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Influence of ultrasonic agitation on dispersion of fibers in a shell mold for investment casting
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作者 Zhi-cheng Feng Kai Lü +2 位作者 Yan Lu Wen-bo Jin Lei Che 《China Foundry》 2026年第1期108-116,共9页
To develop a suitable production process for fiber reinforced investment casting shell mold,three methods were studied:the traditional method(M_(1)),the method of adding fiber into silica sol with mechanical stirring ... To develop a suitable production process for fiber reinforced investment casting shell mold,three methods were studied:the traditional method(M_(1)),the method of adding fiber into silica sol with mechanical stirring and ultrasonic agitation(M_(2)),and the method of adding fiber into slurry with mechanical stirring and ultrasonic agitation for durations of 3,15,30,and 45 min(M_(3)).The bending strength,high-temperature self-load deformation,and thermal conductivity of the shell molds were investigated.The results reveal that the enhancement of fiber dispersion through ultrasonic agitation improves the comprehensive performance of the shell molds.The maximum green bending strength of the shell mold by M_(2) reaches 3.29 MPa,which is 29% higher than that of the shell mold prepared by M_(1).Moreover,the high-temperature self-load deformation of the shell mold is reduced from 0.62% to 0.44%.In addition,simultaneous ultrasonic agitation and mechanical stirring effectively shorten the slurry preparation time while maintaining comparable levels of fiber dispersion.With the process M_(3)-45 min,the fillers are uniformly dispersed in the slurry,and the fired bending strength and the high-temperature self-load deformation reach 6.25 MPa and 0.41%,respectively.Therefore,the proposed ultrasonic agitation route is promising for the fabrication of fiber-reinforced shell molds with excellent fibers dispersion. 展开更多
关键词 investment casting steel fibers fiber-reinforced shell ultrasonic agitation thermal conductivity
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Evolution of microstructure and properties of Cu-12Fe alloys prepared by twin-roll strip casting
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作者 Tian-mo Wu Yuan-xiang Zhang +3 位作者 Shuai-jie Guo Nuo-jin Wang Jian Kang Guo Yuan 《China Foundry》 2026年第1期73-82,共10页
The Cu-12Fe alloy has attracted significant attention due to its excellent electrical conductivity and electromagnetic shielding capability,high strength,cost-effectiveness,and recyclability.In the present work,the Cu... The Cu-12Fe alloy has attracted significant attention due to its excellent electrical conductivity and electromagnetic shielding capability,high strength,cost-effectiveness,and recyclability.In the present work,the Cu-12Fe alloy strip with the thickness of 2.4 mm was successfully produced by twin-roll strip casting.The microstructure and properties of the Cu-12Fe alloy were tailored by cold rolling and aging treatment.The tensile strength of the as-cast strip is approximately 328 MPa and its elongation is 25%.The Fe phase randomly dispersed in the matrix,and the average size of Fe-rich phase is 2μm.Besides,enrichment of Fe phase is observed in the central layer of the strip,results in the formation of the“sandwich structure”.Moreover,the as-cast strip of Cu-12Fe was directly cold-rolled from 2.4 to 0.12 mm.The directly cold-rolled sample after aging at 450℃for 16 h(ProcessⅠ)shows excellent electrical conductivity of 69.5%IACS,the tensile strength and elongation are 513 MPa and 3.8%,the saturation magnetic flux density is 20.1 emu·g^(-1),and the coercive force is 25.2 Oe.In ProcessⅡ,the as-cast strip firstly cold-rolled to 1.2 mm,then aged at 500℃for 1.5 h,followed by cold rolling to 0.12 mm,finally aged at 450℃for 16 h.The sample after ProcessⅡshows the electrical conductivity of 66.3%IACS,the tensile strength of 533 MPa,an elongation of 3.5%,saturation magnetic flux density of 21.4 emu·g^(-1),and the coercive force of 22.3 Oe. 展开更多
关键词 Cu-Fe alloy twin-roll strip casting MICROSTRUCTURE mechanical properties thermal aging electrical conductivity
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Controlling externally solidified crystals and porosity for enhancing mechanical properties of a die-casting aluminum-silicon alloy
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作者 Yi-hui Zhang Xiang-yi Jiao +6 位作者 Peng-yue Wang Yi-xian Liu Jin-rui Wang Wen-ning Liu Li-jun Shi Cheng-gang Wang Shou-mei Xiong 《China Foundry》 2026年第1期94-100,共7页
The effects of the high pressure die casting(HPDC)processes on porosity,microstructure,and mechanical properties of heat-treatment-free aluminum silicon(Al-Si)alloys have long been a focal point in automotive die-cast... The effects of the high pressure die casting(HPDC)processes on porosity,microstructure,and mechanical properties of heat-treatment-free aluminum silicon(Al-Si)alloys have long been a focal point in automotive die-casting research.In this work,the combined effect of shot sleeve materials and slow shot speeds on porosity,microstructure and mechanical properties of a newly designed HPDC Al-Si alloy was investigated.Results show that employing a ceramic shot sleeve or increasing the slow shot speed significantly reduces both the average size and area fraction of externally solidified crystals(ESCs),as well as the average pore size and volume fraction.When the slow shot speed is increased from 0.05 m·s^(-1)to 0.1 m·s^(-1),the pore volume fraction decreases by 10.2%in steel-shot-sleeve samples,compared to a substantial 67.1%reduction in ceramic-shot-sleeve samples.At a slow shot speed of 0.1 m·s^(-1),castings produced with a ceramic shot sleeve exhibit superior mechanical properties:8.3%higher yield strength,17.4%greater tensile strength,and an 81.4%improvement in elongation,relative to those from a steel shot sleeve.These findings provide valuable insights for minimizing porosity and coarse ESCs in die castings,offering promising potential for broader industrial applications. 展开更多
