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Review of the classification and related terminology of fine-grained sedimentary rocks
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作者 ZHU Rukai SUN Longde +2 位作者 ZOU Caineng CHEN Yang MIAO Xue 《Petroleum Exploration and Development》 2026年第1期61-78,共18页
Through tracing the background and customary usage of classification of fine-grained sedimentary rocks and terminology,and comparing current“sedimentary petrology”textbooks and monographs,this paper proposes a class... Through tracing the background and customary usage of classification of fine-grained sedimentary rocks and terminology,and comparing current“sedimentary petrology”textbooks and monographs,this paper proposes a classification scheme for fine-grained sedimentary rocks and clarifies related terminology.The comprehensive analysis indicates that the classification of clastic rocks,volcanic clastic rocks,chemical rocks,and biogenic(carbonate)rocks is unified,and the definitions of terms such as lamination,bedding and beds are consistent.However,there is a disagreement on the definition of“mud”.European and American scholars commonly use the term“mud”to include silt and clay(particle size less than 0.0625 mm).Chinese scholars equate the term“mud”to“clay”(particle size less than 0.0039 mm or less than 0.01 mm).Combined with the discussion on terms such as sedimentary structures(bedding,lamination and lamellation),shale,mudstone,mudrocks/argillaceous rocks and mud shale,it is recommended to use“fine-grained sedimentary rocks”as the general term for all sedimentary rocks composed of fine-grained materials with particle size less than 0.0625 mm,including claystone/mudrocks and siltstone.Claystone/mudrocks are further classified into argillaceous(or clayey)mudstone/shale,calcareous mudstone/shale,siliceous mudstone/shale,silty mudstone/shale and silt-containing mudstone/shale.Argillaceous(or clayey)mudstone/shale emphasizes a content of clay minerals or clay-sized particles exceeding 50%.Other mudstones/shales emphasize a content of particles(particle size less than 0.0625 mm)exceeding 50%.The commonly referred term“shale”should not include siltstone.It is necessary to establish a reasonable,standardized,and applicable classification scheme for fine-grained sedimentary rocks in the future.An integrated shale microfacies research at the thin-section scale should be carried out,and combined with well logging data interpretation and seismic attribute analysis,a geological model of lithology/lithofacies will be iteratively upgraded to accurately determine sweet layer,locate target layer,and evaluate favorable area. 展开更多
关键词 fine-grained sedimentary rock SHALE MUDSTONE clay shale oil shale gas lamellation shale microfacies classification scheme fine-grained sedimentology
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基于AnyCasting的汽车蜗壳压铸件的铸造工艺优化
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作者 陈昌明 王帅 +6 位作者 杜彬 张永伟 方略 陈曦 丁常青 周海滨 周志明 《特种铸造及有色合金》 北大核心 2026年第3期414-418,共5页
基于实际生产需求,采用AnyCasting软件对蜗壳压铸过程进行模拟仿真分析,通过建立三维有限元模型,对充型顺序、凝固顺序及缺陷概率等进行定量分析,评估其对铸件质量的影响。基于缺陷判据分析,对铸件关键区域的缺陷分布进行预测与验证,准... 基于实际生产需求,采用AnyCasting软件对蜗壳压铸过程进行模拟仿真分析,通过建立三维有限元模型,对充型顺序、凝固顺序及缺陷概率等进行定量分析,评估其对铸件质量的影响。基于缺陷判据分析,对铸件关键区域的缺陷分布进行预测与验证,准确定位了缩松、缩孔和卷气等铸造缺陷的高发区域。通过优化浇注系统设计,包括进浇方式布局改进及溢流槽设置等工艺措施,显著改善了铸件的凝固补缩条件,提升了铸件内部质量和服役可靠性。 展开更多
关键词 汽车蜗壳 压铸 缺陷分析 工艺优化
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A Fine-Grained RecognitionModel based on Discriminative Region Localization and Efficient Second-Order Feature Encoding
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作者 Xiaorui Zhang Yingying Wang +3 位作者 Wei Sun Shiyu Zhou Haoming Zhang Pengpai Wang 《Computers, Materials & Continua》 2026年第4期946-965,共20页
Discriminative region localization and efficient feature encoding are crucial for fine-grained object recognition.However,existing data augmentation methods struggle to accurately locate discriminative regions in comp... Discriminative region localization and efficient feature encoding are crucial for fine-grained object recognition.However,existing data augmentation methods struggle to accurately locate discriminative regions in complex backgrounds,small target objects,and limited training data,leading to poor recognition.Fine-grained images exhibit“small inter-class differences,”and while second-order feature encoding enhances discrimination,it often requires dual Convolutional Neural Networks(CNN),increasing training time and complexity.This study proposes a model integrating discriminative region localization and efficient second-order feature encoding.By ranking feature map channels via a fully connected layer,it selects high-importance channels to generate an enhanced map,accurately locating discriminative regions.Cropping and erasing augmentations further refine recognition.To improve efficiency,a novel second-order feature encoding module generates an attention map from the fourth convolutional group of Residual Network 50 layers(ResNet-50)and multiplies it with features from the fifth group,producing second-order features while reducing dimensionality and training time.Experiments on Caltech-University of California,San Diego Birds-200-2011(CUB-200-2011),Stanford Car,and Fine-Grained Visual Classification of Aircraft(FGVC Aircraft)datasets show state-of-the-art accuracy of 88.9%,94.7%,and 93.3%,respectively. 展开更多
