The coiling temperature of the hot strip rolling process plays an important role in strip quality control. The newly-built laminar flow cooling control system was independently developed by Baosteel. L2 conducts total...The coiling temperature of the hot strip rolling process plays an important role in strip quality control. The newly-built laminar flow cooling control system was independently developed by Baosteel. L2 conducts totally dynamic control （L1 only executes the result from L2, and does not conduct any dynamic control ）. The system has many advantages, such as quick real-time control, accurate model calculation, quick response after self-adaptation, etc. Compared with the 2050 mm hot strip rolling line,the new system can satisfy the strict cooling requirements of high strength steel, silicon steel and heavy plates because of its newly-developed technologies of cooling rate control, strip cooling by sections and proportion-integral-differential coefficient （PID） feedback fuzzy control.展开更多
Now there were different aspects of heat exchangers of ejectors who could work in broad range of speed regulation characteristics, and with the different cores and auxiliary substance flows. For affirming of estimated...Now there were different aspects of heat exchangers of ejectors who could work in broad range of speed regulation characteristics, and with the different cores and auxiliary substance flows. For affirming of estimated performances the bench had been project, allowing to change speed regulation characteristics of a main stream and to regulate metering characteristics of an auxiliary fluid flow. For affirming of estimated performances of a heat exchanger of an ejector the imitative bench and with a view of accident prevention had been project, cooled air and the prepare water actuation mediums. The bench had been positioned in an insulated cooled room. For putting off gauging the multifunctional measuring complex of TESTO 400, was taken the temperature a surrounding medium, and a water rate does regulate by us. The high speed photo cameras were applied to bracing of formation of drips. Strain-gauge balances apply to determination of mass of water on the shield. The air flow was shape, and moving in an ejector heat exchanger by means of the axial multiple-speed fan. The purpose of projection of a heat interchanger of an ejector is maintaining of airspeeds by means of the ventilator in the mixing chamber 10 to 80 meters per second. The temperature of given air was a stationary value, equal to -20℃. Temperature of injection water was varying from 4 to 20℃.展开更多
The cooling water flow rate for hearth of large blast furnaces was calculated by simulation. The results show that the cooling water flow rate shall be above 4 200m3/ h for hearth of large blast furnaces; to meet requ...The cooling water flow rate for hearth of large blast furnaces was calculated by simulation. The results show that the cooling water flow rate shall be above 4 200m3/ h for hearth of large blast furnaces; to meet requirements of the increasing smelting intensity and to ensure the safety at the end of the first campaign,the designed maximum cooling water flow rate should be 5 900m3/ h; according to the flow distribution stability and the calculated resistance loss,hearth cooling stave pipes with the specification of 76 mm × 6 mm shall be adopted to assure the flow velocity in pipes of hearth cooling stave in the range of 1. 9- 2. 3 m / s.展开更多
A novel cooling system combining ultra fast cooling rigs with laminar cooling devices was investigated.Based on the different cooling mechanisms,a serial of mathematic models were established to describe the relations...A novel cooling system combining ultra fast cooling rigs with laminar cooling devices was investigated.Based on the different cooling mechanisms,a serial of mathematic models were established to describe the relationship between water flow and spraying pressure and the relationship between water spraying heat flux and layout of nozzles installed on the top and bottom cooling headers.Model parameters were validated by measured data.Heat transfer models including air convection model,heat radiation model and water cooling capacity model were detailedly introduced.In addition,effects on cooling capacity by water temperature and different valve patterns were also presented.Finally,the comparison results from UFC used or not have been provided with respect to temperature evolution and mechanical properties of Q235B steel grade with thickness of 7.8 mm.Since online application of the sophisticated CTC process control system based on these models,run-out table cooling control system has been running stably and reliably to produce resource-saving,low-cost steels with smaller grain size.展开更多
