We have developed a process model to simulate the behavior of an industrial-scale pressurized Lurgi fixed-bed coal gasifier using Aspen Plus and General Algebraic Modeling System(GAMS). Reaction characteristics in the...We have developed a process model to simulate the behavior of an industrial-scale pressurized Lurgi fixed-bed coal gasifier using Aspen Plus and General Algebraic Modeling System(GAMS). Reaction characteristics in the fixed-bed gasifier comprising four sequential reaction zones—drying, pyrolysis, combustion and gasification are respectively modeled. A non-linear programming(NLP) model is developed for the pyrolysis zone to estimate the products composition which includes char, coal gases and distillable liquids. A four-stage model with restricted equilibrium temperature is used to study the thermodynamic equilibrium characteristics and calculate the composition of syngas in the combustion and gasification zones. The thermodynamic analysis shows that the exergetic efficiency of the fixed-bed gasifier is mainly determined by the oxygen/coal ratio. The exergetic efficiency of the process will reach an optimum value of 78.3% when the oxygen/coal and steam/coal mass ratios are 0.14 and 0.80, respectively.展开更多
This study presents a systematic investigation of pressure drop and gas holdup in an upward-flow fixedbed reactor,examining the effects of bubble size,bed height,particle shape,superficial gas velocity(SGV),and superf...This study presents a systematic investigation of pressure drop and gas holdup in an upward-flow fixedbed reactor,examining the effects of bubble size,bed height,particle shape,superficial gas velocity(SGV),and superficial liquid velocity(SLV)based on experimental measurements and empirical correlations.Two bubble generators,namely ring tube generator(RTG)and porous sintered film generator(PSG),are used.Key findings reveal that for the PSG,increasing SGV decreases small-bubble population while promoting large-bubble formation,with the bubbles stabilizing at a Sauter mean diameter(d_(32))of~3 mm.The RTG produces stable large bubbles(d_(32)=6—7 mm)with minimal size variations across the range of tested SGVs.The pressure drop decreases with an increase in SGV but increases with higher SLV and bed height,primarily due to the reduced liquid holdup and the dominance of static pressure.Smaller bubbles reduce the pressure drop by slowing rise velocity and minimizing frictional resistance.Clover-shaped particles exhibit the highest pressure drop owing to large porosity,while 3-mm toothed spheres show higher pressure drop than 5-mm spheres at high SGV because of intensified capillary forces.The gas holdup increases with increasing SGV and bed height but decreases slightly with increasing SLV.Smaller bubbles enhance gas holdup by improving bed distribution and residence time.The 3-mm toothed spheres show the highest gas holdup due to stronger capillary trapping,whereas the clover-shaped particles exhibit the lowest.Empirical correlations for pressure drop and gas holdup are developed,yielding calculation errors within±1%and±20%of the experimental values,respectively.展开更多
This study was to examine the influence of reactions of char–O2and char–steam on the char reactivity evolution.A newly-designed fixed-bed reactor was used to conduct gasification experiments using Victorian brown co...This study was to examine the influence of reactions of char–O2and char–steam on the char reactivity evolution.A newly-designed fixed-bed reactor was used to conduct gasification experiments using Victorian brown coal at800 °C. The chars prepared from the gasification experiments were then collected and subjected to reactivity characterisation(ex-situ reactivity) using TGA(thermogravimetric analyser) in air. The results indicate that the char reactivity from TGA was generally high when the char experienced intensive gasification reactions in 0.3%O2in the fixed-bed reactor. The addition of steam into the gasification not only enhanced the char conversion significantly but also reduced the char reactivity dramatically. The curve shapes of the char reactivity with involvement of steam were very different from that with O2 gasification, implying the importance of gasifying agents to char properties.展开更多
Adsorption is one of the widely used processes in the chemical industry environmental application.As compared to mathematical models proposed to describe batch adsorption in terms of isotherm and kinetic behavior,insu...Adsorption is one of the widely used processes in the chemical industry environmental application.As compared to mathematical models proposed to describe batch adsorption in terms of isotherm and kinetic behavior,insufficient models are available to describe and predict fixed-bed or column adsorption,though the latter one is the main option in practical application.The present review first provides a brief summary on basic concepts and mathematic models to describe the mass transfer and isotherm behavior of batch adsorption,which dominate the column adsorption behavior in nature.Afterwards,the widely used models developed to predict the breakthrough curve,i.e.,the general rate models,linear driving force(LDF) model,wave propagation theory model,constant pattern model,Clark model,Thomas model,Bohart-Adams model,Yoon-Nelson model,Wang model,Wolborska model,and modified dose-response model,are briefly introduced from the mechanism and mathematical viewpoint.Their basic characteristics,including the advantages and inherit shortcomings,are also discussed.This review could help those interested in column adsorption to reasonably choose or develop an accurate and convenient model for their study and practical application.展开更多
Biodiesel industrial production based on a solid base catalyst in a fixed-bed was simulated. The lab and bench scale experiments were carded out effectively, in which the kinetic model is established and it can descri...Biodiesel industrial production based on a solid base catalyst in a fixed-bed was simulated. The lab and bench scale experiments were carded out effectively, in which the kinetic model is established and it can describe the transesterification reaction well. The Antoine equation of biodiesel is regressed with the vapor-liquid data cited of literature. The non-random two liquid （NRTL） model is applied to describe the system of fatty acid methyl ester （FAME）, methanol and glycerol and parameters are obtained. The Ternary phase map is obtained from Aspen Plus via the liquid-liquid equilibrium （LLE） data. In order to describe the production in a fixed-bed performs in industrial scale after being magnified 1 000 times, the Aspen Plus simulation is employed, where two flowsheets are simulated to predict material and energy consumption. The simulation results prove that at least 350. 42 kW energy consumption can be reduced per hour to produce per ton biodiesel compared with data reported in previous references.展开更多