关键词 fine-grained recognition feature encoding data augmentation second-order feature discriminative regions
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Microstructural evolution and tensile deformation behaviors of fine-grained Fe_(40)Mn_(20)Co_(20)Cr_(15)Si_(5)high entropy alloy prepared by friction stir processing
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作者 Jia LIN Yuan FANG +7 位作者 Wen WANG Peng HAN Ting ZHANG Qiang LIU Ya-ting XIANG Feng-ming QIANG Ke QIAO Kuai-she WANG 《Transactions of Nonferrous Metals Society of China》 2026年第3期842-854,共13页
A fine-grained metastable dual-phase Fe_(40)Mn_(20)Co_(20)Cr_(15)Si_(5)high entropy alloy(CS-HEA)with excellent strength and ductility was successfully prepared by friction stir processing(FSP).The microstructural and... A fine-grained metastable dual-phase Fe_(40)Mn_(20)Co_(20)Cr_(15)Si_(5)high entropy alloy(CS-HEA)with excellent strength and ductility was successfully prepared by friction stir processing(FSP).The microstructural and mechanical properties of the fine-grained CS-HEA were characterized.The results showed that as-cast shrinkage cavities and elemental segregation were eliminated.The average grain size was refined from 121.1 to 5.4μm.The face-centered cubic phase fraction increased from 23%to 82%.During tensile deformation,dislocation slip dominated at strains ranging from 5%to 17%,followed by transformation induced plasticity(TRIP)from 17%to 26%,and twin induced plasticity(TWIP)from 26%to 37%.The yield strength,ultimate tensile strength,and elongation of the fine-grained CS-HEA were 503 MPa,1120 MPa,and 37%,respectively.The strength-ductility synergy of fine-grained CS-HEA was attributed to the combined effects of TRIP,TWIP,dislocation strengthening,and fine-grained strengthening. 展开更多
关键词 friction stir processing metastable high entropy alloy fine-grained microstructure deformation behaviors transformation-induced plasticity
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Influence of ultrasonic agitation on dispersion of fibers in a shell mold for investment casting
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作者 Zhi-cheng Feng Kai Lü +2 位作者 Yan Lu Wen-bo Jin Lei Che 《China Foundry》 2026年第1期108-116,共9页
To develop a suitable production process for fiber reinforced investment casting shell mold,three methods were studied:the traditional method(M_(1)),the method of adding fiber into silica sol with mechanical stirring ... To develop a suitable production process for fiber reinforced investment casting shell mold,three methods were studied:the traditional method(M_(1)),the method of adding fiber into silica sol with mechanical stirring and ultrasonic agitation(M_(2)),and the method of adding fiber into slurry with mechanical stirring and ultrasonic agitation for durations of 3,15,30,and 45 min(M_(3)).The bending strength,high-temperature self-load deformation,and thermal conductivity of the shell molds were investigated.The results reveal that the enhancement of fiber dispersion through ultrasonic agitation improves the comprehensive performance of the shell molds.The maximum green bending strength of the shell mold by M_(2) reaches 3.29 MPa,which is 29% higher than that of the shell mold prepared by M_(1).Moreover,the high-temperature self-load deformation of the shell mold is reduced from 0.62% to 0.44%.In addition,simultaneous ultrasonic agitation and mechanical stirring effectively shorten the slurry preparation time while maintaining comparable levels of fiber dispersion.With the process M_(3)-45 min,the fillers are uniformly dispersed in the slurry,and the fired bending strength and the high-temperature self-load deformation reach 6.25 MPa and 0.41%,respectively.Therefore,the proposed ultrasonic agitation route is promising for the fabrication of fiber-reinforced shell molds with excellent fibers dispersion. 展开更多
关键词 investment casting steel fibers fiber-reinforced shell ultrasonic agitation thermal conductivity
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YOLO-Drive:Robust Driver Distraction Recognition under Fine-Grained and Overlapping Behaviors
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作者 Zhichao Yu Jiahui Yu +1 位作者 Simon James Fong Yaoyang Wu 《Computers, Materials & Continua》 2026年第5期621-638,共18页
Accurately recognizing driver distraction is critical for preventing traffic accidents,yet current detection models face two persistent challenges.First,distractions are often fine-grained,involving subtle cues such a... Accurately recognizing driver distraction is critical for preventing traffic accidents,yet current detection models face two persistent challenges.First,distractions are often fine-grained,involving subtle cues such as brief eye closures or partial yawns,which are easily missed by conventional detectors.Second,in real-world scenarios,drivers frequently exhibit overlapping behaviors,such as simultaneously holding a cup,closing their eyes,and yawning,leading tomultiple detection boxes and degradedmodel performance.Existing approaches fail to robustly address these complexities,resulting in limited reliability in safety critical applications.To overcome these pain points,we propose YOLO-Drive,a novel framework that enhances YOLO-based driver monitoring with EfficientViM and Polarized Spectral–Spatial Attention(PSSA)modules.Efficient