In a modern gas turbine,using superheated steam to cool the vane and blade for internal convection cooling is a promising alternative to traditional compressor air.However,further investigations of steam cooling need ...In a modern gas turbine,using superheated steam to cool the vane and blade for internal convection cooling is a promising alternative to traditional compressor air.However,further investigations of steam cooling need to be performed.In this paper,the three-dimensional flow and heat transfer characteristics of steam are numerically investigated in two-pass square channels with 45° ribbed walls under stationary and rotating conditions.The investigated rotation numbers are 0 and 0.24.The simulation is carried out by solving the Reynolds averaged Navier-Stokes equations employing the Reynolds stress turbulence model,especially considering two additional terms for Coriolis and rotational buoyancy forces caused by the rotating effect.For comparison,calculations for the air-cooled channels are done first at a Reynolds number of 25 000 and inlet coolant-to-wall density ratio of 0.13.The results are compared with the experiment data.Then the flow and heat transfer in steam-cooled channels are analyzed under the same operating conditions.The results indicate that the superheated steam has better heat transfer performance than air.Due to the combined effect of rotation,skewed ribs and 180° sharp turn,the secondary flow pattern in steam-cooled rotating two-pass channels is quite complex.This complex secondary flow pattern leads to strong anisotropic turbulence and high level of anisotropy of Reynolds stresses,which have a significant impact on the local heat transfer coefficient distributions.展开更多
The optimum control strategy and the saving potential of all variable chiller plant under the conditions of changing building cooling load and cooling water supply temperature were investigated. Based on a simulation ...The optimum control strategy and the saving potential of all variable chiller plant under the conditions of changing building cooling load and cooling water supply temperature were investigated. Based on a simulation model of water source chiller plant established in dynamic transient simulation program (TRNSYS),the four-variable quadratic orthogonal regression experiments were carried out by taking cooling load,cooling water supply temperature,cooling water flow rate and chilled water flow rate as variables,and the fitting formulas expressing the relationships between the total energy consumption of chiller plant with the four selected parameters was obtained. With the SAS statistical software and MATHEMATICA mathematical software,the optimal chilled water flow rate and cooling water flow rate which result in the minimum total energy consumption were determined under continuously varying cooling load and cooling water supply temperature. With regard to a chiller plant serving an office building in Shanghai,the total energy consumptions under different control strategies were computed in terms of the forecasting function of cooling load and water source temperature. The results show that applying the optimal control strategy to the chiller plant can bring a saving of 23.27% in power compared with the corresponding conventional variable speed plant,indicating that the optimal control strategy can improve the energy efficiency of chiller plant.展开更多
A coupled cellular automaton-finite element model was developed to simulate the solidification behavior and structure of 38CrMoAl large round bloom,in which mold electromagnetic stirring+final electromagnetic stirring...A coupled cellular automaton-finite element model was developed to simulate the solidification behavior and structure of 38CrMoAl large round bloom,in which mold electromagnetic stirring+final electromagnetic stirring was taken into consideration,under different superheat,casting speeds,and secondary cooling water flow.Industrial trials for infrared temperature measurement and macro etch experiments of the post-test round bloom samples were used to verify the simulated solidification structure and temperature field.The simulation results show that superheat and secondary cooling water flow have little influence on the surface temperature,center temperature,and center solid fraction while casting speed has a more obvious influence on solidification behavior.With the increase in the casting speed of 0.02 m min^(-1),the solidification position is prolonged by about 1.64 m.With the increasing specific water ratio by 0.02 L kg^(-1) each,the surface temperature of the secondary cooling zones decreases by about 18℃,and the solidification position shortens by about 0.11 m.As the superheat increases from 10 to 40℃,the ratio of the equiaxed crystal zone decreases from 35.98% to 23.98%.The casting speed and secondary cooling water flow increase the equiaxed crystal ratios of the large round bloom,but neither is significant,both being about 2%.展开更多
