect of vanadium on the DIFT (Deformation Induced Ferrite Transformation) microstructure coarsening in low carbon steel during the continuous cooling processes and isothermal processes at different temperatures ...The effect of vanadium on the DIFT (Deformation Induced Ferrite Transformation) microstructure coarsening in low carbon steel during the continuous cooling processes and isothermal processes at different temperatures were investigated using thermo-simulator.The results showed that the steel containing a small amount of vanadium had the similar velocity of grain growth with the vanadium free steel during the continuous cooling process,but a lower velocity of grain growth than that of vanadium free steel during isothermal processes at high temperatures.On the other hand,the vanadium remarkably inhibited grain growth in the steel containing a high amount of vanadium during both the continuous cooling and isothermal processes.Vanadium dissolved in matrix is indicated as an important factor on restraining grain growth through estimating the driving force of normal grain growth and the resistance of precipitation particles of vanadium on grain growth.The influencing mechanism of vanadium dissolved in matrix on the grain growth during the controlled cooling process is discussed.展开更多
Heavy deformation and controlled cooling is one of the most effective effective ways for grain refinement in HSIA steels. In this paper, experimental specimens are prepared with a commercial linepipe steel grade X65, ...Heavy deformation and controlled cooling is one of the most effective effective ways for grain refinement in HSIA steels. In this paper, experimental specimens are prepared with a commercial linepipe steel grade X65, and the chemical compositions are (wt% ): Fe-0.094C-1.42Mn-0. 29Si-0. 045Nb-0. 008Ti. After heavy deformation with 80% reduction in non-recrystallization range of austenite, and at controlled cooling rates from 2K/s to 64K/s, the grain sizes vary from 9.55μm to 1.06μm.It is shown by the results that a linear relationship still remains between the yield strength and reciprocal of square root of ferrite grain size as grain size is refined to 1m.The ultra-fine grains might be dynam- ically formed through the deformation-induced transformation when reduction is large enough.The grain sizes decrease when the cooling rates increase.When the cooling rates increase over 10K/s, the grain sizes are rarely changed. The particles distribute on grain boundaries, sub-grain boundaries, deformed bands and within the ferrite grains.展开更多
A novel hard material with various (W0.5Al0.5)C grain shapes was successfully prepared through mechanical alloying and in-situ high-pressure sintering process. X-ray diffraction apparatus and scanning electron micro...A novel hard material with various (W0.5Al0.5)C grain shapes was successfully prepared through mechanical alloying and in-situ high-pressure sintering process. X-ray diffraction apparatus and scanning electron microscopy were used to characterize the phase and the microstructures of the samples. The novel hard materials with "fibrous", "rounded" and "plate-like" grains, which do not contain sharp edges, have the improved mechanical properties. The bulk boundless (W0.5Al0.5)C hard material with various (W0.5Al0.5)C grain shapes possesses good mechanical properties and light weight. The formation mechanism for the non-equilibrium (W0.5Al0.5)C grains during in-situ high-pressure sintering is also discussed.展开更多
This paper presents a PC-based automated control system operation of the Northern Grain Silo of Jordan. The system connects to a PLC (programmable logic controller) device, and combines operator interface, PLC program...This paper presents a PC-based automated control system operation of the Northern Grain Silo of Jordan. The system connects to a PLC (programmable logic controller) device, and combines operator interface, PLC programming and monitoring functions into one platform. The PLC portion handles direct operations control, while the PC portion handles interfacing and data intensive functions. A simulation package is developed. The package generates a graphical user interface for real-time graphic animations of the Grain Silo operation. We discuss anticipated benefits of such a system and phases of implementation.展开更多
