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Impact hydroforming characteristics for a half-tube part with curvature
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作者 Hongliang ZHU Yong XU +5 位作者 Boris B.KHINA Wenlong XIE Shi-Hong ZHANG Liangliang XIA Mingyu GAO Artur I.POKROVSKY 《Chinese Journal of Aeronautics》 2026年第1期626-642,共17页
Taking half-tube part with curvature as an example,the Impact Hydroforming(IHF)characteristics were studied by combining the actual forming experiment and numerical simulation.The IHF experiment showed that wrinkles a... Taking half-tube part with curvature as an example,the Impact Hydroforming(IHF)characteristics were studied by combining the actual forming experiment and numerical simulation.The IHF experiment showed that wrinkles appeared at the bottom of the part during single-step forming,but no wrinkles were observed during double-step forming.The thinning rate and deviation of the wall thickness of the part in each area were less than 20%and 2.7 mm,correspondingly,and the drawing depth of the part reached 45.8 mm.The effect of double-step forming was better than that of single-step forming,which was related to the IHF forming law.Besides,the characteristics of the IHF process were studied by numerical simulation.The results indicated that when double-step forming was utilized,there was almost no velocity field in the opposite direction of deformation after the bottom of the part contacted the die,and the existence of stress state at the bottom would restrain and eliminate the wrinkles.The inertia effect evolved with the driving pressure.Specially,the inertia effect can improve the flow of metal and reduce the deviation of the wall thickness of the part under double-step forming. 展开更多
关键词 Aluminum-lithium alloy Forming characteristics Half-tube part Impact hydroforming Inertia effect
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Optimal design,microstructures and mechanical properties of electrically-assisted extrusion of magnesium alloys micro-grooved heat pipes
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作者 Xiaoliang WANG Xiaoming WANG +4 位作者 Yongda LIU Haibao LU Debin SHAN Bin GUO Jie XU 《Science China(Technological Sciences)》 2026年第2期207-219,共13页
Developing precision forming of magnesium alloy micro-grooved heat pipes is of great significance for improving the lightweight level of aerospace thermal management systems.In this paper,the electrically-assisted ext... Developing precision forming of magnesium alloy micro-grooved heat pipes is of great significance for improving the lightweight level of aerospace thermal management systems.In this paper,the electrically-assisted extrusion of magnesium alloy heat pipes is explored,and the effects of extrusion and electrical parameters on the forming accuracy,microstructures,and mechanical properties are studied.Finite element simulation found that electrifying the extrusion ram and preheating the extrusion cylinder could effectively ensure the billet temperature,and an extrusion window(30-60 s)could be obtained.Reducing the extrusion velocity and increasing the current could both reduce the extrusion load.Within the range of the studied parameters,the micro-grooved heat pipes are relatively fully formed.It is found that increasing the extrusion velocity and electrical parameters would increase the grain size of the magnesium alloy.While the electrical parameter increases from 0 to 300 A,the grain size increases from~5.9 to~12.6μm,and the tensile strength and yield strength of the extruded profiles are also 20.7%and 16.8%lower than those without current.The tensile fracture surface shows that under the parameters of high extrusion velocity and high current,the fracture morphology changes from dimples and cleavage planes to large-area river patterns,and the fracture mode changes from the mixed ductile-brittle fracture to the brittle fracture.Under the extrusion parameters of 0.5 mm/s and 100 A,the extrusion load is reduced by 1.0-1.6 T,the cross-sectional filling rate is as high as 97.5%,and the size deviation of the micro-ribs(0.8 mm)is only±5μm.Simultaneously,under these parameters,the grain size does not significantly coarsen,and the strength and plasticity of the heat pipe increase slightly.This work provides theoretical and technical support for the development of precision forming technology of lightweight aerospace heat pipes. 展开更多
关键词 micro-grooved heat pipe electrically-assisted extrusion forming precision MICROSTRUCTURES mechanical properties
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EXCERPTS FROM MAJOR CHINESE MAGAZINES
