In the micro-molding of component with a micro-sized channel, the ability for polymer melt to flowing into the micro-channel in a macro-sized part is a big challenge. The multidimensional flow behaviors are included i...In the micro-molding of component with a micro-sized channel, the ability for polymer melt to flowing into the micro-channel in a macro-sized part is a big challenge. The multidimensional flow behaviors are included in the injection molding the macro-component with a micro-channel. In this case, a simplified model is used to analyze the flow behaviors of the macro-sized part within a micro-channel. The flow behaviors in the macro-cavity are estimated by using the finite element and finite difference methods. The influence of the injection rate, micro-channel size, heat transfer coefficient, and mold temperature on the flowing distance is investigated based on the non-isothermal analytic method. The results show that an increase in the radius of the micro-channel and mold temperature can improve effectively the flowing distance in the micro-channel.展开更多
Large size titanium alloy parts are widely used in aerospace.However,they are difficult to manufacture using mechanical cutting technology because of severe tool wear.Electrochemical jet machining is a promising techn...Large size titanium alloy parts are widely used in aerospace.However,they are difficult to manufacture using mechanical cutting technology because of severe tool wear.Electrochemical jet machining is a promising technology to achieve high efficiency,because it has high machining flexibility and no machining tool wear.However,reports on the macro electrochemical jet machining of large size titanium alloy parts are very scarce,because it is difficult to achieve effective constraint of the flow field in macro electrochemical jet machining.In addition,titanium alloy is very sensitive to fluctuation of the flow field,and a turbulent flow field would lead to serious stray corrosion.This paper reports a series of investigations of the electrochemical jet machining of titanium alloy parts.Based on the flow analysis and experiments,the machining flow field was effectively constrained.TB6 titanium alloy part with a perimeter of one meter was machined.The machined surface was smooth with no obvious machining defects.The machining process was particularly stable with no obvious spark discharge.The research provides a reference for the application of electrochemical jet machining technology to achieve large allowance material removal in the machining of large titanium alloy parts.展开更多
This study sheds light on how pore structure characteristics and varying dynamic pressure conditions influence the permeability of tight sandstone reservoirs,with a particular focus on the Paleozoic reservoirs in the ...This study sheds light on how pore structure characteristics and varying dynamic pressure conditions influence the permeability of tight sandstone reservoirs,with a particular focus on the Paleozoic reservoirs in the Qingshimao Gas Field.Using CT scans of natural core samples,a three-dimensional digital core was constructed.The maximum ball method was applied to extract a related pore network model,and the pore structure characteristics of the core samples,such as pore radius,throat radius,pore volume,and coordination number,were quantitatively evaluated.The analysis revealed a normally distributed pore radius,suggesting a high degree of reservoir homogeneity and favorable conditions for a connected pore system.However,it was found that the majority of throat radii measured less than 1μm,which severely restricted fluid flow and diminished permeability.Over 50%of the pores measured under 100μm^(3),further constraining fluid movement.Additionally,30%-50%of the pore network was composed of isolated and blind-end pores,which significantly impaired formation connectivity and reduced permeability.Based on this,the lattice Boltzmann method(LBM)was used for pore-scale flow simulation to investigate the influence mechanism of pore structure characteristics and dynamic-static parameters such as displacement pressure difference on the permeability performance of the considered tight sandstone reservoirs for various pressure gradients(0.1,1,and 10 MPa).The simulations revealed a strong relationship between pressure differential and both the number of streamlines and flow path tortuosity.When the pressure differential increased to 1 MPa,30 streamlines were observed,with a tortuosity factor of 1.5,indicating the opening of additional seepage channels and the creation of increasingly winding flow paths.展开更多
Microbially induced calcium carbonate precipitation(MICP)technology can induce calcium carbonate crystals with cementation and stable performance in the process of microbial metabolism or enzymization through the regu...Microbially induced calcium carbonate precipitation(MICP)technology can induce calcium carbonate crystals with cementation and stable performance in the process of microbial metabolism or enzymization through the regulation of environmental factors MICP can be used as a cementing agent to cement cohesionless sand particles to form the materials with the characteristics of higher strength,better durability and environmental friendli-ness,as well as a good engineering application prospect.In this paper,the shear strength of sand column was tested by triaxial compression tests,and the strength index was obtained.In order to further study the micro-strength mechanism and the failure process,based on the discrete element method,a numerical model of MICP cemented sand column was established considering the factors of matrix soil particle gradation,particle mor-phology,content ratio of induced calcium carbonate,pore distribution characteristics,inter-particle cementation and so on.The failure process of MICP cemented sand column under load was analysed by numerical simulation,and the reliability of the numerical model was tested by combining with the stress intensity curve of samples under test conditions.The results indicate that compared with the actual triaxial tests of MICP cemented sand column,although there are deviations in stress and strain,cohesion and internal friction angle,the numerical simulation shows similar development law and intensity amplitude,and the same failure trend.The work in this paper verifies the reliability of the numerical model and provides a theoretical basis for the subsequent analysis of the factors influencing the geotechnical mechanical properties of biomineralized materials.展开更多