A three stage equilibrium model is developed for coal gasification in the Texaco type coal gasifiersbased on Aspen Plus to calculate the composition of product gas, carbon conversion, and gasification teml^erature. Th...A three stage equilibrium model is developed for coal gasification in the Texaco type coal gasifiersbased on Aspen Plus to calculate the composition of product gas, carbon conversion, and gasification teml^erature. The model is divided into three stages including pyrolysis and combustion stage, char gas reaction stage, and gas p.hase reaction stage. Part of the water produced in thepyrolysis and combust!on stag.e is assumed to be involved inthe second stage to react with the unburned carbon. Carbon conversion is then estimated in the second stage by steam participation ratio expressed as a function of temperature. And the gas product compositions are calculated from gas phase reactions in the third stage. The simulation results are consistent with published experimental data.展开更多
Gasification technology is suggested to utilize asphalt particles, which are produced in the heavy oil deep separation process of using coupled low temperature separation of solvent and post extraction residue. In thi...Gasification technology is suggested to utilize asphalt particles, which are produced in the heavy oil deep separation process of using coupled low temperature separation of solvent and post extraction residue. In this work, the asphalt particles were first slurried with water and then gasified to produce synthesis gas. The gasification process of asphalt water slurry in an entrained flow gasifier was simulated using a three-dimensional computational fluid dynamics （CFD） model based on an Eulerian- Lagrangian method. The trajectories and residence time of asphalt particles, and the reaction rates, gas species distribution, temperature field and carbon conversion in the entrained flow gasifier were obtained. The predicted results indicated that the asphalt water slurry was a good feedstock for gasification. Moreover, the effects of particle size, oxygen equivalence ratio, and mass content of asphalt particles on the gasification performance of asphalt water slurry were investigated. These results are helpful for industrial application of asphalt water slurry gasification technology.展开更多
Based on the principle of discrete element method （DEM）, a 2D slot model of a COREX melter gasifier was established to analyze the influence of cohesive zone shape on solid flow, including mass distribution, velocit...Based on the principle of discrete element method （DEM）, a 2D slot model of a COREX melter gasifier was established to analyze the influence of cohesive zone shape on solid flow, including mass distribution, velocity distribution, normal force distribution and porosity distribution at a microscopic level. The results show that the co- hesive zone shape almost does not affect the particle movement in the upper shaft and deadman shape. The particles in the lower central bottom experience large normal force to support the particles above them, while particles around the raceway and in the fast flow zone exhibit weak force network. The porosity distribution was also examined under three kinds of cohesive zones. Like the velocity distribution, the whole packed bed can be divided into four main re- gions. With the increase of cohesive zone position, the low porosity region located in the root of cohesive zone increa- ses. And the porosity distribution becomes asymmetric in the case of biased cohesive zone.展开更多
COREX process is one of the earliest industrialized smelting reduction ironmaking technology.A numerical simulation model based on discrete element method(DEM)has been developed to analyze the burden distribution in t...COREX process is one of the earliest industrialized smelting reduction ironmaking technology.A numerical simulation model based on discrete element method(DEM)has been developed to analyze the burden distribution in the melter gasifier of COREX process.The DEM considering the collisions between particles can directly reproduce the charging process.The burden trajectory,the location and the burden surface profile are analyzed in melter gasifier with a mixing charging of coal and direct reduction iron(DRI)at the same time.Considering the porosity of packed bed has an important effect on the gas flow distribution of melter gasifier,a method to calculate porosity has been proposed.The distribution of DRI and coal and the porosity in the radial direction are given under different charging patterns,which is necessary to judge the gas flow distribution and provide base data for further researching the melter gasifier for the next work in the future.The research results can be used to guide the operation of adjusting charging and provide important basis for optimizing the charging patterns in order to obtain the reasonable gas distribution.展开更多
Four kinds of Ca-based sorbents were prepared by calcination and hydration reactions using different precursors： calcium hydroxide, calcium carbonate, calcium acetate monohydrate and calcium oxide. The CO2 absorption...Four kinds of Ca-based sorbents were prepared by calcination and hydration reactions using different precursors： calcium hydroxide, calcium carbonate, calcium acetate monohydrate and calcium oxide. The CO2 absorption capacity of those sorbents was investigated in a fixed-bed reactor in the temperature range of 350-650 ℃. It was found that all of those sorbents showed higher capacity for CO2 absorption when the operating temperature higher than 450 ℃. The CaAc2-CaO sorbent showed the highest CO2 absorption capacity of 299 mg.g-1. The mor- phology of those sorbents was examined by scanning electron microscope （SEM）, and the changes of composition before and after carbonation were also determined by X-ray diffraction （XRD）. Results indicated that those sorbents have the similar chemical compositions and crystalline phases before carbonation reaction [mainly Ca（OH）2], and CaCO3 is the main component after carbonation reaction. The SEM morphology shows clearly that the sorbent pores were filled with reaction products after carbonation reaction, and became much denser than before. The N2 adsorption-desorption isotherms indicated that the CaAc2-CaO and CaCO3-CaO sorbents have higher specific surface area. lar2er oore volume and anoropriate pore size distribution than that of CaO-CaO and Ca（OH）2-CaO.展开更多
A local thermal stress model of water-cooled-wall pulverized-coal gasifier was built, and ANSYS was used to simulate the stress field in the gasifier operation to research the damage of refractories and slag layer cau...A local thermal stress model of water-cooled-wall pulverized-coal gasifier was built, and ANSYS was used to simulate the stress field in the gasifier operation to research the damage of refractories and slag layer caused by the thermal stress. The results reveal that:（1） the maximum stress of water-cooled-wall gasifier appears at the interface between anchor nails and refractories as well as the interface between refractories and the slag layer, and the maximum stress of slag layer appears on the surface of the slag layer;（2） the increase of slag layer thickness can significantly reduce the thermal stress at the interface between anchor nails and refractories, but increase the thermal stress between slag layer and refractories;（3） when the therma I conductivity is 2-6 W · m-1 · K-1, the thermal stress increases rapidly with the increase of the thermal conductivity, but when the thermal conductivity is 6-10 W · m-1 · K-1, the thermal stress is basically stable;（4） the higher the cooling rate, the faster the decreasing speed of the temperature and thermal stress.展开更多