The grain refinement and macrosegregation control of GCrl5 bearing steel were investigated under a type of rarely-used electromagnetic stirring, vertical electromagnetic stirring (V-EMS), in continuous casting. V-EM...The grain refinement and macrosegregation control of GCrl5 bearing steel were investigated under a type of rarely-used electromagnetic stirring, vertical electromagnetic stirring (V-EMS), in continuous casting. V-EMS can create an upward electromagnetic force and generate longitudinal loop convection, which ena- bles the better mixing of the upper part with the lower part of the liquid steel. The results showed that ap- plying V-EMS can enlarge the region of the equiaxed grain, decrease the secondary dendrite arm spacing (SDAS) and reduce the segregation of both carbon and sulfur. After applying V-EMS, liquid steel with a high solute concentration is brought to the dendrite tips, making the dendrite arms partially melt. The length of the dendrite fragment is approximately 1.8 mm, 10 to 12 times the SDAS. Upon increasing the amount of cooling water from 2.0 to 3.5 m3/h, the dendrite fragments exhibit an obvious aggregation fol- lowing V-EMS. Finally, a criterion for dendrite fragmentation under V-EMS was derived based on the dendrite fragmentation theory of Campanella et al.展开更多
An efficient approach was introduced for improving the condition of major controlled rolling process pa- rameters of roughing, finishing and coiling temperatures and optimizing these parameters to obtain minimum grain...An efficient approach was introduced for improving the condition of major controlled rolling process pa- rameters of roughing, finishing and coiling temperatures and optimizing these parameters to obtain minimum grain size and maximum dome height simultaneously. Taguchi method combined with grey relational analysis was applied to achieve optimum grain size and dome height during controlled rolling process. For this purpose, four levels for the above temperatures were chosen and sixteen experiments were conducted based on orthogonal array of Taguchi meth- od. Based on Taguchi approach, signal-to-noise (S/N) ratios were calculated and used in order to obtain the opti- mum levels for every input parameter. Analysis of variance revealed that finishing and coiling temperatures have the maximum effect on the grain size and dome height of microalloyed steels. The confirmation tests with the optimal levels of parameters indicated that the grain size and dome height of controlled rolled microalloyed steels can be im- proved effectively through this approach.展开更多
The correlation between the grain size of electrodeposited coatings and the current densities was modeled by considering galvanostatic conditions. In order to test the model by experimental results, nanocrystalline ...The correlation between the grain size of electrodeposited coatings and the current densities was modeled by considering galvanostatic conditions. In order to test the model by experimental results, nanocrystalline (NC) nickel samples were deposited at different current densities using a Watts bath. The grain size of the deposits was evaluated by X-ray diffraction (XRD) technique. Model predictions were validated by finding a curve being the best-fit to the experimental results which were gathered from literature for different NC coatings in addition to those data measured in this research for NC nickel coatings. According to our model, the variation of grain size with the reciprocal of the current density follows a power law. A good agreement between the experimental results and model predictions was observed which indicated that the derived analytical model is applicable for producting the nanocrystalline electrodeposits with the desired grain size by controling current density.展开更多
In order to ameliorate saline-alkaline soil, EM Bokashi has been applied to rice production in conjunction with subdrainage in Ningxia Autonomous Region and Zhejiang Province. The preliminary results can be summarized...In order to ameliorate saline-alkaline soil, EM Bokashi has been applied to rice production in conjunction with subdrainage in Ningxia Autonomous Region and Zhejiang Province. The preliminary results can be summarized as follows: EM Bokashi can increase soil organic matter content, improve soil porosity and permeability, and raise the soil's levels of available nutrients; and EM Bokashi combined with subdrainage treatment is more effective in controlling secondary soil salinization and raising the grain yield and quality than other treatments. The results suggest that EM Bokashi can reduce the necessary amount of chemical fertilizer application, thereby improving the agricultural environment, and that the introduction of EM Bokashi into systems of secondary soil salinization control systems has resulted in significant benefits.展开更多
Based on in-depth analysis of grain price fluctuations and their repercussions since 2003, this paper summarizes national grain price control measures undertaken in recent years, identifies their effects and remaining...Based on in-depth analysis of grain price fluctuations and their repercussions since 2003, this paper summarizes national grain price control measures undertaken in recent years, identifies their effects and remaining problems, and calls on relevant departments to pay close attention to current grain production and the grain market. Lastly, the paper puts forward policy proposals for making price regulation more predictive, directed and e ective.展开更多
