The Fe-based coating was produced on the surface of the column substrate with a Al2O3 cylindrical sleeve by high frequency induction cladding, microstructure of the coating was investigated with scanning electron micr...The Fe-based coating was produced on the surface of the column substrate with a Al2O3 cylindrical sleeve by high frequency induction cladding, microstructure of the coating was investigated with scanning electron microscope (SEM), the crystal structure was characterized by X-ray diffractometer (XRD), the microhardness and wear resisitance of the coating were evaluated. The results show that a metallurgical bond between coating and substrate was obtained during the rapid solidification, the phases of the coating were composed of austenite and the eutectic of γ-Fe + (Cr, Fe)7(C, B)3. Compared with the substrate, the microhardness and wear resistance of the coating improved apparently, solid-solution strengthening and second-phase particle hardening led to these results.展开更多
Oxygen-free copper and pre-metalized graphite were brazed using CuNiSnP braze alloy by high frequency induction heating method. Interracial microstructures and reaction phases were analyzed by scanning electron micros...Oxygen-free copper and pre-metalized graphite were brazed using CuNiSnP braze alloy by high frequency induction heating method. Interracial microstructures and reaction phases were analyzed by scanning electron microscopy （SEM） and energy dispersive X-ray spectroscopy （EDS）. The strength and resistance of the joints were tested. It is found that when the brazing parameters are optimized, the structures of the joints are graphite/（Cu,Ni）/Ni（s.s）＋NixPy/Cu3P＋Cu（s.s） （including Sn）＋eutectic structures （Cu3P＋Ni3P＋Cu（s.s）/Cu （s.s）/Cu）. When the temperature increases to 750℃ or the holding time prolongs to 300 s, the eutectie structures disappear and the amount of Cu3P increases. The maximum shear strength of the joints is 5.2 MPa, which fracture at the interface of graphite and metallization. The resistance of the joints is no more than 5 mΩ.展开更多
In order to prepare monolayer brazed superabrasive wheels, the polycrystalline cubic boron nitride（PCBN）grains were brazed to AISI 1045 steel matrix with Ag–Cu–Ti filler alloy using the high-frequency induction he...In order to prepare monolayer brazed superabrasive wheels, the polycrystalline cubic boron nitride（PCBN）grains were brazed to AISI 1045 steel matrix with Ag–Cu–Ti filler alloy using the high-frequency induction heating technique. The compressive strengths of brazed grains were measured. Morphology, chemical composition and phase component of the brazing resultant around PCBN grain were also characterized. The results show that the maximum compressive strength of brazed grains is obtained in the case of brazing temperature of 965 °C, which does not decrease the original grain strength. Strong joining between Ag–Cu–Ti alloy and PCBN grains is dependent on the brazing resultants,such as TiB_2, TiN and AlTi_3, the formation mechanism of which is also discussed. Under the given experimental conditions, the optimum heating parameters were determined to be current magnitude of 24 A and scanning speed of0.5 mm/s. Finally, the brazing-induced residual tensile stress, which has a great influence on the grain fracture behavior in grinding, was determined through finite element analysis.展开更多
A mathematical model was established for the temperature field developed during high frequency induction heating （HFIH） by Maxwell＇s equations. It required solving the coupled equations of the electromagnetic and t...A mathematical model was established for the temperature field developed during high frequency induction heating （HFIH） by Maxwell＇s equations. It required solving the coupled equations of the electromagnetic and temperature fields. The numerical simudation was performed using FEMLAB. The comparison of the calculations using the proposed model with experimental results showed a very good correlation. The effects of the heating parameters in high frequency induction such as the distance between the plate and the coil, the applied current, the frequency, and the turns of the coil on the temperature profiles developed in the plate were also discussed using the established model.展开更多
Spherical tungsten and titanium powders were prepared by radio frequency inductively coupled plasma torch with irregular shaped tungsten and titanium hydride （TiH2） powders, respectively. The effect of the feed rate...Spherical tungsten and titanium powders were prepared by radio frequency inductively coupled plasma torch with irregular shaped tungsten and titanium hydride （TiH2） powders, respectively. The effect of the feed rate on spheroidization efficiency was investigated. The phase composition, oxygen content, morphology, and particle size distribution of the powders before and after spheroidization were characterized by X-ray diffraction （XRD）, nitrogen/oxygen analyzer, scanning electron microscopy （SEM）, and laser micron sizer （LMS）. The results show that both kinds of plasma-processed powders have good dispersity, smooth surface, and single phase. A maximum of 100 % of spheroidization efficiency can be achieved at a lower feed rate. The spherical titanium powder obtained by the plasma treatment consists of particles with mean diameter of 33.34 gin, while the mean diameter of ori- ginal Till2 powder is 136.56 μm. The apparent density and flowability of the spherical tungsten powder are 6.3 g.cm-3 and 0.16 s.g-1, respectively. The apparent density and flowability of the spherical titanium powder are 2.8 g.cm-3 and 0.52 s.g-1, respectively. With the increase of the feed rate, the sphemidization efficiency of raw powders drops gradually.展开更多
