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The Influence of Normal Load and Sliding Speed on Frictional Properties of Skin 被引量:8
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作者 Wei Tang Shi-rong Ge +2 位作者 Hua Zhu Xi-chuan Cao Ning Li 《Journal of Bionic Engineering》 SCIE EI CSCD 2008年第1期33-38,共6页
The study of frictional properties of human skin is important for medical research, skin care products and textile exploi- tation. In order to investigate the influence of normal load and sliding speed on the friction... The study of frictional properties of human skin is important for medical research, skin care products and textile exploi- tation. In order to investigate the influence of normal load and sliding speed on the frictional properties of skin and its possible mechanism, tests were carded out on a multi-specimen friction tester. When the normal load increases from 0.1 N to 0.9 N, normal displacement and the friction coefficient of skin increase. The friction coefficient is dependent on the load, indicating that both adhesion and deformation contribute to the friction behaviour. The deformation friction was interpreted using the plough model of friction. When sliding speed increases from 0.5 mm·s^-1 to 4 mm·s^-1, the friction coefficient increases and "stick-slip" phenomena increase, indicating that hysteretic friction contributes to the friction. The hysteretic friction was in- terpreted using schematic of energy translation during the rigid spherical probe sliding on the soft skin surface, which provides an explanation for the influence of the sliding speed on the frictional characteristics of the skin. 展开更多
关键词 normal load sliding speed friction coefficient SKIN
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Relationship Between Microstructures and Microhardness in High-Speed Friction Stir Welding of AA6005A-T6 Aluminum Hollow Extrusions 被引量:2
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作者 Xiang-Qian Liu Hui-Jie Liu Yan Yu 《Acta Metallurgica Sinica(English Letters)》 SCIE EI CAS CSCD 2020年第1期115-126,共12页
AA6005 A-T6 aluminum hollow extrusions were friction stir welded at a fixed high welding speed of 2000 mm/min and various rotation speeds.The results showed that the heat-aff ected zone(HAZ)retained the similar grain ... AA6005 A-T6 aluminum hollow extrusions were friction stir welded at a fixed high welding speed of 2000 mm/min and various rotation speeds.The results showed that the heat-aff ected zone(HAZ)retained the similar grain structure as the base material except some grain coarsening,and the density of dislocations andβ′precipitates were almost unchanged,indicating that the high welding speed inhibited the coarsening and dissolution ofβ″precipitates via fast cooling rate.The thermo-mechanically aff ected zone(TMAZ)was characterized by elongated and rotated grains,in which a low density ofβ′precipitates and the highest density of dislocations were observed.The highest heat input and severest plastic deformation occurring in the nugget zone(NZ)resulted in the occurrence of dynamic recrystallization and a high density of dislocations.Hence,all theβ″precipitates and most of theβ′precipitates dissolved into the matrix,and a fewβ′precipitates were transformed intoβprecipitates.The microhardness was controlled by the precipitation and solution strengthening in the HAZ,by the dislocation and precipitation strengthening in the TMAZ,and by the fine-grain and dislocation strengthening in the NZ.With the increase in rotation speed,the peak and the lowest microhardness value increased monotonously. 展开更多
关键词 ALUMINUM HOLLOW extrusions HIGH-speed friction STIR welding Grain structure Dislocation and PRECIPITATES MICROHARDNESS distribution
