Te is widely used in iron and steel industry. After adding a certain amount of Te in the steel, many physical and chemical properties can be improved. As a free-cutting element, a small amount of Te can significantly ...Te is widely used in iron and steel industry. After adding a certain amount of Te in the steel, many physical and chemical properties can be improved. As a free-cutting element, a small amount of Te can significantly improve the machinability of steel. The existing form of Te in the steel, the modification law of MnS inclusion by Te and the influence rule and mechanism of Te on the machinability of steel are summarized and expounded in detail, providing a reference for further study and development of Te-containing free-cutting steels.展开更多
To reveal the formation and evolution behavior of inclusions during magnesium treatment and resulfurization in Al-killed free-cutting steel, both laboratory experiments and thermodynamic calculations were carried out....To reveal the formation and evolution behavior of inclusions during magnesium treatment and resulfurization in Al-killed free-cutting steel, both laboratory experiments and thermodynamic calculations were carried out. The extracted samples were polished and analyzed by scanning electron microscopy and energy-dispersive spectroscopy. The results indicated that MgO formed immediately and then transferred to MgO·Al2O3 with the homogenization of [Mg] in steel in the case of low magnesium addition (w[Mg] < 0.0020%). However, MgO would keep stable in the case of high magnesium addition (w[Mg] ≥ 0.0020%). In the process of resulfurization, the addition of sulfur forced the transformation of MgO to MgO·Al2O3 accompanied with the formation of MgS if the mass fraction of [S] in steel was in the range 0.15%-0.70%. MgS precipi-tated as a solid solution containing a quantity of MnS, and the composition of the sulfide solution was calculated to be (Mg0.85Mn0.15)S when the mass fraction of [Mn] was 1.2%. The formation mechanisms of inclusions after magnesium and sulfur additions were discussed comprehensively, and proper models for the evolution of inclusions were set up.展开更多
A new method called mixed Lagrangian and Eulerian （MiLE） method was used to simulate the continuous casting process in a mold of free-cutting steel 38MnVS.The simulation results are basically in agreement with exper...A new method called mixed Lagrangian and Eulerian （MiLE） method was used to simulate the continuous casting process in a mold of free-cutting steel 38MnVS.The simulation results are basically in agreement with experimental data in the literature,achieving the three-dimensional visualization of temperature distribution,melt flow,shell thickness,and stress distribution of blooms in a mold.It is shown that the flow velocity of steel melt becomes smaller gradually as the casting proceeds.When the flow reaches a certain depth,two types of flow patterns can be observed in the upper zone of the mold.The first flow pattern is to flow downwards,and the second one is to flow upwards to the meniscus.The corner temperature is higher,and the thickness is thinner than those in the mid-face.The effective stress in the corner area is much bigger than that in the mid-face,indicating that the corner area is the dangerous zone of cracking.展开更多
The free-cutting phase in RE or Ca-RE treated sulfur-containing free-cutting steel is the eutectic phases of MnS-RE_2S_3 and (Mn,Ca)S-RE_2S_3,respectively.The atomic ratio of RE/S needed to modify all the MnS into the...The free-cutting phase in RE or Ca-RE treated sulfur-containing free-cutting steel is the eutectic phases of MnS-RE_2S_3 and (Mn,Ca)S-RE_2S_3,respectively.The atomic ratio of RE/S needed to modify all the MnS into the eutectic phase is higher than 1.48 or 1.41-1.37 Ca/S,when RE or Ca-RE is used as the modifiz- er in the sulfur-containing free-cutting steel.Moreover,the thermodynamical calculation shows that the eutectic temperature is lower than the solidifying temperature,which is the key condition for the eutectic phase to keep globual during solidifying.展开更多
1.IntroductionThe shape of sulphide has a great influ-ence on machinability and transverse prop-erty of steel.It is very important to obtainoval sulphide instead of elongated one forimproving machinability and transve...1.IntroductionThe shape of sulphide has a great influ-ence on machinability and transverse prop-erty of steel.It is very important to obtainoval sulphide instead of elongated one forimproving machinability and transverseproperties[1,2].展开更多
A new environment-friendly free-cutting steel alloyed with elemental Sn （Y20Sn） was developed to meet the requirements of machinability and mechanical properties according to GB/T8731--1988. The machinability of the...A new environment-friendly free-cutting steel alloyed with elemental Sn （Y20Sn） was developed to meet the requirements of machinability and mechanical properties according to GB/T8731--1988. The machinability of the steel is enhanced by the segregation of elemental Sn at grain boundaries. The effect of Sn segregation on intergranular brittle fracture at normal cutting temperature from 250℃ to 400℃ is confirmed. The formation mechanism of main inclusions MnS is influenced by the presence of Sn and the attachment of Sn around MnS itself as a surfactant, and this mechanism also explains the improvement in machinability and mechanical properties of the steel. In the steel, the relevant inclusions are mainly spherical or axiolitic, and are uniformly distributed in small volume. Such inclusions improve the machinability of the steel and do not impair the mechanical properties as well. Experimental results demonstrate that the appropriate content of Sn in the steel is 0.03wt% to 0.08wt%, and the remaining composition is close to that of standard Y20 steel.展开更多
