The study aimed to address the issue of elevated residual stress levels in dissimilar girth welds of cast steel joints.To achieve this,the hybrid welding technology,which yields high welding speeds while simultaneousl...The study aimed to address the issue of elevated residual stress levels in dissimilar girth welds of cast steel joints.To achieve this,the hybrid welding technology,which yields high welding speeds while simultaneously reducing residual stresses,has been introduced.This study utilizes a numerical simulation method to investigate the temperature and residual stress field in the hybrid welding of G20Mn5 casting-Q355 low-alloy steel welded pipe.A com-parison of the findings of this study with those of other welding processes revealed the technological advantages of hybrid welding.The research outcomes show that due to geometric discontinuities and material differences,the temperature field of the joint exhibits uneven distribution characteristics,and the peak temperatures on the Q355 steel side exceeds those on the G20Mn5 steel side.An evident stress gra-dient is present in the residual stress field of the joint post-welding,with peak stress located at the weld root on the Q355 steel.Compared with arc welding,the hybrid welding leads to decreased residual stresses and deformation,with high stress outside the heat-affected zone diminishing rapidly.Furthermore,it significantly improves the welding efficiency.This study elucidates the distribution and underlying causes of thermal and residual stress fields in dissimilar girth welds.This serves as a foundation for the application of hybrid welding technology in welded cast steel joints.展开更多
在油气管道环焊缝缺陷检测领域,传统人工评片与超声相控阵技术存在效率低、主观性强及微小缺陷漏检等问题,基于EasyDL(Easy Deep Learning)平台和YOLOv10(You Only Look Once version 10)算法构建智能识别模型以提升缺陷识别准确性与效...在油气管道环焊缝缺陷检测领域,传统人工评片与超声相控阵技术存在效率低、主观性强及微小缺陷漏检等问题,基于EasyDL(Easy Deep Learning)平台和YOLOv10(You Only Look Once version 10)算法构建智能识别模型以提升缺陷识别准确性与效率。通过收集1000张含夹渣、孔隙度、裂纹、未焊透、未熔合5类缺陷的射线底片,结合真实工程噪声与成像干扰构建数据集,利用EasyDL的自动化标注、预训练模型及多部署方案,实现模型快速训练与迭代,其基于EasyDL平台训练的识别模型整体平均精度(mean Average Precision,mAP)达83.1%、召回率77.2%,对裂纹等缺陷识别率达85%以上。同时采用YOLOv10非极大值抑制(Non-Maximum Suppression,NMS)架构与轻量化设计,在1000张数据下训练后mAP@0.5为70.5%,精确率81.4%,召回率为56.9%。对比表明EasyDL在工程适配性与快速部署方面更具优势,YOLOv10因依赖专业调参限制了工程适用性。较早探索将无NMS范式目标检测算法与零门槛AI平台引入管道环焊缝缺陷识别,突破传统方法对人工评片与多模态预处理的依赖,为缺陷识别提供新范式,未来需融合跨平台模型与噪声增强训练以提升微小缺陷敏感性,推动油气管网智能运维标准化与人力集约化进程。展开更多
An analysis of the girth weldability of Baosteel X80 UOE （U-ing-O-ing-Expanding） linepipes was conducted using manual shielded metal arc welding （SMAW） and semiautomatic self-shielded flux cored wire arc welding ...An analysis of the girth weldability of Baosteel X80 UOE （U-ing-O-ing-Expanding） linepipes was conducted using manual shielded metal arc welding （SMAW） and semiautomatic self-shielded flux cored wire arc welding （FCAW）. A technical specification for the optimum quality of a girth welding joint was obtained through a large amount of testing. According to the requirements of America Petroleum Institute（API） standard 1104 and the standards of the 2nd West-East natural gas transmission pipeline project,the mechanical properties of a girth welding joint were estimated. In addition,the effect of the girth welding procedure specifications and the consumable＇ s suitability on the impact toughness of the girth welding joint was discussed.展开更多
A construction method based on the p-plane to design high-girth quasi-cyclic low-density parity-check （QC-LDPC） codes is proposed. Firstly the good points in every line of the p-plane can be ascertained through filt...A construction method based on the p-plane to design high-girth quasi-cyclic low-density parity-check （QC-LDPC） codes is proposed. Firstly the good points in every line of the p-plane can be ascertained through filtering the bad points, because the designed parity-check matrixes using these points have the short cycles in Tanner graph of codes. Then one of the best points from the residual good points of every line in the p-plane will be found, respectively. The optimal point is also singled out according to the bit error rate （BER） performance of the QC-LDPC codes at last. Explicit necessary and sufficient conditions for the QC-LDPC codes to have no short cycles are presented which are in favor of removing the bad points in the p-plane. Since preventing the short cycles also prevents the small stopping sets, the proposed construction method also leads to QC-LDPC codes with a higher stopping distance.展开更多