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《ChinAfrica》 2026年第1期7-7,共1页
RENEWING THE FORBIDDEN CITY’S CENTURY-OLD LEGACY.Oriental Outlook.27 November 2025.At sunrise,the Forbidden City glows under a veil of gold;at night,it retreats into quiet dignity.But the palace never really sleeps.A... RENEWING THE FORBIDDEN CITY’S CENTURY-OLD LEGACY.Oriental Outlook.27 November 2025.At sunrise,the Forbidden City glows under a veil of gold;at night,it retreats into quiet dignity.But the palace never really sleeps.As visitors depart,the“digital relic vault”awakens online,where porcelain,calligraphy,jade and timepieces reveal their beauty in virtual form.History continues to breathe in the data stream. 展开更多
关键词 virtual form digital relic vault PORCELAIN Forbidden City timepieces CALLIGRAPHY data stream JADE
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Multi-pass intermittent local loading process of large-scale rib-web component:Forming characteristics and implementing apparatus
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作者 Dawei ZHANG Peng DONG +2 位作者 Jingxiang LI Zijian YU Shengdun ZHAO 《Chinese Journal of Aeronautics》 2026年第1期601-625,共25页
The multi-pass intermittent local loading process,which features a more flexible processing path,can further enhance the second material distribution during local loading,improve the formability of components,and redu... The multi-pass intermittent local loading process,which features a more flexible processing path,can further enhance the second material distribution during local loading,improve the formability of components,and reduce forming loads.However,the absence of compatible forming equipment makes it difficult to control the constraint in the unloaded zones during the forming process.This difficulty complicates coordination and control of deformation,particularly for asymmetric rib-web components.Additionally,the current implementation involves multi-fire heating,a long process flow,and high energy consumption,which limits the popularization and application of the local loading process.In this study,a new multi-pass local loading hydraulic forming apparatus that can quickly and reliably switch between heavy-load deformation and low-load constraint for different local loading sub-dies was developed.A 10-tonne laboratory prototype was developed,and the forming characteristics during the forming process as well as the response characteristics of the hydraulic system during the multi-pass intermittent local loading of rib-web component were investigated using numerical simulations and physical experiments.Results indicated that,compared to a whole loading process with the same initial geometry of billet,the total forming load(i.e.,the sum of loaded and restrained loads)is reduced by more than 40%with the local loading process,and by nearly 50%with multi-pass local loading.The multi-pass local loading process allows for more effective control of material flow compared to single-pass local loading,leading to improved cavity filling and reduced flow line disturbance.For a large-scale,complex titanium alloy bulkhead,the cavity filling problem was addressed by optimizing the multi-pass local loading path with an unequal thickness billet.The dynamic performance of the multi-pass local loading hydraulic system was found to be robust,with stable pressure transitions during motion and load switching for the sub-die(s).The dynamic characteristic of the hydraulic cylinder when switching from non-moving/unloaded state to a moving/loading state are consistent whether a load is present or not.However,the dynamic characteristics differ when switching from a moving/loading state to non-moving/unloaded state,showing opposite behavior.The developed hydraulic drive mechanism provides a way for implementation of multi-pass local loading without auxiliary operation and extra heating.The results of the study provide a foundation for the industrial production of large-scale,complex components with reduced force requirement and low-energy consumption. 展开更多
关键词 Forming characteristics Hydraulic system Intermittent local loading process Material flow Rib-web component
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λ-BIHARMONIC HYPERSURFACES IN 6-DIMENSIONAL PSEUDO-RIEMANNIAN SPACE FORMS
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作者 DUAN Zhen-ping YANG Chao +1 位作者 LIU Jian-cheng CHEN Jia-rui 《数学杂志》 2026年第1期1-19,共19页