The morphology and distribution of manganese sulfide(MnS)inclusions have a significant influence on the comprehensive performance,which is an important research field for resulfurized steels.Based on the experiments o...The morphology and distribution of manganese sulfide(MnS)inclusions have a significant influence on the comprehensive performance,which is an important research field for resulfurized steels.Based on the experiments of non-aqueous electrolyte and scanning electron microscope observation,the fractal theory was employed to study the three-dimensional morphologies of MnS inclusions.The results showed that the edge fractal dimension of MnS inclusions was between 1.59 and 1.88.In addition,similar morphology of MnS inclusions had a close fractal dimension.The MnS edge fractal dimension is highly positively correlated with the morphological parameters.The multifractal spectrums of MnS inclusions on two-dimensional plane of as-cast and as-rolled resulfurized free-cutting steels were calculated.The large-size MnS inclusions belong to large probability subset,while the small-size MnS inclusions belong to small probability subset.The multifractal spectrum can truly and effectively reflect the difference and non-uniformity of distribution of MnS inclusions on 2D plane.On the premise of similar content of MnS,with the refinement of MnS inclusions,the multifractal spectrum width and the multifractal spectrum symmetry parameter were decreased.The multifractal spectrum provides a new method for studying the second phase in materials.展开更多
The machinability tests were conducted by using a YD-21 dynamometer on a CA6161A lathe.The experiments were conducted to determine the effect of free-cutting additives on machining characteristics of austenitic stainl...The machinability tests were conducted by using a YD-21 dynamometer on a CA6161A lathe.The experiments were conducted to determine the effect of free-cutting additives on machining characteristics of austenitic stainless steels.The conventional austenitic stainless steel 1Cr18Ni9Ti（steel A） and the free cutting austenitic stainless steel（steel B） were prepared.The results have shown that machinable inclusions were composed of MnS and CuO,and they might be also Ti4C2S2.The presence of Bi in the inclusion was detected by the atom map and electro-probe microanalysis（EPMA）,which might be one of the most important factors to improve the machinability of austenitic stainless steels.The cutting forces for steel B were lower than those of steel A at various cutting speeds;the abrasion depth of the flank of the tool for steel B was less than that of the steel A under the same cutting conditions.The machinability of austenitic stainless steel was visibly improved by adding free-cutting additives,such as S,Cu and Bi.Ultimate tensile,yield strength,and total elongation values of the free cutting austenitic stainless steel were improved due to the addition of these free-cutting additives.展开更多
Studies were made of the calculation of fractal dimension of transverse impact fracture sur- face,and of the correlation between impact toughness of steel and parameters of free-cutting phase by means of the developed...Studies were made of the calculation of fractal dimension of transverse impact fracture sur- face,and of the correlation between impact toughness of steel and parameters of free-cutting phase by means of the developed fractal geometry model of crack propagation.It is believed that the area fraction,f,of free-cutting phase is negligibly influential to the longitudinal im- pact toughness,as f1 .While the aspect ratio,saying ratio of length to width,of free-cut. ting phase is inversely influential to the transverse impact toughness.This may .be the reason why the transverse impact toughness of free-cutting steel containing more rare earth contrast to sulphur is even higher than the low sulphur containing steel.展开更多
In consideration of the composition characteristics and quality requirements of sulphurous free-cutting gear steel,the rational measures of sulfur control,calcium treatment and key technologies of continuous casting p...In consideration of the composition characteristics and quality requirements of sulphurous free-cutting gear steel,the rational measures of sulfur control,calcium treatment and key technologies of continuous casting process are applied in the development of a full-line operation of LD-Billet continuous casting on steelmaking with semi-steel,which suggests an economic production of the steel has been realized.Test results show that the average retrieval rate of sulphurous alloy in the process of RH treatment is 95.3%and sulfur content of products is stability.Otherwise,content of T[O]in casting billet is in the range of 11×10-6~18×10-6 with average value is 14.7×10-6.Based on this,the billets have good surface quality and internal quality.展开更多
In this study,the influence of plastic deformation produced by cold rolling at reduction ratios ranging from 10% to 80% on the microstructure,mechanical properties,and pitting corrosion behavior of high-sulfur freecut...In this study,the influence of plastic deformation produced by cold rolling at reduction ratios ranging from 10% to 80% on the microstructure,mechanical properties,and pitting corrosion behavior of high-sulfur freecutting 316 LS austenitic stainless steel was investigated. The results indicate that slipping is the predominant effect and that sulfide inclusions extend along the rolling direction during the cold deformation of 316 LS. The strong austenite stability of 316 LS results in the formation of only a small quantity of deformation-induced martensite. The experimental results reveal that the strength,hardness,and yield ratio increased with increases in the reduction ratio,mainly due to work hardening,whereas the elongation decreased drastically,due to the combined effect of the work hardening and brittleness caused by the numerous sulfide inclusions. Electrochemically active sites on the surface of316 LS increased with an increased reduction ratio,which caused an increased current fluctuation in the passive zone. This also caused the breakdown potential（ E_b） near the pitting zone to exhibit a gradual increase in the zigzag current shift to the left on the polarization curves. The E_b of 316 LS decreased with increases in the reduction ratio,mainly due to the extended sulfide inclusions,the increased dislocation density,and the deformation-induced martensite content.展开更多