Gravity assistance is a critical factor influencing CO_(2)-Oil mixing and miscible flow during EOR and CO_(2)geological storage.Based on the Navier-Stokes equation,component mass conservation equation,and fluid proper...Gravity assistance is a critical factor influencing CO_(2)-Oil mixing and miscible flow during EOR and CO_(2)geological storage.Based on the Navier-Stokes equation,component mass conservation equation,and fluid property-composition relationship,a mathematical model for pore-scale CO_(2) injection in oilsaturated porous media was developed in this study.The model can reflect the effects of gravity assistance,component diffusion,fluid density variation,and velocity change on EOR and CO_(2) storage.For nonhomogeneous porous media,the gravity influence and large density difference help to minimize the velocity difference between the main flow path and the surrounding area,thus improving the oil recovery and CO_(2) storage.Large CO_(2) injection angles and oil-CO_(2) density differences can increase the oil recovery by 22.6% and 4.2%,respectively,and increase CO_(2) storage by 37.9% and 4.7%,respectively.Component diffusion facilitates the transportation of the oil components from the low-velocity region to the main flow path,thereby reducing the oil/CO_(2) concentration difference within the porous media.Component diffusion can increase oil recovery and CO_(2) storage by 5.7% and 6.9%,respectively.In addition,combined with the component diffusion,a low CO_(2) injection rate creates a more uniform spatial distribution of the oil/CO_(2) component,resulting in increases of 9.5% oil recovery and 15.7% CO_(2) storage,respectively.This study provides theoretical support for improving the geological CO_(2) storage and EOR processes.展开更多
Numerical simulation is an essential technique for CO_(2)geological storage operations.However,highresolution geological models typically consist of a large number of grid blocks,making numerical simulations computati...Numerical simulation is an essential technique for CO_(2)geological storage operations.However,highresolution geological models typically consist of a large number of grid blocks,making numerical simulations computationally expensive and time-consuming.Upscaling methods are commonly used to coarsen the fine-scale geological model,with global flow-based upscaling methods generally demonstrating the highest accuracy.However,since these methods require solving flow equations over the global domain,which is still time-consuming,their applications are typically limited to cases where the coarse model is reused repeatedly(e.g.,history matching or optimization).To overcome these limitations,this study develops a novel deep learning(DL)-based upscaling framework for the simulation of CO_(2)injection into saline aquifers.The framework incorporates convolutional neural networks(CNNs),Transformer encoders,and Fourier neural operators(FNOs)to construct surrogate models for upscaled well index,permeability,relative permeability,and capillary pressure.A preprocessing procedure is first applied to address the issue of inaccurate upscaled parameters,which are typically caused by weak flow conditions in traditional upscaling computations.Then the surrogate models are trained using relevant local information,and the trained surrogate models are used to replace traditional numerical upscaling computations,enabling instantaneous and parallel predictions of upscaled parameters.Two representative flow patterns(left-to-right and bottom-to-top)are considered to evaluate the framework's performance.The results demonstrate that the DL-based framework significantly improves computational efficiency,achieving a speedup factor of approximately 1133 times compared to traditional upscaling methods.Additionally,it maintains or even enhances simulation accuracy,as the surrogate models correct inaccurate upscaled parameters.展开更多
Materials that are difficult to cut,such as titanium alloys,are widely used in large load-bearing integral components of aircraft,leading to great challenges for manufacturing.Electrochemical milling is a way for mach...Materials that are difficult to cut,such as titanium alloys,are widely used in large load-bearing integral components of aircraft,leading to great challenges for manufacturing.Electrochemical milling is a way for machining difficult-to-cut materials through Computer Numerical Control(CNC)trajectory motion.Using a tilted large cathode machining surface and the cut-in feed mode,an efficient and low-cost method is obtained for machining the large integral components.A novel crossed and inclined structure of the flow mode is designed to realize electrochemical milling with a large tilted cathode surface.Compared to the vertical flow mode with one inlet,the proposed flow mode has two inlets that independently supply electrolytes,and the inclined channels make the flow field more stable.Flow field simulations are performed for both the vertical and proposed flow modes.The results show that the proposed flow mode avoids the random diversion of electrolytes and the ultralow flow velocity at both ends of the nozzle area,improving the velocity,uniformity,and stability of the electrolytes.The inclination angle of the crossed and inclined flow field is optimized.Finally,limit feed rate experiments are conducted in two modes,and the limit feed rate is 70 mm/min in the proposed mode.A sector workpiece of a large circular surface with approximately 8.77 mm thickness is machined 9 times by the cut-in electrochemical milling,the material removal rate is 4872 mm^(3)/min,and the surface roughness is superior to 1.15μm.展开更多