In this paper,we studyλ-biharmonic hypersurfaces M_(r)^(5) of 6-dimensional pseudo Riemannian space form N_(p)^(6)(c)with the indexs 0≤p≤6,r=p−1 or p,and constant curvature c.It was proved that if the shape operato... In this paper,we studyλ-biharmonic hypersurfaces M_(r)^(5) of 6-dimensional pseudo Riemannian space form N_(p)^(6)(c)with the indexs 0≤p≤6,r=p−1 or p,and constant curvature c.It was proved that if the shape operator of M_(r)^(5) is diagonalizable,then the mean curvature is a constant.As an application,we find some types of biharmonic hypersurfaces of N_(p)^(6)(c)are minimal. 展开更多
关键词 λ-biharmonic hypersurface pseudo-Riemannian space form constant mean curvature shape operator minimal
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Experimental study on damage characteristics of t-shaped stiffened plates subjected to different types of shaped charges:Linear-shaped charge,embowed linear-shaped charge,and embowed linear explosively formed projectile
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作者 Shenhe Zhang Zhifan Zhang +4 位作者 Shuxin Yang Longkan Wang Yutong Sui Guiyong Zhang Zhi Zong 《Defence Technology(防务技术)》 2026年第2期231-243,共13页
In order to investigate the penetration performance of Linear-Shaped Charge(LSC),Embowed LinearShaped Charge(ELSC),and Embowed Linear Explosively Formed Projectile(ELEFP)on T-shaped stiffened plates,a series of near-f... In order to investigate the penetration performance of Linear-Shaped Charge(LSC),Embowed LinearShaped Charge(ELSC),and Embowed Linear Explosively Formed Projectile(ELEFP)on T-shaped stiffened plates,a series of near-field air-burst experiments are conducted.The damage modes and characteristics of the target plates are compared and analyzed.Each flat plate section is completely punctured,resulting in a penetration hole.The damage modes induced by the three charge types on the stiffened plate structure are consistent,characterized by shear failure in the central region of the flat plate due to penetration by the penetrator,localized plastic deformation of the flat plate,and local penetration failure resulting from partial perforation of the central stiffener.The penetration lengths caused by ELSC and ELEFP are 45.1%and 46.1% larger than that of LSC,while the half-width of the penetration hole generated by ELEFP is 54.2% and 24.7% smaller than that of ELSC and LSC,respectively.The penetration height caused by ELEFP are 17.5%and 62.1% larger than that of ELSC and LSC,respectively.The stiffener effectively segments the damage area,enhancing the local structural strength and limiting the extent of plastic deformation in the flat plate section.The comparative results show that the ELSC proves to be more effective for efficient large-scale damage,and ELEFP is more suitable for achieving efficient localized damage. 展开更多
关键词 Linear-shaped charge Embowed linear-shaped charge Embowed linear explosively formed PROJECTILE Near-filed explosion Penetration performance Stiffened plate
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Auxin reimagined: Transport and signaling patterns
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作者 Xiaoyan Cang Qi Wang +2 位作者 Lanxin Li Han Han Ming Chang 《Journal of Integrative Plant Biology》 2026年第1期6-8,共3页
Auxin regulates plant growth by integrating transport and signaling.Polar auxin transport establishes auxin gradients essential for development,with PIN-FORMED(PIN)efflux carriers generating directionality and AUXIN1/... Auxin regulates plant growth by integrating transport and signaling.Polar auxin transport establishes auxin gradients essential for development,with PIN-FORMED(PIN)efflux carriers generating directionality and AUXIN1/LIKE-AUX1(AUX1/LAX)influx carriers ensuring efficient uptake.Canonical signaling begins when auxin binds TRANSPORT INHIBITOR RESPONSE 1/AUXIN SIGNALING F-BOX PROTEIN(TIR1/AFB)receptors,the F-box component of the SKP1-CULLIN1-F-box(SCF)E3 ubiquitin ligase complex(Gray et al.,2001).Auxin promotes recruitment and degradation of AUXIN/INDOLE-3-ACETIC ACID(AUX/IAA)repressors,thereby releasing AUXIN RESPONSE FACTOR(ARF)to activate transcription(Gray et al.,2001).Recent discoveries have expended this model.Cryo-electron microscopy(cryo-EM)structures of AUX1 clarified its proton(H+)-coupled import(Yang et al.,2025),and TIR1 was shown to function as an adenylate cyclase(AC),producing c AMP to activate transcription(Chen et al.,2025).Synthetic promoter studies further revealed a bi-layer ARF/cis-element code shaping cel type-specific gene expression(Martin-Arevalil o et al.,2025). 展开更多
关键词 plant growth PIN formed protein TIR AFB receptor AUXIN polar transport ubiquitin ligase complex gray SIGNALING AUX LAX protein
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WOMEN'S INGENUITY,INNOVATION FOSTER CULTURAL VITALITY Interviews with Staff of National Museum of China Art Workshop