The large-scale production of high-Ti steels is limited by the formation of Ti-containing oxides or nitrides in steel-slag reactions during continuous casting.These processes degrade mold flux properties,clog submerge...The large-scale production of high-Ti steels is limited by the formation of Ti-containing oxides or nitrides in steel-slag reactions during continuous casting.These processes degrade mold flux properties,clog submerged entry nozzles,form floaters in the molds,and produce various surface defects on the cast slabs.This review summarizes the effects of nonmetallic inclusions on traditional CaO-SiO_(2)-based(CS)mold fluxes and novel CaO-Al_(2)O_(3)-based(CA)low-or non-reactive fluxes containing TiO_(2),BaO,and B_(2)O_(3)additives to avoid undesirable steel,slag,and inclusion reactions,with the aim of providing a new perspective for research and practice related to balancing the lubrication and heat transfer of mold fluxes to promote smooth operation and reduce surface defects on cast slabs.For traditional CS mold flux,although the addition of solvents such as Na_(2)O,Li_(2)O,and B_(2)O_(3)can enhance flowability,steel-slag reactions persist,limiting the effectiveness of CS mold fluxes in high-Ti steel casting.Low-or non-reactive CA mold fluxes with reduced SiO_(2)content are a research focus,where adding other components can significantly change flux characteristics.Replacing CaO with BaO can lower the melting point and inhibit crystallization,allowing the flux to maintain good flowability at low temperatures.Replacing SiO_(2)with TiO_(2)can stabilize the viscosity and enhance heat transfer.To reduce the environmental impact,fluorides are replaced with components such as TiO_(2),B_(2)O_(3),BaO,Li_(2)O,and Na_(2)O for F-frce mold fluxes with similar lubrication,crystallization,and heat-transfer effects.When TiO_(2)replaces CaF_(2),it stabilizes the viscosity and enhances the heat conductivity,forming CaTiO_(3)and CaSiTiO_(5)phases instead of cuspidine to control crystallization.B_(2)O_(3)lowers the melting point and suppresses crystallization,forming phases such as Ca_(3)B_(2)O_(6)and Ca_(11)Si_(4)B_(2)O_(22).BaO introduces non-bridging oxygen to reduce viscosity and ensure flux flowability at low temperatures.However,further studies are required to determine the optimal mold flux compositions corresponding to the steel grades and the interactions between the various components of the mold flux.In the future,the practical application of new mold fluxes for high-Ti steel will become the focus of further verification to achieve a balance between lubrication and heat transfer,which is expected to minimize the occurrence of casting problems and slab defects.展开更多
Laser powder bed fusion(LPBF)is highly suitable for forming 18Ni300 mold steel,thanks to its excellent capability in manufacturing complex shapes and outstanding capacity for regulating microstructures.It is widely us...Laser powder bed fusion(LPBF)is highly suitable for forming 18Ni300 mold steel,thanks to its excellent capability in manufacturing complex shapes and outstanding capacity for regulating microstructures.It is widely used in fields such as injection molding,die casting,and stamping dies.Adding reinforcing particles into steel is an effective means to improve its performance.Nb/18Ni300 composites were fabricated by LPBF using two kinds of Nb powders with different particle sizes,and their microstructures and properties were studied.The results show that the unmelted Nb particles are uniformly distributed in the 18Ni300 matrix and the grains are refined,which is particularly pronounced with fine Nb particles.In addition,element diffusion occurs between the particles and the matrix.The main phases of the base alloy are α-Fe and a small amount of γ-Fe.With the addition of Nb,part of the α-Fe is transformed into γ-Fe,and unmelted Nb phases appear.The addition of Nb also enhances the hardness and wear resistance of the composites but slightly reduces their tensile properties.After aging treatment,the molten pools and grain boundaries become blurred,grains are further refined,and the interfaces around the particles are thinned.The aging treatment also promotes the formation of reverted austenite.The hardness,ultimate tensile strength,and volumetric wear rate of the base alloy reach 51.9 HRC,1704 MPa,and 17.8×10^(-6) mm^(3)/(N·m),respectively.In contrast,the sample added with fine Nb particles has the highest hardness(56.1 HRC),ultimate tensile strength(1892 MPa)and yield strength(1842 MPa),and the volume wear rate of the sample added with coarse Nb particles is reduced by 90%to 1.7×10^(-6) mm^(3)/(N·m).展开更多
Industrial trials and thermodynamic calculations were carried out to investigate the effect of steel cleanliness on the composition of inclusions both in the molten steel and in the solidified steel of Al-killed Ca-tr...Industrial trials and thermodynamic calculations were carried out to investigate the effect of steel cleanliness on the composition of inclusions both in the molten steel and in the solidified steel of Al-killed Ca-treated low-sulfur steels.The composition of inclusions changed significantly at the Ca treatment stage with the modification of Al_(2)O_(3) into calcium aluminate and a slight decrease in the inclusion size and at the casting stage with the transformation of CaO into CaS with an increase in the inclusion size.Based on experimental results and thermodynamic calculations,the Al_(2)O_(3) content in inclusions in the molten steel showed a nearly linear inverse relationship with the total calcium(TCa)/total oxygen(TO)in the steel when TCa/TO<3 and kept less than 10 wt.%under TCa/TO>3.The CaO content in inclusions firstly increased until the TCa/TO reached 1-2 and then slightly decreased with the increase in TCa/TO.The CaS content in inclusions was less than 10 wt.%when TCa/TO<1.5 and increased with the increase in the TCa/TO and total sulfur(TS)content in the steel.After solidification and cooling,the CaO/CaS in inclusions increased with the increase in the TO/TS and TCa contents in the steel;however,the CaO/CaS was less than 1.0 regardless of the TCa content when TO/TS<1.Accordingly,the composition of inclusions after solidification could be adjusted by controlling the cleanliness and calcium content of the steel,thereby adjusting the property of inclusions.展开更多