Low carbon steels microalloyed with small amount of carbide and/or nitride forming elements such as Nb,Ti and V with Thermomechanical controlled processing (TMCP) can give fine grained ferrite structure with high stre...Low carbon steels microalloyed with small amount of carbide and/or nitride forming elements such as Nb,Ti and V with Thermomechanical controlled processing (TMCP) can give fine grained ferrite structure with high strength and superior toughness.The present study was aimed at identifying rolling parameters as well as microstructural characterization for accomplishing high yield strength and high charpy impact property at-60℃ by controlling hot rolling parameters and microstructure Grain size distribution was also monitored and related to mechanical properties of steel.展开更多
According to the existing method including testing the frequency and establishing the relationship between moisture content and frequency, a corresponding instrument was designed. In order to further improve the accur...According to the existing method including testing the frequency and establishing the relationship between moisture content and frequency, a corresponding instrument was designed. In order to further improve the accuracy and rapidity of the system, a new approach to describe the relationship between the measurement error and the temperature was proposed. The error band could be obtained and divided into several parts(based on the range of temperature) to indicate the error value that should compensate the grain moisture content for the changes in temperature. By calculating the error band at the maximum and the minimum operating temperatures, as well as by determining the error compensation value from the error band based on the measurement moisture content, the final effective result was derived.展开更多
Based on the relationship between parameters of grain boundary internal friction peak (GBP) and grain boundary character distribution (GBCD), and the internal friction results of Al-Mg, Al-Ga, Al-Cu and Al-Zn alloys, ...Based on the relationship between parameters of grain boundary internal friction peak (GBP) and grain boundary character distribution (GBCD), and the internal friction results of Al-Mg, Al-Ga, Al-Cu and Al-Zn alloys, the addition of different kinds of solute atoms has different effects on GBCD. Among them, Mg atoms are able to concentrate and stabilize GBCD in Al-Mg alloys. The origin of these effects of solute atoms on GBCD is also discussed.展开更多
文摘To investigate the possibility of substituting the mechanical stirring system with electromagnetic stirring (EMS) system for aluminum rheo die-casting, the EMS under the different stirring cooling conditions was carried out. It was found that in the early period of solidification, the dendrite breakages led to a fine primary phase. When dendrites grew coarsely, the effect of ripening on grain size overwhelmed that of dendrite breakage. It was also found that the high cooling rate favored large nucleation rate, and led to a fine primary phase. But high cooling rate also made the growth rate of the dendrite arm, which prevented the dendrite arm from being sheared off. Therefore there were a suitable stirring time and suitable cooling rate to obtain the best rheo die-casting structure. Qualified semisolid A356 aluminum alloy was successfully manufactured with short time EMS.
文摘A 3-dimensional(3D)micromagnetic model combined with Fast Fourier Transform(FFT)method was built up to study the writability in the L1_(0)FePt perpendicular medium.The effects of controllable grain size distributions were studied by grain growth simulation.It is found that the cross-track-averaged magnetization changes little between the L1_(0)FePt medium with uniform or non-uniform grain size distribution.
基金financial support by Chinese Society for Metals and Vanadium International Technical CommitteeTalent foundation over Century of Ministry of Education of ChinaChina Postdoctoral Science Foundation
文摘The effect of vanadium on the DIFT (Deformation Induced Ferrite Transformation) microstructure coarsening in low carbon steel during the continuous cooling processes and isothermal processes at different temperatures were investigated using thermo-simulator.The results showed that the steel containing a small amount of vanadium had the similar velocity of grain growth with the vanadium free steel during the continuous cooling process,but a lower velocity of grain growth than that of vanadium free steel during isothermal processes at high temperatures.On the other hand,the vanadium remarkably inhibited grain growth in the steel containing a high amount of vanadium during both the continuous cooling and isothermal processes.Vanadium dissolved in matrix is indicated as an important factor on restraining grain growth through estimating the driving force of normal grain growth and the resistance of precipitation particles of vanadium on grain growth.The influencing mechanism of vanadium dissolved in matrix on the grain growth during the controlled cooling process is discussed.