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作者 Pei Zhaoyue Zhang Jiamin 《Women of China》 2026年第3期12-21,共10页
The Recommendations of the Central Committee of the Communist Party of China for Formulating the 15th Five-Year Plan for National Economic and Social Development call for inspiring the cultural creativity of our entir... The Recommendations of the Central Committee of the Communist Party of China for Formulating the 15th Five-Year Plan for National Economic and Social Development call for inspiring the cultural creativity of our entire nation,further integrating culture and technology,empowering cultural development with digital and intelligent technologies,and shifting to an IT-based development model,while working to foster new forms of cultural business,and extending the reach and appeal of Chinese civilization. 展开更多
关键词 digital intelligent technologiesand economic social development foster new forms cultural businessand cultural development extending reach appeal chinese civilization womens ingenuity integrating culture technologyempowering INNOVATION
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Corrosion and Copper Foil Formation Behavior of Laser-Welded Joint and Spin-Formed Materials of Commercially Pure Titanium in H_(2)SO_(4)/CuSO_(4) Electrolyte 被引量:1
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作者 Ren Lina Song Yanfei +4 位作者 Qi Liang Yang Jian Yang Jiadian Lei Xiaowei Zhang Jianxun 《稀有金属材料与工程》 北大核心 2025年第6期1467-1477,共11页
Based on the microstructure characterization,electrochemical impedance spectroscopy,potentiodynamic polarization,and immersion corrosion,this work comparatively analyzed the differences in the electrochemical corrosio... Based on the microstructure characterization,electrochemical impedance spectroscopy,potentiodynamic polarization,and immersion corrosion,this work comparatively analyzed the differences in the electrochemical corrosion morphology and post-foil formation surface morphology of laser beam welded(LBW)sample and spin-formed sample,and compared the corrosion resistance and Cu foil formation ability of two samples in H_(2)SO_(4)/NaCl solution and CuSO_(4) reducing electrolyte.Results show that in H_(2)SO_(4) and NaCl solutions,LBW sample and spin-formed sample exhibit excellent passivation ability and corrosion resistance.Both samples show uniform corrosion morphologies and similar corrosion resistance in the strong acidic solution containing Cl^(-).Meanwhile,the Cu foil formation ability of the welded joint is similar to that of the spin-formed sample,and both samples obtain intact Cu foils with high-quality surfaces and small differences in properties. 展开更多
关键词 Ti cathode laser beam welding spin forming CORROSION Cu foil electroplating
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新型耐热合金SP2215无缝管二辊斜轧穿孔的数值模拟
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作者 梁凯 姚志浩 +4 位作者 谢锡善 王洪瑛 程健 代卫星 董建新 《特殊钢》 2025年第4期107-121,I0006,共16页
奥氏体耐热合金在斜轧穿孔过程中工艺参数的选择不当,可能导致毛管出现晶粒粗大、混晶等现象,甚至在加工过程中发生断裂,进而影响到后续的加工变形及产品的最终性能。基于先前的热变形试验,建立SP2215合金的材料模型,并利用有限元软件Si... 奥氏体耐热合金在斜轧穿孔过程中工艺参数的选择不当,可能导致毛管出现晶粒粗大、混晶等现象,甚至在加工过程中发生断裂,进而影响到后续的加工变形及产品的最终性能。基于先前的热变形试验,建立SP2215合金的材料模型,并利用有限元软件Simufact Forming 16.0对合金的斜轧穿孔过程进行模拟,分析了穿孔过程中管坯金属流动、应变场、应力场、应变速率场、温度场及穿孔机穿孔作用力的动态变化,模拟结果与实际变形规律相符。进而探讨了顶伸量、轧辊转速、管坯初始温度等工艺参数对合金热穿孔行为与微观组织的影响,最终获得合金的最佳斜轧穿孔工艺为:顶伸量50 mm、轧辊间距95.84 mm、导板间距116.06 mm、轧辊转速50 r/min、管坯初始温度1100~1150℃。 展开更多
关键词 SP2215合金 斜轧穿孔 Simufact Forming 有限元模拟
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基于Robot Studio的工业机器人远程监控系统设计与研究 被引量:2
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作者 胡辰 《现代信息科技》 2025年第4期193-198,共6页
当前,工业自动化技术进步推动了对工业机器人远程监控与管理需求的增长。为此,设计并实现了一个基于客户端到服务器架构的局域网远程监控系统。利用Robot Studio构建虚拟工作站模拟工业场景,结合PC SDK与Win Form技术开发控制端。系统... 当前,工业自动化技术进步推动了对工业机器人远程监控与管理需求的增长。为此,设计并实现了一个基于客户端到服务器架构的局域网远程监控系统。利用Robot Studio构建虚拟工作站模拟工业场景,结合PC SDK与Win Form技术开发控制端。系统集成了高效的开发工具与接口,简化了构建,提供了用户友好的界面。仿真测试显示其功能完整、操作便捷、系统稳定,支持通过Visual Studio观察与操控机器人生产过程。系统为工业机器人远程监控提供了高效可靠的解决方案,满足了工业生产对自动化、智能化管理的需求。 展开更多
关键词 PC SDK ABB工业机器人 Visual Studio Win Form 远程监控
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Distribution,species richness,and relative importance of different plant life forms across drylands in China 被引量:1
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作者 Shuran Yao Weigang Hu +16 位作者 Mingfei Ji Abraham Allan Degen Qiajun Du Muhammad Adnan Akram Yuan Sun Ying Sun Yan Deng Longwei Dong Haiyang Gong Qingqing Hou Shubin Xie Xiaoting Wang Jinzhi Ran Bernhard Schmid Qinfeng Guo Karl J.Niklas Jianming Deng 《Plant Diversity》 2025年第2期273-281,共9页