The flow field and heat transfer of the strip surface due to the twin slot vertical jet impingement were investigated using the ANSYS FLUENT.The RNG k-ε model was carried out in the turbulent calculation.Systematic p...The flow field and heat transfer of the strip surface due to the twin slot vertical jet impingement were investigated using the ANSYS FLUENT.The RNG k-ε model was carried out in the turbulent calculation.Systematic parametric research was conducted by varying the jet velocity of nozzle exit(V=5 m/s,7.5 m/s,10 m/s),the temperature of cooling water(T_w=280 K,300 K),the normalized spacing from the nozzle to the strip surface(H=10,15,20,33),and the normalized spacing from the nozzle to nozzle centerline(W=0,15,30).The velocity streamline of the flow domain and the general trend of the distribution of the local Nusselt number on the impingement surface of strip were obtained.The result indicate that,the average Nusselt number increases by about70%(90%) as the jet velocity is increased from 5 m/s to 7.5 m/s(from 7.5 m/s to 10 m/s),and T_w,Hand//have minimal effect on it.While the valley Nusselt number decreases by about 10%-43%with the increase of H and W.The functional relationship between the average Nusselt number and the systematic parameters is derived by the least square regression method.展开更多
According to the new preheating mechanism of galaxy formation suggested by Mo et al., we construct a simple model of formation of disk galaxies within the current paradigm of galaxy formation. It incorporates preheati...According to the new preheating mechanism of galaxy formation suggested by Mo et al., we construct a simple model of formation of disk galaxies within the current paradigm of galaxy formation. It incorporates preheating, gas cooling, bulge formation and star for- mation. The predicted stellar and HI mass functions of galaxies are discussed and compared with the observations. It is found that our model can roughly match both the observed galaxy luminosity function and the observed HI-mass function.展开更多
This paper introduces a novel fiat plate solar collector （FPC） using micro heat pipe array （MHPA） as a key element. To analyze the thermal transfer behavior of flat plate solar collector with micro heat pipe array...This paper introduces a novel fiat plate solar collector （FPC） using micro heat pipe array （MHPA） as a key element. To analyze the thermal transfer behavior of flat plate solar collector with micro heat pipe array （MHPA-FPC）, an indoor experiment for thermal transfer characteristic of MHPA applied to FPC was conducted by using an electrical heating film to simulate the solar radiation. Different cooling water flow rates, cooling water temperatures, slopes, and contact thermal resistances be- tween the condenser of MHPA and the heat exchanger were tested at different heating powers. The experimental results in- dicate that MHPA-FPC exhibits the enhanced heat transfer capability with increased cooling water flow rate and temperature. Total thermal resistance has a maximum decline of approximately 10% when the flow rate increases from 180 to 360 L h-1 and 38% when the cooling water temperature increases from 20~C to 40~C. When the inclination angle of MHPA-FPC ex- ceeds 30~, the slope change has a negligible effect on the heat transfer performance of MHPA-FPC. In addition, contact thermal resistance significantly affects the heat transfer capability of MHPA-FPC. The total thermal resistances lowers to nearly half of the original level when contact material between the condenser of MHPA and the heat exchanger changes from conductive silicone to conductive grease. These results could provide useful information for the optimal design and operation of MHPA-FPC.展开更多
The current article presents conceptual,preliminary and detailed aero-thermal redesign of a typical high pressure turbine nozzle guide vane.Design targets are lower coolant consumption,reduced manufacturing costs an...The current article presents conceptual,preliminary and detailed aero-thermal redesign of a typical high pressure turbine nozzle guide vane.Design targets are lower coolant consumption,reduced manufacturing costs and improved durability.These goals are sought by 25%reduction in vane count number and lower number of airfoils per segment.Design challenges such as higher airfoil loading,associate aerodynamic losses and higher thermal loads are discussed.In order to maximize coolant flow reduction and avoid higher aerodynamic losses,airfoil Mach distribution is carefully controlled.There has been an effort to limit design changes so that the proven design features of the original vane are used as much as