The China initiative Accelerator Driven System,CiADS,physics design adopts 162.5 MHz,325 MHz,and 650 MHz cavities,which are driven by the corresponding radio frequency(RF)power system,requiring frequency translation f...The China initiative Accelerator Driven System,CiADS,physics design adopts 162.5 MHz,325 MHz,and 650 MHz cavities,which are driven by the corresponding radio frequency(RF)power system,requiring frequency translation front-end for the RF station.For that application,a general-purpose design front-end prototype has been developed to evaluate the multi-frequency point supported design feasibility.The difficult parts to achieve the requirements of the general-purpose design are reasonable device selection and balanced design.With a carefully selected low-noise wide-band RF mixer and amplifier to balance the performance of multi-frequency supported down-conversion,specially designed LO distribution net to increase isolation between adjacent channels,and external band-pass filter to realize expected up-conversion frequencies,high maintenance and modular front-end generalpurpose design has been implemented.Results of standard parameters show an R2 value of at least 99.991%in the range of-60-10 dBm for linearity,up to 18 dBm for P1dB,and up to 89 dBc for cross talk between adjacent channels.The phase noise spectrum is lower than 80 dBc in the range of 0-1 MHz;cumulative phase noise is 0.006°;and amplitude and phase stability are 0.022%and 0.034°,respectively.展开更多
An experimental and numerical study on the temperature field induced in the ultra-high frequency induction heating is carried out.With an aim of predicting the thermal history of the workpiece,the influence factors of...An experimental and numerical study on the temperature field induced in the ultra-high frequency induction heating is carried out.With an aim of predicting the thermal history of the workpiece,the influence factors of temperature field,such as the induction frequency,the dimension of coil and the gap between coil and workpiece,are investigated considering temperature-dependent material properties by using FLUX 2Dsoftware.The temperature field characteristic in ultra-high induction heating is obtained and discussed.The numerical values are compared with the experimental results.A good agreement between them is observed with 7.9% errors.展开更多
Nickel-coated 45 steel studs and 6061 aluminum alloy with 4047 A1 alloy foil as filler metal were joined by using high frequency induction brazing. The microstrueture of Fe/A1 brazed joint was studied by means of opti...Nickel-coated 45 steel studs and 6061 aluminum alloy with 4047 A1 alloy foil as filler metal were joined by using high frequency induction brazing. The microstrueture of Fe/A1 brazed joint was studied by means of optical microscopy （OM）, scanning electron microscope （SEM）, energy dispersive X-ray （EDX）, and X-ray diffraction （XRD）. Results showed that 45 steel stud and 6061 aluminum alloy could be successfully joined by high frequency induction brazing with proper processing parameters. The bonding strength of the joint was of the order of 88 MPa. Ni coating on steel stud successfully avoided the generation of Fe-AI intermetallic compound which is brittle by blocking the contact between A1 and Fe. Intermetallic compounds, i e, AI3Ni2, AlmNi0.9 and A10.3Fe3Si0.7 presented in AI side, FeNi and Fe-A1-Ni ternary eutectic structure were formed in Fe side. The micro-hardness in intermetallic compound layer was 313 HV. The joint was brittle fractured in the intermetallic compounds layer of A1 side, where plenty of A13Ni2 intermetallie compounds were distributed continuously.展开更多
Process and mechanism of high frequency were studied in this paper by means of cold attachment for the preparation of GNi WC25 coating . The results show its special distribution law of eddy current while the magnetic...Process and mechanism of high frequency were studied in this paper by means of cold attachment for the preparation of GNi WC25 coating . The results show its special distribution law of eddy current while the magnetic transition temperature and electric resistivity of the coating have been measured .Wear resistance of the high frequency induction coating has an advantage over those of laser cladding coating and oxygen acetylene spraying fusing coating . Moreover , the GNi WC25 coating by high frequency induction cladding has smooth surface and even microstructure.展开更多
