Mg-based Mg-TiO2 composite powder was prepared by arc plasma evaporation of the Mg＋5%TiO2 mixture followed by passivation in air. ICP, XRD and SEM techniques were used to characterize the composition, phase component...Mg-based Mg-TiO2 composite powder was prepared by arc plasma evaporation of the Mg＋5%TiO2 mixture followed by passivation in air. ICP, XRD and SEM techniques were used to characterize the composition, phase components and microstructure of the composite powder. The hydrogen sorption properties of the composite powder were investigated by DSC and PCT techniques. According to the data from PCT measurements, the hydrogenation enthalpy and entropy changes of the composite powder are calculated to be-71.5 kJ/mol and-130.1 J/（K·mol）, respectively. Besides, the hydrogenation activation energy is determined to be 77.2 kJ/ mol. The results indicate that TiO2 added into Mg by arc plasma method can act as a catalyst to improve the hydrogen sorption kinetic properties of Mg.展开更多
This study investigated multi-response optimization of the pulse metal active gas-tungsten inert gas( PMAG-TIG) twin arc hybrid root welding process for an optimal parametric combination to yield favorable back bead g...This study investigated multi-response optimization of the pulse metal active gas-tungsten inert gas( PMAG-TIG) twin arc hybrid root welding process for an optimal parametric combination to yield favorable back bead geometry of welded joints using grey relational analysis and Taguchi method.Eighteen experimental runs based on an orthogonal array following the Taguchi method were performed to derive objective functions to be optimized within the experimental domain.The objective functions were selected in relation to parameters of PMAG-TIG twin arc root welding back bead geometry: back bead width to root reinforcement ratio and deposited metal height.The Taguchi approach was followed by grey relational analysis to solve the multi-response optimization problem.The significance of factors on overall quality characteristics of the weld joint was also evaluated quantitatively using analysis of variance.Optimal results were verified through additional experiments,and showed to feasibility of applying grey relation analysis in combination with Taguchi technique for continuous improvement of product quality in the manufacturing industry.展开更多
In this paper,a passive muzzle arc control device(PMACD)of the augmented railguns is studied.By discussing its performance at different numbers of extra rails,a parameter optimization model is proposed.Through the cal...In this paper,a passive muzzle arc control device(PMACD)of the augmented railguns is studied.By discussing its performance at different numbers of extra rails,a parameter optimization model is proposed.Through the calculation model,it is found that the PMACD works well in the simple railgun,which refers to the gun that there is only one pair of rails in the inner bore.The PMACD may decrease the simple railgun’s armature peak current and muzzle arc,but affect its muzzle velocity not much.However,in the augmented railguns it has different characteristics.If the parameters of the PMACD are not selected suitable.It may increase the armature peak current and muzzle arc,but greatly decrease the velocity.The reason for this problem is that the extra rails generate a strong magnetic field in front of the armature,which induces a large current to change the armature current.It is also found that when the resistance and inductance parameters of the PMACD satisfy with the optimization formula,the PMACD can also play a good role in arc suppression in the augmented railguns.Experiments of an augmented railgun with a stainless steel PMACD are carried out to verify this optimization method.Results show that the muzzle arc is obviously controlled.This work may provide a reference for the design of the muzzle arc control device.展开更多
The numerical model was developed using a SPH (Smoothed Particle Hydrodynamics) method and the projected transfer phenomena during a GMA (Gas Metal Arc) welding were simulated by the model to clarify mechanisms of the...The numerical model was developed using a SPH (Smoothed Particle Hydrodynamics) method and the projected transfer phenomena during a GMA (Gas Metal Arc) welding were simulated by the model to clarify mechanisms of the phenomena. As a result, the droplet transfer mode obtained from this calculation was regarded as a projected transfer mode in which the liquid column grew about 1 mm and a droplet grew up until its diameter became large the same as a wire diameter,?after that it was detached from the tip of the column. In addition, 10 droplets were formed for 0.1 s through these growth and detachment processes at the tip of a wire. To compare with the numerical results, actual GMA welding was carried out and molten metal droplet transfers were taken by high speed camera. The diameter of a wire, the length of a liquid column, the velocity of a droplet right before it reached a weld pool obtained by simulation showed good agreement with experiment.展开更多