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Application and development of friction stir welding technology in high speed EMU manufacturing 被引量:4
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作者 Liu Jie 《China Welding》 EI CAS 2018年第4期57-62,共6页
The application status of friction stir welding technology is introduced,and the application research of advanced FSW technology in the manufacture of high-speed electric multiple unit aluminum alloy body is analyzed,... The application status of friction stir welding technology is introduced,and the application research of advanced FSW technology in the manufacture of high-speed electric multiple unit aluminum alloy body is analyzed,including the application of traditional friction stir welding technology to a combination of a lap joint and butt joint,and butt joint of large thick plate by both sides process,also introduces bobbin-tool friction stir welding to a butt joint and three-dimensional space curved friction stir welding to T-joint. At the same time the future development trend of new FSW technology derived from traditional FSW technology in rail vehicle manufacturing industry is put forward. As the fast developing of critical technology used on railway vehicles,quick applying advanced welding technology will affect products quality,manufacturing cost and production cycle time directly,and it certainly will be one of the approaches to develop markets by all the railway vehicles manufacturing enterprises. 展开更多
关键词 friction stir welding high speed electric multiple unit APPLICATION DEVELOPMENT
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Correlation between microstructures and mechanical properties of high-speed friction stir welded aluminum hollow extrusions subjected to axial forces 被引量:4
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作者 Xiangqian Liu Huijie Liu +2 位作者 Tianhao Wang Xiangguo Wang Si Yang 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2018年第1期102-111,共10页
The AA6005A-T6 aluminum hollow extrusions were friction stir welded at a high welding speed of 2000mm/min and various axial forces. The results show that the nugget zone (NZ) is characterized by fine equiaxed grains... The AA6005A-T6 aluminum hollow extrusions were friction stir welded at a high welding speed of 2000mm/min and various axial forces. The results show that the nugget zone (NZ) is characterized by fine equiaxed grains, in which a low density of equilibrium phase β is observed. The grains in the thermo-mechanically affected zone (TMAZ) are elongated, and the highest density of dislocations and a low density of β precipitates can be found in grains. The heat affected zone (HAZ) only experiences a low thermal cycle, and a high density of β precipitates and a low density of β precipitates remain in the coarsened grains. The microhardness evolutions in the NZ, TMAZ and HAZ are governed by the grain refinement and dislocation strengthening, the dislocation and precipitation strengthening, and the precipitation and solid solution strengthening, respectively. When increasing the axial force, the changing trend of one strengthening mechanism is contrary to the other in each zone, and the microhardness increases in different zones. As a result, the tensile strength roughly increases with raising the axial force, and all joints show good tensile properties as the high welding speed inhibits the coarsening and dissolution of strengthening precipitates significantly. 展开更多
关键词 Aluminum hollow extrusions High-speed friction stir welding Microstructures Mechanical properties
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High-Speed Friction Stir Welding of T6-Treated B4Cp/6061Al Composite 被引量:2
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作者 Y.Z.Li Y.N.Zan +2 位作者 Q.Z.Wang B.L.Xiao Z.Y.Ma 《Acta Metallurgica Sinica(English Letters)》 SCIE EI CAS CSCD 2020年第1期67-74,共8页