Granular acid-activated neutralized red mud(AaN-RM)has been successfully prepared with good chemical stability and physical strength.However,its potential for industrial application remains unknown.Therefore,the perfo...Granular acid-activated neutralized red mud(AaN-RM)has been successfully prepared with good chemical stability and physical strength.However,its potential for industrial application remains unknown.Therefore,the performance of granular AaN-RM for phosphate recovery in a fixed-bed column was investigated.The results demonstrated that the phosphate adsorption performance of granular AaN-RM in a fixed-bed column was affected by various operational parameters,such as the bed depth,flow rate,initial solution pH and initial phosphate concentration.With the optimal empty-bed contact time(EBCT)of 24.27 min,the number of processed bed volumes and the phosphate adsorption capacity reached 496.95 and 84.80 mg/g,respectively.Then,the saturated fixed-bed column could be effectively regenerated with a0.5 mol/L HCl solution.The desorption efficiency remained as high as 83.45%with a low weight loss of 3.57%in the fifth regeneration cycle.In addition,breakthrough curve modelling showed that a 5-9-1 feed-forward artificial neural network(ANN)could be effectively applied for the optimization of the fixed-bed adsorption system;the coefficient of determination(R^2)and the root mean square error(RMSE)evaluated on the validation-testing data were 0.9987 and 0.0183,respectively.Therefore,granular AaN-RM fixed-bed adsorption exhibits promising potential for phosphate removal and recovery from polluted water.展开更多
With the help of Aspen Plus,a two-dimensional unsteady CFD model is developed to simulate the coal gasification process in a fixed bed gasifier.A developed and validated two dimensional CFD model for coal gasification...With the help of Aspen Plus,a two-dimensional unsteady CFD model is developed to simulate the coal gasification process in a fixed bed gasifier.A developed and validated two dimensional CFD model for coal gasification has been used to predict and assess the viability of the syngas generation from coal gasification employing the updraft fixed bed gasifier.The process rate model and the sub-model of gas generation are determined.The particle size variation and char burning during gasification are also taken into account.In order to verify the model and increase the understanding of gasification characteristics,a set of experiments and numerical comparisons have been carried out.The simulated results in the bed are used to predict the composition of syngas and the conversion of carbon.The model proposed in this paper is a promising tool for simulating the coal gasification process in a fixed bed gasifier.展开更多
One-dimensional heterogeneous plug flow model was employed to model an adiabatic fixed-bed reactor for the catalytic dehydration of methanol to dimethyl ether.Longitudinal temperature and conversion profiles predicted...One-dimensional heterogeneous plug flow model was employed to model an adiabatic fixed-bed reactor for the catalytic dehydration of methanol to dimethyl ether.Longitudinal temperature and conversion profiles predicted by this model were compared to those experimentally measured in a bench scale reactor.The reactor was packed with 1.5mm γ-Al2O3 pellets as dehydration catalyst and operated in a temperature range of 543-603K at an atmospheric pressure.Also,the effects of weight hourly space velocity(WHSV)and temperature on methanol conversion were investigated.According to the results,the maximum conversion is obtained at 603.15K with WHSV of 72.87h-1.展开更多
The study of scale up for the oxidative coupling of methane （OCM） has been carried out in a 200 ml stainless steel fixed-bed reactor over a 5wt% Na2WO4-1.9wt% Mn/SiO2 （W-Mn/SiO2） catalyst. The effects of reaction ...The study of scale up for the oxidative coupling of methane （OCM） has been carried out in a 200 ml stainless steel fixed-bed reactor over a 5wt% Na2WO4-1.9wt% Mn/SiO2 （W-Mn/SiO2） catalyst. The effects of reaction conditions were investigated in detail. The results showed that, with increasing reaction temperature, the gas-phase reaction was enhanced and a significant amount of methane was converted into COx; with the CH4/O2 molar ratio of 5, the highest C2 （ethylene and ethane） yield of 25% was achieved; the presence of steam （as diluent） had a positive effect on the C2 selectivity and yield. Under lower methane gaseous hourly space velocity （GHSV）, higher selectivity and yield of C2 were obtained as the result of the decrease of released heat energy. In 100 h reaction time, the C2 selectivity of 66%-61% and C2 yield of 24.2%-25.4% were achieved by a single pass without any significant loss in catalytic performance.展开更多
An industrial scale propylene production via oxidative dehydrogenation of propane （ODHP） in multi-tubular re- actors was modeled. Multi-tubular fixed-bed reactor used for ODHP process, employing 10000 of small diame...An industrial scale propylene production via oxidative dehydrogenation of propane （ODHP） in multi-tubular re- actors was modeled. Multi-tubular fixed-bed reactor used for ODHP process, employing 10000 of small diameter tubes immersed in a shell through a proper coolant flows. Herein, a theory-based pseudo-homogeneous model to describe the operation of a fixed bed reactor for the ODHP to correspondence olefln over V2O5/γ-Al203 catalyst was presented. Steady state one dimensional model has been developed to identify the operation parameters and to describe the propane and oxygen conversions, gas process and coolant temperatures, as well as other pa- rameters affecting the reactor performance such as pressure. Furthermore, the applied model showed that a double-bed multitubular reactor with intermediate air injection scheme was superior to a single-bed design due to the increasing of propylene selectivity while operating under lower oxygen partial pressures resulting in propane conversion of about 37.3%. The optimized length of the reactor needed to reach 100% conversion of the oxygen was theoretically determined. For the single-bed reactor the optimized length of 11.96 m including 0.5 m of inert section at the entrance region and for the double-bed reactor design the optimized lengths of 5.72 m for the first and 7.32 m for the second reactor were calculated. Ultimately, the use of a distributed oxygen feed with limited number of injection points indicated a significant improvement on the reactor performance in terms of propane conversion and propylene selectivity. Besides, this concept could overcome the reactor run- away temperature problem and enabled operations at the wider range of conditions to obtain enhanced propyl- ene production in an industrial scale reactor.展开更多