ViMprovides lightweight yet powerful global–local feature extraction,enabling accurate recognition of subtle driver states.PSSA further amplifies discriminative features across spatial and spectral domains,ensuring robust separation of concurrent distraction cues.By explicitly modeling fine-grained and overlapping behaviors,our approach delivers significant improvements in both precision and robustness.Extensive experiments on benchmark driver distraction datasets demonstrate that YOLO-Drive consistently out-performs stateof-the-art models,achieving higher detection accuracy while maintaining real-time efficiency.These results validate YOLO-Drive as a practical and reliable solution for advanced driver monitoring systems,addressing long-standing challenges of subtle cue recognition and multi-cue distraction detection. 展开更多
关键词 Driver distraction recognition attention mechanism fine-grained feature modeling object detection overlapping behavior detection state space model YOLO extensions
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Effects of aging process on microstructure and mechanical properties of casting Al-Si-Cu-Mg alloy
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作者 Ning Zhang Yi-cheng Feng +4 位作者 Ke Sun Si-cong Zhao Yuan-ke Fu Lei Wang Ying-hu Wang 《China Foundry》 2026年第2期223-232,共10页
Al-Si-Cu-Mg alloy demonstrates a significant age-hardening effect,with its mechanical properties tunable by optimizing the aging parameters.To enhance this effect,the as-cast Al-8.5Si-2Cu-0.9Mg alloy was subjected to ... Al-Si-Cu-Mg alloy demonstrates a significant age-hardening effect,with its mechanical properties tunable by optimizing the aging parameters.To enhance this effect,the as-cast Al-8.5Si-2Cu-0.9Mg alloy was subjected to either single-stage aging at temperatures of 150℃,175℃,200℃,and 225℃for 0.5 h to 20 h;or double-stage aging:involving a first-stage aging treatment at 120℃for 1 h,3 h,5 h,or 7 h,followed by a second-stage aging treatment at 175℃ for 0.5 h to 20 h.The microstructure and mechanical properties were evaluated for samples aged at 175℃/7 h,175℃/10 h,120℃/5 h+175℃/5 h,and 120℃/5 h+175℃/8 h.XRD analysis reveals that the as-cast Al-8.5Si-2Cu-0.9Mg alloy consists of theα-Al,Si,θ-Al_(2)Cu,and Q-Al_(5)Cu_(2)Mg_8Si_6phases.The aging kinetics exhibit a double-peak behavior in both single-stage and double-stage aging processes.Under single-stage aging at 175℃/x h and double-stage aging(120℃/5 h+175℃/x h),the precipitates'size at the first peak is smaller than that at the second peak.Compared with single-stage aging(175℃/7 h),double-stage aging(120℃/5 h+175℃/5 h)produces a finer precipitate in the alloy.Theoretical calculations indicate that the number density and nucleation rate of both the Al_(5)Cu_(2)Mg_8Si_6 and Al_(2)Cu phases are higher during the double-stage aging(120℃/5 h+175℃/5 h)than those during the single-stage aging(175℃/7 h).Additionally,tensile tests at both room temperature and 250℃demonstrate that double-stage aging(120℃/5 h+175℃/5 h)significantly improves the mechanical properties of the alloy compared to single-stage aging(175℃/7 h),suggesting that double-stage aging is more effective for enhancing mechanical properties for this alloy. 展开更多
关键词 casting Al-Si alloy double-stage aging treatment microstructure mechanical properties
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Heat-resistant Microporous Star-shaped Casting Polyurethane for Airless Electric Bicycle Tires
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作者 Chao-Yang Yuan Lei Shi +6 位作者 Shang-Chao Ji Hai-Long Chen Xiao Tong Zi-Ying Hao Xiao-Da Pan Xian-Ze Yin Long Zheng 《Chinese Journal of Polymer Science》 2026年第2期474-484,I0014,共12页
Airless tires are essential for enhancing the safety,reliability,and convenience of maintenance of electric bicycles.Polyurethane(PU)is considered a promising candidate for such applications owing to its versatile pro... Airless tires are essential for enhancing the safety,reliability,and convenience of maintenance of electric bicycles.Polyurethane(PU)is considered a promising candidate for such applications owing to its versatile properties.However,their use is limited by insufficient heat resistance and excessive dynamic heat generation under cyclic loading.In this study,star-shaped trifunctional polypropylene glycerol(PPG3)was incorporated into conventional poly(tetramethylene glycol)(PTMG)and 4,4'-methylenediphenyl diisocyanate(MDI)-based systems to construct microporous star-shaped casting polyurethanes(SCPU),with water serving as a green foaming agent.Unlike conventional small-molecule trifunctional crosslinkers that create junctions within hard segment domains,PPG3 introduces long flexible arms between the hard segments,anchoring the crosslinking points at its molecular core.The large steric hindrance of PPG3 effectively suppresses soft segment crystallization and lowers the degree of microphase separation,whereas the crosslinked network restricts chain mobility,thereby reducing dynamic heat generation.These structural features also enhance the heat resistance,yielding a softening temperature of 183℃,which is 30.9%higher than that of polyurethane without PPG3.When applied to airless tires by casting SCPU into rubber treads,the fabricated hybrid airless tires achieved a rolling distance of over 3000 km under a load of 65 kg at 25km/h without structural failure,satisfying practical performance requirements.This strategy offers a simple,solvent-free,and environmentally friendly process,underscoring the potential of SCPU for scalable production of high-performance airless tires. 展开更多