In the realm of subsurface flow simulations,deep-learning-based surrogate models have emerged as a promising alternative to traditional simulation methods,especially in addressing complex optimization problems.However...In the realm of subsurface flow simulations,deep-learning-based surrogate models have emerged as a promising alternative to traditional simulation methods,especially in addressing complex optimization problems.However,a significant challenge lies in the necessity of numerous high-fidelity training simulations to construct these deep-learning models,which limits their application to field-scale problems.To overcome this limitation,we introduce a training procedure that leverages transfer learning with multi-fidelity training data to construct surrogate models efficiently.The procedure begins with the pre-training of the surrogate model using a relatively larger amount of data that can be efficiently generated from upscaled coarse-scale models.Subsequently,the model parameters are finetuned with a much smaller set of high-fidelity simulation data.For the cases considered in this study,this method leads to about a 75%reduction in total computational cost,in comparison with the traditional training approach,without any sacrifice of prediction accuracy.In addition,a dedicated well-control embedding model is introduced to the traditional U-Net architecture to improve the surrogate model's prediction accuracy,which is shown to be particularly effective when dealing with large-scale reservoir models under time-varying well control parameters.Comprehensive results and analyses are presented for the prediction of well rates,pressure and saturation states of a 3D synthetic reservoir system.Finally,the proposed procedure is applied to a field-scale production optimization problem.The trained surrogate model is shown to provide excellent generalization capabilities during the optimization process,in which the final optimized net-present-value is much higher than those from the training data ranges.展开更多
Mounds of spatter are generated in laser powder-bed fusion(L-PBF)additive manufacturing,which reduces build quality and laser lifetime.Due to the lack of supplemental airflow above the chamber,the conventional build c...Mounds of spatter are generated in laser powder-bed fusion(L-PBF)additive manufacturing,which reduces build quality and laser lifetime.Due to the lack of supplemental airflow above the chamber,the conventional build chamber with a single gas inlet exhibits a pronounced tendency for gas to flow upward near the outlet.This phenomenon results in the formation of a large vortex within the build chamber.The vortex leads to the chaotic motion trajectory of the spatter in the build chamber.The design defects of the existing build chamber based on dual gas inlets are shown in this paper.We established a coupled computational fluid dynamics-discrete phase model(CFD-DPM)model to optimize the build chamber by adjusting the position and structure of the second gas inlet.The homogeneity of the flow is increased with a distance of 379 mm between the two inlets and a wider-reaching second inlet.The Coanda effect is also crucial in the spatter-removal process.The Coanda effect is reduced by modifying the right sidewall of the build chamber and increasing the pressure difference between the inlet and outlet.Finally,we found that the spatter-removal rate rose from 8.9%to 76.1%between the conventional build chamber with a single gas inlet and the optimized build chamber with two gas inlets.展开更多
Radial jet drilling(RJD)technology is expected to be a technology for the efficient exploitation of geothermal resources.However,the low rock-breaking efficiency is the major obstacle hindering the development of RJD ...Radial jet drilling(RJD)technology is expected to be a technology for the efficient exploitation of geothermal resources.However,the low rock-breaking efficiency is the major obstacle hindering the development of RJD technology.The flow field characteristics and rock breaking ability of cone-straight abrasive jet,rotary abrasive jet,and straight-rotating mixed abrasive jet are analyzed by numerical simulations and experiments.Results show that the axial velocity of the cone-straight abrasive jet is high,the tangential velocity is basically zero,the radial velocity is also small,and the jet impact area is concentrated in the center.A deep hole with a diameter of only 25 mm is formed when the cone-straight abrasive jet breaks the granite.Due to the presence of the guiding impeller,the rotary abrasive jet basically has no axial velocity and has the highest tangential and radial velocity,so it can break the granite to form a hole with a diameter of about 55 mm and a central bulge.The straight-rotating mixed abrasive jet has a large axial/tangential/radial velocity at the same time,so it can break the granite to form a hole with a diameter of about 52 mm with a low bulge.The results show that the straight-rotating mixed abrasive jet combines the advantages of the cone-straight jet and the rotary jet,and is more suitable for the RJD technology.The research results can provide reference for the development of efficient rock-breaking and hole-forming technology,and promote the development of RJD technology in the field of geothermal development.展开更多
Based on the Navier-Stokes equations and the Spalart-Allmaras turbulence model, three-dimensional turbulent flow in four low-specific-speed centrifugal impellers are simulated numerically and analyzed. The relativ...Based on the Navier-Stokes equations and the Spalart-Allmaras turbulence model, three-dimensional turbulent flow in four low-specific-speed centrifugal impellers are simulated numerically and analyzed. The relative velocity distribution, pressure distribution and static pressure rise at the design point are obtained for the regular impeller with only long blades and three complex impellers with long, mid or short blades. It is found that the back flow region between long-blade pressure side and mid-blade suction side is diminished and is pushed to pressure side of short blades near the outlet of impeller at suction side by the introduction of mid, short blades, and the size of back flow becomes smaller in a multi-blade complex impeller. And the pressure rises uniformly from inlet to outlet in all the impellers. The simulated results show that the complex impeller with long, mid and short blades can improve the velocity distribution and reduce the back flow in the impeller channel. The experimental results show that the back flow in the impeller has an important influence on the performance of pump and a more-blade complex impeller with long, mid and short blades can effectively solve low flow rate instability of the low-specific-speed centrifugal pump.展开更多