This paper presents a novel mega-Hz-level super high frequency zero-voltage soft-switching converter for induction heating power supplies. The prominent advantage of this topology is that it can absorb both inductive ...This paper presents a novel mega-Hz-level super high frequency zero-voltage soft-switching converter for induction heating power supplies. The prominent advantage of this topology is that it can absorb both inductive and capacitive parasitic components in the converter. The switch devices operate in a zero-voltage soft-switching mode. Consequently, the high voltage and high current spikes caused by parasitic inductors or capacitors oscillation do not occur in this circuit, and the high power loss caused by high frequency switching can be greatly reduced. A large value inductor is adopted between the input capacitor and the switches, thus, this novel converter shares the benefits of both voltage-type and current-type circuits simultaneously, and there are no needs of dead time between two switches. The working principles in different modes are introduced. Results of simulation and experiments operated at around 1 MHz frequency verify the validity of parasitic components absorption and show that this convener is competent for super high frequency applications.展开更多
This paper is devoted to the study of frequency effects on hardness profile of AISI 4340 spline shaft heat-treated by induction through an extensive 3D finite element method simulation and structured experimental inve...This paper is devoted to the study of frequency effects on hardness profile of AISI 4340 spline shaft heat-treated by induction through an extensive 3D finite element method simulation and structured experimental investigation. Based on coupled electromagnetic and thermal fields analysis, the 3D model is used to estimate the temperature distribution and the hardness profile. The proposed study examines the hardening process parameters, such as frequency, induced current density and heating time, known to have an influence on hardened surface and builds the simulation model step by step. The established model can provide not only an accurate prediction of temperature distribution and hardness profile but also a comprehensive analysis of machine parameters effects, especially the frequency. The numerical results achieved by this model are good and present a great agreement to the experimental data.展开更多
A one-dimensional（1D） fluid model on capacitively coupled radio frequency（RF） argon glow discharge between parallel-plates electrodes at low pressure is established to test the effect of the driving frequency on e...A one-dimensional（1D） fluid model on capacitively coupled radio frequency（RF） argon glow discharge between parallel-plates electrodes at low pressure is established to test the effect of the driving frequency on electron heating. The model is solved numerically by a finite difference method. The numerical results show that the discharge process may be divided into three stages： the growing rapidly stage, the growing slowly stage, and the steady stage. In the steady stage,the maximal electron density increases as the driving frequency increases. The results show that the discharge region has three parts： the powered electrode sheath region, the bulk plasma region and the grounded electrode sheath region. In the growing rapidly stage（at 18 μs）, the results of the cycle-averaged electric field, electron temperature, electron density, and electric potentials for the driving frequencies of 3.39, 6.78, 13.56, and 27.12 MHz are compared, respectively. Furthermore,the results of cycle-averaged electron pressure cooling, electron ohmic heating, electron heating, and electron energy loss for the driving frequencies of 3.39, 6.78, 13.56, and 27.12 MHz are discussed, respectively. It is also found that the effect of the cycle-averaged electron pressure cooling on the electrons is to ＂cool＂ the electrons; the effect of the electron ohmic heating on the electrons is always to ＂heat＂ the electrons; the effect of the cycle-averaged electron ohmic heating on the electrons is stronger than the effect of the cycle-averaged electron pressure cooling on the electrons in the discharge region except in the regions near the electrodes. Therefore, the effect of the cycle-averaged electron heating on the electrons is to ＂heat＂ the electrons in the discharge region except in the regions near the electrodes. However, in the regions near the electrodes, the effect of the cycle-averaged electron heating on the electron is to ＂cool＂ the electrons. Finally, the space distributions of the electron pressure cooling the electron ohmic heating and the electron heating at 1/4 T, 2/4 T, 3/4 T, and 4/4 T in one RF-cycle are presented and compared.展开更多