关键词 Microporous star-shaped casting polyurethane Microphase separation Heat resistance Airless tire
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Evolution of microstructure and properties of Cu-12Fe alloys prepared by twin-roll strip casting
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作者 Tian-mo Wu Yuan-xiang Zhang +3 位作者 Shuai-jie Guo Nuo-jin Wang Jian Kang Guo Yuan 《China Foundry》 2026年第1期73-82,共10页
The Cu-12Fe alloy has attracted significant attention due to its excellent electrical conductivity and electromagnetic shielding capability,high strength,cost-effectiveness,and recyclability.In the present work,the Cu... The Cu-12Fe alloy has attracted significant attention due to its excellent electrical conductivity and electromagnetic shielding capability,high strength,cost-effectiveness,and recyclability.In the present work,the Cu-12Fe alloy strip with the thickness of 2.4 mm was successfully produced by twin-roll strip casting.The microstructure and properties of the Cu-12Fe alloy were tailored by cold rolling and aging treatment.The tensile strength of the as-cast strip is approximately 328 MPa and its elongation is 25%.The Fe phase randomly dispersed in the matrix,and the average size of Fe-rich phase is 2μm.Besides,enrichment of Fe phase is observed in the central layer of the strip,results in the formation of the“sandwich structure”.Moreover,the as-cast strip of Cu-12Fe was directly cold-rolled from 2.4 to 0.12 mm.The directly cold-rolled sample after aging at 450℃for 16 h(ProcessⅠ)shows excellent electrical conductivity of 69.5%IACS,the tensile strength and elongation are 513 MPa and 3.8%,the saturation magnetic flux density is 20.1 emu·g^(-1),and the coercive force is 25.2 Oe.In ProcessⅡ,the as-cast strip firstly cold-rolled to 1.2 mm,then aged at 500℃for 1.5 h,followed by cold rolling to 0.12 mm,finally aged at 450℃for 16 h.The sample after ProcessⅡshows the electrical conductivity of 66.3%IACS,the tensile strength of 533 MPa,an elongation of 3.5%,saturation magnetic flux density of 21.4 emu·g^(-1),and the coercive force of 22.3 Oe. 展开更多
关键词 Cu-Fe alloy twin-roll strip casting MICROSTRUCTURE mechanical properties thermal aging electrical conductivity
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Effect of ladle shroud immersion depth on unsteady three-phase flow in continuous casting tundish during ladle change-over process
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作者 Yu-Chao Yao Zhong-Qiu Liu +3 位作者 Yu-Ze Wei Ning Wang Jun Yang Bao-Kuan Li 《Journal of Iron and Steel Research International》 2026年第1期443-457,共15页
The transient phenomena of re-oxidation and slag entrapment occurring in the tundish during the ladle change-over process have been proven detrimental to clean steel production.Therefore,an unsteady three-phase turbul... The transient phenomena of re-oxidation and slag entrapment occurring in the tundish during the ladle change-over process have been proven detrimental to clean steel production.Therefore,an unsteady three-phase turbulence model,coupling velocity,temperature,and phase field was established to study the effect of the ladle shroud immersion depth on the slag eye formation,slag entrainment,slag dragging,air dragging,and flow characteristics during the ladle change-over process of a two-strand tundish.The results showed that reducing the immersion depth decreases the high-velocity region area under the slag layer in the quasi-steady process.During the emptying stage,as the molten bath level gradually decreases,the outlet temperature exhibits a trend of initially decreasing and subsequently increasing across all three shroud immersion depths.However,under a 210 mm shroud immersion depth,molten slag and air are dragged into the shroud,forming slag droplets and causing significant fluctuations,with a maximum scalar velocity of 0.0764 m/s at the monitoring point.In the filling stage,air and molten slag are dragged into the molten bath,forming bubbles and slag droplets at an immersion depth of 210 mm.Bubbles are observed within the molten slag layer,which can readily cause an emulsification phenomenon,making it easier to be dragged as slag droplets.Additionally,the slag eye area measured under 210 mm immersion depth at 45 s is 0.303 m^(2),while the maximum scalar velocity of 2.4259 m/s is detected at 12 s.At an immersion depth of 360 mm,the average area of the slag eye is minimized to 0.06268 m2,with corresponding variances of 0.006753,representing the optimal immersion depth. 展开更多
关键词 Continuous casting tundish Ladle change-over Ladle shroud Immersion depth Three-phase flow Unsteady state
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Characterization of the formation of slag rims of mold powder during hypo-peritectic steel continuous casting based on full-sectional microstructures
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作者 Zhiqiang Peng Zibing Hou +2 位作者 Shuxian Xu Ping Tang Guanghua Wen 《International Journal of Minerals,Metallurgy and Materials》 2026年第2期567-578,共12页