Precise function expression of the flow area for the sloping U-shape notch orifice versus the spool stroke was derived. The computational fluid dynamics was used to analyze the flow features of the sloping U-shape not...Precise function expression of the flow area for the sloping U-shape notch orifice versus the spool stroke was derived. The computational fluid dynamics was used to analyze the flow features of the sloping U-shape notch on the spool, such as mass flow rates, flow coefficients, effiux angles and steady state flow forces under different operating conditions. At last, the reliability of the mathematical model of the flow area for the sloping U-shape notch orifice on the spool was demonstrated by the comparison between the orifice area curve derived and the corresponding experimental data provided by the test. It is presented that the bottom arc of sloping U-shape notch （ABU） should not be omitted when it is required to accurately calculate the orifice area of ABU. Although the theoretical flow area of plain bottom sloping U-shape notch （PBU） is larger than that of ABU at the same opening, the simulated mass flow and experimental flow area of ABU are both larger than these of PBU at the same opening, while the simulated flow force of PBU is larger than that of ABU at the same opening. Therefore, it should be prior to adapt the ABU when designing the spool with proportional character.展开更多
The three-dimensional(3 D) structures of pores directly affect the CH4 flow.Therefore,it is very important to analyze the3 D spatial structure of pores and to simulate the CH4 flow with the connected pores as the carr...The three-dimensional(3 D) structures of pores directly affect the CH4 flow.Therefore,it is very important to analyze the3 D spatial structure of pores and to simulate the CH4 flow with the connected pores as the carrier.The result shows that the equivalent radius of pores and throats are 1-16 μm and 1.03-8.9 μm,respectively,and the throat length is 3.28-231.25 μm.The coordination number of pores concentrates around three,and the intersection point between the connectivity function and the X-axis is 3-4 μm,which indicate the macro-pores have good connectivity.During the single-channel flow,the pressure decreases along the direction of CH4 flow,and the flow velocity of CH4 decreases from the pore center to the wall.Under the dual-channel and the multi-channel flows,the pressure also decreases along the CH4 flow direction,while the velocity increases.The mean flow pressure gradually decreases with the increase of the distance from the inlet slice.The change of mean flow pressure is relatively stable in the direction horizontal to the bedding plane,while it is relatively large in the direction perpendicular to the bedding plane.The mean flow velocity in the direction horizontal to the bedding plane(Y-axis) is the largest,followed by that in the direction horizontal to the bedding plane(X-axis),and the mean flow velocity in the direction perpendicular to the bedding plane is the smallest.展开更多
There is a relatively complex flow state inside the high speed on-off valve,which often produces low pressure area and oil reflux in the high-speed opening and closing process of the spool,causing cavitation and vorte...There is a relatively complex flow state inside the high speed on-off valve,which often produces low pressure area and oil reflux in the high-speed opening and closing process of the spool,causing cavitation and vortex and other phenomena.These phenomena will affect the stability of the internal flow field of the plate valve and the flow characteristics of the high speed on-off valve.Aiming at the problems of small flow rate and instability of internal flow field,a new spool structure was designed.The flow field models of two-hole and three-hole plate spools with different openings were established,and software ANSYS Workbench was chosen to mesh the model.The standard k−εturbulence model was selected for numerical simulation using FLUENT software.The pressure distribution and velocity distribution under the same pressure and different opening degree were obtained.The structure and parameters of the optimization model were also obtained.The stability analysis of flow field under different pressure was carried out.The results demonstrate that the three-hole spool has a similar flow field change with the two-hole spool,but it does not create a low pressure zone,and the three-hole spool can work stably at 2 MPa or less.This method improves the appearance of low pressure area and oil backflow in the process of high speed opening and closing of spool.The stability of flow field and the flow rate of high speed switch valve are improved.Finally,the products designed in this paper are compared with existing hydraulic valve products.The results show that the three-hole plate type high speed on-off valve designed in this paper maintains the stability of the internal flow field under the condition of 200 Hz and large opening degree,and realizes the increase of flow rate.展开更多
基金Project supported by the National Natural Science Foundation of China(Nos.51303027 and 11172271)the Scientific Research Staring Foundation,Fujian University of Technology of China(No.GY-Z13028)+1 种基金the Research Fund of Fujian Education Department(No.JA11189)the Research Fund for Enterprise Technology Innovation(No.2011-702-04)
文摘In the micro-molding of component with a micro-sized channel, the ability for polymer melt to flowing into the micro-channel in a macro-sized part is a big challenge. The multidimensional flow behaviors are included in the injection molding the macro-component with a micro-channel. In this case, a simplified model is used to analyze the flow behaviors of the macro-sized part within a micro-channel. The flow behaviors in the macro-cavity are estimated by using the finite element and finite difference methods. The influence of the injection rate, micro-channel size, heat transfer coefficient, and mold temperature on the flowing distance is investigated based on the non-isothermal analytic method. The results show that an increase in the radius of the micro-channel and mold temperature can improve effectively the flowing distance in the micro-channel.