T6-treated 20 wt% B4 Cp/6061 Al sheets were joined under welding speeds of 400–1200 mm/min by friction stir welding(FSW) with a threaded cermet pin. The macro-defect-free FSW joints could be achieved at high welding ... T6-treated 20 wt% B4 Cp/6061 Al sheets were joined under welding speeds of 400–1200 mm/min by friction stir welding(FSW) with a threaded cermet pin. The macro-defect-free FSW joints could be achieved at high welding speeds up to 1200 mm/min, but larger plunge depth was required at the welding speeds of 800 and 1200 mm/min to eliminate the tunnel defect. In the nugget zone(NZ) of the joints, the B4 C particles were broken up and uniformly redistributed. The NZ exhibited lower hardness than the base metal(BM), and the hardness value almost did not change with increasing welding speed, attributable to the dissolution of precipitates. Compared with the BM, the joints showed lower tensile strength. As the welding speed increased from 400 to 800 mm/min, the joint efficiencies were nearly the same and up to ~ 73%. When the welding speed increased up to 1200 mm/min, the tensile strength significantly decreased, due to the occurrence of kissing bond defect at the bottom of the NZ. With increasing welding speed, the fracture location of the joints transferred gradually from the heat-affected zone to the NZ due to the kissing bond defects. 展开更多
关键词 Metal-matrix composites Microstructures Mechanical properties friction STIR WELDING HIGH-speed WELDING
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Optimum rolling speed and relevant temperature-and reduction-dependent interfacial friction behavior during the break-down rolling of AZ31B alloy 被引量:5
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作者 Weitao Jia Yan Tang +2 位作者 Fangkun Ning Qichi Le Lei Bao 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2018年第11期2051-2062,共12页
The present study aimed to determine the optimum rolling speed for break-down rolling of as-cast AZ31 B alloy and investigated the friction behavior associated with temperature-and reduction-sensitivity at the roll/pl... The present study aimed to determine the optimum rolling speed for break-down rolling of as-cast AZ31 B alloy and investigated the friction behavior associated with temperature-and reduction-sensitivity at the roll/plate contact interface. Tensile testing, formability evaluation and microstructural studies relevant to different rolling speeds were performed and finally the optimum operating rolling speed(50.0 ± 0.8 m/min) was obtained. Further, the effects of rolling reduction and initial temperature were assessed on the temperature variation, lateral spread and interfacial friction behavior at optimum rolling speed. The results showed that lower rolling speed(18.0 ± 0.8 m/min) resulted in an incompletely recrystallized structure where twins occupied relatively high volume fraction. Twinning dominated the deformation at rolling speed exceeding the optimum, resulting in the local recrystallization with shear bands and coarse grains. Rolling at 50.0 ± 0.8 m/min could get the best overall tensile properties and rolling formability due to the relatively high recrystallization degree and microstructure uniformity. An inverse method has been developed to determine the interfacial friction coefficient during interaction of AZ31 B alloy with roll surfaces. When rolling at the optimum speed, the interfacial friction coefficient ranged from 0.16 to 0.58, which was strongly positively correlated with the reduction but slightly positively correlated with the initial temperature. Depended on the rolling characteristics, external friction effect coefficient ranged from 1.25 to 2.35 and it exhibited positive correlation with both the initial rolling temperature and rolling reduction. 展开更多