A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysi... A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysis of typical slag rims for two highly crystalline powders revealed that their formation was primarily driven by the solidification of the liquid slag.Distinct differences were observed in the microstructures of slag rims from the two powders.Powder A(characterized by a higher breaking temperature and viscosity)displayed alternating lamellar microstructures of coarse and fine phases,with the coarse phases composed of akermanite-gehlenite transition phases.In contrast,powder B(with a lower breaking temperature and viscosity)predominantly comprised regular akermanite-gehlenite crystals interspersed with a certain amount of glassy phases.Numerical simulations of a three-phase fluid flow coupled with heat transfer indicate that slag rim formation correlates with mold oscillation.Solidification of the liquid slag at the slag rim front predominantly occurs during the negative stroke of the mold oscillation.The average heating rate during the ascending stage of the mold reaches approximately 100 K·s^(−1),whereas the average cooling rate during the descending stage attains 400 K·s^(−1).This temperature variation leads to the formation of lamellar microstructures,whereas the ascending stage promotes the formation of coarse structures and thicker slag rims.Based on the powder properties,two distinct formation pathways exist for highly crystalline mold powders.For the powders with a higher breaking temperature,higher viscosity,and narrower solidification range(powder A),coarse microstructures and thicker slag rims were preferentially formed.For powders with lower breaking temperature and viscosity and wider solidification ranges(powder B),the liquid slag resisted rapid solidification,and the extended mushy zone allowed the partial liquid slag to persist at the slag rim front,promoting the formation of a thin slag rim.This study enhances the understanding of slag rim formation in highly crystalline mold powders and provides critical insights into the control of longitudinal surface cracks in hypo-peritectic steel. 展开更多
关键词 hypo-peritectic steel longitudinal surface crack continuous casting slag rim full-sectional microstructures mold powder
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BearFusionNet:A Multi-Stream Attention-Based Deep Learning Framework with Explainable AI for Accurate Detection of Bearing Casting Defects
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作者 Md.Ehsanul Haque Md.Nurul Absur +3 位作者 Fahmid Al Farid Md Kamrul Siam Jia Uddin Hezerul Abdul Karim 《Computers, Materials & Continua》 2026年第3期845-871,共27页
Manual inspection of onba earing casting defects is not realistic and unreliable,particularly in the case of some micro-level anomalies which lead to major defects on a large scale.To address these challenges,we propo... Manual inspection of onba earing casting defects is not realistic and unreliable,particularly in the case of some micro-level anomalies which lead to major defects on a large scale.To address these challenges,we propose BearFusionNet,an attention-based deep learning architecture with multi-stream,which merges both DenseNet201 and MobileNetV2 for feature extraction with a classification head inspired by VGG19.This hybrid design,figuratively beaming from one layer to another,extracts the enormity of representations on different scales,backed by a prepreprocessing pipeline that brings defect saliency to the fore through contrast adjustment,denoising,and edge detection.The use of multi-head self-attention enhances feature fusion,enabling the model to capture both large and small spatial features.BearFusionNet achieves an accuracy of 99.66%and Cohen’s kappa score of 0.9929 in Kaggle’s Real-life Industrial Casting Defects dataset.Both McNemar’s and Wilcoxon signed-rank statistical tests,as well as fivefold cross-validation,are employed to assess the robustness of our proposed model.To interpret the model,we adopt Grad-Cam visualizations,which are the state of the art standard.Furthermore,we deploy BearFusionNet as a webbased system for near real-time inference(5-6 s per prediction),which enables the quickest yet accurate detection with visual explanations.Overall,BearFusionNet is an interpretable,accurate,and deployable solution that can automatically detect casting defects,leading to significant advances in the innovative industrial environment. 展开更多
关键词 Bearing casting defects defects classification fault detection quality inspection of bearing Industry 4.0
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Controlling externally solidified crystals and porosity for enhancing mechanical properties of a die-casting aluminum-silicon alloy
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作者 Yi-hui Zhang Xiang-yi Jiao +6 位作者 Peng-yue Wang Yi-xian Liu Jin-rui Wang Wen-ning Liu Li-jun Shi Cheng-gang Wang Shou-mei Xiong 《China Foundry》 2026年第1期94-100,共7页