To save on the island area's power supply cost and protect the clean environment, the Isolated MicroGrid is being duly considered. Consisting of the Wind Turbine Generator (WT), photovoltaic generator, battery sys...To save on the island area's power supply cost and protect the clean environment, the Isolated MicroGrid is being duly considered. Consisting of the Wind Turbine Generator (WT), photovoltaic generator, battery system, back-up diesel generator, etc., Isolated MicroGrid, which usually uses the inverter to maintain voltage and frequency of the system, is very weak in terms of voltage and frequency stability compared to the large-scale electrical power system. If wind turbine generator is applied to this weak power system, it could experience many problems in terms of maintaining its voltage and frequency. In this paper, the measurement result of voltage and frequency is presented for MicroGrid, which consists of the Wind Turbine Generator adopting the induction generator and the battery system. MicroGrid’s voltage waveform distortion and Wind Turbine Generator’s output oscillation problems are analyzed using PSCAD/EMTDC. Based on the analyzed result, the importance of type and capacity choice has been suggested in case the Wind Turbine Generator is applied to the Isolated MicroGrid.展开更多
Alumina-magnesia dry materials are widely used in induction furnace linings, but they show different kinds of damage when melting different kinds of alloy steel. In this paper, the chemical composition, phase composit...Alumina-magnesia dry materials are widely used in induction furnace linings, but they show different kinds of damage when melting different kinds of alloy steel. In this paper, the chemical composition, phase composition, and microstructure of the post-use dry materials for the working liners melting different kinds of steel were evaluated. Furthermore, the corrosion mechanism of the steel on the furnace lining materials was comprehensively analyzed. The findings reveal a significant ability of the Mn element in the molten steel to diffuse and penetrate into the refractories. Mn oxidizes to form MnO at the steel-refractory interface, and then forms a liquid phase with Al_(2)O_(3). The Cr element is dissolved into corundum and spinel of the refractories, resulting in lattice defects and structural damage of the materials. TiO2reacts with Al_(2)O_(3) to form Al_(2)TiO_(5), which plays a crucial role in preventing crack formation and propagation. Part of Ti4+dissolves into magnesia-alumina(MA), densifying the materials. TiO2also slows down the reaction between the Cr element and refractory components, further improving the corrosion resistance of the materials.展开更多
A mathematical model for describing the melting process in the medium-frequency induction furnace was developed.Finite difference method was applied to deal with coupling electromagnetic field and temperature field in...A mathematical model for describing the melting process in the medium-frequency induction furnace was developed.Finite difference method was applied to deal with coupling electromagnetic field and temperature field in the melting process.The magnetic induction,temperature distribution and the phase interface moving characteristic during melting of the furnace burden were calculated.The effects of the direct current and inductive heating frequency on the process were analyzed.The simulation results show that:In the direction of burden radius,magnetic induction decreases from the outside of the burden to the center.Solid/liquid interface moves gradually from the outside of the burden to the center.The movement speed increases when the burden begins to melt.In the direction of the burden height,the distribution of eddy current in the surface is accord with the edge effect of the coil.Solid/liquid interface moves gradually from the center to the two sides.The direct current has a greater effect on the electromagnetic field and temperature field than frequency.展开更多
文摘The Fe-based coating was produced on the surface of the column substrate with a Al2O3 cylindrical sleeve by high frequency induction cladding, microstructure of the coating was investigated with scanning electron microscope (SEM), the crystal structure was characterized by X-ray diffractometer (XRD), the microhardness and wear resisitance of the coating were evaluated. The results show that a metallurgical bond between coating and substrate was obtained during the rapid solidification, the phases of the coating were composed of austenite and the eutectic of γ-Fe + (Cr, Fe)7(C, B)3. Compared with the substrate, the microhardness and wear resistance of the coating improved apparently, solid-solution strengthening and second-phase particle hardening led to these results.
基金Project(50705022) supported by the National Natural Science Foundation of ChinaProject supported by the Program for New Century Excellent Talents in University
文摘Oxygen-free copper and pre-metalized graphite were brazed using CuNiSnP braze alloy by high frequency induction heating method. Interracial microstructures and reaction phases were analyzed by scanning electron microscopy （SEM） and energy dispersive X-ray spectroscopy （EDS）. The strength and resistance of the joints were tested. It is found that when the brazing parameters are optimized, the structures of the joints are graphite/（Cu,Ni）/Ni（s.s）＋NixPy/Cu3P＋Cu（s.s） （including Sn）＋eutectic structures （Cu3P＋Ni3P＋Cu（s.s）/Cu （s.s）/Cu）. When the temperature increases to 750℃ or the holding time prolongs to 300 s, the eutectie structures disappear and the amount of Cu3P increases. The maximum shear strength of the joints is 5.2 MPa, which fracture at the interface of graphite and metallization. The resistance of the joints is no more than 5 mΩ.