基金the National Natural Science Foundation of China(No.52205468)China Postdoctoral Science Foundation(No.2022M710061 and No.2023T160277)Natural Science Foundation of Jiangsu Province(No.BK20210755)。
文摘Large size titanium alloy parts are widely used in aerospace.However,they are difficult to manufacture using mechanical cutting technology because of severe tool wear.Electrochemical jet machining is a promising technology to achieve high efficiency,because it has high machining flexibility and no machining tool wear.However,reports on the macro electrochemical jet machining of large size titanium alloy parts are very scarce,because it is difficult to achieve effective constraint of the flow field in macro electrochemical jet machining.In addition,titanium alloy is very sensitive to fluctuation of the flow field,and a turbulent flow field would lead to serious stray corrosion.This paper reports a series of investigations of the electrochemical jet machining of titanium alloy parts.Based on the flow analysis and experiments,the machining flow field was effectively constrained.TB6 titanium alloy part with a perimeter of one meter was machined.The machined surface was smooth with no obvious machining defects.The machining process was particularly stable with no obvious spark discharge.The research provides a reference for the application of electrochemical jet machining technology to achieve large allowance material removal in the machining of large titanium alloy parts.
文摘This study sheds light on how pore structure characteristics and varying dynamic pressure conditions influence the permeability of tight sandstone reservoirs,with a particular focus on the Paleozoic reservoirs in the Qingshimao Gas Field.Using CT scans of natural core samples,a three-dimensional digital core was constructed.The maximum ball method was applied to extract a related pore network model,and the pore structure characteristics of the core samples,such as pore radius,throat radius,pore volume,and coordination number,were quantitatively evaluated.The analysis revealed a normally distributed pore radius,suggesting a high degree of reservoir homogeneity and favorable conditions for a connected pore system.However,it was found that the majority of throat radii measured less than 1μm,which severely restricted fluid flow and diminished permeability.Over 50%of the pores measured under 100μm^(3),further constraining fluid movement.Additionally,30%-50%of the pore network was composed of isolated and blind-end pores,which significantly impaired formation connectivity and reduced permeability.Based on this,the lattice Boltzmann method(LBM)was used for pore-scale flow simulation to investigate the influence mechanism of pore structure characteristics and dynamic-static parameters such as displacement pressure difference on the permeability performance of the considered tight sandstone reservoirs for various pressure gradients(0.1,1,and 10 MPa).The simulations revealed a strong relationship between pressure differential and both the number of streamlines and flow path tortuosity.When the pressure differential increased to 1 MPa,30 streamlines were observed,with a tortuosity factor of 1.5,indicating the opening of additional seepage channels and the creation of increasingly winding flow paths.
基金sponsored by the National Natural Science Foundation of China(Grant No.12002173,12262027)Research start-up project of Inner Mongolia University of Technology(No.2200000924)key Lab.of University of Geological Hazards and Geotechnical Engineering Defense in Sandy and Drought Regions,Inner Mongolia Autonomous.
文摘Microbially induced calcium carbonate precipitation(MICP)technology can induce calcium carbonate crystals with cementation and stable performance in the process of microbial metabolism or enzymization through the regulation of environmental factors MICP can be used as a cementing agent to cement cohesionless sand particles to form the materials with the characteristics of higher strength,better durability and environmental friendli-ness,as well as a good engineering application prospect.In this paper,the shear strength of sand column was tested by triaxial compression tests,and the strength index was obtained.In order to further study the micro-strength mechanism and the failure process,based on the discrete element method,a numerical model of MICP cemented sand column was established considering the factors of matrix soil particle gradation,particle mor-phology,content ratio of induced calcium carbonate,pore distribution characteristics,inter-particle cementation and so on.The failure process of MICP cemented sand column under load was analysed by numerical simulation,and the reliability of the numerical model was tested by combining with the stress intensity curve of samples under test conditions.The results indicate that compared with the actual triaxial tests of MICP cemented sand column,although there are deviations in stress and strain,cohesion and internal friction angle,the numerical simulation shows similar development law and intensity amplitude,and the same failure trend.The work in this paper verifies the reliability of the numerical model and provides a theoretical basis for the subsequent analysis of the factors influencing the geotechnical mechanical properties of biomineralized materials.
