Continuous drive friction welding was employed to join the aeronautic aluminum alloy 2024.Parametric optimization and microstructural characterization were investigated.Results show that friction pressure is the most ...Continuous drive friction welding was employed to join the aeronautic aluminum alloy 2024.Parametric optimization and microstructural characterization were investigated.Results show that friction pressure is the most significant factor influencing the tensile strength of joints.To obtain a high joint efficiency,the combination of moderate friction pressure,less friction time and higher upset pressure is recommended.The optimized joint efficiency from Taguchi analysis reaches 92% of base metal.Under the optimized experimental condition,the interfacial peak temperature is calculated analytically in the range of 779-794 K,which is validated by experimental data.Fine recrystallized grains caused by the high temperature and plastic deformation are observed in the friction interface zone.The grain refinement is limited in the thermo-mechanically affected zone,where most of matrix grains are deformed severely.The extensive dissolution and limited re-precipitation of strengthening phases result in a lower microhardness in the friction interface zone than that in the thermo-mechanically affected zone.展开更多
The aim of present study is introducing a method by subdividing friction welding phases into three steps according to the temperature change during continuous drive friction welding operation. Thermal curve allowable ...The aim of present study is introducing a method by subdividing friction welding phases into three steps according to the temperature change during continuous drive friction welding operation. Thermal curve allowable subdividing of the friction welding phase's time into three distinct periods, while the microstructure evolution during friction welding goes through three different situations. The effects of three distinct periods were achieved by macro-microscopy, microhardness HV_(0.1), tensile tests and scanning electronic microscopy(SEM).The results clearly show that the microstructure during the friction phase goes through three completely different situations which mechanically influenced on microstructure, tensile strength and ductility of the welded joint.展开更多
The friction drive elevators the influence of the braking distance has very high significance to meet certain safety regulations and comfort.During the emergency braking the delay for the system a frame and a cabin sh...The friction drive elevators the influence of the braking distance has very high significance to meet certain safety regulations and comfort.During the emergency braking the delay for the system a frame and a cabin should be within the range from 0.2 to 9.81 m/s~2.However,there are no specialist literatures regarding the issues connected with emergency braking of elevating devices either.The results of the own empirical research work are presented regarding the influence of design changes on the working parameters of the friction drive elevator gears.ASG100,KB 160,PP16,PR2000UD and CHP2000 types of safety progressive gears are analyzed.ASG100,KB 160,PP16,PR2000UD type progressive gears are already produced by European manufacturers.CHP2000 type gears are established as the alternative option for the already existing solutions.The unique cam system has been used in the CHP 2000 gears.The cam leverage gives the chance to unblock,in a very easy way,the clamed gears after braking.Thus,it is a key aspect to perform laboratory tests over the braking process of a newly created solution.The proper value of the braking distance has a significant influence on the value of delay in terms of binding standards.The influence of loading on the effective braking distance and the value of the falling elevator cabin speed are analyzed and the results are presented.The results presented are interesting from lift devices operation and a new model of CHP 2000progressive gear point of view.展开更多
Macro-deformation characteristics of continuous drive friction welded mild steel joints were examined by using one deformable workpiece （objective） and the other undeformable one （rigid）. The microstructure evolut...Macro-deformation characteristics of continuous drive friction welded mild steel joints were examined by using one deformable workpiece （objective） and the other undeformable one （rigid）. The microstructure evolution and hardness change across the joint were studied. The results show that the axial shortening and radial increment of joints increase with increasing the frictiou time at l 200 rpm. The cementite particles of pearlites in the weld center are uniformly distributed on the ferrite matrix, while the cementites of the pearlite in the thermal-mechanically affected zone are broken and discontinuously dispersed in the pearlite. The hardness decreases rapidly from the weld center to the parent metal under the coupled effects of heat and deformation during the rapid heating and cooling processes.展开更多