基金financially supported by the National Natural Science Foundation of China(Nos.51235004 and51375235)the Fundamental Research Funds for the Central Universities(No.NE2014103)the Funding for Outstanding Doctoral Dissertation in NUAA(No.BCXJ16-06)
文摘In order to prepare monolayer brazed superabrasive wheels, the polycrystalline cubic boron nitride（PCBN）grains were brazed to AISI 1045 steel matrix with Ag–Cu–Ti filler alloy using the high-frequency induction heating technique. The compressive strengths of brazed grains were measured. Morphology, chemical composition and phase component of the brazing resultant around PCBN grain were also characterized. The results show that the maximum compressive strength of brazed grains is obtained in the case of brazing temperature of 965 °C, which does not decrease the original grain strength. Strong joining between Ag–Cu–Ti alloy and PCBN grains is dependent on the brazing resultants,such as TiB_2, TiN and AlTi_3, the formation mechanism of which is also discussed. Under the given experimental conditions, the optimum heating parameters were determined to be current magnitude of 24 A and scanning speed of0.5 mm/s. Finally, the brazing-induced residual tensile stress, which has a great influence on the grain fracture behavior in grinding, was determined through finite element analysis.
文摘A mathematical model was established for the temperature field developed during high frequency induction heating （HFIH） by Maxwell＇s equations. It required solving the coupled equations of the electromagnetic and temperature fields. The numerical simudation was performed using FEMLAB. The comparison of the calculations using the proposed model with experimental results showed a very good correlation. The effects of the heating parameters in high frequency induction such as the distance between the plate and the coil, the applied current, the frequency, and the turns of the coil on the temperature profiles developed in the plate were also discussed using the established model.
基金financially supported by the National Natural Science Foundation of China(No.51274039)the Research Fund for the Doctoral Program of Higher Education of China(No.20120006110007)
文摘Spherical tungsten and titanium powders were prepared by radio frequency inductively coupled plasma torch with irregular shaped tungsten and titanium hydride （TiH2） powders, respectively. The effect of the feed rate on spheroidization efficiency was investigated. The phase composition, oxygen content, morphology, and particle size distribution of the powders before and after spheroidization were characterized by X-ray diffraction （XRD）, nitrogen/oxygen analyzer, scanning electron microscopy （SEM）, and laser micron sizer （LMS）. The results show that both kinds of plasma-processed powders have good dispersity, smooth surface, and single phase. A maximum of 100 % of spheroidization efficiency can be achieved at a lower feed rate. The spherical titanium powder obtained by the plasma treatment consists of particles with mean diameter of 33.34 gin, while the mean diameter of ori- ginal Till2 powder is 136.56 μm. The apparent density and flowability of the spherical tungsten powder are 6.3 g.cm-3 and 0.16 s.g-1, respectively. The apparent density and flowability of the spherical titanium powder are 2.8 g.cm-3 and 0.52 s.g-1, respectively. With the increase of the feed rate, the sphemidization efficiency of raw powders drops gradually.
文摘The China initiative Accelerator Driven System,CiADS,physics design adopts 162.5 MHz,325 MHz,and 650 MHz cavities,which are driven by the corresponding radio frequency(RF)power system,requiring frequency translation front-end for the RF station.For that application,a general-purpose design front-end prototype has been developed to evaluate the multi-frequency point supported design feasibility.The difficult parts to achieve the requirements of the general-purpose design are reasonable device selection and balanced design.With a carefully selected low-noise wide-band RF mixer and amplifier to balance the performance of multi-frequency supported down-conversion,specially designed LO distribution net to increase isolation between adjacent channels,and external band-pass filter to realize expected up-conversion frequencies,high maintenance and modular front-end generalpurpose design has been implemented.Results of standard parameters show an R2 value of at least 99.991%in the range of-60-10 dBm for linearity,up to 18 dBm for P1dB,and up to 89 dBc for cross talk between adjacent channels.The phase noise spectrum is lower than 80 dBc in the range of 0-1 MHz;cumulative phase noise is 0.006°;and amplitude and phase stability are 0.022%and 0.034°,respectively.