possible.Accordingly,the same cooling concept is used with minor modifications of the internal structures in order to achieve desired coolant flow and internal heat transfer distribution.Platforms of the new design are quite similar to the original one except for cooling holes and application of thermal barrier coating(TBC).Detailed aerodynamics/heat transfer simulations reveals that the reduced trailing edge(T.E.)blockage and skin friction dominated the negative effect of increased secondary losses.As a result the reduced design performs acceptable in terms of total pressure loss and improving stage efficiency for a wide range of varying pressure ratio.Moreover,more than 20%cooling mass flow can be saved;while maximum and average metal temperatures as well as cross sectional temperature gradients have not been changed much.展开更多
文摘The coiling temperature of the hot strip rolling process plays an important role in strip quality control. The newly-built laminar flow cooling control system was independently developed by Baosteel. L2 conducts totally dynamic control （L1 only executes the result from L2, and does not conduct any dynamic control ）. The system has many advantages, such as quick real-time control, accurate model calculation, quick response after self-adaptation, etc. Compared with the 2050 mm hot strip rolling line,the new system can satisfy the strict cooling requirements of high strength steel, silicon steel and heavy plates because of its newly-developed technologies of cooling rate control, strip cooling by sections and proportion-integral-differential coefficient （PID） feedback fuzzy control.
文摘Now there were different aspects of heat exchangers of ejectors who could work in broad range of speed regulation characteristics, and with the different cores and auxiliary substance flows. For affirming of estimated performances the bench had been project, allowing to change speed regulation characteristics of a main stream and to regulate metering characteristics of an auxiliary fluid flow. For affirming of estimated performances of a heat exchanger of an ejector the imitative bench and with a view of accident prevention had been project, cooled air and the prepare water actuation mediums. The bench had been positioned in an insulated cooled room. For putting off gauging the multifunctional measuring complex of TESTO 400, was taken the temperature a surrounding medium, and a water rate does regulate by us. The high speed photo cameras were applied to bracing of formation of drips. Strain-gauge balances apply to determination of mass of water on the shield. The air flow was shape, and moving in an ejector heat exchanger by means of the axial multiple-speed fan. The purpose of projection of a heat interchanger of an ejector is maintaining of airspeeds by means of the ventilator in the mixing chamber 10 to 80 meters per second. The temperature of given air was a stationary value, equal to -20℃. Temperature of injection water was varying from 4 to 20℃.
文摘The cooling water flow rate for hearth of large blast furnaces was calculated by simulation. The results show that the cooling water flow rate shall be above 4 200m3/ h for hearth of large blast furnaces; to meet requirements of the increasing smelting intensity and to ensure the safety at the end of the first campaign,the designed maximum cooling water flow rate should be 5 900m3/ h; according to the flow distribution stability and the calculated resistance loss,hearth cooling stave pipes with the specification of 76 mm × 6 mm shall be adopted to assure the flow velocity in pipes of hearth cooling stave in the range of 1. 9- 2. 3 m / s.
基金Project(51034009)supported by the National Natural Science Foundation of China
文摘A novel cooling system combining ultra fast cooling rigs with laminar cooling devices was investigated.Based on the different cooling mechanisms,a serial of mathematic models were established to describe the relationship between water flow and spraying pressure and the relationship between water spraying heat flux and layout of nozzles installed on the top and bottom cooling headers.Model parameters were validated by measured data.Heat transfer models including air convection model,heat radiation model and water cooling capacity model were detailedly introduced.In addition,effects on cooling capacity by water temperature and different valve patterns were also presented.Finally,the comparison results from UFC used or not have been provided with respect to temperature evolution and mechanical properties of Q235B steel grade with thickness of 7.8 mm.Since online application of the sophisticated CTC process control system based on these models,run-out table cooling control system has been running stably and reliably to produce resource-saving,low-cost steels with smaller grain size.