The temperature distribution of COREX melter gasifier was studied by using a two-dimensional 1/30 scale thermal dynamic model.A set of operating conditions,such as radial distribution of direct reduction iron（DRI） t...The temperature distribution of COREX melter gasifier was studied by using a two-dimensional 1/30 scale thermal dynamic model.A set of operating conditions,such as radial distribution of direct reduction iron（DRI） to lump coal and coke volume ratio,coke charging location,coke charging amount and coke size,were taken into account.The results show that the temperature near the wall region decreases with the decrease of the radial distribution of DRI to lump coal and coke volume ratio.The temperature with central coke charging is higher than that without central coke column.Furthermore,the temperature significantly increases with the increase of central coke charging amount.With the increase of intermediate coke charging amount,the temperature near the wall region decreases while the temperature in the intermediate region increases.The temperature increases with the increase of coke size whether charging central coke or intermediate coke.展开更多
Recently, Fischer-Tropsch synthesis （FTS） has become an interesting technology because of its potential role in producing biofuels via Biomass- to-Liquids （BTL） processes. In Fischer-Tropsch （FT） section, biomas...Recently, Fischer-Tropsch synthesis （FTS） has become an interesting technology because of its potential role in producing biofuels via Biomass- to-Liquids （BTL） processes. In Fischer-Tropsch （FT） section, biomass-derived syngas, mainly composed of a mixture of carbon monoxide （CO） and hydrogen （H2）, is converted into various forms of hydrocarbon products over a catalyst at specified temperature and pressure. Fixed-bed reactors are typically used for these processes as conventional FT reactors. The fixed-bed or packed-bed type reactor has its drawbacks, which are heat transfer limitation, i.e. a hot spot problem involved highly exothermic characteristics of FT reaction, and mass transfer limitation due to the condensation of liquid hydrocarbon products occurred on catalyst surface. This work is initiated to develop a new chemical reactor design in which a better distribution of gaseous reactants and hydrocarbon products could be achieved, and led to higher throughput and conversion. The main goal of the research is the enhancement of a fixed-bed reactor, focusing on the application of KenicsTM static mixer insertion in the tubular packed-bed reactor. Two FTS experiments were carried out using two reactors i.e., with and without static mixer insertion within catalytic beds. The modeled syngas used was a mixed gas composed of H2/CO in 2 ： 1 molar ratio that was fed at the rate of 30 mL（STP）·min^- 1 （GHSV ≈ 136 mL·gcat^-1 ·h^-1） into the fixed Ru supported aluminum catalyst bed of weight 13.3 g. The reaction was carried out at 180 ℃ and atmospheric pressure continuously for 36 h for both experiments. Both transient and steady-state conversions （in terms of time on stream） were reported. The results revealed that the steady-state CO conversion for the case using the static mixer was approximately 3.5 times higher than that of the case without static mixer. In both cases, the values of chain growth probability of hydrocarbon products （α） for Fischer-Tropsch synthesis were 0.92 and 0.89 for the case with and without static mixer, respectively.展开更多
This study presents the deep removal of copper (Ⅱ) from the simulated cobalt electrolyte using fabricated polystyrene-supported 2-aminomethylpyridine chelating resin (PS-AMP) in a fixed-bed.The effects of bed height ...This study presents the deep removal of copper (Ⅱ) from the simulated cobalt electrolyte using fabricated polystyrene-supported 2-aminomethylpyridine chelating resin (PS-AMP) in a fixed-bed.The effects of bed height (7.0–14.0 cm),feed flow rate (4.5–9.0 mL/min),initial copper (Ⅱ) concentration of the feed (250–1000 mg/L),feed temperature (25–40 ℃) and the value of pH (2.0–4.0) on the adsorption process of the PS-AMP resin were investigated.The experimental data showed that the PS-AMP resin can deeply eliminate copper (Ⅱ) from the simulated cobalt electrolyte.The bed height,feed flow rate,initial copper (Ⅱ) concentration of the feed,feed temperature and feed pH value which corresponded to the highest removal of copper (Ⅱ) were 7.0 cm with 35 mm of the column diameter,4.5 mL/min,40℃,1000 mg/L and 4.0,respectively.The breakthrough capacity,the saturated capacity of the column and the mass ratio of Cu/Co (g/g) in the saturated resin were correspondingly 16.51 mg/g dry resin,61.72 mg/g dry resin and 37.67 under the optimal experimental conditions.The copper (Ⅱ) breakthrough curves were fitted by the empirical models of Thomas,Yoon-Nelson and Adam-Bohart,respectively.The Thomas model was found to be the most suitable one for predicting how the concentration of copper (Ⅱ) in the effluent changes with the adsorption time.展开更多
In this work,the efficiency of an adsorption process,in which Moroccan diatomite(ND)is used as a low-cost adsorbent to remove Congo red(CR)dye from contaminated waters in batch and column system,was examined.The influ...In this work,the efficiency of an adsorption process,in which Moroccan diatomite(ND)is used as a low-cost adsorbent to remove Congo red(CR)dye from contaminated waters in batch and column system,was examined.The influence of experimental conditions(pH,adsorbent dose and temperature)on the adsorption of CR onto the ND adsorbent was studied.A study of the adsorption kinetics for CR revealed that a pseudo-second-order model provided the best fit to the experimental kinetic data,and the equilibrium data were well described by the Langmuir isotherm model with an adsorption capacity of 6.07 mg/g using 15 g/L of ND,pH=6,contact time 3 h and 25℃.On the other hand,the ND regeneration tests were investigated and showed that the desorption reaches at least 50%when using ethanol as eluent.In addition,the adsorption process in a continuous mode was studied.Breakthrough curves were properly represented by the Yoon—Nelson model.Hence,the adsorption capacity of 5.71 mg/g was reached using 0.114 g of adsorbent,CR concentration of 6 mg/L and a flow of 1 mL/min under 25℃.展开更多
基金Supported by the National Basic Research Program of China(2012CB720500)the National Natural Science Foundation of China(U1162121)
文摘We have developed a process model to simulate the behavior of an industrial-scale pressurized Lurgi fixed-bed coal gasifier using Aspen Plus and General Algebraic Modeling System(GAMS). Reaction characteristics in the fixed-bed gasifier comprising four sequential reaction zones—drying, pyrolysis, combustion and gasification are respectively modeled. A non-linear programming(NLP) model is developed for the pyrolysis zone to estimate the products composition which includes char, coal gases and distillable liquids. A four-stage model with restricted equilibrium temperature is used to study the thermodynamic equilibrium characteristics and calculate the composition of syngas in the combustion and gasification zones. The thermodynamic analysis shows that the exergetic efficiency of the fixed-bed gasifier is mainly determined by the oxygen/coal ratio. The exergetic efficiency of the process will reach an optimum value of 78.3% when the oxygen/coal and steam/coal mass ratios are 0.14 and 0.80, respectively.