High-quality steel production requires superior-performance refractories.To meet the requirements of quality enhancement and efficiency improvement in the steelmaking industry,the application of the novel microporous ...High-quality steel production requires superior-performance refractories.To meet the requirements of quality enhancement and efficiency improvement in the steelmaking industry,the application of the novel microporous magnesia with high strength,remarkable slag resistance,and excellent thermal insulation is promoted.The interface reaction between H13 steel and novel microporous magnesia castable was investigated by using the crucible method,to elucidate the molten steel purification mechanism.The interface microstructure was observed by scanning electron microscopy,and the composition,size,and amount of inclusions were statistically analyzed.A thermal calculation was conducted to gain a deeper understanding of the modification process of inclusions.Fused magnesia castables were used as the blank control.The results show that the average number density and size of inclusions were reduced by 5.99 mm^(−2) and 0.28μm respectively after the same reaction time because the micropores enhanced the inclusion adsorption.The size of inclusions caused by erosion decreased.Also,more[Mg]dissolved into molten steel over 60 min reaction time and resulted in a 0.49 wt.%increase in inclusion Mg content,which modified the inclusion by decreasing their melting point.Therefore,applying novel microporous magnesia was beneficial for purifying H13 steel.展开更多
This study utilizes wet/dry cyclic corrosion testing combined with corrosion big data technology to investigate the mechanism by which chloride ions(Cl^(-))influence the corrosion behavior of 650 MPa high-strength low...This study utilizes wet/dry cyclic corrosion testing combined with corrosion big data technology to investigate the mechanism by which chloride ions(Cl^(-))influence the corrosion behavior of 650 MPa high-strength low-alloy(HSLA)steel in industrially polluted environments.The corrosion process of 650 MPa HSLA steel occurred in two distinct stages:an initial corrosion stage and a stable corrosion stage.During the initial phase,the weight loss rate increased rapidly owing to the instability of the rust layer.Notably,this study demonstrated that 650 MPa HSLA steel exhibited superior corrosion resistance in Cl-containing environments.The formation of a corrosion-product film eventually reduced the weight-loss rate.However,the intrusion of Cl^(-)at increasing concentrations gradually destabilized theα/γ^(*)phases of the rust layer,leading to a looser structure and lower polarization resistance(R_(p)).The application of corrosion big data technology in this study facilitated the validation and analysis of the experimental results,offering new insights into the corrosion mechanisms of HSLA steel in chloride-rich environments.展开更多
The synergistic effects of corrosion and impact loading on the microstructure evolution and dynamic mechanical properties of ultrahigh-strength AerMet 100 steel are investigated.Through integrated experiments and mode...The synergistic effects of corrosion and impact loading on the microstructure evolution and dynamic mechanical properties of ultrahigh-strength AerMet 100 steel are investigated.Through integrated experiments and modeling,the result reveals that the corrosion leads to grain refinement and a reduction in the proportion of low-angle grain boundaries.Notably,corrosion promotes austenite enrichment(increasing from 1.8%to 13.9%)through selective dissolution of the martensitic matrix,while repetitive impacts reverse this trend(reducing to 0.1%)through stress-induced martensitic transformation.Fracture analysis demonstrates corrosion-induced ductile-to-brittle transition,with quasi-cleavage features dominating after prolonged corrosion.A physics-based dynamic yield strength model with<3%prediction error relative to impact tests is developed.These findings establish microstructure-property relationships of AerMet 100 steel under multi-field coupling,providing critical guidance for designing corrosion-resistant ultrahigh-strength steels in marine-impact environments.展开更多
Considering the Hamaker constant,inclusion size,and distance between inclusions on the surface of the molten steel,a new collision model of the inclusions on the surface of the molten steel was established based on in...Considering the Hamaker constant,inclusion size,and distance between inclusions on the surface of the molten steel,a new collision model of the inclusions on the surface of the molten steel was established based on in-situ observed results of the collision process of different types of inclusions on the surface of the molten steel.The developed model can be used to calculate the attraction of inclusions on the surface of the molten steel including Al_(2)O_(3)MgO,SiO_(2),etc.展开更多
This study investigates the microstructure and co-precipitation behavior of multicomponent(Ni(Al,Mn)and Cu)nanoparticles in the weld heat-affected zones of high-strength low-carbon steel.Through thermal simulations,th...This study investigates the microstructure and co-precipitation behavior of multicomponent(Ni(Al,Mn)and Cu)nanoparticles in the weld heat-affected zones of high-strength low-carbon steel.Through thermal simulations,the intercritical,fine-grained,and coarsegrained heat-affected zones were systematically characterized to elucidate the interplay between the microstructure,precipitation,and mechanical properties.At a heat input of 30 kJ·cm^(−1),Ni(Al,Mn)nanoparticles dissolve in the intercritical heat-affected zone,followed by dense reprecipitation coupled with significant coarsening of Cu particles during cooling,thereby retaining high strength but reducing impact toughness to(142±10)J(compared to(205±8)J of the base metal).The fine-grained heat-affected zone,under the same heat input,exhibits a refined ferritic-bainite matrix with a few fine Ni(Al,Mn)and slightly coarsened Cu particles,thus enhancing plastic deformation capacity and resulting in superior impact toughness of(196±7)J.Despite complete dissolution of original precipitates at peak temperatures in the coarse-grained heat-affected zone,re-precipitated nanoparticles provide effective strengthening effect,compensating for grain coarsening and dislocation recovery and resulting in an impressive impact toughness of(186±6)J.The toughening mechanism is primarily attributed to the synergistic actions of the matrix,precipitates,and deformation twins.These findings provide mechanistic and quantitative insights for developing processing-microstructure-property relationships in different welding heat-affected zones,and this framework can be further utilized to optimize welding parameters for tailored applications.展开更多
基金Acknowledgements This work was financially supported by the National Key Research and Development Program of China （No. 2018YFB0704400）, the National Natural Science Foundation of China （Nos. 51474142 and 51671124） and the China Postdoctoral Science Foundation （No. 2018M632082）.