基金The project supported by National Natural Science Foundation of China(No.51991364,51974347)the Major Scientific and Technological Projects of CNPC under Grant ZD2019-184-002。
文摘Gravity assistance is a critical factor influencing CO_(2)-Oil mixing and miscible flow during EOR and CO_(2)geological storage.Based on the Navier-Stokes equation,component mass conservation equation,and fluid property-composition relationship,a mathematical model for pore-scale CO_(2) injection in oilsaturated porous media was developed in this study.The model can reflect the effects of gravity assistance,component diffusion,fluid density variation,and velocity change on EOR and CO_(2) storage.For nonhomogeneous porous media,the gravity influence and large density difference help to minimize the velocity difference between the main flow path and the surrounding area,thus improving the oil recovery and CO_(2) storage.Large CO_(2) injection angles and oil-CO_(2) density differences can increase the oil recovery by 22.6% and 4.2%,respectively,and increase CO_(2) storage by 37.9% and 4.7%,respectively.Component diffusion facilitates the transportation of the oil components from the low-velocity region to the main flow path,thereby reducing the oil/CO_(2) concentration difference within the porous media.Component diffusion can increase oil recovery and CO_(2) storage by 5.7% and 6.9%,respectively.In addition,combined with the component diffusion,a low CO_(2) injection rate creates a more uniform spatial distribution of the oil/CO_(2) component,resulting in increases of 9.5% oil recovery and 15.7% CO_(2) storage,respectively.This study provides theoretical support for improving the geological CO_(2) storage and EOR processes.
基金partially supported by the National Natural Science Foundation of China(Nos.52334001,U24B200085)the Science Foundation of China University of Petroleum,Beijing(No.2462025XKBH012)。
文摘Numerical simulation is an essential technique for CO_(2)geological storage operations.However,highresolution geological models typically consist of a large number of grid blocks,making numerical simulations computationally expensive and time-consuming.Upscaling methods are commonly used to coarsen the fine-scale geological model,with global flow-based upscaling methods generally demonstrating the highest accuracy.However,since these methods require solving flow equations over the global domain,which is still time-consuming,their applications are typically limited to cases where the coarse model is reused repeatedly(e.g.,history matching or optimization).To overcome these limitations,this study develops a novel deep learning(DL)-based upscaling framework for the simulation of CO_(2)injection into saline aquifers.The framework incorporates convolutional neural networks(CNNs),Transformer encoders,and Fourier neural operators(FNOs)to construct surrogate models for upscaled well index,permeability,relative permeability,and capillary pressure.A preprocessing procedure is first applied to address the issue of inaccurate upscaled parameters,which are typically caused by weak flow conditions in traditional upscaling computations.Then the surrogate models are trained using relevant local information,and the trained surrogate models are used to replace traditional numerical upscaling computations,enabling instantaneous and parallel predictions of upscaled parameters.Two representative flow patterns(left-to-right and bottom-to-top)are considered to evaluate the framework's performance.The results demonstrate that the DL-based framework significantly improves computational efficiency,achieving a speedup factor of approximately 1133 times compared to traditional upscaling methods.Additionally,it maintains or even enhances simulation accuracy,as the surrogate models correct inaccurate upscaled parameters.
基金co-supported by National Natural Science Foundation of China(No.52075253)National Natural Science Foundation of China for Creative Research Groups(No.51921003).
文摘Materials that are difficult to cut,such as titanium alloys,are widely used in large load-bearing integral components of aircraft,leading to great challenges for manufacturing.Electrochemical milling is a way for machining difficult-to-cut materials through Computer Numerical Control(CNC)trajectory motion.Using a tilted large cathode machining surface and the cut-in feed mode,an efficient and low-cost method is obtained for machining the large integral components.A novel crossed and inclined structure of the flow mode is designed to realize electrochemical milling with a large tilted cathode surface.Compared to the vertical flow mode with one inlet,the proposed flow mode has two inlets that independently supply electrolytes,and the inclined channels make the flow field more stable.Flow field simulations are performed for both the vertical and proposed flow modes.The results show that the proposed flow mode avoids the random diversion of electrolytes and the ultralow flow velocity at both ends of the nozzle area,improving the velocity,uniformity,and stability of the electrolytes.The inclination angle of the crossed and inclined flow field is optimized.Finally,limit feed rate experiments are conducted in two modes,and the limit feed rate is 70 mm/min in the proposed mode.A sector workpiece of a large circular surface with approximately 8.77 mm thickness is machined 9 times by the cut-in electrochemical milling,the material removal rate is 4872 mm^(3)/min,and the surface roughness is superior to 1.15μm.