Studies on plant diversity are usually based on the total number of species in a community.However,few studies have examined species richness(SR)of different plant life forms in a community along largescale environmen... Studies on plant diversity are usually based on the total number of species in a community.However,few studies have examined species richness(SR)of different plant life forms in a community along largescale environmental gradients.Particularly,the relative importance(RIV)of different plant life forms in a community and how they vary with environmental variables are still unclear.To fill these gaps,we determined plant diversity of ephemeral plants,annual herbs,perennial herbs,and woody plants from 187 sites across drylands in China.The SR patterns of herbaceous plants,especially perennial herbs,and their RIV in plant communities increased with increasing precipitation and soil nutrient content;however,the RIV of annual herbs was not altered along these gradients.The SR and RIV of ephemeral plants were affected mainly by precipitation seasonality.The SR of woody plants had a unimodal relationship with air temperature and exhibited the highest RIV and SR percentage in plant communities under the harshest environments.An obvious shift emerged in plant community composition,SR and their critical impact factors at 238.5 mm of mean annual precipitation(MAP).In mesic regions(>238.5 mm),herbs were the dominant species,and the SR displayed a relatively slow decreasing rate with increasing aridity,which was mediated mainly by MAP and soil nutrients.In arid regions(<238.5 mm),woody plants were the dominant species,and the SR displayed a relatively fast decreasing rate with increasing aridity,which was mediated mainly by climate variables,especially precipitation.Our findings highlight the importance of comparative life form studies in community structure and biodiversity,as their responses to gradients differed substantially on a large scale. 展开更多
关键词 DRYLANDS Environmental gradients Plant life forms Relative importance Species richness THRESHOLD
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Geometric size and forming force prediction in incremental flanging:A new analytical model 被引量:1
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作者 Chong TIAN Dawei ZHANG +1 位作者 Guangcan YANG Shengdun ZHAO 《Chinese Journal of Aeronautics》 2025年第2期519-540,共22页
A new analytical model for geometric size and forming force prediction in incremental flanging(IF)is presented in this work.The complex deformation characteristics of IF are considered in the modeling process,which ca... A new analytical model for geometric size and forming force prediction in incremental flanging(IF)is presented in this work.The complex deformation characteristics of IF are considered in the modeling process,which can accurately describe the strain and stress states in IF.Based on strain analysis,the model can predict the material thickness distribution and neck height after IF.By considering contact area,strain characteristics,material thickness changes,and friction,the model can predict specific moments and corresponding values of maximum axial forming force and maximum horizontal forming force during IF.In addition,an IF experiment involving different tool diameters,flanging diameters,and opening hole diameters is conducted.On the basis of the experimental strain paths,the strain characteristics of different deformation zones are studied,and the stable strain ratio is quantitatively described through two dimensionless parameters:relative tool diameter and relative hole diameter.Then,the changing of material thickness and forming force in IF,and the variation of minimum material thickness,neck height,maximum axial forming force,and maximum horizontal forming force with flanging parameters are studied,and the reliability of the analytical model is verified in this process.Finally,the influence of the horizontal forming force on the tool design and the fluctuation of the forming force are explained. 展开更多
关键词 Incremental flanging Analytical model Strain characteristic Geometric size Forming force
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Reservoir Forming Conditions and Models of Oil Sands in Northwestern Margin of Junggar Basin,China 被引量:1
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作者 Xiaoping Ma Xinguo Zhuang +6 位作者 Yunlong He Jibin Zhou Meng Wang Baoqing Li Zhenlong Dai Xudong Fan Haihuai Sun 《Journal of Earth Science》 2025年第2期611-626,共16页