文摘Te is widely used in iron and steel industry. After adding a certain amount of Te in the steel, many physical and chemical properties can be improved. As a free-cutting element, a small amount of Te can significantly improve the machinability of steel. The existing form of Te in the steel, the modification law of MnS inclusion by Te and the influence rule and mechanism of Te on the machinability of steel are summarized and expounded in detail, providing a reference for further study and development of Te-containing free-cutting steels.
基金The authors gratefully acknowledge the support from the National Natural Science Foundation of China(Grant No.NSFC 51674069)the National Key Research and Development Program of China(Grant No.2017YFC0805100).
文摘To reveal the formation and evolution behavior of inclusions during magnesium treatment and resulfurization in Al-killed free-cutting steel, both laboratory experiments and thermodynamic calculations were carried out. The extracted samples were polished and analyzed by scanning electron microscopy and energy-dispersive spectroscopy. The results indicated that MgO formed immediately and then transferred to MgO·Al2O3 with the homogenization of [Mg] in steel in the case of low magnesium addition (w[Mg] < 0.0020%). However, MgO would keep stable in the case of high magnesium addition (w[Mg] ≥ 0.0020%). In the process of resulfurization, the addition of sulfur forced the transformation of MgO to MgO·Al2O3 accompanied with the formation of MgS if the mass fraction of [S] in steel was in the range 0.15%-0.70%. MgS precipi-tated as a solid solution containing a quantity of MnS, and the composition of the sulfide solution was calculated to be (Mg0.85Mn0.15)S when the mass fraction of [Mn] was 1.2%. The formation mechanisms of inclusions after magnesium and sulfur additions were discussed comprehensively, and proper models for the evolution of inclusions were set up.
基金supported by the National Natural Science Foundation of China (No.50874007)
文摘A new method called mixed Lagrangian and Eulerian （MiLE） method was used to simulate the continuous casting process in a mold of free-cutting steel 38MnVS.The simulation results are basically in agreement with experimental data in the literature,achieving the three-dimensional visualization of temperature distribution,melt flow,shell thickness,and stress distribution of blooms in a mold.It is shown that the flow velocity of steel melt becomes smaller gradually as the casting proceeds.When the flow reaches a certain depth,two types of flow patterns can be observed in the upper zone of the mold.The first flow pattern is to flow downwards,and the second one is to flow upwards to the meniscus.The corner temperature is higher,and the thickness is thinner than those in the mid-face.The effective stress in the corner area is much bigger than that in the mid-face,indicating that the corner area is the dangerous zone of cracking.
基金The project supported by the National Natural Science Foundation of China
文摘The free-cutting phase in RE or Ca-RE treated sulfur-containing free-cutting steel is the eutectic phases of MnS-RE_2S_3 and (Mn,Ca)S-RE_2S_3,respectively.The atomic ratio of RE/S needed to modify all the MnS into the eutectic phase is higher than 1.48 or 1.41-1.37 Ca/S,when RE or Ca-RE is used as the modifiz- er in the sulfur-containing free-cutting steel.Moreover,the thermodynamical calculation shows that the eutectic temperature is lower than the solidifying temperature,which is the key condition for the eutectic phase to keep globual during solidifying.
文摘1.IntroductionThe shape of sulphide has a great influ-ence on machinability and transverse prop-erty of steel.It is very important to obtainoval sulphide instead of elongated one forimproving machinability and transverseproperties[1,2].
基金financially supported by the Fujian Province Foundation of Strategic Emerging Industry Projects(No.2014H0023)the Fuzhou University Foundation for Development of Science and Technology(No.2012-XQ-19)
文摘A new environment-friendly free-cutting steel alloyed with elemental Sn （Y20Sn） was developed to meet the requirements of machinability and mechanical properties according to GB/T8731--1988. The machinability of the steel is enhanced by the segregation of elemental Sn at grain boundaries. The effect of Sn segregation on intergranular brittle fracture at normal cutting temperature from 250℃ to 400℃ is confirmed. The formation mechanism of main inclusions MnS is influenced by the presence of Sn and the attachment of Sn around MnS itself as a surfactant, and this mechanism also explains the improvement in machinability and mechanical properties of the steel. In the steel, the relevant inclusions are mainly spherical or axiolitic, and are uniformly distributed in small volume. Such inclusions improve the machinability of the steel and do not impair the mechanical properties as well. Experimental results demonstrate that the appropriate content of Sn in the steel is 0.03wt% to 0.08wt%, and the remaining composition is close to that of standard Y20 steel.
基金The authors gratefully express their appreciation to National Key Research and Development Program of China (Grant No.2018YFB0704400)National Natural Science Foundation of China (Grant Nos.51874195 and 52074179)for supporting this work+1 种基金support from the Youth Program of National Natural Science Foundation of China (Grant No.52104335)Shanghai "Super Postdoctoral"Incentive Plan (Grant No.2020194).