A local pseudo arc-length method（LPALM）for solving hyperbolic conservation laws is presented in this paper.The key idea of this method comes from the original arc-length method,through which the critical points are ...A local pseudo arc-length method（LPALM）for solving hyperbolic conservation laws is presented in this paper.The key idea of this method comes from the original arc-length method,through which the critical points are bypassed by transforming the computational space.The method is based on local changes of physical variables to choose the discontinuous stencil and introduce the pseudo arc-length parameter,and then transform the governing equations from physical space to arc-length space.In order to solve these equations in arc-length coordinate,it is necessary to combine the velocity of mesh points in the moving mesh method,and then convert the physical variable in arclength space back to physical space.Numerical examples have proved the effectiveness and generality of the new approach for linear equation,nonlinear equation and system of equations with discontinuous initial values.Non-oscillation solution can be obtained by adjusting the parameter and the mesh refinement number for problems containing both shock and rarefaction waves.展开更多
Arc-length-type and energy-type methods are two main strategies used in structural nonlinear tracing analysis, but the former is widely used due to the explicitness and clarity in conception, as well as the convenienc...Arc-length-type and energy-type methods are two main strategies used in structural nonlinear tracing analysis, but the former is widely used due to the explicitness and clarity in conception, as well as the convenience and reliability in calculation. It is very important to trace the complete load-deflection path in order to know comprehensively the characteristics of structures subjected to loads. Unfortunately, the nonlinear analysis techniques are only workable for tracing the limit-point-type equilibrium path. For the bifurcation-point-type path, most of them cannot secure a satisfactory result. In this paper, main arc-length-type methods are reviewed and compared, and the possible reasons of failures in tracing analysis are briefly discussed. Some improvements are proposed, a displacement perturbation method and a force perturbation method are presented for tracing the bifurcation-point-type paths. Finally, two examples are analyzed to verify the ideas, and some conclusions are drawn with respect to the arc-length-type methods.展开更多
Nanostructured Fe3Al intermetallic compounds were produced by using hydrogen arc plasma method（HP）. The microstructures of the nano Fe3Al were characterized by means of XRD, DSC-TG and TEM. The results shows that th...Nanostructured Fe3Al intermetallic compounds were produced by using hydrogen arc plasma method（HP）. The microstructures of the nano Fe3Al were characterized by means of XRD, DSC-TG and TEM. The results shows that the intermetallic compounds have ordered B2 structure and the average particle of the as synthesized is about 45nm. The B2 structure changes to highly ordered DO3 structure after annealing in vaccum at 480℃. The temperature of phase transformation is 545.3℃.展开更多
Electric signals are acquired and analyzed in order to monitor the underwater arc welding process. Voltage break point and magnitude are extracted by detecting arc voltage singularity through the modulus maximum wavel...Electric signals are acquired and analyzed in order to monitor the underwater arc welding process. Voltage break point and magnitude are extracted by detecting arc voltage singularity through the modulus maximum wavelet （MMW） method. A novel threshold algorithm, which compromises the hard-threshold wavelet （HTW） and soft-threshold wavelet （STW） methods, is investigated to eliminate welding current noise. Finally, advantages over traditional wavelet methods are verified by both simulation and experimental results.展开更多
The initial shape of the secondary arc considerably influences its subsequent shape.To establish the model for the arcing time of the secondary arc and modify the single-phase reclosing sequence,theoretical and experi...The initial shape of the secondary arc considerably influences its subsequent shape.To establish the model for the arcing time of the secondary arc and modify the single-phase reclosing sequence,theoretical and experimental analysis of the evolution process of the short-circuit arc to the secondary arc is critical.In this study,an improved charge simulation method was used to develop the internal-space electric-field model of the short-circuit arc.The intensity of the electric field was used as an independent variable to describe the initial shape of the secondary arc.A secondary arc evolution model was developed based on this model.Moreover,the accuracy of the model was evaluated by comparison with physical experimental results.When the secondary arc current increased,the arcing time and dispersion increased.There is an overall trend of increasing arc length with increasing arcing time.Nevertheless,there is a reduction in arc length during arc ignition due to short circuits between the arc columns.Furthermore,the arcing time decreased in the range of 0°-90°as the angle between the wind direction and the x-axis increased.This work investigated the method by which short-circuit arcs evolve into secondary arcs.The results can be used to develop the secondary arc evolution model and to provide both a technical and theoretical basis for secondary arc suppression.展开更多
Pulsed tungsten inert gas （TIG） welding is widely used in industry due to its superior properties, so the measurement of arc telnperature is important to analyse welding process. Arc image of spectral line in 794.8 ...Pulsed tungsten inert gas （TIG） welding is widely used in industry due to its superior properties, so the measurement of arc telnperature is important to analyse welding process. Arc image of spectral line in 794.8 nm is captured by high speed camera; both the Abel inversion and the Fowler-Milne method are used to calculate the temperature distribution of the pulsed TIG welding. Characteristic of transient variation in arc intensity and temperature is analyzed. When the change of current happens, intensity and temperature of arc jump as well, it costs several millisoconds. The flirther the axial position from the tungsten is, the greater the intensity jumps, and the smaller the temperature changes.展开更多