Based on the offshore standard DNV-OS-F101-2010,girth welding tests and girth weldability evaluations were carried out for the X65 and X70 UOE submarine pipelines of 3 wall thickness gauges,in which semi-automatic gas...Based on the offshore standard DNV-OS-F101-2010,girth welding tests and girth weldability evaluations were carried out for the X65 and X70 UOE submarine pipelines of 3 wall thickness gauges,in which semi-automatic gas metal arc welding （GMAW） was adopted matched with metal powder flux cored wire. The girth welding procedure specification （WPS） was optimized to obtain good quality and cold-crack-free girth weld joint without preheating and post-weld heat treatment. At the same time, porosities, inclusions and incomplete fusion defects were avoided. Girth weld joints were evaluated for tensile strength, bending, Vickers hardness, charpy impact toughness and crack tip opening displacement （CTOD） fracture toughness. Results show that all the girth weld joints have good mechanical performances,indicating that the irth weldabilitv of Baosteel＇ s UOE submarine pipelines is excellent in the case of semi-automatic GMAW.展开更多
Self-shielded flux-cored wire is a convenient and efficient consumable for pipeline field girth welding because of its self-protection characteristic and high deposition rate, especially for remote construction sites ...Self-shielded flux-cored wire is a convenient and efficient consumable for pipeline field girth welding because of its self-protection characteristic and high deposition rate, especially for remote construction sites in rugged terrain. From the perspective of pipeline safety, the impact toughness of the girth welds is an important factor in pipeline integrity ,which determines the crack arrest behavior in the girth welds. Therefore, improving the girth weld impact toughness is of primary importance in the field of pipeline girth welding. Three self-shielded flux-cored wires comprising different chemical composition systems have been applied to large diameter X80 UOE （U-ing-O- ing-Expanding） pipeline semi-automatic girth welding,and the impact toughness of the welds has been evaluated by girth weld chemical composition analysis and microstructural analysis using scanning electron microscopy （SEM） and energy dispersive spectrometry （EDS） to investigate pipeline girth weld impact toughness and find ways to improve it. This helps in determining the main factors that influence girth weld impact toughness. Pipeline girth weld impact toughness is mainly determined by the final microstructure produced in the solid-state phase transition. In the as-weld state,acicular ferrite （AF） and fine bainite （FB） are a benefit to the impact toughness. For multilayer semiautomatic self-shielded flux-cored wire welding, the normalizing and tempering function of the latter beads to the initial beads plays an important role in the transition of girth weld microstructure, which affects the impact toughness. The original AF and FB and the corresponding heat treatment microstructure of the fine and uniform block ferrite and pearlite result in very good impact toughness. The following two mechanisms are found to promote the production of AF and FB in the girth weld. First, elements promoting the broadening of the austenitic region, such as Ni, C, Cu, and Mn, induce low temperature phase transitions and restrain the opposing function of Al, which is a benefit to the production of AF and FB. Second, dispersed high-melting-point inclusions, especially Al2O3 ,induce the nucleated production of AF. The advantageous function of inclusions is determined by their shape, distribution, and dimension. Dispersed spherical inclusions of small dimension are a benefit to the production of AF, and result in good impact toughness.展开更多
Aim： To report our experience with penile girth augmentation using liquid injectable silicone. Methods： Between August 2003 and July 2006, 324 men （mean age 35 years, range 19-65 years） received a series of liquid...Aim： To report our experience with penile girth augmentation using liquid injectable silicone. Methods： Between August 2003 and July 2006, 324 men （mean age 35 years, range 19-65 years） received a series of liquid silicone subcutaneous injections between the penile skin and the corpora cavernosa on the dorsal and lateral aspects of the penile shaft, under local anesthesia. Digital photographs taken pre- and post-procedure （n = 324）, and penile contour measurements （n = 30） yielded objective results. Subjective results were derived from patient and partner testimony of satisfaction. Follow-up averaged 20 months （range 1-36 months）. Results： Three hundred and twenty-four procedures were primary augmentations. Most men （61%） were married, 7% were accompanied by their partners, and 93% were circumcised. The mean measured penile circumference was 9.5 cm （7.5-11.5 cm） pretreatment and 12.1 cm （10.3-15.3 cm） post-treatment （mean increase of 27% in circumference and 0.84 cm in diameter）. Patient and partner satisfaction was already expressed after the first two treatments. Sexual activity could be resumed after 8 h. Complications （mild bruising） were easily resolved. Conclusion： Penile girth augmentation using liquid injectable silicone yields very satisfactory short-term results with no immediate or short-term complications.展开更多