文摘The morphology and distribution of manganese sulfide(MnS)inclusions have a significant influence on the comprehensive performance,which is an important research field for resulfurized steels.Based on the experiments of non-aqueous electrolyte and scanning electron microscope observation,the fractal theory was employed to study the three-dimensional morphologies of MnS inclusions.The results showed that the edge fractal dimension of MnS inclusions was between 1.59 and 1.88.In addition,similar morphology of MnS inclusions had a close fractal dimension.The MnS edge fractal dimension is highly positively correlated with the morphological parameters.The multifractal spectrums of MnS inclusions on two-dimensional plane of as-cast and as-rolled resulfurized free-cutting steels were calculated.The large-size MnS inclusions belong to large probability subset,while the small-size MnS inclusions belong to small probability subset.The multifractal spectrum can truly and effectively reflect the difference and non-uniformity of distribution of MnS inclusions on 2D plane.On the premise of similar content of MnS,with the refinement of MnS inclusions,the multifractal spectrum width and the multifractal spectrum symmetry parameter were decreased.The multifractal spectrum provides a new method for studying the second phase in materials.
基金supported by the National Natural Science Foundation of China(No.50334010)the Educational Department of Liaoning Province,China(No.2008535)the Shenyang City Application Basic Research Project,China(No.1071198-1-00)
文摘The machinability tests were conducted by using a YD-21 dynamometer on a CA6161A lathe.The experiments were conducted to determine the effect of free-cutting additives on machining characteristics of austenitic stainless steels.The conventional austenitic stainless steel 1Cr18Ni9Ti（steel A） and the free cutting austenitic stainless steel（steel B） were prepared.The results have shown that machinable inclusions were composed of MnS and CuO,and they might be also Ti4C2S2.The presence of Bi in the inclusion was detected by the atom map and electro-probe microanalysis（EPMA）,which might be one of the most important factors to improve the machinability of austenitic stainless steels.The cutting forces for steel B were lower than those of steel A at various cutting speeds;the abrasion depth of the flank of the tool for steel B was less than that of the steel A under the same cutting conditions.The machinability of austenitic stainless steel was visibly improved by adding free-cutting additives,such as S,Cu and Bi.Ultimate tensile,yield strength,and total elongation values of the free cutting austenitic stainless steel were improved due to the addition of these free-cutting additives.
文摘Studies were made of the calculation of fractal dimension of transverse impact fracture sur- face,and of the correlation between impact toughness of steel and parameters of free-cutting phase by means of the developed fractal geometry model of crack propagation.It is believed that the area fraction,f,of free-cutting phase is negligibly influential to the longitudinal im- pact toughness,as f1 .While the aspect ratio,saying ratio of length to width,of free-cut. ting phase is inversely influential to the transverse impact toughness.This may .be the reason why the transverse impact toughness of free-cutting steel containing more rare earth contrast to sulphur is even higher than the low sulphur containing steel.
文摘In consideration of the composition characteristics and quality requirements of sulphurous free-cutting gear steel,the rational measures of sulfur control,calcium treatment and key technologies of continuous casting process are applied in the development of a full-line operation of LD-Billet continuous casting on steelmaking with semi-steel,which suggests an economic production of the steel has been realized.Test results show that the average retrieval rate of sulphurous alloy in the process of RH treatment is 95.3%and sulfur content of products is stability.Otherwise,content of T[O]in casting billet is in the range of 11×10-6~18×10-6 with average value is 14.7×10-6.Based on this,the billets have good surface quality and internal quality.
文摘In this study,the influence of plastic deformation produced by cold rolling at reduction ratios ranging from 10% to 80% on the microstructure,mechanical properties,and pitting corrosion behavior of high-sulfur freecutting 316 LS austenitic stainless steel was investigated. The results indicate that slipping is the predominant effect and that sulfide inclusions extend along the rolling direction during the cold deformation of 316 LS. The strong austenite stability of 316 LS results in the formation of only a small quantity of deformation-induced martensite. The experimental results reveal that the strength,hardness,and yield ratio increased with increases in the reduction ratio,mainly due to work hardening,whereas the elongation decreased drastically,due to the combined effect of the work hardening and brittleness caused by the numerous sulfide inclusions. Electrochemically active sites on the surface of316 LS increased with an increased reduction ratio,which caused an increased current fluctuation in the passive zone. This also caused the breakdown potential（ E_b） near the pitting zone to exhibit a gradual increase in the zigzag current shift to the left on the polarization curves. The E_b of 316 LS decreased with increases in the reduction ratio,mainly due to the extended sulfide inclusions,the increased dislocation density,and the deformation-induced martensite content.