关键词 high pressure die casting aluminum-silicon alloy externally solidified crystals POROSITY shot sleeve
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Automatic gating and riser system design and defect control for K4169 superalloy guide blade casting based on parametric 3D modeling-simulation integrated system
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作者 Le-chuan Li Ya-jun Yin +4 位作者 Bing-zheng Fan Guo-yan Shui Xiao-yuan Ji Jian-xin Zhou Lei Jin 《China Foundry》 2026年第1期20-30,共11页
Automation and intelligence have become the primary trends in the design of investment casting processes.However,the design of gating and riser systems still lacks precise quantitative evaluation criteria.Numerical si... Automation and intelligence have become the primary trends in the design of investment casting processes.However,the design of gating and riser systems still lacks precise quantitative evaluation criteria.Numerical simulation plays a significant role in quantitatively evaluating current processes and making targeted improvements,but its limitations lie in the inability to dynamically reflect the formation outcomes of castings under varying process conditions,making real-time adjustments to gating and riser designs challenging.In this study,an automated design model for gating and riser systems based on integrated parametric 3D modeling-simulation framework is proposed,which enhances the flexibility and usability of evaluating the casting process by simulation.Firstly,geometric feature extraction technology is employed to obtain the geometric information of the target casting.Based on this information,an automated design framework for gating and riser systems is established,incorporating multiple structural parameters for real-time process control.Subsequently,the simulation results for various structural parameters are analyzed,and the influence of these parameters on casting formation is thoroughly investigated.Finally,the optimal design scheme is generated and validated through experimental verification.Simulation analysis and experimental results show that using a larger gate neck(24 mm in side length) and external risers promotes a more uniform temperature distribution and a more stable flow state,effectively eliminating shrinkage cavities and enhancing process yield by 15%. 展开更多
关键词 numerical simulation automatic design investment casting parametric 3D modeling gating and riser system
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Influence of mold wall thickness on morphologies of defect band in high-pressure die casting technology
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作者 Zhen-yu Sun Wen-bo Yu +4 位作者 Jun-jie Li Wei-chen Zheng Guang-rui Wang Jian-ru Fang Shou-mei Xiong 《China Foundry》 2026年第1期31-36,共6页
In order to investigate the effect of die wall thickness on morphologies of defect band,a stepped mold with a wall thickness of 5 mm,4 mm,3 mm,2 mm,and 1 mm was designed to carry out high pressure die casting experime... In order to investigate the effect of die wall thickness on morphologies of defect band,a stepped mold with a wall thickness of 5 mm,4 mm,3 mm,2 mm,and 1 mm was designed to carry out high pressure die casting experiments with AlSi10 MgMn alloy.For castings with wall thickness of 2-4 mm,the ratio of the mean defect band width(w)and mean grain size(d)in the defect band(w/d)ranges 7-18,while it increases to 24.47 for the 5 mm-thick casting.This difference is related with the filling speed and the distribution of externally solidified crystals(ESCs).The mold flow analysis indicates that the filling speed decreases from 25.41 m·s^(-1)to 11.07 m·s^(-1)when wall thickness increases from 2 mm to 5 mm.Due to the decreasing filling speed along the wall thickness,ESCs gradually diffuse from the center to the defect band,which keep the shear strength in the defect band at a high-level during filling.Meanwhile,the shear strength generated during the filling also decreases as the shear rate drops.Finally,the defect bands in the 5 mm-thick region become widen and indistinct,and the porosity is as high as 5.25%. 展开更多
关键词 AlSi10MgMn high pressure die casting defect band mold flow analysis externally solidified crystals
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A review of the progress and challenges of counter-gravity casting 被引量:1
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作者 Dafan Du Jiatuo An +1 位作者 Anping Dong Baode Sun 《Journal of Materials Science & Technology》 2025年第13期1-26,共26页