The existing constructions of quasi-cyclic low-density parity-check （QC-LDPC） codes do not consider the problems of small stopping sets and small girth together in the Tanner graph, while their existences will lead ...The existing constructions of quasi-cyclic low-density parity-check （QC-LDPC） codes do not consider the problems of small stopping sets and small girth together in the Tanner graph, while their existences will lead to the bit error rate （BER） performance of QC-LDPC codes being much poorer than that of randomly constructed LDPC codes even decoding failure. To solve the problem, some theorems of the specific chosen parity-check matrix of QC-LDPC codes without small stopping sets and small girth are proposed. A novel construction for QC-LDPC codes with long block lengths is presented by multiplying mmin or the multiple of mmin, which is the minimum order of the identity matrix for the chosen parity-check matrix. The simulation results show that the specific chosen parity-check matrix of QC-LDPC codes can effectively avoid specified stopping sets and small girth and exhibit excellent BER performance than random LDPC codes with the same longer codes length.展开更多
This paper presents a novel regular Quasi-Cyclic (QC)Low Density Parity Check (LDPC)codes with columnweight three and girth at least eight.These are designed on the basis of combinatorial design in which subsets appli...This paper presents a novel regular Quasi-Cyclic (QC)Low Density Parity Check (LDPC)codes with columnweight three and girth at least eight.These are designed on the basis of combinatorial design in which subsets applied for the construction of circulant matrices are determined by a particular subset.Considering the nonexistence of cycles four and six in the structure of the parity check matrix,a bound for their minimum weight is proposed.The simtdations conducted confirm that without applying a masking technique,the newly implemented codes have a performance similar to or better than other well-known codes.This is evident in the waterfall region, while their error floor at very low Bit Error Rate (BER)is expected.展开更多
The Steel Catenary Riser(SCR)is a vital component for transporting oil and gas from the seabed to the floating platform.The harsh environmental conditions and complex platform motion make the SCR’s girth-weld prone t...The Steel Catenary Riser(SCR)is a vital component for transporting oil and gas from the seabed to the floating platform.The harsh environmental conditions and complex platform motion make the SCR’s girth-weld prone to fatigue failure.The structural stress fatigue theory and Master S-N curve method provide accurate predictions for the fatigue damage on the welded joints,which demonstrate significant potential and compatibility in multi-axial and random fatigue evaluation.Here,we propose a new frequency fatigue model subjected to welded joints of SCR under multiaxial stress,which fully integrates the mesh-insensitive structural stress and frequency domain random process and transforms the conventional welding fatigue technique of SCR into a spectrum analysis technique utilizing structural stress.Besides,a full-scale FE model of SCR with welds is established to obtain the modal structural stress of the girth weld and the frequency response function(FRF)of modal coordinate,and a biaxial fatigue evaluation about the girth weld of the SCR can be achieved by taking the effects of multi-load correlation and pipe-soil interaction into account.The research results indicate that the frequency-domain fatigue results are aligned with the time-domain results,meeting the fatigue evaluation requirements of the SCR.展开更多
Based on API STD 1104-2005 and CSA Z662-2007, field girth welding tests and girth weldability evaluations were executed for three types of wall thickness X70 UOE pipeline, in which the most popular main line girth wel...Based on API STD 1104-2005 and CSA Z662-2007, field girth welding tests and girth weldability evaluations were executed for three types of wall thickness X70 UOE pipeline, in which the most popular main line girth welding method, single-wire automatic gas metal arc welding （GMAW）, was used. The welding procedure specification was optimized to achieve a good quality and cold-crack-free girth weld joint without preheating or post-weld heat treatment. In addition ,porosities ,inclusions ,and incomplete fusion defects were avoided. The tensile strength,bending ,Vickers hardness,Charpy V-notch impact toughness, and crack tip opening displacement fracture toughness of the girth weld joint were evaluated, and the field girth weldability of Baosteel＇ s X70 UOE pipeline is joint exhibited good mechanical performance. Thus, the excellent for automatic GMAW.展开更多
基金The SEU Innovation Capability Enhancement Plan for Doctoral Students(No.CXJH_SEU 24115)Marine Economic Development Project of Guangdong Province(No.GDNRC[2022]25).