基金financially supported by the National Natural Science Foundation of China(Nos.52204345 and 52474361)the Scientific Research Innovation Projects of Graduate Student of Jiangsu province,China(No.KYCX24_4184)。
文摘The large-scale production of high-Ti steels is limited by the formation of Ti-containing oxides or nitrides in steel-slag reactions during continuous casting.These processes degrade mold flux properties,clog submerged entry nozzles,form floaters in the molds,and produce various surface defects on the cast slabs.This review summarizes the effects of nonmetallic inclusions on traditional CaO-SiO_(2)-based(CS)mold fluxes and novel CaO-Al_(2)O_(3)-based(CA)low-or non-reactive fluxes containing TiO_(2),BaO,and B_(2)O_(3)additives to avoid undesirable steel,slag,and inclusion reactions,with the aim of providing a new perspective for research and practice related to balancing the lubrication and heat transfer of mold fluxes to promote smooth operation and reduce surface defects on cast slabs.For traditional CS mold flux,although the addition of solvents such as Na_(2)O,Li_(2)O,and B_(2)O_(3)can enhance flowability,steel-slag reactions persist,limiting the effectiveness of CS mold fluxes in high-Ti steel casting.Low-or non-reactive CA mold fluxes with reduced SiO_(2)content are a research focus,where adding other components can significantly change flux characteristics.Replacing CaO with BaO can lower the melting point and inhibit crystallization,allowing the flux to maintain good flowability at low temperatures.Replacing SiO_(2)with TiO_(2)can stabilize the viscosity and enhance heat transfer.To reduce the environmental impact,fluorides are replaced with components such as TiO_(2),B_(2)O_(3),BaO,Li_(2)O,and Na_(2)O for F-frce mold fluxes with similar lubrication,crystallization,and heat-transfer effects.When TiO_(2)replaces CaF_(2),it stabilizes the viscosity and enhances the heat conductivity,forming CaTiO_(3)and CaSiTiO_(5)phases instead of cuspidine to control crystallization.B_(2)O_(3)lowers the melting point and suppresses crystallization,forming phases such as Ca_(3)B_(2)O_(6)and Ca_(11)Si_(4)B_(2)O_(22).BaO introduces non-bridging oxygen to reduce viscosity and ensure flux flowability at low temperatures.However,further studies are required to determine the optimal mold flux compositions corresponding to the steel grades and the interactions between the various components of the mold flux.In the future,the practical application of new mold fluxes for high-Ti steel will become the focus of further verification to achieve a balance between lubrication and heat transfer,which is expected to minimize the occurrence of casting problems and slab defects.
基金Key-Area Research and Development Program of Guangdong Province(2023B0909020004)Project of Innovation Research Team in Zhongshan(CXTD2023006)+1 种基金Natural Science Foundation of Guangdong Province(2023A1515011573)Zhongshan Social Welfare Science and Technology Research Project(2024B2022)。
文摘Laser powder bed fusion(LPBF)is highly suitable for forming 18Ni300 mold steel,thanks to its excellent capability in manufacturing complex shapes and outstanding capacity for regulating microstructures.It is widely used in fields such as injection molding,die casting,and stamping dies.Adding reinforcing particles into steel is an effective means to improve its performance.Nb/18Ni300 composites were fabricated by LPBF using two kinds of Nb powders with different particle sizes,and their microstructures and properties were studied.The results show that the unmelted Nb particles are uniformly distributed in the 18Ni300 matrix and the grains are refined,which is particularly pronounced with fine Nb particles.In addition,element diffusion occurs between the particles and the matrix.The main phases of the base alloy are α-Fe and a small amount of γ-Fe.With the addition of Nb,part of the α-Fe is transformed into γ-Fe,and unmelted Nb phases appear.The addition of Nb also enhances the hardness and wear resistance of the composites but slightly reduces their tensile properties.After aging treatment,the molten pools and grain boundaries become blurred,grains are further refined,and the interfaces around the particles are thinned.The aging treatment also promotes the formation of reverted austenite.The hardness,ultimate tensile strength,and volumetric wear rate of the base alloy reach 51.9 HRC,1704 MPa,and 17.8×10^(-6) mm^(3)/(N·m),respectively.In contrast,the sample added with fine Nb particles has the highest hardness(56.1 HRC),ultimate tensile strength(1892 MPa)and yield strength(1842 MPa),and the volume wear rate of the sample added with coarse Nb particles is reduced by 90%to 1.7×10^(-6) mm^(3)/(N·m).
基金support from the National Key Research and Development Program(Nos.2023YFB3506802 and 2023YFB3709900)the National Natural Science Foundation of China(Grant Nos.52174293 and U22A20171)+1 种基金and the Fundamental Research Funds for the Central Universities(Grant No.FRF-BD-20-04A)the High Steel Center(HSC)at North China University of Technology and University of Science and Technology Beijing.
文摘Industrial trials and thermodynamic calculations were carried out to investigate the effect of steel cleanliness on the composition of inclusions both in the molten steel and in the solidified steel of Al-killed Ca-treated low-sulfur steels.The composition of inclusions changed significantly at the Ca treatment stage with the modification of Al_(2)O_(3) into calcium aluminate and a slight decrease in the inclusion size and at the casting stage with the transformation of CaO into CaS with an increase in the inclusion size.Based on experimental results and thermodynamic calculations,the Al_(2)O_(3) content in inclusions in the molten steel showed a nearly linear inverse relationship with the total calcium(TCa)/total oxygen(TO)in the steel when TCa/TO<3 and kept less than 10 wt.%under TCa/TO>3.The CaO content in inclusions firstly increased until the TCa/TO reached 1-2 and then slightly decreased with the increase in TCa/TO.The CaS content in inclusions was less than 10 wt.%when TCa/TO<1.5 and increased with the increase in the TCa/TO and total sulfur(TS)content in the steel.After solidification and cooling,the CaO/CaS in inclusions increased with the increase in the TO/TS and TCa contents in the steel;however,the CaO/CaS was less than 1.0 regardless of the TCa content when TO/TS<1.Accordingly,the composition of inclusions after solidification could be adjusted by controlling the cleanliness and calcium content of the steel,thereby adjusting the property of inclusions.
基金support of this study by the National Natural Science Foundation of China(Grant Nos.U22A20173 and U21A2058).