Based on the conventional arc-length method, an improved arc-length method with high-efficiency is proposed. The weighted modifications with respect to the variation of structural stiffness and extra-interpolation mod...Based on the conventional arc-length method, an improved arc-length method with high-efficiency is proposed. The weighted modifications with respect to the variation of structural stiffness and extra-interpolation modification by using the information of known equilibrium points are introduced to improve the incremental arc-length. An approximate expansion method for the accumulated and expected arc-length is used to ensure the convergence at given load levels in large range of applications. Numerical results show that the improved arc-length method has well adaptability and higher efficiency in the post-buckling analysis of plates and shells structures for tracing whole load-deflection path and obtaining the convergence values at any specified load levels.展开更多
To reduce the stitching error of circularity measurement of small cylindrical workpieces(Diameter less than 3 mm)by the segmenting-stitching method,arc contour extraction is analyzed in this paper.The coordinates of c...To reduce the stitching error of circularity measurement of small cylindrical workpieces(Diameter less than 3 mm)by the segmenting-stitching method,arc contour extraction is analyzed in this paper.The coordinates of cross-sectional circle of a small cylindrical part are segmented into several equal arcs to be obtained by a two-dimensional coordinate measuring machine.The circularity contour of the small cylindrical part can be formed by stitching a series of arc contours which are calculated by the obtained arc coordinate data.Due to the different measuring pressure angles of different measuring positions,the accuracy of obtained arc coordinate points is different.The bigger the pressure angle is,the accurate the obtained arc coordinate data are.The experiments show that the accuracy of two ends of the arc data is not as good as the central part.Therefore,the two ends of the obtained arc data are appropriately to be cut off,namely,only the central part of the arc data are extracted to be used for the stitching.As a result,the mean value of the matching coefficient is enhanced by 12%,the deviation between the overlap part of the neighbouring arc contour is reduced by 26%,and the average curvature of the arc contours is improved with the extraction method.Thus,the accuracy of the stitched circularity contour can be improved by this extraction procedure in the segmenting-stitching method for the circularity measurement of the small cylindrical parts.展开更多
Earth-to-Moon missions with low thrust-to-weight ratios present unique challenges for exoatmospheric guidance,and the existing algorithms are ineffective for the unprecedentedly long burn arcs and high orbital eccentr...Earth-to-Moon missions with low thrust-to-weight ratios present unique challenges for exoatmospheric guidance,and the existing algorithms are ineffective for the unprecedentedly long burn arcs and high orbital eccentricities.To address these challenges,a Long Burn Arc Powered Explicit Guidance(LBA-PEG)algorithm is developed and compared with the existing algorithms.In the proposed LBA-PEG algorithm,a fully numerical thrust prediction method is developed to accurately predict the highly nonlinear thrust effects over long burn arcs.Moreover,a real-time Newton correction method is proposed to correct the orbit injection point,remedying the position-velocity coupling induced by high orbital eccentricities.The comparison between the proposed algorithm and the existing algorithm shows that the proposed algorithm surpasses the existing ones by significantly enhancing fuel efficiency and improving tolerance to thrust decrease.The proposed LBA-PEG algorithm can adapt to a 65%thrust decrease,which is 12%–22%larger than that of the existing algorithms,and it can still reliably converge and complete the guidance mission even when the length of the burn arc exceeds 90°.The proposed LBA-PEG highlights the algorithm's adaptability for long burn arc missions,especially in critical scenarios such as manned Earth-to-Moon missions.展开更多
Wire arc additive manufacturing(WAAM)has emerged as a promising technique for producing large-scale metal components,favoured by high deposition rates,flexibility and low cost.Despite its potential,the complexity of W...Wire arc additive manufacturing(WAAM)has emerged as a promising technique for producing large-scale metal components,favoured by high deposition rates,flexibility and low cost.Despite its potential,the complexity of WAAM processes,which involves intricate thermal dynamics,phase transitions,and metallurgical,mechanical,and chemical interactions,presents considerable challenges in final product qualities.Simulation technologies in WAAM have proven invaluable,providing accurate predictions in key areas such as material properties,defect identification,deposit morphology,and residual stress.These predictions play a critical role in optimising manufacturing strategies for the final product.This paper provides a comprehensive review of the simulation techniques applied in WAAM,tracing developments from 2013 to 2023.Initially,it analyses the current challenges faced by simulation methods in three main areas.Subsequently,the review explores the current modelling approaches and the applications of these simulations.Following this,the paper discusses the present state of WAAM simulation,identifying specific issues inherent to WAAM simulation itself.Finally,through a thorough review of existing literature and related analysis,the paper offers future perspectives on potential advancements in WAAM simulation strategies.展开更多