关键词 AZ31B alloy Rolling speed Lateral spread friction coefficient External friction effect coefficient
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Friction-stir-welded overaged 7020-T6 alloy joint: an investigation on the effect of rotational speed on the microstructure and mechanical properties 被引量:2
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作者 M.Alipour Behzadi Khalil Ranjbar +1 位作者 R.Dehmolaei E.Bagherpour 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2019年第5期622-633,共12页
Commercial A7020-T6 plates in the overaged state were subjected to friction stir welding with four different tool rotational speeds of 500, 710, 1000, and 1400 r/min and a single traverse feed rate of 40 mm/min. The r... Commercial A7020-T6 plates in the overaged state were subjected to friction stir welding with four different tool rotational speeds of 500, 710, 1000, and 1400 r/min and a single traverse feed rate of 40 mm/min. The resultant changes in the welding heat input, microstructure, and the mechanical properties of the joints were investigated. The changes were related to the processes of growth, dissolution, and re-formation of precipitates. The precipitate evolution was examined by differential scanning calorimetry, and the microstructural analysis was conducted using optical, scanning, and transmission electron microscopes. The results showed that the grain size in the stirred zone(SZ) decreased substantially compared with the base metal, but increased with tool rotational speed because of the rise in temperature. We found that the width of the heat-affected zone increased with tool rotational speed. The hardness and the tensile strength in the SZ increased with increasing heat input compared with the base metal in the overaged condition. This recovery in mechanical properties of the joints can be attributed to the dissolution and re-formation of precipitates in the SZ and the thermomechanically affected zone. This process is referred to as an "auto-aging treatment." 展开更多
关键词 A7020-T6 overaged friction STIR welding PRECIPITATES ROTATIONAL speed heat input auto-aging
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Friction Wear Property of Brake Materials by Copper-based Powder Metallurgy With Various Brake Speeds
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作者 LIUJian-xiu GAOHong-xia WEIXiu-lan 《材料热处理学报》 EI CAS CSCD 北大核心 2004年第5期126-129,共4页
The experiment is conducted on MM-1000 friction test machine, which tests friction wear property of copper-based brake materials by powder metallurgy at different brake speeds. It shows that the coefficient of frictio... The experiment is conducted on MM-1000 friction test machine, which tests friction wear property of copper-based brake materials by powder metallurgy at different brake speeds. It shows that the coefficient of friction and wear volume are greatly influenced by brake speed. When the brake speed is 4000 r/min, which is a bit higher, the material still has a higher coefficient of friction with 0.47. When the brake speed is over 4000r/min, the coefficient of friction decreased rapidly. When the brake speed is 3000r/min, the material’s wear is in its minimum. That is to say no matter how higher or lower the brake speed is the wear volume is bigger relatively. With the brake speed of the lower one it mainly refers to fatigue wear; while of higher one it mainly refers to abradant and oxidation wear. 展开更多
关键词 粉末冶金 刹车 铜材料 磨损
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Uphill anomalous transport in a deterministic system with speed-dependent friction coefficient