The effects of the high pressure die casting(HPDC)processes on porosity,microstructure,and mechanical properties of heat-treatment-free aluminum silicon(Al-Si)alloys have long been a focal point in automotive die-cast... The effects of the high pressure die casting(HPDC)processes on porosity,microstructure,and mechanical properties of heat-treatment-free aluminum silicon(Al-Si)alloys have long been a focal point in automotive die-casting research.In this work,the combined effect of shot sleeve materials and slow shot speeds on porosity,microstructure and mechanical properties of a newly designed HPDC Al-Si alloy was investigated.Results show that employing a ceramic shot sleeve or increasing the slow shot speed significantly reduces both the average size and area fraction of externally solidified crystals(ESCs),as well as the average pore size and volume fraction.When the slow shot speed is increased from 0.05 m·s^(-1)to 0.1 m·s^(-1),the pore volume fraction decreases by 10.2%in steel-shot-sleeve samples,compared to a substantial 67.1%reduction in ceramic-shot-sleeve samples.At a slow shot speed of 0.1 m·s^(-1),castings produced with a ceramic shot sleeve exhibit superior mechanical properties:8.3%higher yield strength,17.4%greater tensile strength,and an 81.4%improvement in elongation,relative to those from a steel shot sleeve.These findings provide valuable insights for minimizing porosity and coarse ESCs in die castings,offering promising potential for broader industrial applications. 展开更多
关键词 high pressure die casting aluminum-silicon alloy externally solidified crystals POROSITY shot sleeve
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Automatic gating and riser system design and defect control for K4169 superalloy guide blade casting based on parametric 3D modeling-simulation integrated system
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作者 Le-chuan Li Ya-jun Yin +4 位作者 Bing-zheng Fan Guo-yan Shui Xiao-yuan Ji Jian-xin Zhou Lei Jin 《China Foundry》 2026年第1期20-30,共11页
Automation and intelligence have become the primary trends in the design of investment casting processes.However,the design of gating and riser systems still lacks precise quantitative evaluation criteria.Numerical si... Automation and intelligence have become the primary trends in the design of investment casting processes.However,the design of gating and riser systems still lacks precise quantitative evaluation criteria.Numerical simulation plays a significant role in quantitatively evaluating current processes and making targeted improvements,but its limitations lie in the inability to dynamically reflect the formation outcomes of castings under varying process conditions,making real-time adjustments to gating and riser designs challenging.In this study,an automated design model for gating and riser systems based on integrated parametric 3D modeling-simulation framework is proposed,which enhances the flexibility and usability of evaluating the casting process by simulation.Firstly,geometric feature extraction technology is employed to obtain the geometric information of the target casting.Based on this information,an automated design framework for gating and riser systems is established,incorporating multiple structural parameters for real-time process control.Subsequently,the simulation results for various structural parameters are analyzed,and the influence of these parameters on casting formation is thoroughly investigated.Finally,the optimal design scheme is generated and validated through experimental verification.Simulation analysis and experimental results show that using a larger gate neck(24 mm in side length) and external risers promotes a more uniform temperature distribution and a more stable flow state,effectively eliminating shrinkage cavities and enhancing process yield by 15%. 展开更多
关键词 numerical simulation automatic design investment casting parametric 3D modeling gating and riser system
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Asymmetric flow in multi-mode continuous casting and rolling mold under electromagnetic braking
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作者 Jing-Pei Shi Xiao-Xian Shang +3 位作者 Xin-Yue Shi Zhan-Long Plao Cai-Jun Zhang Li-Guang Zhu 《Journal of Iron and Steel Research International》 2026年第1期159-179,共21页
The flow behavior of molten steel in the thin slab mold under high casting speed conditions was investigated,with a focus on the multi-mode continuous casting and rolling mold.A steel-slag two-phase flow model was est... The flow behavior of molten steel in the thin slab mold under high casting speed conditions was investigated,with a focus on the multi-mode continuous casting and rolling mold.A steel-slag two-phase flow model was established using large eddy simulation,the volume of fluid,and magnetohydrodynamics methods through numerical simulation.The maximum flow velocity and wave height at the steel-slag interface within the mold are critical evaluation criteria for analyzing asymmetric flow under varying casting speeds and electromagnetic braking.The results indicate that the asymmetric flows within the mold do not occur synchronously.The severity of the asymmetric flow correlates with the velocity difference across the steel-slag interface.A greater biased flow prolongs the time required to revert to a steady state.When the magnetic field intensity is set to 0.24 T and the magnetic pole position is at 390 mm from the steel-slag interface,this configuration can reduce the velocity of the steel-slag interface,thereby mitigating the asymmetric flow.Additionally,it can diminish the velocity,impact depth,and impact intensity on the narrow face of the jet,thus improving the distribution of velocity and turbulent kinetic energy within the mold.This configuration prolongs the time required for the steel-slag interface to transition from a stable state to its maximum velocity and shortens the time for the interface to return to stability from an unstable state.Moreover,it ensures the positional stability of the steel-slag interface,confining its position within−3 mm. 展开更多
