Fast mechanical switches(FMSs)are critical components of DC circuit breakers(DCCBs),which require the switch action time to break to a sufficient distance within 3 ms in the DC line breaking scenario,while ensuring a ...Fast mechanical switches(FMSs)are critical components of DC circuit breakers(DCCBs),which require the switch action time to break to a sufficient distance within 3 ms in the DC line breaking scenario,while ensuring a long service life.The breaking mechanism significantly affects the current interruption capability of DCCBs.The operation of the repulsion mechanism,along with the morphology of the arc and its transformation within the interrupter chamber,collectively influence the breaking performance of the FMSs.This paper presents a comprehensive analysis of the FMSs,which serves as the pivotal component of controlled resonance combination circuit breakers(CRCBs).This study establishes a multi physics coupling simulation analysis method based on the equivalent circuit of repulsion mechanism discharge,combined with electromagnetic and solid mechanics fields.By constructing a full cycle magnetohydrodynamic particle arc(MHP)model and using a combined simulation of Finite Element joint model(FEJM),the evolution law of arc characteristics during the superimposed current interruption process was systematically explored.The focus was on analysing the physical process of the zero zone of the superimposed arc,the multi physics field coupling relationship of the arc,and the interaction mechanism with external characteristic parameters.Further combining with optimisation design methods,the effectiveness of the model was verified through experiments,FEJM provides comprehensive technical support for effectively reflecting the stress issues of core components during the breaking process of FMS and can provide accurate theoretical references for the optimisation design of mechanical motion components in FMS.It also accurately represents the arc extinguishing process during the breaking of FMS and provides a convenient method for the selection and design of circuit parameters for the entire circuit breaker.展开更多
A method of constructing three-dimensional process model for the punching cartridge cases is presented based on DEFORM simulation analysis. Using DEFORM software,the finite element simulation models for the punching a...A method of constructing three-dimensional process model for the punching cartridge cases is presented based on DEFORM simulation analysis. Using DEFORM software,the finite element simulation models for the punching and forming process of cartridge cases are established,and the corresponding simulation result model of each intermediate procedure is obtained by continuously performing the forming process simulation. The simulation model cannot annotate size and process information due to poor interface between DEFORM software and CAD software. Thus,a 3D annotation module is developed with secondary development technology of UG NX software. Consequently,the final process model with dimension and process information is obtained. Then,with the current 3D process management system,the 3D punching and forming process design of cartridge cases can be completed further. An example is also provided to illustrate that the relative error between the simulation process model and the physical model is less than 2%,which proves the validity and reliability of the proposed method in this study.展开更多
基金State Grid Corporation Headquarters Science and Technology Project,Grant/Award Number:5500-20220110A-1-1-ZN。
文摘Fast mechanical switches(FMSs)are critical components of DC circuit breakers(DCCBs),which require the switch action time to break to a sufficient distance within 3 ms in the DC line breaking scenario,while ensuring a long service life.The breaking mechanism significantly affects the current interruption capability of DCCBs.The operation of the repulsion mechanism,along with the morphology of the arc and its transformation within the interrupter chamber,collectively influence the breaking performance of the FMSs.This paper presents a comprehensive analysis of the FMSs,which serves as the pivotal component of controlled resonance combination circuit breakers(CRCBs).This study establishes a multi physics coupling simulation analysis method based on the equivalent circuit of repulsion mechanism discharge,combined with electromagnetic and solid mechanics fields.By constructing a full cycle magnetohydrodynamic particle arc(MHP)model and using a combined simulation of Finite Element joint model(FEJM),the evolution law of arc characteristics during the superimposed current interruption process was systematically explored.The focus was on analysing the physical process of the zero zone of the superimposed arc,the multi physics field coupling relationship of the arc,and the interaction mechanism with external characteristic parameters.Further combining with optimisation design methods,the effectiveness of the model was verified through experiments,FEJM provides comprehensive technical support for effectively reflecting the stress issues of core components during the breaking process of FMS and can provide accurate theoretical references for the optimisation design of mechanical motion components in FMS.It also accurately represents the arc extinguishing process during the breaking of FMS and provides a convenient method for the selection and design of circuit parameters for the entire circuit breaker.
基金Supported by the National Defense Basic Scientific Research Project(A1020131011)
文摘A method of constructing three-dimensional process model for the punching cartridge cases is presented based on DEFORM simulation analysis. Using DEFORM software,the finite element simulation models for the punching and forming process of cartridge cases are established,and the corresponding simulation result model of each intermediate procedure is obtained by continuously performing the forming process simulation. The simulation model cannot annotate size and process information due to poor interface between DEFORM software and CAD software. Thus,a 3D annotation module is developed with secondary development technology of UG NX software. Consequently,the final process model with dimension and process information is obtained. Then,with the current 3D process management system,the 3D punching and forming process design of cartridge cases can be completed further. An example is also provided to illustrate that the relative error between the simulation process model and the physical model is less than 2%,which proves the validity and reliability of the proposed method in this study.