基金financially supported by the National Natural Science Foundation of China(52025103)。
文摘This study presents a systematic investigation of pressure drop and gas holdup in an upward-flow fixedbed reactor,examining the effects of bubble size,bed height,particle shape,superficial gas velocity(SGV),and superficial liquid velocity(SLV)based on experimental measurements and empirical correlations.Two bubble generators,namely ring tube generator(RTG)and porous sintered film generator(PSG),are used.Key findings reveal that for the PSG,increasing SGV decreases small-bubble population while promoting large-bubble formation,with the bubbles stabilizing at a Sauter mean diameter(d_(32))of~3 mm.The RTG produces stable large bubbles(d_(32)=6—7 mm)with minimal size variations across the range of tested SGVs.The pressure drop decreases with an increase in SGV but increases with higher SLV and bed height,primarily due to the reduced liquid holdup and the dominance of static pressure.Smaller bubbles reduce the pressure drop by slowing rise velocity and minimizing frictional resistance.Clover-shaped particles exhibit the highest pressure drop owing to large porosity,while 3-mm toothed spheres show higher pressure drop than 5-mm spheres at high SGV because of intensified capillary forces.The gas holdup increases with increasing SGV and bed height but decreases slightly with increasing SLV.Smaller bubbles enhance gas holdup by improving bed distribution and residence time.The 3-mm toothed spheres show the highest gas holdup due to stronger capillary trapping,whereas the clover-shaped particles exhibit the lowest.Empirical correlations for pressure drop and gas holdup are developed,yielding calculation errors within±1%and±20%of the experimental values,respectively.
基金Support by the Victorian State Government under its Energy Technology Innovation Strategy programme and the 12th Five-Year Plan of National Science and Technology of China(2012BAA04B02)
文摘This study was to examine the influence of reactions of char–O2and char–steam on the char reactivity evolution.A newly-designed fixed-bed reactor was used to conduct gasification experiments using Victorian brown coal at800 °C. The chars prepared from the gasification experiments were then collected and subjected to reactivity characterisation(ex-situ reactivity) using TGA(thermogravimetric analyser) in air. The results indicate that the char reactivity from TGA was generally high when the char experienced intensive gasification reactions in 0.3%O2in the fixed-bed reactor. The addition of steam into the gasification not only enhanced the char conversion significantly but also reduced the char reactivity dramatically. The curve shapes of the char reactivity with involvement of steam were very different from that with O2 gasification, implying the importance of gasifying agents to char properties.
基金Project supported by the National Natural Science Foundation of China (No. 21177059)the Science Foundation of Ministry of Education of China (No. 20120091130005)+2 种基金the Natural Science Foundation of Jiangsu Province of China (No. BK2012017)the Program for New Century Excellent Talents in University of China (No. NCET10-0490)the Changjiang Scholars Innovative Research Team in University (No. IRT1019),China
文摘Adsorption is one of the widely used processes in the chemical industry environmental application.As compared to mathematical models proposed to describe batch adsorption in terms of isotherm and kinetic behavior,insufficient models are available to describe and predict fixed-bed or column adsorption,though the latter one is the main option in practical application.The present review first provides a brief summary on basic concepts and mathematic models to describe the mass transfer and isotherm behavior of batch adsorption,which dominate the column adsorption behavior in nature.Afterwards,the widely used models developed to predict the breakthrough curve,i.e.,the general rate models,linear driving force(LDF) model,wave propagation theory model,constant pattern model,Clark model,Thomas model,Bohart-Adams model,Yoon-Nelson model,Wang model,Wolborska model,and modified dose-response model,are briefly introduced from the mechanism and mathematical viewpoint.Their basic characteristics,including the advantages and inherit shortcomings,are also discussed.This review could help those interested in column adsorption to reasonably choose or develop an accurate and convenient model for their study and practical application.