基金Project(11ZR1417600)supported by Shanghai Natural Science Foundation from Science and Technology Committee of Shanghai,ChinaProject(11PJ1406000)supported by‘Pujiang’Project from the Science and Technology Committee of Shanghai+1 种基金Project(12ZZ017)supported by Shanghai Education Commission,ChinaProject(20100073120007)supported by China Education Commission
文摘Mg-based Mg-TiO2 composite powder was prepared by arc plasma evaporation of the Mg＋5%TiO2 mixture followed by passivation in air. ICP, XRD and SEM techniques were used to characterize the composition, phase components and microstructure of the composite powder. The hydrogen sorption properties of the composite powder were investigated by DSC and PCT techniques. According to the data from PCT measurements, the hydrogenation enthalpy and entropy changes of the composite powder are calculated to be-71.5 kJ/mol and-130.1 J/（K·mol）, respectively. Besides, the hydrogenation activation energy is determined to be 77.2 kJ/ mol. The results indicate that TiO2 added into Mg by arc plasma method can act as a catalyst to improve the hydrogen sorption kinetic properties of Mg.
基金supported by the National Natural Science Foundation of China(Grant No.11375038)Science Fund for Creative Research Groups of NSFC(Grant No.51621064)
文摘This study investigated multi-response optimization of the pulse metal active gas-tungsten inert gas( PMAG-TIG) twin arc hybrid root welding process for an optimal parametric combination to yield favorable back bead geometry of welded joints using grey relational analysis and Taguchi method.Eighteen experimental runs based on an orthogonal array following the Taguchi method were performed to derive objective functions to be optimized within the experimental domain.The objective functions were selected in relation to parameters of PMAG-TIG twin arc root welding back bead geometry: back bead width to root reinforcement ratio and deposited metal height.The Taguchi approach was followed by grey relational analysis to solve the multi-response optimization problem.The significance of factors on overall quality characteristics of the weld joint was also evaluated quantitatively using analysis of variance.Optimal results were verified through additional experiments,and showed to feasibility of applying grey relation analysis in combination with Taguchi technique for continuous improvement of product quality in the manufacturing industry.
基金acknowledge the Fundamental Research Funds for the Central Universities(Grants No 309190112102)the Natural Science Foundation of Jiangsu Province(Grants No BK20200493).
文摘In this paper,a passive muzzle arc control device(PMACD)of the augmented railguns is studied.By discussing its performance at different numbers of extra rails,a parameter optimization model is proposed.Through the calculation model,it is found that the PMACD works well in the simple railgun,which refers to the gun that there is only one pair of rails in the inner bore.The PMACD may decrease the simple railgun’s armature peak current and muzzle arc,but affect its muzzle velocity not much.However,in the augmented railguns it has different characteristics.If the parameters of the PMACD are not selected suitable.It may increase the armature peak current and muzzle arc,but greatly decrease the velocity.The reason for this problem is that the extra rails generate a strong magnetic field in front of the armature,which induces a large current to change the armature current.It is also found that when the resistance and inductance parameters of the PMACD satisfy with the optimization formula,the PMACD can also play a good role in arc suppression in the augmented railguns.Experiments of an augmented railgun with a stainless steel PMACD are carried out to verify this optimization method.Results show that the muzzle arc is obviously controlled.This work may provide a reference for the design of the muzzle arc control device.
文摘The numerical model was developed using a SPH (Smoothed Particle Hydrodynamics) method and the projected transfer phenomena during a GMA (Gas Metal Arc) welding were simulated by the model to clarify mechanisms of the phenomena. As a result, the droplet transfer mode obtained from this calculation was regarded as a projected transfer mode in which the liquid column grew about 1 mm and a droplet grew up until its diameter became large the same as a wire diameter,?after that it was detached from the tip of the column. In addition, 10 droplets were formed for 0.1 s through these growth and detachment processes at the tip of a wire. To compare with the numerical results, actual GMA welding was carried out and molten metal droplet transfers were taken by high speed camera. The diameter of a wire, the length of a liquid column, the velocity of a droplet right before it reached a weld pool obtained by simulation showed good agreement with experiment.