The northwestern margin of Junggar Basin is the region with the richest oil sand resources in China.For better understanding the enrichment rules and deployment of exploration and development of regional oil sand,it i... The northwestern margin of Junggar Basin is the region with the richest oil sand resources in China.For better understanding the enrichment rules and deployment of exploration and development of regional oil sand,it is of great scientific significance to study the accumulation conditions of oil sand in different strata and mining areas of the Junggar Basin.Through a large number of field investigations,drilling verification and sampling tests,it is found that the oil sand in the region covers an area of 2000 km^(2),with shallow and thick reservoir,and predicted resource of 180 million tons.The oil sand resources are mainly distributed in four geological strata,namely the Middle Triassic Karamay Formation,Early Jurassic Badaowan Formation,Late Jurassic Qigu Formation,and Early Cretaceous Qingshuihe Formation.The reservoir is mainly composed of sandstone with high porosity and permeability,and the reservoir space is mainly intergranular pores with a medium average oil content.The oil sand deposit in the region is a typical destructive oil reservoir.The crude oil in the oil sand layer is degraded and thickened from the deep to the shallow,the content of saturated hydrocarbon decreased,and the content of aromatic hydrocarbon,non-hydrocarbon and asphaltene increased.The oil source comes from the deep Permian hydrocarbon-generating depression.Unconformities,faults and marginal fan delta-braided river depositional systems constitute effective migration and storage systems.Caprocks of the Upper Triassic Baijiantan Formation,Lower Jurassic Sangonghe Formation and Lower Cretaceous Hutubihe Formation were formed by three large scale lake transgressions.The Indosinian,Yanshan and Late Yanshan movements are the main driving forces for the migration of deep oil and gas to the shallow edge to form oil sand deposits.It is considered that the oil sand in the northwestern margin of Junggar Basin is of a slope complex migration type. 展开更多
关键词 oil sand reservoir forming conditions accumulation model Junggar Basin petroleum geology
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Cell communication and relevant signaling pathways in osteogenesis–angiogenesis coupling 被引量:1
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作者 Shuqing Li Xinjia Cai +4 位作者 Jiahe Guo Xiaolu Li Wen Li Yan Liu Mengchun Qi 《Bone Research》 2025年第2期283-306,共24页
Osteogenesis is the process of bone formation mediated by the osteoblasts,participating in various bone-related physiological processes including bone development,bone homeostasis and fracture healing.It exhibits temp... Osteogenesis is the process of bone formation mediated by the osteoblasts,participating in various bone-related physiological processes including bone development,bone homeostasis and fracture healing.It exhibits temporal and spatial interconnectivity with angiogenesis,constructed by multiple forms of cell communication occurring between bone and vascular endothelial cells.Molecular regulation among different cell types is crucial for coordinating osteogenesis and angiogenesis to facilitate bone remodeling,fracture healing,and other bone-related processes.The transmission of signaling molecules and the activation of their corresponding signal pathways are indispensable for various forms of cell communication.This communication acts as a“bridge”in coupling osteogenesis to angiogenesis.This article reviews the modes and processes of cell communication in osteogenesisangiogenesis coupling over the past decade,mainly focusing on interactions among bone-related cells and vascular endothelial cells to provide insights into the mechanism of cell communication of osteogenesis-angiogenesis coupling in different bone-related contexts.Moreover,clinical relevance and applications are also introduced in this review. 展开更多
关键词 fracture healing bone remodeling cell communication ANGIOGENESIS signaling pathways OSTEOGENESIS bone formation forms cell communication
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Study on the Carcass Layer Multi-Pass Roll Forming of Deepwater Flexible Risers 被引量:1
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作者 LU Hai-long LI Wen-bo +2 位作者 YAN Jun ZHANG Heng-rui YANG Zhi-xun 《China Ocean Engineering》 2025年第5期866-877,共12页