文摘The study aimed to address the issue of elevated residual stress levels in dissimilar girth welds of cast steel joints.To achieve this,the hybrid welding technology,which yields high welding speeds while simultaneously reducing residual stresses,has been introduced.This study utilizes a numerical simulation method to investigate the temperature and residual stress field in the hybrid welding of G20Mn5 casting-Q355 low-alloy steel welded pipe.A com-parison of the findings of this study with those of other welding processes revealed the technological advantages of hybrid welding.The research outcomes show that due to geometric discontinuities and material differences,the temperature field of the joint exhibits uneven distribution characteristics,and the peak temperatures on the Q355 steel side exceeds those on the G20Mn5 steel side.An evident stress gra-dient is present in the residual stress field of the joint post-welding,with peak stress located at the weld root on the Q355 steel.Compared with arc welding,the hybrid welding leads to decreased residual stresses and deformation,with high stress outside the heat-affected zone diminishing rapidly.Furthermore,it significantly improves the welding efficiency.This study elucidates the distribution and underlying causes of thermal and residual stress fields in dissimilar girth welds.This serves as a foundation for the application of hybrid welding technology in welded cast steel joints.
文摘在油气管道环焊缝缺陷检测领域,传统人工评片与超声相控阵技术存在效率低、主观性强及微小缺陷漏检等问题,基于EasyDL(Easy Deep Learning)平台和YOLOv10(You Only Look Once version 10)算法构建智能识别模型以提升缺陷识别准确性与效率。通过收集1000张含夹渣、孔隙度、裂纹、未焊透、未熔合5类缺陷的射线底片,结合真实工程噪声与成像干扰构建数据集,利用EasyDL的自动化标注、预训练模型及多部署方案,实现模型快速训练与迭代,其基于EasyDL平台训练的识别模型整体平均精度(mean Average Precision,mAP)达83.1%、召回率77.2%,对裂纹等缺陷识别率达85%以上。同时采用YOLOv10非极大值抑制(Non-Maximum Suppression,NMS)架构与轻量化设计,在1000张数据下训练后mAP@0.5为70.5%,精确率81.4%,召回率为56.9%。对比表明EasyDL在工程适配性与快速部署方面更具优势,YOLOv10因依赖专业调参限制了工程适用性。较早探索将无NMS范式目标检测算法与零门槛AI平台引入管道环焊缝缺陷识别,突破传统方法对人工评片与多模态预处理的依赖,为缺陷识别提供新范式,未来需融合跨平台模型与噪声增强训练以提升微小缺陷敏感性,推动油气管网智能运维标准化与人力集约化进程。
文摘An analysis of the girth weldability of Baosteel X80 UOE （U-ing-O-ing-Expanding） linepipes was conducted using manual shielded metal arc welding （SMAW） and semiautomatic self-shielded flux cored wire arc welding （FCAW）. A technical specification for the optimum quality of a girth welding joint was obtained through a large amount of testing. According to the requirements of America Petroleum Institute（API） standard 1104 and the standards of the 2nd West-East natural gas transmission pipeline project,the mechanical properties of a girth welding joint were estimated. In addition,the effect of the girth welding procedure specifications and the consumable＇ s suitability on the impact toughness of the girth welding joint was discussed.