基金Supported by the National Science and Technology Major Project of China(2012ZX04003081)
文摘An experimental and numerical study on the temperature field induced in the ultra-high frequency induction heating is carried out.With an aim of predicting the thermal history of the workpiece,the influence factors of temperature field,such as the induction frequency,the dimension of coil and the gap between coil and workpiece,are investigated considering temperature-dependent material properties by using FLUX 2Dsoftware.The temperature field characteristic in ultra-high induction heating is obtained and discussed.The numerical values are compared with the experimental results.A good agreement between them is observed with 7.9% errors.
基金Funded by the National Defense Basic Research Program(No.A2620110005)the Equipment Pre Research Project of Eleventh Five-Year Plan of China(No.40401050301)the Natural Science Foundation of Jiangsu Province(No.BK20131261)
文摘Nickel-coated 45 steel studs and 6061 aluminum alloy with 4047 A1 alloy foil as filler metal were joined by using high frequency induction brazing. The microstrueture of Fe/A1 brazed joint was studied by means of optical microscopy （OM）, scanning electron microscope （SEM）, energy dispersive X-ray （EDX）, and X-ray diffraction （XRD）. Results showed that 45 steel stud and 6061 aluminum alloy could be successfully joined by high frequency induction brazing with proper processing parameters. The bonding strength of the joint was of the order of 88 MPa. Ni coating on steel stud successfully avoided the generation of Fe-AI intermetallic compound which is brittle by blocking the contact between A1 and Fe. Intermetallic compounds, i e, AI3Ni2, AlmNi0.9 and A10.3Fe3Si0.7 presented in AI side, FeNi and Fe-A1-Ni ternary eutectic structure were formed in Fe side. The micro-hardness in intermetallic compound layer was 313 HV. The joint was brittle fractured in the intermetallic compounds layer of A1 side, where plenty of A13Ni2 intermetallie compounds were distributed continuously.
文摘Process and mechanism of high frequency were studied in this paper by means of cold attachment for the preparation of GNi WC25 coating . The results show its special distribution law of eddy current while the magnetic transition temperature and electric resistivity of the coating have been measured .Wear resistance of the high frequency induction coating has an advantage over those of laser cladding coating and oxygen acetylene spraying fusing coating . Moreover , the GNi WC25 coating by high frequency induction cladding has smooth surface and even microstructure.
文摘This paper presents a novel mega-Hz-level super high frequency zero-voltage soft-switching converter for induction heating power supplies. The prominent advantage of this topology is that it can absorb both inductive and capacitive parasitic components in the converter. The switch devices operate in a zero-voltage soft-switching mode. Consequently, the high voltage and high current spikes caused by parasitic inductors or capacitors oscillation do not occur in this circuit, and the high power loss caused by high frequency switching can be greatly reduced. A large value inductor is adopted between the input capacitor and the switches, thus, this novel converter shares the benefits of both voltage-type and current-type circuits simultaneously, and there are no needs of dead time between two switches. The working principles in different modes are introduced. Results of simulation and experiments operated at around 1 MHz frequency verify the validity of parasitic components absorption and show that this convener is competent for super high frequency applications.
文摘This paper is devoted to the study of frequency effects on hardness profile of AISI 4340 spline shaft heat-treated by induction through an extensive 3D finite element method simulation and structured experimental investigation. Based on coupled electromagnetic and thermal fields analysis, the 3D model is used to estimate the temperature distribution and the hardness profile. The proposed study examines the hardening process parameters, such as frequency, induced current density and heating time, known to have an influence on hardened surface and builds the simulation model step by step. The established model can provide not only an accurate prediction of temperature distribution and hardness profile but also a comprehensive analysis of machine parameters effects, especially the frequency. The numerical results achieved by this model are good and present a great agreement to the experimental data.