基金The National Basic Research Program of China(973Program)(No.2010CB732206)the National Natural Science Foundation of China(No.21076044,21276050)
文摘Biodiesel industrial production based on a solid base catalyst in a fixed-bed was simulated. The lab and bench scale experiments were carded out effectively, in which the kinetic model is established and it can describe the transesterification reaction well. The Antoine equation of biodiesel is regressed with the vapor-liquid data cited of literature. The non-random two liquid （NRTL） model is applied to describe the system of fatty acid methyl ester （FAME）, methanol and glycerol and parameters are obtained. The Ternary phase map is obtained from Aspen Plus via the liquid-liquid equilibrium （LLE） data. In order to describe the production in a fixed-bed performs in industrial scale after being magnified 1 000 times, the Aspen Plus simulation is employed, where two flowsheets are simulated to predict material and energy consumption. The simulation results prove that at least 350. 42 kW energy consumption can be reduced per hour to produce per ton biodiesel compared with data reported in previous references.
基金Supported by the Major State Basic Research Development Program of China(2012CB720500)the National Natural Science Foundation of China(U1162202,61174118)+1 种基金the National Science Fund for Outstanding Young Scholars(61222303)Shanghai Leading Academic Discipline Project(B504)
文摘A three stage equilibrium model is developed for coal gasification in the Texaco type coal gasifiersbased on Aspen Plus to calculate the composition of product gas, carbon conversion, and gasification teml^erature. The model is divided into three stages including pyrolysis and combustion stage, char gas reaction stage, and gas p.hase reaction stage. Part of the water produced in thepyrolysis and combust!on stag.e is assumed to be involved inthe second stage to react with the unburned carbon. Carbon conversion is then estimated in the second stage by steam participation ratio expressed as a function of temperature. And the gas product compositions are calculated from gas phase reactions in the third stage. The simulation results are consistent with published experimental data.
基金support by the National Basic Research Program (Grant No. 2010CB226906)the Science Foundation of China University of Petroleum, Beijing (No. KYJJ2012-03-01)
文摘Gasification technology is suggested to utilize asphalt particles, which are produced in the heavy oil deep separation process of using coupled low temperature separation of solvent and post extraction residue. In this work, the asphalt particles were first slurried with water and then gasified to produce synthesis gas. The gasification process of asphalt water slurry in an entrained flow gasifier was simulated using a three-dimensional computational fluid dynamics （CFD） model based on an Eulerian- Lagrangian method. The trajectories and residence time of asphalt particles, and the reaction rates, gas species distribution, temperature field and carbon conversion in the entrained flow gasifier were obtained. The predicted results indicated that the asphalt water slurry was a good feedstock for gasification. Moreover, the effects of particle size, oxygen equivalence ratio, and mass content of asphalt particles on the gasification performance of asphalt water slurry were investigated. These results are helpful for industrial application of asphalt water slurry gasification technology.
基金Item Sponsored by the Fundamental Research Funds for the Central Universities of China(N090402021)
文摘Based on the principle of discrete element method （DEM）, a 2D slot model of a COREX melter gasifier was established to analyze the influence of cohesive zone shape on solid flow, including mass distribution, velocity distribution, normal force distribution and porosity distribution at a microscopic level. The results show that the co- hesive zone shape almost does not affect the particle movement in the upper shaft and deadman shape. The particles in the lower central bottom experience large normal force to support the particles above them, while particles around the raceway and in the fast flow zone exhibit weak force network. The porosity distribution was also examined under three kinds of cohesive zones. Like the velocity distribution, the whole packed bed can be divided into four main re- gions. With the increase of cohesive zone position, the low porosity region located in the root of cohesive zone increa- ses. And the porosity distribution becomes asymmetric in the case of biased cohesive zone.
基金Item Sponsored by Fundamental Research Funds for Central Universities of China(N090402021)
文摘COREX process is one of the earliest industrialized smelting reduction ironmaking technology.A numerical simulation model based on discrete element method(DEM)has been developed to analyze the burden distribution in the melter gasifier of COREX process.The DEM considering the collisions between particles can directly reproduce the charging process.The burden trajectory,the location and the burden surface profile are analyzed in melter gasifier with a mixing charging of coal and direct reduction iron(DRI)at the same time.Considering the porosity of packed bed has an important effect on the gas flow distribution of melter gasifier,a method to calculate porosity has been proposed.The distribution of DRI and coal and the porosity in the radial direction are given under different charging patterns,which is necessary to judge the gas flow distribution and provide base data for further researching the melter gasifier for the next work in the future.The research results can be used to guide the operation of adjusting charging and provide important basis for optimizing the charging patterns in order to obtain the reasonable gas distribution.
基金Supported by the National Natural Science Foundation of China （21006053）, the Fundamental Research Funds for the Central Universities （65010551） and Special Projects of Environmental Protection （2009ZX07208）.
文摘Four kinds of Ca-based sorbents were prepared by calcination and hydration reactions using different precursors： calcium hydroxide, calcium carbonate, calcium acetate monohydrate and calcium oxide. The CO2 absorption capacity of those sorbents was investigated in a fixed-bed reactor in the temperature range of 350-650 ℃. It was found that all of those sorbents showed higher capacity for CO2 absorption when the operating temperature higher than 450 ℃. The CaAc2-CaO sorbent showed the highest CO2 absorption capacity of 299 mg.g-1. The mor- phology of those sorbents was examined by scanning electron microscope （SEM）, and the changes of composition before and after carbonation were also determined by X-ray diffraction （XRD）. Results indicated that those sorbents have the similar chemical compositions and crystalline phases before carbonation reaction [mainly Ca（OH）2], and CaCO3 is the main component after carbonation reaction. The SEM morphology shows clearly that the sorbent pores were filled with reaction products after carbonation reaction, and became much denser than before. The N2 adsorption-desorption isotherms indicated that the CaAc2-CaO and CaCO3-CaO sorbents have higher specific surface area. lar2er oore volume and anoropriate pore size distribution than that of CaO-CaO and Ca（OH）2-CaO.