基金supported by the National Natural Science Foundation of China (60572093)Specialized Research Fund for the Doctoral Program of Higher Education (20050004016)
文摘A construction method based on the p-plane to design high-girth quasi-cyclic low-density parity-check （QC-LDPC） codes is proposed. Firstly the good points in every line of the p-plane can be ascertained through filtering the bad points, because the designed parity-check matrixes using these points have the short cycles in Tanner graph of codes. Then one of the best points from the residual good points of every line in the p-plane will be found, respectively. The optimal point is also singled out according to the bit error rate （BER） performance of the QC-LDPC codes at last. Explicit necessary and sufficient conditions for the QC-LDPC codes to have no short cycles are presented which are in favor of removing the bad points in the p-plane. Since preventing the short cycles also prevents the small stopping sets, the proposed construction method also leads to QC-LDPC codes with a higher stopping distance.
文摘Based on the offshore standard DNV-OS-F101-2010,girth welding tests and girth weldability evaluations were carried out for the X65 and X70 UOE submarine pipelines of 3 wall thickness gauges,in which semi-automatic gas metal arc welding （GMAW） was adopted matched with metal powder flux cored wire. The girth welding procedure specification （WPS） was optimized to obtain good quality and cold-crack-free girth weld joint without preheating and post-weld heat treatment. At the same time, porosities, inclusions and incomplete fusion defects were avoided. Girth weld joints were evaluated for tensile strength, bending, Vickers hardness, charpy impact toughness and crack tip opening displacement （CTOD） fracture toughness. Results show that all the girth weld joints have good mechanical performances,indicating that the irth weldabilitv of Baosteel＇ s UOE submarine pipelines is excellent in the case of semi-automatic GMAW.
文摘Self-shielded flux-cored wire is a convenient and efficient consumable for pipeline field girth welding because of its self-protection characteristic and high deposition rate, especially for remote construction sites in rugged terrain. From the perspective of pipeline safety, the impact toughness of the girth welds is an important factor in pipeline integrity ,which determines the crack arrest behavior in the girth welds. Therefore, improving the girth weld impact toughness is of primary importance in the field of pipeline girth welding. Three self-shielded flux-cored wires comprising different chemical composition systems have been applied to large diameter X80 UOE （U-ing-O- ing-Expanding） pipeline semi-automatic girth welding,and the impact toughness of the welds has been evaluated by girth weld chemical composition analysis and microstructural analysis using scanning electron microscopy （SEM） and energy dispersive spectrometry （EDS） to investigate pipeline girth weld impact toughness and find ways to improve it. This helps in determining the main factors that influence girth weld impact toughness. Pipeline girth weld impact toughness is mainly determined by the final microstructure produced in the solid-state phase transition. In the as-weld state,acicular ferrite （AF） and fine bainite （FB） are a benefit to the impact toughness. For multilayer semiautomatic self-shielded flux-cored wire welding, the normalizing and tempering function of the latter beads to the initial beads plays an important role in the transition of girth weld microstructure, which affects the impact toughness. The original AF and FB and the corresponding heat treatment microstructure of the fine and uniform block ferrite and pearlite result in very good impact toughness. The following two mechanisms are found to promote the production of AF and FB in the girth weld. First, elements promoting the broadening of the austenitic region, such as Ni, C, Cu, and Mn, induce low temperature phase transitions and restrain the opposing function of Al, which is a benefit to the production of AF and FB. Second, dispersed high-melting-point inclusions, especially Al2O3 ,induce the nucleated production of AF. The advantageous function of inclusions is determined by their shape, distribution, and dimension. Dispersed spherical inclusions of small dimension are a benefit to the production of AF, and result in good impact toughness.