Counter-gravity casting(CGC)is a widely adopted material processing technique in metals due to its notable benefits,including enhanced filling behavior,reduced defect occurrence,and elevated mechani-cal properties.It ... Counter-gravity casting(CGC)is a widely adopted material processing technique in metals due to its notable benefits,including enhanced filling behavior,reduced defect occurrence,and elevated mechani-cal properties.It plays a pivotal role in fabricating intricate,high-quality components.After its inception in the early 1900s,various CGC processes have emerged,such as low-pressure,counter-pressure,vac-uum suction,and adjusted pressure casting,which are explored in this discourse with an eye toward further advancements.Despite CGC’s superiority over traditional gravity casting and other manufacturing methodologies,specific issues and constraints persist within CGC.This paper endeavors to provide a com-prehensive overview of the historical progression of CGC,its recent developments,and the associated re-search aspects,encompassing topics like filling processes,solidification,microstructural transformations,and the resultant mechanical properties of the fabricated products.Additionally,this paper offers insights into the future challenges and opportunities of CGC. 展开更多
关键词 CGC(counter-gravity casting) SOLIDIFICATION FILLING Pressure casting
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MEET:A Million-Scale Dataset for Fine-Grained Geospatial Scene Classification With Zoom-Free Remote Sensing Imagery 被引量:1
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作者 Yansheng Li Yuning Wu +9 位作者 Gong Cheng Chao Tao Bo Dang Yu Wang Jiahao Zhang Chuge Zhang Yiting Liu Xu Tang Jiayi Ma Yongjun Zhang 《IEEE/CAA Journal of Automatica Sinica》 2025年第5期1004-1023,共20页
Accurate fine-grained geospatial scene classification using remote sensing imagery is essential for a wide range of applications.However,existing approaches often rely on manually zooming remote sensing images at diff... Accurate fine-grained geospatial scene classification using remote sensing imagery is essential for a wide range of applications.However,existing approaches often rely on manually zooming remote sensing images at different scales to create typical scene samples.This approach fails to adequately support the fixed-resolution image interpretation requirements in real-world scenarios.To address this limitation,we introduce the million-scale fine-grained geospatial scene classification dataset(MEET),which contains over 1.03 million zoom-free remote sensing scene samples,manually annotated into 80 fine-grained categories.In MEET,each scene sample follows a scene-in-scene layout,where the central scene serves as the reference,and auxiliary scenes provide crucial spatial context for fine-grained classification.Moreover,to tackle the emerging challenge of scene-in-scene classification,we present the context-aware transformer(CAT),a model specifically designed for this task,which adaptively fuses spatial context to accurately classify the scene samples.CAT adaptively fuses spatial context to accurately classify the scene samples by learning attentional features that capture the relationships between the center and auxiliary scenes.Based on MEET,we establish a comprehensive benchmark for fine-grained geospatial scene classification,evaluating CAT against 11 competitive baselines.The results demonstrate that CAT significantly outperforms these baselines,achieving a 1.88%higher balanced accuracy(BA)with the Swin-Large backbone,and a notable 7.87%improvement with the Swin-Huge backbone.Further experiments validate the effectiveness of each module in CAT and show the practical applicability of CAT in the urban functional zone mapping.The source code and dataset will be publicly available at https://jerrywyn.github.io/project/MEET.html. 展开更多
关键词 fine-grained geospatial scene classification(FGSC) million-scale dataset remote sensing imagery(RSI) scene-in-scene transformer
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New progresses of fine-grained sediment gravity-flow deposits and their importance for unconventional shale oil and gas plays 被引量:1
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作者 Tian Yang Ying-Lin Liu 《Petroleum Science》 2025年第1期1-15,共15页
Fine-grained sediments are widely distributed and constitute the most abundant component in sedi-mentary systems,thus the research on their genesis and distribution is of great significance.In recent years,fine-graine... Fine-grained sediments are widely distributed and constitute the most abundant component in sedi-mentary systems,thus the research on their genesis and distribution is of great significance.In recent years,fine-grained sediment gravity-flows(FGSGF)have been recognized as an important transportation and depositional mechanism for accumulating thick successions of fine-grained sediments.Through a comprehensive review and synthesis of global research on FGSGF deposition,the characteristics,depositional mechanisms,and distribution patterns of fine-grained sediment gravity-flow deposits(FGSGFD)are discussed,and future research prospects are clarified.In addition to the traditionally recognized low-density turbidity current and muddy debris flow,wave-enhanced gravity flow,low-density muddy hyperpycnal flow,and hypopycnal plumes can all form widely distributed FGSGFD.At the same time,the evolution of FGSGF during transportation can result in transitional and hybrid gravity-flow deposits.The combination of multiple triggering mechanisms promotes the widespread develop-ment of FGSGFD,without temporal and spatial limitations.Different types and concentrations of clay minerals,organic matters,and organo-clay complexes are the keys to controlling the flow transformation of FGSGF from low-concentration turbidity currents to high-concentration muddy debris flows.Further study is needed on the interaction mechanism of FGSGF caused by different initiations,the evolution of FGSGF with the effect of organic-inorganic synergy,and the controlling factors of the distribution pat-terns of FGSGFD.The study of FGSGFD can shed some new light on the formation of widely developed thin-bedded siltstones within shales.At the same time,these insights may broaden the exploration scope of shale oil and gas,which have important geological significances for unconventional shale oil and gas. 展开更多