基金funding support from the National Natural Science Foundation of China(No.52204065,No.ZX20230398)supported by a grant from the Human Resources Development Program(No.20216110100070)of the Korea Institute of Energy Technology Evaluation and Planning(KETEP)。
文摘In the realm of subsurface flow simulations,deep-learning-based surrogate models have emerged as a promising alternative to traditional simulation methods,especially in addressing complex optimization problems.However,a significant challenge lies in the necessity of numerous high-fidelity training simulations to construct these deep-learning models,which limits their application to field-scale problems.To overcome this limitation,we introduce a training procedure that leverages transfer learning with multi-fidelity training data to construct surrogate models efficiently.The procedure begins with the pre-training of the surrogate model using a relatively larger amount of data that can be efficiently generated from upscaled coarse-scale models.Subsequently,the model parameters are finetuned with a much smaller set of high-fidelity simulation data.For the cases considered in this study,this method leads to about a 75%reduction in total computational cost,in comparison with the traditional training approach,without any sacrifice of prediction accuracy.In addition,a dedicated well-control embedding model is introduced to the traditional U-Net architecture to improve the surrogate model's prediction accuracy,which is shown to be particularly effective when dealing with large-scale reservoir models under time-varying well control parameters.Comprehensive results and analyses are presented for the prediction of well rates,pressure and saturation states of a 3D synthetic reservoir system.Finally,the proposed procedure is applied to a field-scale production optimization problem.The trained surrogate model is shown to provide excellent generalization capabilities during the optimization process,in which the final optimized net-present-value is much higher than those from the training data ranges.
基金supported by the Natural Science Foundation of Jiangxi Province(Nos.20224BAB214061 and 20224ACB214008)the National Natural Science Foundation of China(Nos.52165043 and 52166002)+2 种基金the Jiangxi Provincial Cultivation Program for Academic and Technical Leaders of Major Subjects(No.20225BCJ23008)the Anhui Provincial Natural Science Foundation(No.2308085ME171)the University Synergy Innovation Program of Anhui Province(Nos.GXXT-2023-025 and GXXT-2023-026),China。
文摘Mounds of spatter are generated in laser powder-bed fusion(L-PBF)additive manufacturing,which reduces build quality and laser lifetime.Due to the lack of supplemental airflow above the chamber,the conventional build chamber with a single gas inlet exhibits a pronounced tendency for gas to flow upward near the outlet.This phenomenon results in the formation of a large vortex within the build chamber.The vortex leads to the chaotic motion trajectory of the spatter in the build chamber.The design defects of the existing build chamber based on dual gas inlets are shown in this paper.We established a coupled computational fluid dynamics-discrete phase model(CFD-DPM)model to optimize the build chamber by adjusting the position and structure of the second gas inlet.The homogeneity of the flow is increased with a distance of 379 mm between the two inlets and a wider-reaching second inlet.The Coanda effect is also crucial in the spatter-removal process.The Coanda effect is reduced by modifying the right sidewall of the build chamber and increasing the pressure difference between the inlet and outlet.Finally,we found that the spatter-removal rate rose from 8.9%to 76.1%between the conventional build chamber with a single gas inlet and the optimized build chamber with two gas inlets.
基金funded by the National Natural Science Foundation of China(No.52374018)Science Foundation of China University of Petroleum,Beijing(No.2462021YJRC009)。
文摘Radial jet drilling(RJD)technology is expected to be a technology for the efficient exploitation of geothermal resources.However,the low rock-breaking efficiency is the major obstacle hindering the development of RJD technology.The flow field characteristics and rock breaking ability of cone-straight abrasive jet,rotary abrasive jet,and straight-rotating mixed abrasive jet are analyzed by numerical simulations and experiments.Results show that the axial velocity of the cone-straight abrasive jet is high,the tangential velocity is basically zero,the radial velocity is also small,and the jet impact area is concentrated in the center.A deep hole with a diameter of only 25 mm is formed when the cone-straight abrasive jet breaks the granite.Due to the presence of the guiding impeller,the rotary abrasive jet basically has no axial velocity and has the highest tangential and radial velocity,so it can break the granite to form a hole with a diameter of about 55 mm and a central bulge.The straight-rotating mixed abrasive jet has a large axial/tangential/radial velocity at the same time,so it can break the granite to form a hole with a diameter of about 52 mm with a low bulge.The results show that the straight-rotating mixed abrasive jet combines the advantages of the cone-straight jet and the rotary jet,and is more suitable for the RJD technology.The research results can provide reference for the development of efficient rock-breaking and hole-forming technology,and promote the development of RJD technology in the field of geothermal development.
基金the National Natural Science Foundation of China （No.50576088）, the Natural Science Foundation of Zhejiang Province （No.R503170） and the Doctoral Program Foundation of Ministry of Education （No.20030335009）.