文摘High-quality steel production requires superior-performance refractories.To meet the requirements of quality enhancement and efficiency improvement in the steelmaking industry,the application of the novel microporous magnesia with high strength,remarkable slag resistance,and excellent thermal insulation is promoted.The interface reaction between H13 steel and novel microporous magnesia castable was investigated by using the crucible method,to elucidate the molten steel purification mechanism.The interface microstructure was observed by scanning electron microscopy,and the composition,size,and amount of inclusions were statistically analyzed.A thermal calculation was conducted to gain a deeper understanding of the modification process of inclusions.Fused magnesia castables were used as the blank control.The results show that the average number density and size of inclusions were reduced by 5.99 mm^(−2) and 0.28μm respectively after the same reaction time because the micropores enhanced the inclusion adsorption.The size of inclusions caused by erosion decreased.Also,more[Mg]dissolved into molten steel over 60 min reaction time and resulted in a 0.49 wt.%increase in inclusion Mg content,which modified the inclusion by decreasing their melting point.Therefore,applying novel microporous magnesia was beneficial for purifying H13 steel.
基金financially supported by the National Natural Science Foundation of China(Nos.52104319 and 52374323)。
文摘This study utilizes wet/dry cyclic corrosion testing combined with corrosion big data technology to investigate the mechanism by which chloride ions(Cl^(-))influence the corrosion behavior of 650 MPa high-strength low-alloy(HSLA)steel in industrially polluted environments.The corrosion process of 650 MPa HSLA steel occurred in two distinct stages:an initial corrosion stage and a stable corrosion stage.During the initial phase,the weight loss rate increased rapidly owing to the instability of the rust layer.Notably,this study demonstrated that 650 MPa HSLA steel exhibited superior corrosion resistance in Cl-containing environments.The formation of a corrosion-product film eventually reduced the weight-loss rate.However,the intrusion of Cl^(-)at increasing concentrations gradually destabilized theα/γ^(*)phases of the rust layer,leading to a looser structure and lower polarization resistance(R_(p)).The application of corrosion big data technology in this study facilitated the validation and analysis of the experimental results,offering new insights into the corrosion mechanisms of HSLA steel in chloride-rich environments.
基金supported by the National Natural Science Foundation of China(12522203,12532003 and U2267252)National Technological Basic Research Program of China,the Development and Application Project of Ship CAE Softwarethe Science and Technology Innovation 2035 Major Project of Yongjiang under Grant(2025Z009).
文摘The synergistic effects of corrosion and impact loading on the microstructure evolution and dynamic mechanical properties of ultrahigh-strength AerMet 100 steel are investigated.Through integrated experiments and modeling,the result reveals that the corrosion leads to grain refinement and a reduction in the proportion of low-angle grain boundaries.Notably,corrosion promotes austenite enrichment(increasing from 1.8%to 13.9%)through selective dissolution of the martensitic matrix,while repetitive impacts reverse this trend(reducing to 0.1%)through stress-induced martensitic transformation.Fracture analysis demonstrates corrosion-induced ductile-to-brittle transition,with quasi-cleavage features dominating after prolonged corrosion.A physics-based dynamic yield strength model with<3%prediction error relative to impact tests is developed.These findings establish microstructure-property relationships of AerMet 100 steel under multi-field coupling,providing critical guidance for designing corrosion-resistant ultrahigh-strength steels in marine-impact environments.
基金support from the National Natural Science Foundation of China(Grant No.U22A20171)the National Key Research and Development Program Project(2023YFB3709901)+3 种基金the China Baowu Low Carbon Metallurgical Innovation Fund(BWLCF202315)the Pangang-USTB Vanadium and Titanium Research Institute Research Projectthe High Steel Center(HSC)at North China University of TechnologyYanshan University and University of Science and Technology Beijing,China.
文摘Considering the Hamaker constant,inclusion size,and distance between inclusions on the surface of the molten steel,a new collision model of the inclusions on the surface of the molten steel was established based on in-situ observed results of the collision process of different types of inclusions on the surface of the molten steel.The developed model can be used to calculate the attraction of inclusions on the surface of the molten steel including Al_(2)O_(3)MgO,SiO_(2),etc.
基金supported by the National Natural Science Foundation of China(No.U2330110)Youth Science Foundation Project(Category A)of Liaoning Province,China(No.2025JH6/101100006).
文摘This study investigates the microstructure and co-precipitation behavior of multicomponent(Ni(Al,Mn)and Cu)nanoparticles in the weld heat-affected zones of high-strength low-carbon steel.Through thermal simulations,the intercritical,fine-grained,and coarsegrained heat-affected zones were systematically characterized to elucidate the interplay between the microstructure,precipitation,and mechanical properties.At a heat input of 30 kJ·cm^(−1),Ni(Al,Mn)nanoparticles dissolve in the intercritical heat-affected zone,followed by dense reprecipitation coupled with significant coarsening of Cu particles during cooling,thereby retaining high strength but reducing impact toughness to(142±10)J(compared to(205±8)J of the base metal).The fine-grained heat-affected zone,under the same heat input,exhibits a refined ferritic-bainite matrix with a few fine Ni(Al,Mn)and slightly coarsened Cu particles,thus enhancing plastic deformation capacity and resulting in superior impact toughness of(196±7)J.Despite complete dissolution of original precipitates at peak temperatures in the coarse-grained heat-affected zone,re-precipitated nanoparticles provide effective strengthening effect,compensating for grain coarsening and dislocation recovery and resulting in an impressive impact toughness of(186±6)J.The toughening mechanism is primarily attributed to the synergistic actions of the matrix,precipitates,and deformation twins.These findings provide mechanistic and quantitative insights for developing processing-microstructure-property relationships in different welding heat-affected zones,and this framework can be further utilized to optimize welding parameters for tailored applications.