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作者 Wei Guo Lu-Chun Du +2 位作者 Zhen-Zhen Liu Hai Yang Dong-Cheng Mei 《Chinese Physics B》 SCIE EI CAS CSCD 2017年第1期139-144,共6页
We investigate the transport of a deterministic Brownian particle theoretically, which moves in simple onedimensional, symmetric periodic potentials under the influence of both a time periodic and a static biasing for... We investigate the transport of a deterministic Brownian particle theoretically, which moves in simple onedimensional, symmetric periodic potentials under the influence of both a time periodic and a static biasing force. The physical system employed contains a friction coefficient that is speed-dependent. Within the tailored parameter regime, the absolute negative mobility, in which a particle can travel in the direction opposite to a constant applied force, is observed.This behavior is robust and can be maximized at two regimes upon variation of the characteristic factor of friction coefficient. Further analysis reveals that this uphill motion is subdiffusion in terms of localization(diffusion coefficient with the form D(t) -t-(-1) at long times). We also have observed the non-trivially anomalous subdiffusion which is significantly deviated from the localization; whereas most of the downhill motion evolves chaotically, with the normal diffusion. 展开更多
关键词 speed-dependent friction coefficient anomalous transport anomalous diffusion
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High-Speed Friction Stir Welding of SiC_p/Al–Mg–Si–Cu Composite 被引量:3
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作者 Chen Wang Bei-Bei Wang +5 位作者 Dong Wang Peng Xue Quan-Zhao Wang Bo-Lv Xiao Li-Qing Chen Zong-Yi Ma 《Acta Metallurgica Sinica(English Letters)》 SCIE EI CAS CSCD 2019年第6期677-683,共7页
A 17 vol%SiCp/Al–Mg–Si–Cu composite plate with a thickness of 3 mm was successfully friction stir welded(FSWed)at a very high welding speed of 2000 mm/min for the first time.Microstructural observation indicated th... A 17 vol%SiCp/Al–Mg–Si–Cu composite plate with a thickness of 3 mm was successfully friction stir welded(FSWed)at a very high welding speed of 2000 mm/min for the first time.Microstructural observation indicated that the coarsening of the precipitates was greatly inhibited in the heat-affected zone of the FSW joint at high welding speed,due to the significantly reduced peak temperature and duration at high temperature.Therefore,prominent enhancement of the hardness was achieved at the lowest hardness zone of the FSW joint at this high welding speed,which was similar to that of the nugget zone.Furthermore,the ultimate tensile strength of the joint was as high as 369 MPa,which was much higher than that obtained at low welding speed of 100 mm/min(298 MPa).This study provides an effective method to weld aluminum matrix composite with superior quality and high welding efficiency. 展开更多
关键词 friction STIR WELDING Metal matrix COMPOSITE High WELDING speed Microstructure Mechanical property
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Influences of tool plunge speed and tool plunge depth on friction spot joining of AA5454-O aluminum alloy plates with different thicknesses 被引量:2
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作者 Sung-Ook YOON Myoung-Soo KANG +5 位作者 Yong-Jai KWON Sung-Tae HONG Dong-Hwan PARK Kwang-Hak LEE Chang-Yong LIM Jong-Dock SEO 《中国有色金属学会会刊:英文版》 CSCD 2012年第S3期629-633,共5页