Ti_(2)AlNb-based alloy was joined in a continuous drive friction welding machine under different rotational rates(500,1000 and 1500 r/min).The microstructure and mechanical properties of the joints were investigated.I...Ti_(2)AlNb-based alloy was joined in a continuous drive friction welding machine under different rotational rates(500,1000 and 1500 r/min).The microstructure and mechanical properties of the joints were investigated.It is shown that the weld zone(WZ) is fully composed of recrystallized B2 phase,and the grain size decreases with increasing rotational rate.The thermo-mechanically affected zone(TMAZ) suffers severe deformation during welding,due to which most of original precipitation phase is dissolved and streamlines are present.In the heat affected zone(HAZ),only the fine O phase is dissolved.The as-welded joint produced using 1000 r/min has the best mechanical properties,whose strength and elongation are both close to those of the base metal,while the as-welded joint obtained using 500 r/min exhibits the worst mechanical properties.Post-weld annealing treatment annihilates the deformation microstructure and fine O phase precipitates in the joints,consequently improving the mechanical properties significantly.Decomposed α_(2) phase is a weakness for the mechanical performance of the joint since microcracks are apt to form in it in the tensile test.展开更多
On basis of the finite element software DEFORM, the 2D coupled thermo-mechanical model of continuous drive friction welding of ring parts is established. The temperature and the flashes during the welding process are ...On basis of the finite element software DEFORM, the 2D coupled thermo-mechanical model of continuous drive friction welding of ring parts is established. The temperature and the flashes during the welding process are investigated. The results of numerical simulation show that the temperature of friction surface is higher than that of other region and the peak temperature increases with the increase of welding time. During the process of friction stage, no flash appears because of the low temperature and the small axial friction pressure. At the forging stage, the flashes appear, whose dimensions and bending degree increase with the increase of welding temperature. Moreover, with the increase of rotational velocity and axial forging pressure, the dimensions and the bending degree of flashes of continuous drive friction welding increase.展开更多
An idea to make up the vibrating body of ultrasonic motor with anisotropic composite is proposed and a linear piezoelectric motor is developed in this paper. Relative problems such as actuating mechanism, resonant fre...An idea to make up the vibrating body of ultrasonic motor with anisotropic composite is proposed and a linear piezoelectric motor is developed in this paper. Relative problems such as actuating mechanism, resonant frequency are discussed theoretically. According to the feature that impulse exists between the elastic body of composite ultrasonic linear motor and the base, an impulse analysis is presented to calculate the motor′s friction driving force and frictional conversion efficiency. The impulse analysis essentially explains the reason why the ultrasonic motor has great driving force, and can be applied to analyze the non-linear ultrasonic motor.展开更多
In order to promote the tolerance and controllability of the multi-degree-of-freedom(M-DOF) ultrasonic motor, a novel two-degree-of-freedom(2-DOF) spherical ultrasonic motor using three traveling-wave type annular sta...In order to promote the tolerance and controllability of the multi-degree-of-freedom(M-DOF) ultrasonic motor, a novel two-degree-of-freedom(2-DOF) spherical ultrasonic motor using three traveling-wave type annular stators was put forward. Firstly,the structure and working principle of this motor were introduced, especially a spiral spring as the preload applied component was designed for adaptive adjustment. Then, the friction drive model of 2-DOF spherical motor was built up from spatial geometric relation between three annular stators and the spherical rotor which was used to analyze the mechanical characteristics of the motor.The optimal control strategy for minimum norm solution of three stators' angular velocity was proposed, using Moore-Penrose generalized inverse matrix. Finally, a 2-DOF prototype was fabricated and tested, which ran stably and controllably. The maximum no-load velocity and stall torque are 92 r/min and 90 m N·m, respectively. The 2-DOF spherical ultrasonic motor has compact structure, easy assembly, good performance and stable operation.展开更多
This paper presents a compact XYZ micro-stage driven by an impact driving mechanism.A moving body is translationally actuated along the X-,Y-,and Z-axes in millimeter-scale range and with nanometer-scale resolution.Cr...This paper presents a compact XYZ micro-stage driven by an impact driving mechanism.A moving body is translationally actuated along the X-,Y-,and Z-axes in millimeter-scale range and with nanometer-scale resolution.Cr-N thin-film strain sensors are integrated into the micro-stage for closed-loop positioning.Closed-loop control is also carried out.The motion errors in six degrees of freedom are also investigated for this micro-stage.It is clarified by analysis of finite element method that rotational motion errors around the driving axis are caused by torques due to tensions from the elastic hinges of microstage.The mechanical structure of XYZ micro-stage to cancel out the torque generated is proposed and the second prototype is fabricated.Although the rotational motion error is successfully suppressed in the second prototype,a rotational motion error of more than 0.1°remains due to remaining torque and assembly error of the elastic hinges.Then,in order to reduce the rotational motion error,the prototype is designed in which the location of elastic hinges is single-layered.By designing a mechanical structure in which torque is suppressed,all rotational motion errors are successfully reduced to less than 0.05°in the prototype with single-layer hinges.展开更多