文摘A local thermal stress model of water-cooled-wall pulverized-coal gasifier was built, and ANSYS was used to simulate the stress field in the gasifier operation to research the damage of refractories and slag layer caused by the thermal stress. The results reveal that:（1） the maximum stress of water-cooled-wall gasifier appears at the interface between anchor nails and refractories as well as the interface between refractories and the slag layer, and the maximum stress of slag layer appears on the surface of the slag layer;（2） the increase of slag layer thickness can significantly reduce the thermal stress at the interface between anchor nails and refractories, but increase the thermal stress between slag layer and refractories;（3） when the therma I conductivity is 2-6 W · m-1 · K-1, the thermal stress increases rapidly with the increase of the thermal conductivity, but when the thermal conductivity is 6-10 W · m-1 · K-1, the thermal stress is basically stable;（4） the higher the cooling rate, the faster the decreasing speed of the temperature and thermal stress.
基金supported by the National Natural Science Foundation of China,China(Nos.51608121,41977281)the Project of the Fujian Provincial Department of Science and Technology of China,China(No.2018J01748)+1 种基金the Fujian Agriculture and Forestry University Program for Distinguished Young Scholars,China(No.XJQ2017003)the Fujian Province’s Training Program of Innovation and Entrepreneurship for Undergraduate,China(No.201910389077)
文摘Granular acid-activated neutralized red mud(AaN-RM)has been successfully prepared with good chemical stability and physical strength.However,its potential for industrial application remains unknown.Therefore,the performance of granular AaN-RM for phosphate recovery in a fixed-bed column was investigated.The results demonstrated that the phosphate adsorption performance of granular AaN-RM in a fixed-bed column was affected by various operational parameters,such as the bed depth,flow rate,initial solution pH and initial phosphate concentration.With the optimal empty-bed contact time(EBCT)of 24.27 min,the number of processed bed volumes and the phosphate adsorption capacity reached 496.95 and 84.80 mg/g,respectively.Then,the saturated fixed-bed column could be effectively regenerated with a0.5 mol/L HCl solution.The desorption efficiency remained as high as 83.45%with a low weight loss of 3.57%in the fifth regeneration cycle.In addition,breakthrough curve modelling showed that a 5-9-1 feed-forward artificial neural network(ANN)could be effectively applied for the optimization of the fixed-bed adsorption system;the coefficient of determination(R^2)and the root mean square error(RMSE)evaluated on the validation-testing data were 0.9987 and 0.0183,respectively.Therefore,granular AaN-RM fixed-bed adsorption exhibits promising potential for phosphate removal and recovery from polluted water.
基金The research was supported by the National Key Research and Development Project(2016YFB060040202).
文摘With the help of Aspen Plus,a two-dimensional unsteady CFD model is developed to simulate the coal gasification process in a fixed bed gasifier.A developed and validated two dimensional CFD model for coal gasification has been used to predict and assess the viability of the syngas generation from coal gasification employing the updraft fixed bed gasifier.The process rate model and the sub-model of gas generation are determined.The particle size variation and char burning during gasification are also taken into account.In order to verify the model and increase the understanding of gasification characteristics,a set of experiments and numerical comparisons have been carried out.The simulated results in the bed are used to predict the composition of syngas and the conversion of carbon.The model proposed in this paper is a promising tool for simulating the coal gasification process in a fixed bed gasifier.
文摘One-dimensional heterogeneous plug flow model was employed to model an adiabatic fixed-bed reactor for the catalytic dehydration of methanol to dimethyl ether.Longitudinal temperature and conversion profiles predicted by this model were compared to those experimentally measured in a bench scale reactor.The reactor was packed with 1.5mm γ-Al2O3 pellets as dehydration catalyst and operated in a temperature range of 543-603K at an atmospheric pressure.Also,the effects of weight hourly space velocity(WHSV)and temperature on methanol conversion were investigated.According to the results,the maximum conversion is obtained at 603.15K with WHSV of 72.87h-1.
文摘The study of scale up for the oxidative coupling of methane （OCM） has been carried out in a 200 ml stainless steel fixed-bed reactor over a 5wt% Na2WO4-1.9wt% Mn/SiO2 （W-Mn/SiO2） catalyst. The effects of reaction conditions were investigated in detail. The results showed that, with increasing reaction temperature, the gas-phase reaction was enhanced and a significant amount of methane was converted into COx; with the CH4/O2 molar ratio of 5, the highest C2 （ethylene and ethane） yield of 25% was achieved; the presence of steam （as diluent） had a positive effect on the C2 selectivity and yield. Under lower methane gaseous hourly space velocity （GHSV）, higher selectivity and yield of C2 were obtained as the result of the decrease of released heat energy. In 100 h reaction time, the C2 selectivity of 66%-61% and C2 yield of 24.2%-25.4% were achieved by a single pass without any significant loss in catalytic performance.
文摘An industrial scale propylene production via oxidative dehydrogenation of propane （ODHP） in multi-tubular re- actors was modeled. Multi-tubular fixed-bed reactor used for ODHP process, employing 10000 of small diameter tubes immersed in a shell through a proper coolant flows. Herein, a theory-based pseudo-homogeneous model to describe the operation of a fixed bed reactor for the ODHP to correspondence olefln over V2O5/γ-Al203 catalyst was presented. Steady state one dimensional model has been developed to identify the operation parameters and to describe the propane and oxygen conversions, gas process and coolant temperatures, as well as other pa- rameters affecting the reactor performance such as pressure. Furthermore, the applied model showed that a double-bed multitubular reactor with intermediate air injection scheme was superior to a single-bed design due to the increasing of propylene selectivity while operating under lower oxygen partial pressures resulting in propane conversion of about 37.3%. The optimized length of the reactor needed to reach 100% conversion of the oxygen was theoretically determined. For the single-bed reactor the optimized length of 11.96 m including 0.5 m of inert section at the entrance region and for the double-bed reactor design the optimized lengths of 5.72 m for the first and 7.32 m for the second reactor were calculated. Ultimately, the use of a distributed oxygen feed with limited number of injection points indicated a significant improvement on the reactor performance in terms of propane conversion and propylene selectivity. Besides, this concept could overcome the reactor run- away temperature problem and enabled operations at the wider range of conditions to obtain enhanced propyl- ene production in an industrial scale reactor.