文摘Based on the Navier-Stokes equations and the Spalart-Allmaras turbulence model, three-dimensional turbulent flow in four low-specific-speed centrifugal impellers are simulated numerically and analyzed. The relative velocity distribution, pressure distribution and static pressure rise at the design point are obtained for the regular impeller with only long blades and three complex impellers with long, mid or short blades. It is found that the back flow region between long-blade pressure side and mid-blade suction side is diminished and is pushed to pressure side of short blades near the outlet of impeller at suction side by the introduction of mid, short blades, and the size of back flow becomes smaller in a multi-blade complex impeller. And the pressure rises uniformly from inlet to outlet in all the impellers. The simulated results show that the complex impeller with long, mid and short blades can improve the velocity distribution and reduce the back flow in the impeller channel. The experimental results show that the back flow in the impeller has an important influence on the performance of pump and a more-blade complex impeller with long, mid and short blades can effectively solve low flow rate instability of the low-specific-speed centrifugal pump.
基金Project(51004085)supported by the National Natural Science Foundation of China
文摘Precise function expression of the flow area for the sloping U-shape notch orifice versus the spool stroke was derived. The computational fluid dynamics was used to analyze the flow features of the sloping U-shape notch on the spool, such as mass flow rates, flow coefficients, effiux angles and steady state flow forces under different operating conditions. At last, the reliability of the mathematical model of the flow area for the sloping U-shape notch orifice on the spool was demonstrated by the comparison between the orifice area curve derived and the corresponding experimental data provided by the test. It is presented that the bottom arc of sloping U-shape notch （ABU） should not be omitted when it is required to accurately calculate the orifice area of ABU. Although the theoretical flow area of plain bottom sloping U-shape notch （PBU） is larger than that of ABU at the same opening, the simulated mass flow and experimental flow area of ABU are both larger than these of PBU at the same opening, while the simulated flow force of PBU is larger than that of ABU at the same opening. Therefore, it should be prior to adapt the ABU when designing the spool with proportional character.
基金financially supported by the National Key Research and Development Plan(No.2018YFB0605601)the National Natural Science Foundation of China(No.41972168)。
文摘The three-dimensional(3 D) structures of pores directly affect the CH4 flow.Therefore,it is very important to analyze the3 D spatial structure of pores and to simulate the CH4 flow with the connected pores as the carrier.The result shows that the equivalent radius of pores and throats are 1-16 μm and 1.03-8.9 μm,respectively,and the throat length is 3.28-231.25 μm.The coordination number of pores concentrates around three,and the intersection point between the connectivity function and the X-axis is 3-4 μm,which indicate the macro-pores have good connectivity.During the single-channel flow,the pressure decreases along the direction of CH4 flow,and the flow velocity of CH4 decreases from the pore center to the wall.Under the dual-channel and the multi-channel flows,the pressure also decreases along the CH4 flow direction,while the velocity increases.The mean flow pressure gradually decreases with the increase of the distance from the inlet slice.The change of mean flow pressure is relatively stable in the direction horizontal to the bedding plane,while it is relatively large in the direction perpendicular to the bedding plane.The mean flow velocity in the direction horizontal to the bedding plane(Y-axis) is the largest,followed by that in the direction horizontal to the bedding plane(X-axis),and the mean flow velocity in the direction perpendicular to the bedding plane is the smallest.
基金Project(51975164)supported by the National Natural Science Foundation of ChinaProject(201908230358)supported by the China Scholarship CouncilProject supported by the Fundamental Research Foundation for Universities of Heilongjiang Province,China。
文摘There is a relatively complex flow state inside the high speed on-off valve,which often produces low pressure area and oil reflux in the high-speed opening and closing process of the spool,causing cavitation and vortex and other phenomena.These phenomena will affect the stability of the internal flow field of the plate valve and the flow characteristics of the high speed on-off valve.Aiming at the problems of small flow rate and instability of internal flow field,a new spool structure was designed.The flow field models of two-hole and three-hole plate spools with different openings were established,and software ANSYS Workbench was chosen to mesh the model.The standard k−εturbulence model was selected for numerical simulation using FLUENT software.The pressure distribution and velocity distribution under the same pressure and different opening degree were obtained.The structure and parameters of the optimization model were also obtained.The stability analysis of flow field under different pressure was carried out.The results demonstrate that the three-hole spool has a similar flow field change with the two-hole spool,but it does not create a low pressure zone,and the three-hole spool can work stably at 2 MPa or less.This method improves the appearance of low pressure area and oil backflow in the process of high speed opening and closing of spool.The stability of flow field and the flow rate of high speed switch valve are improved.Finally,the products designed in this paper are compared with existing hydraulic valve products.The results show that the three-hole plate type high speed on-off valve designed in this paper maintains the stability of the internal flow field under the condition of 200 Hz and large opening degree,and realizes the increase of flow rate.