基金Project(51475196) supported by the National Natural Science Foundation of ChinaProject(2017ZX04004001) supported by the National Science and Technology Major Project on High-end Numerically Controlled Machine Tools and Basic Manufacturing Technology,China
文摘Continuous drive friction welding was employed to join the aeronautic aluminum alloy 2024.Parametric optimization and microstructural characterization were investigated.Results show that friction pressure is the most significant factor influencing the tensile strength of joints.To obtain a high joint efficiency,the combination of moderate friction pressure,less friction time and higher upset pressure is recommended.The optimized joint efficiency from Taguchi analysis reaches 92% of base metal.Under the optimized experimental condition,the interfacial peak temperature is calculated analytically in the range of 779-794 K,which is validated by experimental data.Fine recrystallized grains caused by the high temperature and plastic deformation are observed in the friction interface zone.The grain refinement is limited in the thermo-mechanically affected zone,where most of matrix grains are deformed severely.The extensive dissolution and limited re-precipitation of strengthening phases result in a lower microhardness in the friction interface zone than that in the thermo-mechanically affected zone.
文摘The aim of present study is introducing a method by subdividing friction welding phases into three steps according to the temperature change during continuous drive friction welding operation. Thermal curve allowable subdividing of the friction welding phase's time into three distinct periods, while the microstructure evolution during friction welding goes through three different situations. The effects of three distinct periods were achieved by macro-microscopy, microhardness HV_(0.1), tensile tests and scanning electronic microscopy(SEM).The results clearly show that the microstructure during the friction phase goes through three completely different situations which mechanically influenced on microstructure, tensile strength and ductility of the welded joint.
基金Nova Trading Company from Torun and Rywal-RHC Company from Lublin for the financial support owing to which it was possible to perform the research study and tests presented in the compilation.
文摘The friction drive elevators the influence of the braking distance has very high significance to meet certain safety regulations and comfort.During the emergency braking the delay for the system a frame and a cabin should be within the range from 0.2 to 9.81 m/s~2.However,there are no specialist literatures regarding the issues connected with emergency braking of elevating devices either.The results of the own empirical research work are presented regarding the influence of design changes on the working parameters of the friction drive elevator gears.ASG100,KB 160,PP16,PR2000UD and CHP2000 types of safety progressive gears are analyzed.ASG100,KB 160,PP16,PR2000UD type progressive gears are already produced by European manufacturers.CHP2000 type gears are established as the alternative option for the already existing solutions.The unique cam system has been used in the CHP 2000 gears.The cam leverage gives the chance to unblock,in a very easy way,the clamed gears after braking.Thus,it is a key aspect to perform laboratory tests over the braking process of a newly created solution.The proper value of the braking distance has a significant influence on the value of delay in terms of binding standards.The influence of loading on the effective braking distance and the value of the falling elevator cabin speed are analyzed and the results are presented.The results presented are interesting from lift devices operation and a new model of CHP 2000progressive gear point of view.
文摘Macro-deformation characteristics of continuous drive friction welded mild steel joints were examined by using one deformable workpiece （objective） and the other undeformable one （rigid）. The microstructure evolution and hardness change across the joint were studied. The results show that the axial shortening and radial increment of joints increase with increasing the frictiou time at l 200 rpm. The cementite particles of pearlites in the weld center are uniformly distributed on the ferrite matrix, while the cementites of the pearlite in the thermal-mechanically affected zone are broken and discontinuously dispersed in the pearlite. The hardness decreases rapidly from the weld center to the parent metal under the coupled effects of heat and deformation during the rapid heating and cooling processes.