基金National Basic Research Program of China (2007CB707701)National Natural Science Foundation of China(51106124)Research Fund for the Doctoral Program of Higher Education of China (20100201120007)
文摘In a modern gas turbine,using superheated steam to cool the vane and blade for internal convection cooling is a promising alternative to traditional compressor air.However,further investigations of steam cooling need to be performed.In this paper,the three-dimensional flow and heat transfer characteristics of steam are numerically investigated in two-pass square channels with 45° ribbed walls under stationary and rotating conditions.The investigated rotation numbers are 0 and 0.24.The simulation is carried out by solving the Reynolds averaged Navier-Stokes equations employing the Reynolds stress turbulence model,especially considering two additional terms for Coriolis and rotational buoyancy forces caused by the rotating effect.For comparison,calculations for the air-cooled channels are done first at a Reynolds number of 25 000 and inlet coolant-to-wall density ratio of 0.13.The results are compared with the experiment data.Then the flow and heat transfer in steam-cooled channels are analyzed under the same operating conditions.The results indicate that the superheated steam has better heat transfer performance than air.Due to the combined effect of rotation,skewed ribs and 180° sharp turn,the secondary flow pattern in steam-cooled rotating two-pass channels is quite complex.This complex secondary flow pattern leads to strong anisotropic turbulence and high level of anisotropy of Reynolds stresses,which have a significant impact on the local heat transfer coefficient distributions.
基金Project(G-0805-10156) supported by US Energy Foundation
文摘The optimum control strategy and the saving potential of all variable chiller plant under the conditions of changing building cooling load and cooling water supply temperature were investigated. Based on a simulation model of water source chiller plant established in dynamic transient simulation program (TRNSYS),the four-variable quadratic orthogonal regression experiments were carried out by taking cooling load,cooling water supply temperature,cooling water flow rate and chilled water flow rate as variables,and the fitting formulas expressing the relationships between the total energy consumption of chiller plant with the four selected parameters was obtained. With the SAS statistical software and MATHEMATICA mathematical software,the optimal chilled water flow rate and cooling water flow rate which result in the minimum total energy consumption were determined under continuously varying cooling load and cooling water supply temperature. With regard to a chiller plant serving an office building in Shanghai,the total energy consumptions under different control strategies were computed in terms of the forecasting function of cooling load and water source temperature. The results show that applying the optimal control strategy to the chiller plant can bring a saving of 23.27% in power compared with the corresponding conventional variable speed plant,indicating that the optimal control strategy can improve the energy efficiency of chiller plant.
文摘A coupled cellular automaton-finite element model was developed to simulate the solidification behavior and structure of 38CrMoAl large round bloom,in which mold electromagnetic stirring+final electromagnetic stirring was taken into consideration,under different superheat,casting speeds,and secondary cooling water flow.Industrial trials for infrared temperature measurement and macro etch experiments of the post-test round bloom samples were used to verify the simulated solidification structure and temperature field.The simulation results show that superheat and secondary cooling water flow have little influence on the surface temperature,center temperature,and center solid fraction while casting speed has a more obvious influence on solidification behavior.With the increase in the casting speed of 0.02 m min^(-1),the solidification position is prolonged by about 1.64 m.With the increasing specific water ratio by 0.02 L kg^(-1) each,the surface temperature of the secondary cooling zones decreases by about 18℃,and the solidification position shortens by about 0.11 m.As the superheat increases from 10 to 40℃,the ratio of the equiaxed crystal zone decreases from 35.98% to 23.98%.The casting speed and secondary cooling water flow increase the equiaxed crystal ratios of the large round bloom,but neither is significant,both being about 2%.