The carcass layer is the innermost structure of flexible marine risers and is responsible for resisting external pressure.It has an“S”section with a spiral interlocking feature.After the multi-pass roll forming of a... The carcass layer is the innermost structure of flexible marine risers and is responsible for resisting external pressure.It has an“S”section with a spiral interlocking feature.After the multi-pass roll forming of a flat steel strip,a carcass layer is formed by lock forming.During roll forming,the steel strip undergoes significant plastic deformation,and its local area accumulates residual stress owing to multiple loading and unloading cycles.These phenomena complicate the design and analysis of the carcass layer multi-pass roll forming(CLMRF)process and cause issues in the carcass layer during manufacturing,such as strip fracture and low forming quality.Thus,herein,CLMRF was investigated to clarify the stress distribution,and a parameter analysis was performed.First,the CLMRF process was designed on the basis of classical roll-forming design theory.Second,a finite element model was established,and CLMRF was simulated.Third,the distributions of the forming stress and residual stress of the strip during CLMRF were investigated.Finally,the influences of the strip thickness,roll gap,roll distance,and angular increment were investigated.The conclusions of this study can be used to provide technical guidance in the manufacturing of flexible risers. 展开更多
关键词 flexible riser carcass layer multi-pass roll forming finite element analysis residual stress
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A new multi-DOF envelope forming process for fabricating spiral bevel gears with back taper tooth 被引量:1
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作者 Xinghui HAN Yanhui WANG +3 位作者 Lin HUA Wuhao ZHUANG Fangyan ZHENG Wei FENG 《Chinese Journal of Aeronautics》 2025年第1期568-585,共18页
Spiral bevel gears are critical transmission components,and are widely used in the aerospace field.This paper proposes a new multi-DOF envelope forming process for fabricating spiral bevel gears.Firstly,the multi-DOF ... Spiral bevel gears are critical transmission components,and are widely used in the aerospace field.This paper proposes a new multi-DOF envelope forming process for fabricating spiral bevel gears.Firstly,the multi-DOF envelope forming principle of spiral bevel gears is proposed.Secondly,the design methods for the envelope tool geometry and movement are proposed based on the envelope geometry and movement relationships.Thirdly,the metal flow and tooth filling laws are revealed through 3D FE simulation of the multi-DOF envelope forming process of a typical spiral bevel gear.Fourthly,a new method for separating the envelope tool and the formed spiral bevel gear with back taper tooth is proposed to avoid their interference.Finally,experiments on multi-DOF envelope forming of this typical spiral bevel gear are conducted using new heavy load multi-DOF envelope forming equipment.The simulation and experimental results show the feasibility of the proposed multi-DOF envelope forming process for fabricating spiral bevel gears with back taper tooth and the corresponding process design methods. 展开更多
关键词 Multi-DOF envelope forming Spiral bevel gear Back taper tooth Metal flow Process design
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Quasi-visualizable detection of deep sub-wavelength defects in patterned wafers by breaking the optical form birefringence 被引量:1
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作者 Jiamin Liu Jinlong Zhu +8 位作者 Zhe Yu Xianrui Feng Zedi Li Lei Zhong Jinsong Zhang Honggang Gu Xiuguo Chen Hao Jiang Shiyuan Liu 《International Journal of Extreme Manufacturing》 2025年第1期623-639,共17页
In integrated circuit(IC)manufacturing,fast,nondestructive,and precise detection of defects in patterned wafers,realized by bright-field microscopy,is one of the critical factors for ensuring the final performance and... In integrated circuit(IC)manufacturing,fast,nondestructive,and precise detection of defects in patterned wafers,realized by bright-field microscopy,is one of the critical factors for ensuring the final performance and yields of chips.With the critical dimensions of IC nanostructures continuing to shrink,directly imaging or classifying deep-subwavelength defects by bright-field microscopy is challenging due to the well-known diffraction barrier,the weak scattering effect,and the faint correlation between the scattering cross-section and the defect morphology.Herein,we propose an optical far-field inspection method based on the form-birefringence scattering imaging of the defective nanostructure,which can identify and classify various defects without requiring optical super-resolution.The technique is built upon the principle of breaking the optical form birefringence of the original periodic nanostructures by the defect perturbation under the anisotropic illumination modes,such as the orthogonally polarized plane waves,then combined with the high-order difference of far-field images.We validated the feasibility and effectiveness of the proposed method