关键词 Multi-mode continuous casting and rolling mold Asymmetric flow Steel-slag interface Turbulent kinetic energy Electromagnetic braking
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Influence of mold wall thickness on morphologies of defect band in high-pressure die casting technology
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作者 Zhen-yu Sun Wen-bo Yu +4 位作者 Jun-jie Li Wei-chen Zheng Guang-rui Wang Jian-ru Fang Shou-mei Xiong 《China Foundry》 2026年第1期31-36,共6页
In order to investigate the effect of die wall thickness on morphologies of defect band,a stepped mold with a wall thickness of 5 mm,4 mm,3 mm,2 mm,and 1 mm was designed to carry out high pressure die casting experime... In order to investigate the effect of die wall thickness on morphologies of defect band,a stepped mold with a wall thickness of 5 mm,4 mm,3 mm,2 mm,and 1 mm was designed to carry out high pressure die casting experiments with AlSi10 MgMn alloy.For castings with wall thickness of 2-4 mm,the ratio of the mean defect band width(w)and mean grain size(d)in the defect band(w/d)ranges 7-18,while it increases to 24.47 for the 5 mm-thick casting.This difference is related with the filling speed and the distribution of externally solidified crystals(ESCs).The mold flow analysis indicates that the filling speed decreases from 25.41 m·s^(-1)to 11.07 m·s^(-1)when wall thickness increases from 2 mm to 5 mm.Due to the decreasing filling speed along the wall thickness,ESCs gradually diffuse from the center to the defect band,which keep the shear strength in the defect band at a high-level during filling.Meanwhile,the shear strength generated during the filling also decreases as the shear rate drops.Finally,the defect bands in the 5 mm-thick region become widen and indistinct,and the porosity is as high as 5.25%. 展开更多
关键词 AlSi10MgMn high pressure die casting defect band mold flow analysis externally solidified crystals
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Influence of Casting Defects on Weldability of a Nickel-Based Superalloy 被引量:1
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作者 Chu Qingquan Hou Xingyu +4 位作者 Cheng Yin Qin Jian Wang Shiyang Sun Yuan Sun Xiaofeng 《稀有金属材料与工程》 北大核心 2025年第8期1917-1925,共9页
The impact of casting defects on the weldability of K4951 superalloy was investigated using tungsten inert gas(TIG)welding.The as-cast K4951 superalloy samples with prefabricated U-shaped grooves of varying depths and... The impact of casting defects on the weldability of K4951 superalloy was investigated using tungsten inert gas(TIG)welding.The as-cast K4951 superalloy samples with prefabricated U-shaped grooves of varying depths and widths were TIG welded,and the microstructures,cracks morphology,and precipitated phases were analyzed using optical microscope,scanning electron microscope,transmission electron microscope,and energy dispersive X-ray spectrometer.The results reveal that the dimensions of casting defects significantly affect the weldability of K4951.Deep defects(greater than 2 mm)lead to rapid crack propagation,while wider defects can moderate the propagation process of cracks.Elemental segregation and the formation of precipitated phases,such as MC carbides,are observed in the fusion zone,contributing to welding cracks.An optimal groove aspect ratio(depth-to-width)between 0.2 and 0.5 minimizes crack formation tendency and enhances tensile strength,resulting in a mixed brittle-ductile fracture mode of joint after high-temperature tensile testing. 展开更多
关键词 casting defect K4951 TIG WELDABILITY
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A review of the progress and challenges of counter-gravity casting 被引量:2
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作者 Dafan Du Jiatuo An +1 位作者 Anping Dong Baode Sun 《Journal of Materials Science & Technology》 2025年第13期1-26,共26页
Counter-gravity casting(CGC)is a widely adopted material processing technique in metals due to its notable benefits,including enhanced filling behavior,reduced defect occurrence,and elevated mechani-cal properties.It ... Counter-gravity casting(CGC)is a widely adopted material processing technique in metals due to its notable benefits,including enhanced filling behavior,reduced defect occurrence,and elevated mechani-cal properties.It plays a pivotal role in fabricating intricate,high-quality components.After its inception in the early 1900s,various CGC processes have emerged,such as low-pressure,counter-pressure,vac-uum suction,and adjusted pressure casting,which are explored in this discourse with an eye toward further advancements.Despite CGC’s superiority over traditional gravity casting and other manufacturing methodologies,specific issues and constraints persist within CGC.This paper endeavors to provide a com-prehensive overview of the historical progression of CGC,its recent developments,and the associated re-search aspects,encompassing topics like filling processes,solidification,microstructural transformations,and the resultant mechanical properties of the fabricated products.Additionally,this paper offers insights into the future challenges and opportunities of CGC. 展开更多