基金Project(2012 BAF04B01)Supported by the National Science and Technology Pillar Program during the Twelfth Five-year Plan of China
文摘The flow field and heat transfer of the strip surface due to the twin slot vertical jet impingement were investigated using the ANSYS FLUENT.The RNG k-ε model was carried out in the turbulent calculation.Systematic parametric research was conducted by varying the jet velocity of nozzle exit(V=5 m/s,7.5 m/s,10 m/s),the temperature of cooling water(T_w=280 K,300 K),the normalized spacing from the nozzle to the strip surface(H=10,15,20,33),and the normalized spacing from the nozzle to nozzle centerline(W=0,15,30).The velocity streamline of the flow domain and the general trend of the distribution of the local Nusselt number on the impingement surface of strip were obtained.The result indicate that,the average Nusselt number increases by about70%(90%) as the jet velocity is increased from 5 m/s to 7.5 m/s(from 7.5 m/s to 10 m/s),and T_w,Hand//have minimal effect on it.While the valley Nusselt number decreases by about 10%-43%with the increase of H and W.The functional relationship between the average Nusselt number and the systematic parameters is derived by the least square regression method.
基金the National Natural Science Foundation of China.
文摘According to the new preheating mechanism of galaxy formation suggested by Mo et al., we construct a simple model of formation of disk galaxies within the current paradigm of galaxy formation. It incorporates preheating, gas cooling, bulge formation and star for- mation. The predicted stellar and HI mass functions of galaxies are discussed and compared with the observations. It is found that our model can roughly match both the observed galaxy luminosity function and the observed HI-mass function.
基金financially supported by the Natural Science Foundation of Beijing(Grant No.Z1004020201201)the Opening Funds of State Key Laboratory of Building Safety and Build Environment of China(Grant No.BSBE 2011-07)
文摘This paper introduces a novel fiat plate solar collector （FPC） using micro heat pipe array （MHPA） as a key element. To analyze the thermal transfer behavior of flat plate solar collector with micro heat pipe array （MHPA-FPC）, an indoor experiment for thermal transfer characteristic of MHPA applied to FPC was conducted by using an electrical heating film to simulate the solar radiation. Different cooling water flow rates, cooling water temperatures, slopes, and contact thermal resistances be- tween the condenser of MHPA and the heat exchanger were tested at different heating powers. The experimental results in- dicate that MHPA-FPC exhibits the enhanced heat transfer capability with increased cooling water flow rate and temperature. Total thermal resistance has a maximum decline of approximately 10% when the flow rate increases from 180 to 360 L h-1 and 38% when the cooling water temperature increases from 20~C to 40~C. When the inclination angle of MHPA-FPC ex- ceeds 30~, the slope change has a negligible effect on the heat transfer performance of MHPA-FPC. In addition, contact thermal resistance significantly affects the heat transfer capability of MHPA-FPC. The total thermal resistances lowers to nearly half of the original level when contact material between the condenser of MHPA and the heat exchanger changes from conductive silicone to conductive grease. These results could provide useful information for the optimal design and operation of MHPA-FPC.
文摘The current article presents conceptual,preliminary and detailed aero-thermal redesign of a typical high pressure turbine nozzle guide vane.Design targets are lower coolant consumption,reduced manufacturing costs and improved durability.These goals are sought by 25%reduction in vane count number and lower number of airfoils per segment.Design challenges such as higher airfoil loading,associate aerodynamic losses and higher thermal loads are discussed.In order to maximize coolant flow reduction and avoid higher aerodynamic losses,airfoil Mach distribution is carefully controlled.There has been an effort to limit design changes so that the proven design features of the original vane are used as much as possible.Accordingly,the same cooling concept is used with minor modifications of the internal structures in order to achieve desired coolant flow and internal heat transfer distribution.Platforms of the new design are quite similar to the original one except for cooling holes and application of thermal barrier coating(TBC).Detailed aerodynamics/heat transfer simulations reveals that the reduced trailing edge(T.E.)blockage and skin friction dominated the negative effect of increased secondary losses.As a result the reduced design performs acceptable in terms of total pressure loss and improving stage efficiency for a wide range of varying pressure ratio.Moreover,more than 20%cooling mass flow can be saved;while maximum and average metal temperatures as well as cross sectional temperature gradients have not been changed much.