基金Item Sponsored by Fundamental Research Funds for Central Universities of China(090402021)
文摘The temperature distribution of COREX melter gasifier was studied by using a two-dimensional 1/30 scale thermal dynamic model.A set of operating conditions,such as radial distribution of direct reduction iron（DRI） to lump coal and coke volume ratio,coke charging location,coke charging amount and coke size,were taken into account.The results show that the temperature near the wall region decreases with the decrease of the radial distribution of DRI to lump coal and coke volume ratio.The temperature with central coke charging is higher than that without central coke column.Furthermore,the temperature significantly increases with the increase of central coke charging amount.With the increase of intermediate coke charging amount,the temperature near the wall region decreases while the temperature in the intermediate region increases.The temperature increases with the increase of coke size whether charging central coke or intermediate coke.
基金supported by the project of the National Science and Technology Development Agency (NSTDA),Thailand
文摘Recently, Fischer-Tropsch synthesis （FTS） has become an interesting technology because of its potential role in producing biofuels via Biomass- to-Liquids （BTL） processes. In Fischer-Tropsch （FT） section, biomass-derived syngas, mainly composed of a mixture of carbon monoxide （CO） and hydrogen （H2）, is converted into various forms of hydrocarbon products over a catalyst at specified temperature and pressure. Fixed-bed reactors are typically used for these processes as conventional FT reactors. The fixed-bed or packed-bed type reactor has its drawbacks, which are heat transfer limitation, i.e. a hot spot problem involved highly exothermic characteristics of FT reaction, and mass transfer limitation due to the condensation of liquid hydrocarbon products occurred on catalyst surface. This work is initiated to develop a new chemical reactor design in which a better distribution of gaseous reactants and hydrocarbon products could be achieved, and led to higher throughput and conversion. The main goal of the research is the enhancement of a fixed-bed reactor, focusing on the application of KenicsTM static mixer insertion in the tubular packed-bed reactor. Two FTS experiments were carried out using two reactors i.e., with and without static mixer insertion within catalytic beds. The modeled syngas used was a mixed gas composed of H2/CO in 2 ： 1 molar ratio that was fed at the rate of 30 mL（STP）·min^- 1 （GHSV ≈ 136 mL·gcat^-1 ·h^-1） into the fixed Ru supported aluminum catalyst bed of weight 13.3 g. The reaction was carried out at 180 ℃ and atmospheric pressure continuously for 36 h for both experiments. Both transient and steady-state conversions （in terms of time on stream） were reported. The results revealed that the steady-state CO conversion for the case using the static mixer was approximately 3.5 times higher than that of the case without static mixer. In both cases, the values of chain growth probability of hydrocarbon products （α） for Fischer-Tropsch synthesis were 0.92 and 0.89 for the case with and without static mixer, respectively.
基金Project(2014CB643401)supported by the National Basic Research Program of ChinaProjects(51134007,51474256)supported by the National Natural Science Foundation of ChinaProject(2017TP1001)supported by the Hunan Provincial Science and Technology Plan Project,China
文摘This study presents the deep removal of copper (Ⅱ) from the simulated cobalt electrolyte using fabricated polystyrene-supported 2-aminomethylpyridine chelating resin (PS-AMP) in a fixed-bed.The effects of bed height (7.0–14.0 cm),feed flow rate (4.5–9.0 mL/min),initial copper (Ⅱ) concentration of the feed (250–1000 mg/L),feed temperature (25–40 ℃) and the value of pH (2.0–4.0) on the adsorption process of the PS-AMP resin were investigated.The experimental data showed that the PS-AMP resin can deeply eliminate copper (Ⅱ) from the simulated cobalt electrolyte.The bed height,feed flow rate,initial copper (Ⅱ) concentration of the feed,feed temperature and feed pH value which corresponded to the highest removal of copper (Ⅱ) were 7.0 cm with 35 mm of the column diameter,4.5 mL/min,40℃,1000 mg/L and 4.0,respectively.The breakthrough capacity,the saturated capacity of the column and the mass ratio of Cu/Co (g/g) in the saturated resin were correspondingly 16.51 mg/g dry resin,61.72 mg/g dry resin and 37.67 under the optimal experimental conditions.The copper (Ⅱ) breakthrough curves were fitted by the empirical models of Thomas,Yoon-Nelson and Adam-Bohart,respectively.The Thomas model was found to be the most suitable one for predicting how the concentration of copper (Ⅱ) in the effluent changes with the adsorption time.
文摘In this work,the efficiency of an adsorption process,in which Moroccan diatomite(ND)is used as a low-cost adsorbent to remove Congo red(CR)dye from contaminated waters in batch and column system,was examined.The influence of experimental conditions(pH,adsorbent dose and temperature)on the adsorption of CR onto the ND adsorbent was studied.A study of the adsorption kinetics for CR revealed that a pseudo-second-order model provided the best fit to the experimental kinetic data,and the equilibrium data were well described by the Langmuir isotherm model with an adsorption capacity of 6.07 mg/g using 15 g/L of ND,pH=6,contact time 3 h and 25℃.On the other hand,the ND regeneration tests were investigated and showed that the desorption reaches at least 50%when using ethanol as eluent.In addition,the adsorption process in a continuous mode was studied.Breakthrough curves were properly represented by the Yoon—Nelson model.Hence,the adsorption capacity of 5.71 mg/g was reached using 0.114 g of adsorbent,CR concentration of 6 mg/L and a flow of 1 mL/min under 25℃.