关键词 CGC(counter-gravity casting) SOLIDIFICATION FILLING Pressure casting
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New progresses of fine-grained sediment gravity-flow deposits and their importance for unconventional shale oil and gas plays 被引量:2
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作者 Tian Yang Ying-Lin Liu 《Petroleum Science》 2025年第1期1-15,共15页
Fine-grained sediments are widely distributed and constitute the most abundant component in sedi-mentary systems,thus the research on their genesis and distribution is of great significance.In recent years,fine-graine... Fine-grained sediments are widely distributed and constitute the most abundant component in sedi-mentary systems,thus the research on their genesis and distribution is of great significance.In recent years,fine-grained sediment gravity-flows(FGSGF)have been recognized as an important transportation and depositional mechanism for accumulating thick successions of fine-grained sediments.Through a comprehensive review and synthesis of global research on FGSGF deposition,the characteristics,depositional mechanisms,and distribution patterns of fine-grained sediment gravity-flow deposits(FGSGFD)are discussed,and future research prospects are clarified.In addition to the traditionally recognized low-density turbidity current and muddy debris flow,wave-enhanced gravity flow,low-density muddy hyperpycnal flow,and hypopycnal plumes can all form widely distributed FGSGFD.At the same time,the evolution of FGSGF during transportation can result in transitional and hybrid gravity-flow deposits.The combination of multiple triggering mechanisms promotes the widespread develop-ment of FGSGFD,without temporal and spatial limitations.Different types and concentrations of clay minerals,organic matters,and organo-clay complexes are the keys to controlling the flow transformation of FGSGF from low-concentration turbidity currents to high-concentration muddy debris flows.Further study is needed on the interaction mechanism of FGSGF caused by different initiations,the evolution of FGSGF with the effect of organic-inorganic synergy,and the controlling factors of the distribution pat-terns of FGSGFD.The study of FGSGFD can shed some new light on the formation of widely developed thin-bedded siltstones within shales.At the same time,these insights may broaden the exploration scope of shale oil and gas,which have important geological significances for unconventional shale oil and gas. 展开更多
关键词 fine-grained sediment gravity-flow Depositional mechanism Transportation and evolution Distribution pattern Shale oil and gas
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MEET:A Million-Scale Dataset for Fine-Grained Geospatial Scene Classification With Zoom-Free Remote Sensing Imagery 被引量:1
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作者 Yansheng Li Yuning Wu +9 位作者 Gong Cheng Chao Tao Bo Dang Yu Wang Jiahao Zhang Chuge Zhang Yiting Liu Xu Tang Jiayi Ma Yongjun Zhang 《IEEE/CAA Journal of Automatica Sinica》 2025年第5期1004-1023,共20页
Accurate fine-grained geospatial scene classification using remote sensing imagery is essential for a wide range of applications.However,existing approaches often rely on manually zooming remote sensing images at diff... Accurate fine-grained geospatial scene classification using remote sensing imagery is essential for a wide range of applications.However,existing approaches often rely on manually zooming remote sensing images at different scales to create typical scene samples.This approach fails to adequately support the fixed-resolution image interpretation requirements in real-world scenarios.To address this limitation,we introduce the million-scale fine-grained geospatial scene classification dataset(MEET),which contains over 1.03 million zoom-free remote sensing scene samples,manually annotated into 80 fine-grained categories.In MEET,each scene sample follows a scene-in-scene layout,where the central scene serves as the reference,and auxiliary scenes provide crucial spatial context for fine-grained classification.Moreover,to tackle the emerging challenge of scene-in-scene classification,we present the context-aware transformer(CAT),a model specifically designed for this task,which adaptively fuses spatial context to accurately classify the scene samples.CAT adaptively fuses spatial context to accurately classify the scene samples by learning attentional features that capture the relationships between the center and auxiliary scenes.Based on MEET,we establish a comprehensive benchmark for fine-grained geospatial scene classification,evaluating CAT against 11 competitive baselines.The results demonstrate that CAT significantly outperforms these baselines,achieving a 1.88%higher balanced accuracy(BA)with the Swin-Large backbone,and a notable 7.87%improvement with the Swin-Huge backbone.Further experiments validate the effectiveness of each module in CAT and show the practical applicability of CAT in the urban functional zone mapping.The source code and dataset will be publicly available at https://jerrywyn.github.io/project/MEET.html. 展开更多
关键词 fine-grained geospatial scene classification(FGSC) million-scale dataset remote sensing imagery(RSI) scene-in-scene transformer
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