基金Project supported by the National Natural Science Foundation of China(Grant No.51172101)
文摘A one-dimensional（1D） fluid model on capacitively coupled radio frequency（RF） argon glow discharge between parallel-plates electrodes at low pressure is established to test the effect of the driving frequency on electron heating. The model is solved numerically by a finite difference method. The numerical results show that the discharge process may be divided into three stages： the growing rapidly stage, the growing slowly stage, and the steady stage. In the steady stage,the maximal electron density increases as the driving frequency increases. The results show that the discharge region has three parts： the powered electrode sheath region, the bulk plasma region and the grounded electrode sheath region. In the growing rapidly stage（at 18 μs）, the results of the cycle-averaged electric field, electron temperature, electron density, and electric potentials for the driving frequencies of 3.39, 6.78, 13.56, and 27.12 MHz are compared, respectively. Furthermore,the results of cycle-averaged electron pressure cooling, electron ohmic heating, electron heating, and electron energy loss for the driving frequencies of 3.39, 6.78, 13.56, and 27.12 MHz are discussed, respectively. It is also found that the effect of the cycle-averaged electron pressure cooling on the electrons is to ＂cool＂ the electrons; the effect of the electron ohmic heating on the electrons is always to ＂heat＂ the electrons; the effect of the cycle-averaged electron ohmic heating on the electrons is stronger than the effect of the cycle-averaged electron pressure cooling on the electrons in the discharge region except in the regions near the electrodes. Therefore, the effect of the cycle-averaged electron heating on the electrons is to ＂heat＂ the electrons in the discharge region except in the regions near the electrodes. However, in the regions near the electrodes, the effect of the cycle-averaged electron heating on the electron is to ＂cool＂ the electrons. Finally, the space distributions of the electron pressure cooling the electron ohmic heating and the electron heating at 1/4 T, 2/4 T, 3/4 T, and 4/4 T in one RF-cycle are presented and compared.
文摘To save on the island area's power supply cost and protect the clean environment, the Isolated MicroGrid is being duly considered. Consisting of the Wind Turbine Generator (WT), photovoltaic generator, battery system, back-up diesel generator, etc., Isolated MicroGrid, which usually uses the inverter to maintain voltage and frequency of the system, is very weak in terms of voltage and frequency stability compared to the large-scale electrical power system. If wind turbine generator is applied to this weak power system, it could experience many problems in terms of maintaining its voltage and frequency. In this paper, the measurement result of voltage and frequency is presented for MicroGrid, which consists of the Wind Turbine Generator adopting the induction generator and the battery system. MicroGrid’s voltage waveform distortion and Wind Turbine Generator’s output oscillation problems are analyzed using PSCAD/EMTDC. Based on the analyzed result, the importance of type and capacity choice has been suggested in case the Wind Turbine Generator is applied to the Isolated MicroGrid.
基金the National Natural Science Foundation of China(52272022)Key Program of Natural Science Foundation of Hubei Province(2021CFA071).
文摘Alumina-magnesia dry materials are widely used in induction furnace linings, but they show different kinds of damage when melting different kinds of alloy steel. In this paper, the chemical composition, phase composition, and microstructure of the post-use dry materials for the working liners melting different kinds of steel were evaluated. Furthermore, the corrosion mechanism of the steel on the furnace lining materials was comprehensively analyzed. The findings reveal a significant ability of the Mn element in the molten steel to diffuse and penetrate into the refractories. Mn oxidizes to form MnO at the steel-refractory interface, and then forms a liquid phase with Al_(2)O_(3). The Cr element is dissolved into corundum and spinel of the refractories, resulting in lattice defects and structural damage of the materials. TiO2reacts with Al_(2)O_(3) to form Al_(2)TiO_(5), which plays a crucial role in preventing crack formation and propagation. Part of Ti4+dissolves into magnesia-alumina(MA), densifying the materials. TiO2also slows down the reaction between the Cr element and refractory components, further improving the corrosion resistance of the materials.
基金Item Sponsored by Program for New Century Excellent Talents in University(NCET-09-0396)State Major Science and Technology Special Project Foundation for High-End Numerical Machine and Basic Manufacturing Equipment(2011ZX04014-052,2012ZX04012-011)
文摘A mathematical model for describing the melting process in the medium-frequency induction furnace was developed.Finite difference method was applied to deal with coupling electromagnetic field and temperature field in the melting process.The magnetic induction,temperature distribution and the phase interface moving characteristic during melting of the furnace burden were calculated.The effects of the direct current and inductive heating frequency on the process were analyzed.The simulation results show that:In the direction of burden radius,magnetic induction decreases from the outside of the burden to the center.Solid/liquid interface moves gradually from the outside of the burden to the center.The movement speed increases when the burden begins to melt.In the direction of the burden height,the distribution of eddy current in the surface is accord with the edge effect of the coil.Solid/liquid interface moves gradually from the center to the two sides.The direct current has a greater effect on the electromagnetic field and temperature field than frequency.