AA5454-O aluminum alloy plates with the thicknesses of 1.4 and 1.0 mm were friction-spot-joined (FSJed).The plunge speed of the joining tool was changed in a range of 100 500 mm/min under a constant rotation speed of ... AA5454-O aluminum alloy plates with the thicknesses of 1.4 and 1.0 mm were friction-spot-joined (FSJed).The plunge speed of the joining tool was changed in a range of 100 500 mm/min under a constant rotation speed of 500 r/min.The plunge depth was ranged from 1.6 mm to 2.2 mm.The tool plunge speed did not make a remarkable effect on the surface appearance and macro-structure of the FSJed zone.The average hardness of the FSJed zone was greater than or equal to that of the base metal.However,there was no remarkable tendency in the average hardness change of the FSJed zone in spite of the variation in the tool plunge speed and tool plunge depth.The increase of the tool plunge depth resulted in the increase of the tensile shear load.However,the change of the tool plunge speed did not lead to the remarkable variation in the tensile shear load of the FSJed plates.It was noteworthy that the FSJed plate exhibited the highest tensile shear load of about 4.0 kN. 展开更多
关键词 friction SPOT joining AA5454-O aluminum alloy plunge speed plunge DEPTH mechanical property
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Effect of Shoulder Diameter on the Force Generation, Microstructure and Mechanical Properties of Friction Stir-Brazed Aluminium Alloy and Copper with Ultrahigh Rotation Speed
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作者 Yang Zhou Shujin Chen +4 位作者 Di Wang Ruifeng Li Bin Liu Juan Pu Zhidong Yang 《Acta Metallurgica Sinica(English Letters)》 SCIE EI CAS CSCD 2020年第1期154-164,共11页
Friction stir brazing with ultrahigh rotation speed was applied to 6061 aluminium alloy–pure copper lap joints with the aid of zinc foil.The effects of different shoulder diameters from 7 to 15 mm on the microstructu... Friction stir brazing with ultrahigh rotation speed was applied to 6061 aluminium alloy–pure copper lap joints with the aid of zinc foil.The effects of different shoulder diameters from 7 to 15 mm on the microstructure and mechanical properties of Al/Cu FSB joints were investigated along with the temperature and resistance of the friction tool.The oscillation of forward resistance and lateral force was related to the flow of the plastic metal and contributed to obtain a good appearance during the welding process.From the appearance of the welded joints,it was obvious that the phase difference between the forward resistance and lateral force had a significant influence on the joint characteristics.Obvious scale-like ripples appeared on the weld area when a sharp angle in the phase difference curve existed.Additionally,with a lower axial force and oscillation assistance,a satisfactory joint could be obtained.The results of the shear strength of the brazed joint showed that the shoulder with a 12 mm diameter yielded the highest shear strength.Meanwhile,the zinc foil in the middle melted completely and formed finely dispersed CuZn5 Al–Zn eutectic structures at the Al–Cu interface. 展开更多
关键词 friction STIR BRAZING Ultrahigh rotation speed Zn FOIL Forward resistance Lateral force
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Constraints on rupture speed of the 2001 MS 8.1 West Kunlun Mountain Pass earthquake by co-seismic surface rupture slip displacements based on the slip-weakening mechanism with frictional undershoot involved
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作者 史保平 杨勇 《Acta Seismologica Sinica(English Edition)》 CSCD 2008年第3期219-232,共14页