in detecting deep subwavelength defects through rigid vector imaging modeling and optical detection experiments of various defective nanostructures based on polarization microscopy.On this basis,an intelligent classification algorithm for typical patterned defects based on a dual-channel AlexNet neural network has been proposed,stabilizing the classification accuracy ofλ/16-sized defects with highly similar features at more than 90%.The strong classification capability of the two-channel network on typical patterned defects can be attributed to the high-order difference image and its transverse gradient being used as the network’s input,which highlights the polarization modulation difference between different patterned defects more significantly than conventional bright-field microscopy results.This work will provide a new but easy-to-operate method for detecting and classifying deep-subwavelength defects in patterned wafers or photomasks,which thus endows current online inspection equipment with more missions in advanced IC manufacturing. 展开更多
关键词 defect inspection form birefringence breaking high order difference anisotropic illumination modes deep-subwavelength sensitivity defect classification
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Influence of geometric configurations on friction characteristics during incremental forming process of AA5052 sheet metal 被引量:1
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作者 Guang-can YANG Da-wei ZHANG +1 位作者 Chong TIAN Sheng-dun ZHAO 《Transactions of Nonferrous Metals Society of China》 2025年第3期715-733,共19页
The influence of geometric configuration on the friction characteristics during incremental sheet forming of AA5052 was analyzed by integrating surface morphology and its characteristic parameters,along with plastic s... The influence of geometric configuration on the friction characteristics during incremental sheet forming of AA5052 was analyzed by integrating surface morphology and its characteristic parameters,along with plastic strain,contact pressure,and area.The interface promotes lubrication and support when wall angles were≤40°,a 0.5 mm-thin sheet was used,and a 10 mm-large tool radius was employed.This mainly results in micro-plowing and plastic extrusion flow,leading to lower friction coefficient.However,when wall angles exceed 40°,significant plastic strain roughening occurs,leading to inadequate lubrication on the newly formed surface.Increased sheet thickness and decreased tool radius elevate contact pressure.These actions trigger micro-cutting and adhesion,potentially leading to localized scuffing and dimple tears,and higher friction coefficient.The friction mechanisms remain unaffected by the part’s plane curve features.As the forming process progresses,abrasive wear intensifies,and surface morphology evolves unfavorably for lubrication and friction reduction. 展开更多
关键词 AA5052 sheet metal incremental forming process geometric configurations surface morphology characteristics friction mechanism
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Contact behaviors of rough surfaces under tension and bending 被引量:1
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作者 Xiaoyu Tang Wurui Ta Youhe Zhou 《Acta Mechanica Sinica》 2025年第2期132-147,共16页
The contact problem of deformed rough surfaces exists widely in complex engineering structures.How to reveal the influence mechanism of surface deformation on the contact properties is a key issue in evaluating the in... The contact problem of deformed rough surfaces exists widely in complex engineering structures.How to reveal the influence mechanism of surface deformation on the contact properties is a key issue in evaluating the interface performances of the engineering structures.In this paper,a contact model is established,which is suitable for tensile and bending deformed contact surfaces.Four contact forms of asperities are proposed,and their distribution characteristics are analyzed.This model reveals the mechanism of friction generation from the perspective of the force balance of asperity.The results show the contact behaviors of the deformed contact surface are significantly different from that of the plane contact,which is mainly reflected in the change in the number of contact asperities and the real contact area.This study suggests that the real contact area of the interface can be altered by applying tensile and bending strains,thereby regulating its contact mechanics and conductive behavior. 展开更多
关键词 Deformed contact surface Four contact forms of asperity Oblique contact Friction mechanism Contact resistance
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