文摘Heavy deformation and controlled cooling is one of the most effective effective ways for grain refinement in HSIA steels. In this paper, experimental specimens are prepared with a commercial linepipe steel grade X65, and the chemical compositions are (wt% ): Fe-0.094C-1.42Mn-0. 29Si-0. 045Nb-0. 008Ti. After heavy deformation with 80% reduction in non-recrystallization range of austenite, and at controlled cooling rates from 2K/s to 64K/s, the grain sizes vary from 9.55μm to 1.06μm.It is shown by the results that a linear relationship still remains between the yield strength and reciprocal of square root of ferrite grain size as grain size is refined to 1m.The ultra-fine grains might be dynam- ically formed through the deformation-induced transformation when reduction is large enough.The grain sizes decrease when the cooling rates increase.When the cooling rates increase over 10K/s, the grain sizes are rarely changed. The particles distribute on grain boundaries, sub-grain boundaries, deformed bands and within the ferrite grains.
基金supported by the National Natural Science Foundation of China(No.50371080)the Project of Science and Technology Development Program(No.20030508) of Jilin Province, Chinathe financial support from the Alexander von Humboldt Foundation
文摘A novel hard material with various (W0.5Al0.5)C grain shapes was successfully prepared through mechanical alloying and in-situ high-pressure sintering process. X-ray diffraction apparatus and scanning electron microscopy were used to characterize the phase and the microstructures of the samples. The novel hard materials with "fibrous", "rounded" and "plate-like" grains, which do not contain sharp edges, have the improved mechanical properties. The bulk boundless (W0.5Al0.5)C hard material with various (W0.5Al0.5)C grain shapes possesses good mechanical properties and light weight. The formation mechanism for the non-equilibrium (W0.5Al0.5)C grains during in-situ high-pressure sintering is also discussed.
文摘This paper presents a PC-based automated control system operation of the Northern Grain Silo of Jordan. The system connects to a PLC (programmable logic controller) device, and combines operator interface, PLC programming and monitoring functions into one platform. The PLC portion handles direct operations control, while the PC portion handles interfacing and data intensive functions. A simulation package is developed. The package generates a graphical user interface for real-time graphic animations of the Grain Silo operation. We discuss anticipated benefits of such a system and phases of implementation.
基金supported by the National Natural Science Foundation of China(No.50834009)the Key Project of the Ministry of Education of China(No.311014)the 111 Project of China(No.B07015)
文摘The grain refinement and macrosegregation control of GCrl5 bearing steel were investigated under a type of rarely-used electromagnetic stirring, vertical electromagnetic stirring (V-EMS), in continuous casting. V-EMS can create an upward electromagnetic force and generate longitudinal loop convection, which ena- bles the better mixing of the upper part with the lower part of the liquid steel. The results showed that ap- plying V-EMS can enlarge the region of the equiaxed grain, decrease the secondary dendrite arm spacing (SDAS) and reduce the segregation of both carbon and sulfur. After applying V-EMS, liquid steel with a high solute concentration is brought to the dendrite tips, making the dendrite arms partially melt. The length of the dendrite fragment is approximately 1.8 mm, 10 to 12 times the SDAS. Upon increasing the amount of cooling water from 2.0 to 3.5 m3/h, the dendrite fragments exhibit an obvious aggregation fol- lowing V-EMS. Finally, a criterion for dendrite fragmentation under V-EMS was derived based on the dendrite fragmentation theory of Campanella et al.