With co-seismic surface rupture slip displacements provided by the field observation for the 2001 MS8.1 West Kunlun Mountain Pass earthquake, this paper estimates the rupture speed on the main faulting segment with a ... With co-seismic surface rupture slip displacements provided by the field observation for the 2001 MS8.1 West Kunlun Mountain Pass earthquake, this paper estimates the rupture speed on the main faulting segment with a long straight fault trace on the surface based on a simple slip-weakening rupture model, in which the frictional overshoot or undershoot are involved in consideration of energy partition during the earthquake faulting. In contrast to the study of Bouchon and Vallée, in which the rupture propagation along the main fault could exceed the local shear-wave speed, perhaps reach the P-wave speed on a certain section of fault, our results show that, under a slip-weakening assumption combined with a frictional undershoot (partial stress drop model), average rupture speed should be equal to or less than the Rayleigh wave speed with a high seismic radiation efficiency, which is consistent with the result derived by waveform inversion and the result estimated from source stress field. Associated with the surface rupture mechanism, such as partial stress drop (frictional undershoot) associated with the apparent stress, an alternative rupture mechanism based on the slip-weakening model has also been discussed. 展开更多
关键词 slip-weakening model partial stress drop frictional undershoot apparent stress rupture speed radiation efficiency
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Effect of rotary direction and speed on mechanical properties in friction stir spot welding of A6061 sheets e
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作者 宋骁 邢丽 +3 位作者 卜文德 刘奋成 黄春平 柯黎明 《China Welding》 EI CAS 2013年第3期18-24,共7页
Friction stir spot welding of A6061 sheets was conducted using a tool with thread pin. The hook geometries, hook formation and mechanical properties of the joints welded with different rotary directions and speeds wer... Friction stir spot welding of A6061 sheets was conducted using a tool with thread pin. The hook geometries, hook formation and mechanical properties of the joints welded with different rotary directions and speeds were investigated. The results show that the hook in the joint welded in clockwise was curved upwards and that in anticlockwise was curved downwards. The hook formation was related to the plastic material flow in the joint. With increasing the rotary speed in clockwise direction, the hook moved upwards and far way from the center of the keyhole, resulting in an increase in the effective weld width and a decrease in the effective sheet thickness. Three types of fractuces were observed and they were affected by the hook geometries. The tensile shear load increased firstly and then decreased when the rotary speed increased in clockwise direction, which was related to the hook geometries. 展开更多
关键词 friction stir spot welding rotary direction rotary speed hook geometries mechanical properties
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Effect of pin rotating speed on lap shear strength of stationary shoulder friction stir lap welded 6005A-T6 aluminum alloy
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作者 Liu Zhenlei Cui Hutao +2 位作者 Ji Shude Xu Minqiang Li Zhengwei 《China Welding》 EI CAS 2016年第2期58-63,共6页
Stationary shoulder friction stir lap welding (SSFSLW) was successfully used to weld 6005A-T6 aluminum alloy in this paper. Effect of pin rotating speed on cross section morphologies and lap shear strength of the SS... Stationary shoulder friction stir lap welding (SSFSLW) was successfully used to weld 6005A-T6 aluminum alloy in this paper. Effect of pin rotating speed on cross section morphologies and lap shear strength of the SSFSLW joints were mainly discussed. Results show that joints without flash and shoulder marks can be obtained by the stationary shoulder. Cross section of the SSFSLW joint presents a basin-like morphology and little material loss. By increasing the rotating speed from 1 000 rpm to 1 600 rpm, both effective sheet thickness and lap width increase, while lap shear failure load firstly decreases and then increases. The maximum failure load of 14. 05 kN /s attained when 1 000 rpm is used. All SSFSLW joints present shear fracture mode. 展开更多