基金the financial supports from the Science and Technology Special Project, China (No. K19168)the National Science and Technology Major Project of China (No. 2017-VI-0004-0075)the National Natural Science Foundation of China (No. 52231002)。
文摘Ti_(2)AlNb-based alloy was joined in a continuous drive friction welding machine under different rotational rates(500,1000 and 1500 r/min).The microstructure and mechanical properties of the joints were investigated.It is shown that the weld zone(WZ) is fully composed of recrystallized B2 phase,and the grain size decreases with increasing rotational rate.The thermo-mechanically affected zone(TMAZ) suffers severe deformation during welding,due to which most of original precipitation phase is dissolved and streamlines are present.In the heat affected zone(HAZ),only the fine O phase is dissolved.The as-welded joint produced using 1000 r/min has the best mechanical properties,whose strength and elongation are both close to those of the base metal,while the as-welded joint obtained using 500 r/min exhibits the worst mechanical properties.Post-weld annealing treatment annihilates the deformation microstructure and fine O phase precipitates in the joints,consequently improving the mechanical properties significantly.Decomposed α_(2) phase is a weakness for the mechanical performance of the joint since microcracks are apt to form in it in the tensile test.
基金Acknowledgement This work is supported by the National Natural Science Foundation of China （No. 51204111 ） and the Education Department Foun- dation of Liaoning Province （No. L2012047）.
文摘On basis of the finite element software DEFORM, the 2D coupled thermo-mechanical model of continuous drive friction welding of ring parts is established. The temperature and the flashes during the welding process are investigated. The results of numerical simulation show that the temperature of friction surface is higher than that of other region and the peak temperature increases with the increase of welding time. During the process of friction stage, no flash appears because of the low temperature and the small axial friction pressure. At the forging stage, the flashes appear, whose dimensions and bending degree increase with the increase of welding temperature. Moreover, with the increase of rotational velocity and axial forging pressure, the dimensions and the bending degree of flashes of continuous drive friction welding increase.
文摘An idea to make up the vibrating body of ultrasonic motor with anisotropic composite is proposed and a linear piezoelectric motor is developed in this paper. Relative problems such as actuating mechanism, resonant frequency are discussed theoretically. According to the feature that impulse exists between the elastic body of composite ultrasonic linear motor and the base, an impulse analysis is presented to calculate the motor′s friction driving force and frictional conversion efficiency. The impulse analysis essentially explains the reason why the ultrasonic motor has great driving force, and can be applied to analyze the non-linear ultrasonic motor.
基金Project(51107111)supported by the National Natural Science Foundation of China
文摘In order to promote the tolerance and controllability of the multi-degree-of-freedom(M-DOF) ultrasonic motor, a novel two-degree-of-freedom(2-DOF) spherical ultrasonic motor using three traveling-wave type annular stators was put forward. Firstly,the structure and working principle of this motor were introduced, especially a spiral spring as the preload applied component was designed for adaptive adjustment. Then, the friction drive model of 2-DOF spherical motor was built up from spatial geometric relation between three annular stators and the spherical rotor which was used to analyze the mechanical characteristics of the motor.The optimal control strategy for minimum norm solution of three stators' angular velocity was proposed, using Moore-Penrose generalized inverse matrix. Finally, a 2-DOF prototype was fabricated and tested, which ran stably and controllably. The maximum no-load velocity and stall torque are 92 r/min and 90 m N·m, respectively. The 2-DOF spherical ultrasonic motor has compact structure, easy assembly, good performance and stable operation.
基金supported by JSPS KAKENHI Grant Numbers JP 15H05759 and JP 20H00211。
文摘This paper presents a compact XYZ micro-stage driven by an impact driving mechanism.A moving body is translationally actuated along the X-,Y-,and Z-axes in millimeter-scale range and with nanometer-scale resolution.Cr-N thin-film strain sensors are integrated into the micro-stage for closed-loop positioning.Closed-loop control is also carried out.The motion errors in six degrees of freedom are also investigated for this micro-stage.It is clarified by analysis of finite element method that rotational motion errors around the driving axis are caused by torques due to tensions from the elastic hinges of microstage.The mechanical structure of XYZ micro-stage to cancel out the torque generated is proposed and the second prototype is fabricated.Although the rotational motion error is successfully suppressed in the second prototype,a rotational motion error of more than 0.1°remains due to remaining torque and assembly error of the elastic hinges.Then,in order to reduce the rotational motion error,the prototype is designed in which the location of elastic hinges is single-layered.By designing a mechanical structure in which torque is suppressed,all rotational motion errors are successfully reduced to less than 0.05°in the prototype with single-layer hinges.