基金supported by the National Natural Science Foundation of China(11390363 and 11172041)Beijing Higher Education Young Elite Teacher Project(YETP1190)
文摘A local pseudo arc-length method（LPALM）for solving hyperbolic conservation laws is presented in this paper.The key idea of this method comes from the original arc-length method,through which the critical points are bypassed by transforming the computational space.The method is based on local changes of physical variables to choose the discontinuous stencil and introduce the pseudo arc-length parameter,and then transform the governing equations from physical space to arc-length space.In order to solve these equations in arc-length coordinate,it is necessary to combine the velocity of mesh points in the moving mesh method,and then convert the physical variable in arclength space back to physical space.Numerical examples have proved the effectiveness and generality of the new approach for linear equation,nonlinear equation and system of equations with discontinuous initial values.Non-oscillation solution can be obtained by adjusting the parameter and the mesh refinement number for problems containing both shock and rarefaction waves.
基金The project supported by the Special Research Fund for Doctor Program of Universities (9424702)
文摘Arc-length-type and energy-type methods are two main strategies used in structural nonlinear tracing analysis, but the former is widely used due to the explicitness and clarity in conception, as well as the convenience and reliability in calculation. It is very important to trace the complete load-deflection path in order to know comprehensively the characteristics of structures subjected to loads. Unfortunately, the nonlinear analysis techniques are only workable for tracing the limit-point-type equilibrium path. For the bifurcation-point-type path, most of them cannot secure a satisfactory result. In this paper, main arc-length-type methods are reviewed and compared, and the possible reasons of failures in tracing analysis are briefly discussed. Some improvements are proposed, a displacement perturbation method and a force perturbation method are presented for tracing the bifurcation-point-type paths. Finally, two examples are analyzed to verify the ideas, and some conclusions are drawn with respect to the arc-length-type methods.
文摘Nanostructured Fe3Al intermetallic compounds were produced by using hydrogen arc plasma method（HP）. The microstructures of the nano Fe3Al were characterized by means of XRD, DSC-TG and TEM. The results shows that the intermetallic compounds have ordered B2 structure and the average particle of the as synthesized is about 45nm. The B2 structure changes to highly ordered DO3 structure after annealing in vaccum at 480℃. The temperature of phase transformation is 545.3℃.
文摘Electric signals are acquired and analyzed in order to monitor the underwater arc welding process. Voltage break point and magnitude are extracted by detecting arc voltage singularity through the modulus maximum wavelet （MMW） method. A novel threshold algorithm, which compromises the hard-threshold wavelet （HTW） and soft-threshold wavelet （STW） methods, is investigated to eliminate welding current noise. Finally, advantages over traditional wavelet methods are verified by both simulation and experimental results.
基金supported by National Natural Science Foundation of China(Nos.92066108 and 51277061)。
文摘The initial shape of the secondary arc considerably influences its subsequent shape.To establish the model for the arcing time of the secondary arc and modify the single-phase reclosing sequence,theoretical and experimental analysis of the evolution process of the short-circuit arc to the secondary arc is critical.In this study,an improved charge simulation method was used to develop the internal-space electric-field model of the short-circuit arc.The intensity of the electric field was used as an independent variable to describe the initial shape of the secondary arc.A secondary arc evolution model was developed based on this model.Moreover,the accuracy of the model was evaluated by comparison with physical experimental results.When the secondary arc current increased,the arcing time and dispersion increased.There is an overall trend of increasing arc length with increasing arcing time.Nevertheless,there is a reduction in arc length during arc ignition due to short circuits between the arc columns.Furthermore,the arcing time decreased in the range of 0°-90°as the angle between the wind direction and the x-axis increased.This work investigated the method by which short-circuit arcs evolve into secondary arcs.The results can be used to develop the secondary arc evolution model and to provide both a technical and theoretical basis for secondary arc suppression.
基金the National Natural Science Foundation of China （No. 51275299）
文摘Pulsed tungsten inert gas （TIG） welding is widely used in industry due to its superior properties, so the measurement of arc telnperature is important to analyse welding process. Arc image of spectral line in 794.8 nm is captured by high speed camera; both the Abel inversion and the Fowler-Milne method are used to calculate the temperature distribution of the pulsed TIG welding. Characteristic of transient variation in arc intensity and temperature is analyzed. When the change of current happens, intensity and temperature of arc jump as well, it costs several millisoconds. The flirther the axial position from the tungsten is, the greater the intensity jumps, and the smaller the temperature changes.