关键词 friction stir lap welding stationary shoulder rotating speed lap shear failure load
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高线速湿式离合器高频碰摩温度场及影响因素分析
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作者 张琳 周浩雨 +3 位作者 王建国 张立宾 魏超 严运兵 《武汉科技大学学报》 北大核心 2026年第1期63-73,共11页
湿式离合器的摩擦片与钢片发生碰撞摩擦时,会造成功率损失并产生大量热量,引发摩擦副热失效,进而降低车辆传动系统的传动效率、工作可靠性和使用寿命。为此,运用ABAQUS软件建立湿式摩擦副三维有限元模型,通过直接耦合方法模拟欠约束摩... 湿式离合器的摩擦片与钢片发生碰撞摩擦时,会造成功率损失并产生大量热量,引发摩擦副热失效,进而降低车辆传动系统的传动效率、工作可靠性和使用寿命。为此,运用ABAQUS软件建立湿式摩擦副三维有限元模型,通过直接耦合方法模拟欠约束摩擦副高频碰摩过程并进行温度场分析,同时还进行了试验验证;在此基础上,研究了摩擦片转速、摩擦副总间隙、供油流量对摩擦副温度场的影响规律。结果表明,欠约束摩擦副系统中摩擦元件之间的温度存在差异,间隙较小、碰摩力较大的摩擦元件温度更高、温差更大;碰撞摩擦是导致摩擦副温度升高的主要因素,高温区集中在非槽区中间位置,润滑油的对流换热使得摩擦副靠近槽区的径向温差低于非槽区的径向温差;随着摩擦片转速和供油流量的增加,摩擦副径向温差变大,周向温差变小;随着摩擦副总间隙的增加,摩擦副径向温差变小,周向温差变大;径向温差均大于周向温差,径向温差是导致摩擦副碰摩热失效的主要原因。 展开更多
关键词 湿式离合器 欠约束摩擦副 温度场 碰摩 摩擦片转速 供油流量 摩擦副总间隙
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焊接转速对TWIP钢搅拌摩擦焊接头组织和性能的影响
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作者 王凯伟 乔柯 +3 位作者 王快社 王文 刘艺 陈善勇 《塑性工程学报》 北大核心 2026年第1期35-41,共7页
采用搅拌摩擦焊对孪生诱发塑性钢进行焊接,焊接速度设定为200 mm·min^(-1),焊接转速分别为300和600 r·min^(-1)。利用电子背散射衍射技术、显微硬度测试和室温拉伸试验表征了接头的微观组织和力学性能,研究了不同焊接转速对... 采用搅拌摩擦焊对孪生诱发塑性钢进行焊接,焊接速度设定为200 mm·min^(-1),焊接转速分别为300和600 r·min^(-1)。利用电子背散射衍射技术、显微硬度测试和室温拉伸试验表征了接头的微观组织和力学性能,研究了不同焊接转速对接头微观组织和力学性能的影响。结果表明,相对于母材,接头搅拌区的晶粒细化,孪晶界比例降低,而小角度晶界比例明显增大;热影响区晶粒粗化,孪晶界比例和再结晶晶粒比例增大。与600 r·min^(-1)接头相比,300 r·min^(-1)接头各区域的晶粒尺寸减小,热影响区退火孪晶界比例降低,且显微硬度、抗拉强度和伸长率均有所增加,强塑积从600 r·min^(-1)接头的49479 MPa·%提高至300 r·min^(-1)接头的59288 MPa·%。 展开更多
关键词 搅拌摩擦焊 焊接转速 TWIP钢 微观组织 力学性能
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车把用管材弯管成形过程中起皱原因分析及优化
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作者 魏绍东 韩龙帅 +3 位作者 郑学斌 桑贺 王宝川 宋晨 《锻压技术》 北大核心 2026年第1期195-202,共8页
针对电动自行车车把用管材弯管成形过程中的起皱问题,基于冲压成形仿真软件Autoform和网格应变分析实验建立了高精度弯管过程有限元分析模型,分析了弯管速度、摩擦因数和模具间隙因素对起皱的影响,并基于分析结果通过现场调试解决弯管... 针对电动自行车车把用管材弯管成形过程中的起皱问题,基于冲压成形仿真软件Autoform和网格应变分析实验建立了高精度弯管过程有限元分析模型,分析了弯管速度、摩擦因数和模具间隙因素对起皱的影响,并基于分析结果通过现场调试解决弯管起皱问题。分析结果显示,降低弯管速度、适当减小压模和管材之间的摩擦因数、适当增加弯曲模和管材之间的摩擦因数、减小模具间隙均可降低起皱风险;其中,模具间隙对弯管起皱影响最为显著,当模具间隙从0增加至0.02 mm时,起皱指标由0.018增加至0.026。针对现场工艺情况,通过在弯曲模、压模和夹模贴防滑胶带,以减小模具间隙,适当提高摩擦因数,弯管成形后车把起皱情况得到有效解决,并为后期模具间隙设计和制管交货公差提出合理化建议。 展开更多
关键词 车把 管材 弯管成形 起皱 弯管速度 摩擦因数 模具间隙
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温度对高速列车制动盘用24CrNiMo钢摩擦磨损行为的影响
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作者 冯刚珍 康皓 +1 位作者 刘宁 贾雨波 《机械工程材料》 北大核心 2026年第2期61-65,共5页
以国产高速列车制动盘用24CrNiMo低合金钢为研究对象,在不同温度(25,200,400,600℃)下对其进行摩擦磨损试验,研究了温度对试验钢摩擦磨损行为的影响。结果表明:不同温度下摩擦磨损时,试验钢的摩擦因数均先急剧升高后进入稳定,磨合时间... 以国产高速列车制动盘用24CrNiMo低合金钢为研究对象,在不同温度(25,200,400,600℃)下对其进行摩擦磨损试验,研究了温度对试验钢摩擦磨损行为的影响。结果表明:不同温度下摩擦磨损时,试验钢的摩擦因数均先急剧升高后进入稳定,磨合时间随温度升高而缩短,稳定阶段的波动幅度不同,试验钢的摩擦磨损行为表现出显著的温敏特征;随温度升高,试验钢的摩擦因数和磨损率降低,耐磨性能提高。随着温度升高,试验钢表面的磨粒磨损程度减轻,至400℃时表面形成薄且非连续的氧化膜,磨损机制由磨粒磨损转变为氧化和黏着磨损,温度升高至600℃时表面形成连续致密的厚氧化膜,氧化磨损和黏着磨损程度增大。 展开更多
关键词 高速列车制动盘 摩擦磨损 摩擦因数 磨损率 磨损机制
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旋转速度对6082铝合金搅拌摩擦焊接头组织及性能的影响
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作者 刘泽宇 龙腾飞 +4 位作者 戴浩 李智勇 彭倩群 黄清 毛育青 《焊管》 2026年第1期36-43,共8页
为优化6082-T6铝合金搅拌摩擦焊工艺参数,明确旋转速度对焊接接头质量的影响规律,以4 mm厚6082-T6铝合金为研究对象,在固定其他焊接参数的前提下,通过金相分析、显微硬度测试及拉伸试验等方法,探究了600 r/min、750 r/min、950 r/min三... 为优化6082-T6铝合金搅拌摩擦焊工艺参数,明确旋转速度对焊接接头质量的影响规律,以4 mm厚6082-T6铝合金为研究对象,在固定其他焊接参数的前提下,通过金相分析、显微硬度测试及拉伸试验等方法,探究了600 r/min、750 r/min、950 r/min三种旋转速度对接头显微组织及力学性能的影响。结果表明:随旋转速度提升,焊核区范围扩大,“S”形曲线与洋葱环形貌逐渐消失,动态再结晶充分,等轴晶尺寸细化;Mg_(2)Si强化相颗粒尺寸减小、数量增多且分布更弥散均匀,热影响区则出现晶粒粗化与强化相粗化现象。所有接头显微硬度呈“W”形分布,热影响区硬度最低;旋转速度升高使焊核区硬度、接头抗拉强度及延伸率均呈上升趋势,当旋转速度为950 r/min时,接头力学性能最优,抗拉强度达211.5 MPa,延伸率为4.51%,断裂位置转移至热力影响区。研究可为6082铝合金搅拌摩擦焊工艺优化提供技术参考。 展开更多
关键词 6082铝合金 搅拌摩擦焊 旋转速度 微观组织 力学性能
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