文摘An efficient approach was introduced for improving the condition of major controlled rolling process pa- rameters of roughing, finishing and coiling temperatures and optimizing these parameters to obtain minimum grain size and maximum dome height simultaneously. Taguchi method combined with grey relational analysis was applied to achieve optimum grain size and dome height during controlled rolling process. For this purpose, four levels for the above temperatures were chosen and sixteen experiments were conducted based on orthogonal array of Taguchi meth- od. Based on Taguchi approach, signal-to-noise (S/N) ratios were calculated and used in order to obtain the opti- mum levels for every input parameter. Analysis of variance revealed that finishing and coiling temperatures have the maximum effect on the grain size and dome height of microalloyed steels. The confirmation tests with the optimal levels of parameters indicated that the grain size and dome height of controlled rolled microalloyed steels can be im- proved effectively through this approach.
文摘The correlation between the grain size of electrodeposited coatings and the current densities was modeled by considering galvanostatic conditions. In order to test the model by experimental results, nanocrystalline (NC) nickel samples were deposited at different current densities using a Watts bath. The grain size of the deposits was evaluated by X-ray diffraction (XRD) technique. Model predictions were validated by finding a curve being the best-fit to the experimental results which were gathered from literature for different NC coatings in addition to those data measured in this research for NC nickel coatings. According to our model, the variation of grain size with the reciprocal of the current density follows a power law. A good agreement between the experimental results and model predictions was observed which indicated that the derived analytical model is applicable for producting the nanocrystalline electrodeposits with the desired grain size by controling current density.
基金supported by the College Sci-Tech Achievements Industrialization Project of Jiangsu Education Department(Grant No.JH07-010)
文摘In order to ameliorate saline-alkaline soil, EM Bokashi has been applied to rice production in conjunction with subdrainage in Ningxia Autonomous Region and Zhejiang Province. The preliminary results can be summarized as follows: EM Bokashi can increase soil organic matter content, improve soil porosity and permeability, and raise the soil's levels of available nutrients; and EM Bokashi combined with subdrainage treatment is more effective in controlling secondary soil salinization and raising the grain yield and quality than other treatments. The results suggest that EM Bokashi can reduce the necessary amount of chemical fertilizer application, thereby improving the agricultural environment, and that the introduction of EM Bokashi into systems of secondary soil salinization control systems has resulted in significant benefits.
文摘Based on in-depth analysis of grain price fluctuations and their repercussions since 2003, this paper summarizes national grain price control measures undertaken in recent years, identifies their effects and remaining problems, and calls on relevant departments to pay close attention to current grain production and the grain market. Lastly, the paper puts forward policy proposals for making price regulation more predictive, directed and e ective.
文摘Low carbon steels microalloyed with small amount of carbide and/or nitride forming elements such as Nb,Ti and V with Thermomechanical controlled processing (TMCP) can give fine grained ferrite structure with high strength and superior toughness.The present study was aimed at identifying rolling parameters as well as microstructural characterization for accomplishing high yield strength and high charpy impact property at-60℃ by controlling hot rolling parameters and microstructure Grain size distribution was also monitored and related to mechanical properties of steel.
基金Supported by the National Natural Science Foundation of China(51275145)
文摘According to the existing method including testing the frequency and establishing the relationship between moisture content and frequency, a corresponding instrument was designed. In order to further improve the accuracy and rapidity of the system, a new approach to describe the relationship between the measurement error and the temperature was proposed. The error band could be obtained and divided into several parts(based on the range of temperature) to indicate the error value that should compensate the grain moisture content for the changes in temperature. By calculating the error band at the maximum and the minimum operating temperatures, as well as by determining the error compensation value from the error band based on the measurement moisture content, the final effective result was derived.
文摘Based on the relationship between parameters of grain boundary internal friction peak (GBP) and grain boundary character distribution (GBCD), and the internal friction results of Al-Mg, Al-Ga, Al-Cu and Al-Zn alloys, the addition of different kinds of solute atoms has different effects on GBCD. Among them, Mg atoms are able to concentrate and stabilize GBCD in Al-Mg alloys. The origin of these effects of solute atoms on GBCD is also discussed.