基金Foundation item:the Aeronauties Science Foundation of China(00B01001)
文摘Based on the conventional arc-length method, an improved arc-length method with high-efficiency is proposed. The weighted modifications with respect to the variation of structural stiffness and extra-interpolation modification by using the information of known equilibrium points are introduced to improve the incremental arc-length. An approximate expansion method for the accumulated and expected arc-length is used to ensure the convergence at given load levels in large range of applications. Numerical results show that the improved arc-length method has well adaptability and higher efficiency in the post-buckling analysis of plates and shells structures for tracing whole load-deflection path and obtaining the convergence values at any specified load levels.
基金supported by the National Defense Basic Scientific Research Program of China(Grant numbers JCKY2019427D002)
文摘To reduce the stitching error of circularity measurement of small cylindrical workpieces(Diameter less than 3 mm)by the segmenting-stitching method,arc contour extraction is analyzed in this paper.The coordinates of cross-sectional circle of a small cylindrical part are segmented into several equal arcs to be obtained by a two-dimensional coordinate measuring machine.The circularity contour of the small cylindrical part can be formed by stitching a series of arc contours which are calculated by the obtained arc coordinate data.Due to the different measuring pressure angles of different measuring positions,the accuracy of obtained arc coordinate points is different.The bigger the pressure angle is,the accurate the obtained arc coordinate data are.The experiments show that the accuracy of two ends of the arc data is not as good as the central part.Therefore,the two ends of the obtained arc data are appropriately to be cut off,namely,only the central part of the arc data are extracted to be used for the stitching.As a result,the mean value of the matching coefficient is enhanced by 12%,the deviation between the overlap part of the neighbouring arc contour is reduced by 26%,and the average curvature of the arc contours is improved with the extraction method.Thus,the accuracy of the stitched circularity contour can be improved by this extraction procedure in the segmenting-stitching method for the circularity measurement of the small cylindrical parts.
文摘Earth-to-Moon missions with low thrust-to-weight ratios present unique challenges for exoatmospheric guidance,and the existing algorithms are ineffective for the unprecedentedly long burn arcs and high orbital eccentricities.To address these challenges,a Long Burn Arc Powered Explicit Guidance(LBA-PEG)algorithm is developed and compared with the existing algorithms.In the proposed LBA-PEG algorithm,a fully numerical thrust prediction method is developed to accurately predict the highly nonlinear thrust effects over long burn arcs.Moreover,a real-time Newton correction method is proposed to correct the orbit injection point,remedying the position-velocity coupling induced by high orbital eccentricities.The comparison between the proposed algorithm and the existing algorithm shows that the proposed algorithm surpasses the existing ones by significantly enhancing fuel efficiency and improving tolerance to thrust decrease.The proposed LBA-PEG algorithm can adapt to a 65%thrust decrease,which is 12%–22%larger than that of the existing algorithms,and it can still reliably converge and complete the guidance mission even when the length of the burn arc exceeds 90°.The proposed LBA-PEG highlights the algorithm's adaptability for long burn arc missions,especially in critical scenarios such as manned Earth-to-Moon missions.
基金supported in part by China Scholarship Council under Grant 202208200010。
文摘Wire arc additive manufacturing(WAAM)has emerged as a promising technique for producing large-scale metal components,favoured by high deposition rates,flexibility and low cost.Despite its potential,the complexity of WAAM processes,which involves intricate thermal dynamics,phase transitions,and metallurgical,mechanical,and chemical interactions,presents considerable challenges in final product qualities.Simulation technologies in WAAM have proven invaluable,providing accurate predictions in key areas such as material properties,defect identification,deposit morphology,and residual stress.These predictions play a critical role in optimising manufacturing strategies for the final product.This paper provides a comprehensive review of the simulation techniques applied in WAAM,tracing developments from 2013 to 2023.Initially,it analyses the current challenges faced by simulation methods in three main areas.Subsequently,the review explores the current modelling approaches and the applications of these simulations.Following this,the paper discusses the present state of WAAM simulation,identifying specific issues inherent to WAAM simulation itself.Finally,through a thorough review of existing literature and related analysis,the paper offers future perspectives on potential advancements in WAAM simulation strategies.