文摘Aim： To report our experience with penile girth augmentation using liquid injectable silicone. Methods： Between August 2003 and July 2006, 324 men （mean age 35 years, range 19-65 years） received a series of liquid silicone subcutaneous injections between the penile skin and the corpora cavernosa on the dorsal and lateral aspects of the penile shaft, under local anesthesia. Digital photographs taken pre- and post-procedure （n = 324）, and penile contour measurements （n = 30） yielded objective results. Subjective results were derived from patient and partner testimony of satisfaction. Follow-up averaged 20 months （range 1-36 months）. Results： Three hundred and twenty-four procedures were primary augmentations. Most men （61%） were married, 7% were accompanied by their partners, and 93% were circumcised. The mean measured penile circumference was 9.5 cm （7.5-11.5 cm） pretreatment and 12.1 cm （10.3-15.3 cm） post-treatment （mean increase of 27% in circumference and 0.84 cm in diameter）. Patient and partner satisfaction was already expressed after the first two treatments. Sexual activity could be resumed after 8 h. Complications （mild bruising） were easily resolved. Conclusion： Penile girth augmentation using liquid injectable silicone yields very satisfactory short-term results with no immediate or short-term complications.
基金supported by the National Natural Science Foundation of China (60572093)Specialized Research Fund for the Doctoral Program of Higher Education (20050004016)
文摘The existing constructions of quasi-cyclic low-density parity-check （QC-LDPC） codes do not consider the problems of small stopping sets and small girth together in the Tanner graph, while their existences will lead to the bit error rate （BER） performance of QC-LDPC codes being much poorer than that of randomly constructed LDPC codes even decoding failure. To solve the problem, some theorems of the specific chosen parity-check matrix of QC-LDPC codes without small stopping sets and small girth are proposed. A novel construction for QC-LDPC codes with long block lengths is presented by multiplying mmin or the multiple of mmin, which is the minimum order of the identity matrix for the chosen parity-check matrix. The simulation results show that the specific chosen parity-check matrix of QC-LDPC codes can effectively avoid specified stopping sets and small girth and exhibit excellent BER performance than random LDPC codes with the same longer codes length.
文摘This paper presents a novel regular Quasi-Cyclic (QC)Low Density Parity Check (LDPC)codes with columnweight three and girth at least eight.These are designed on the basis of combinatorial design in which subsets applied for the construction of circulant matrices are determined by a particular subset.Considering the nonexistence of cycles four and six in the structure of the parity check matrix,a bound for their minimum weight is proposed.The simtdations conducted confirm that without applying a masking technique,the newly implemented codes have a performance similar to or better than other well-known codes.This is evident in the waterfall region, while their error floor at very low Bit Error Rate (BER)is expected.
基金financially supported by the Director Fund of National Energy Deepwater Oil and Gas Engineering Technology Research and Development Center(Grant No.KJQZ-2024-2103)。
文摘The Steel Catenary Riser(SCR)is a vital component for transporting oil and gas from the seabed to the floating platform.The harsh environmental conditions and complex platform motion make the SCR’s girth-weld prone to fatigue failure.The structural stress fatigue theory and Master S-N curve method provide accurate predictions for the fatigue damage on the welded joints,which demonstrate significant potential and compatibility in multi-axial and random fatigue evaluation.Here,we propose a new frequency fatigue model subjected to welded joints of SCR under multiaxial stress,which fully integrates the mesh-insensitive structural stress and frequency domain random process and transforms the conventional welding fatigue technique of SCR into a spectrum analysis technique utilizing structural stress.Besides,a full-scale FE model of SCR with welds is established to obtain the modal structural stress of the girth weld and the frequency response function(FRF)of modal coordinate,and a biaxial fatigue evaluation about the girth weld of the SCR can be achieved by taking the effects of multi-load correlation and pipe-soil interaction into account.The research results indicate that the frequency-domain fatigue results are aligned with the time-domain results,meeting the fatigue evaluation requirements of the SCR.
文摘Based on API STD 1104-2005 and CSA Z662-2007, field girth welding tests and girth weldability evaluations were executed for three types of wall thickness X70 UOE pipeline, in which the most popular main line girth welding method, single-wire automatic gas metal arc welding （GMAW）, was used. The welding procedure specification was optimized to achieve a good quality and cold-crack-free girth weld joint without preheating or post-weld heat treatment. In addition ,porosities ,inclusions ,and incomplete fusion defects were avoided. The tensile strength,bending ,Vickers hardness,Charpy V-notch impact toughness, and crack tip opening displacement fracture toughness of the girth weld joint were evaluated, and the field girth weldability of Baosteel＇ s X70 UOE pipeline is joint exhibited good mechanical performance. Thus, the excellent for automatic GMAW.