关键词 fine-grained sediment gravity-flow Depositional mechanism Transportation and evolution Distribution pattern Shale oil and gas
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Influence of surface layer slurry temperature on surface cracks and holes of ZTC4 titanium alloy by investment casting 被引量:1
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作者 Wei-dong Li Xu-na Shi 《China Foundry》 2025年第1期90-98,共9页
In this work,the influences of surface layer slurry at different temperatures(10℃,14℃,18℃,22℃)on wax patterns deformation,shrinkage,slurry coating characteristics,and the surface quality of the casting were invest... In this work,the influences of surface layer slurry at different temperatures(10℃,14℃,18℃,22℃)on wax patterns deformation,shrinkage,slurry coating characteristics,and the surface quality of the casting were investigated by using a single factor variable method.The surface morphologies of the shell molds produced by different temperatures of the surface(first)layer slurries were observed via electron microscopy.Furthermore,the microscopic composition of these shell molds was obtained by EDS,and the osmotic effect of the slurry on the wax patterns at different temperatures was also assessed by the PZ-200 Contact Angle detector.The forming reasons for the surface cracks and holes of thick and large ZTC4 titanium alloy by investment casting were analyzed.The experimental results show that the surface of the shell molds prepared by the surface layer slurry with a low temperature exhibits noticeable damage,which is mainly due to the poor coating performance and the serious expansion and contraction of wax pattern at low temperatures.The second layer shell material(SiO_(2),Al_(2)O_(3))immerses into the crack area of the surface layer,contacts and reacts with the molten titanium to form surface cracks and holes in the castings.With the increase of the temperature of surface layer slurry,the damage to the shell surface tends to weaken,and the composition of the shell molds'surface becomes more uniform with less impurities.The results show that the surface layer slurry at 22℃is evenly coated on the surface of the wax patterns with appropriate thickness,and there is no surface shell mold rupture caused by sliding slurry after sand leaching.The surface layer slurry temperature is consistent with the wax pattern temperature and the workshop temperature,so there is no damage of the surface layer shell caused by expansion and contraction.Therefore,the shell mold prepared by the surface layer slurry at this temperature has good integrity,isolating the contact between the low inert shell material and the titanium liquid effectively,and the ZTC4 titanium alloy cylinder casting prepared by this shell mold is smooth,without cracks and holes. 展开更多
关键词 titanium alloy surface layer slurry surface cracks surface holes investment casting
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Text-Image Feature Fine-Grained Learning for Joint Multimodal Aspect-Based Sentiment Analysis
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作者 Tianzhi Zhang Gang Zhou +4 位作者 Shuang Zhang Shunhang Li Yepeng Sun Qiankun Pi Shuo Liu 《Computers, Materials & Continua》 SCIE EI 2025年第1期279-305,共27页
Joint Multimodal Aspect-based Sentiment Analysis(JMASA)is a significant task in the research of multimodal fine-grained sentiment analysis,which combines two subtasks:Multimodal Aspect Term Extraction(MATE)and Multimo... Joint Multimodal Aspect-based Sentiment Analysis(JMASA)is a significant task in the research of multimodal fine-grained sentiment analysis,which combines two subtasks:Multimodal Aspect Term Extraction(MATE)and Multimodal Aspect-oriented Sentiment Classification(MASC).Currently,most existing models for JMASA only perform text and image feature encoding from a basic level,but often neglect the in-depth analysis of unimodal intrinsic features,which may lead to the low accuracy of aspect term extraction and the poor ability of sentiment prediction due to the insufficient learning of intra-modal features.Given this problem,we propose a Text-Image Feature Fine-grained Learning(TIFFL)model for JMASA.First,we construct an enhanced adjacency matrix of word dependencies and adopt graph convolutional network to learn the syntactic structure features for text,which addresses the context interference problem of identifying different aspect terms.Then,the adjective-noun pairs extracted from image are introduced to enable the semantic representation of visual features more intuitive,which addresses the ambiguous semantic extraction problem during image feature learning.Thereby,the model performance of aspect term extraction and sentiment polarity prediction can be further optimized and enhanced.Experiments on two Twitter benchmark datasets demonstrate that TIFFL achieves competitive results for JMASA,MATE and MASC,thus validating the effectiveness of our proposed methods. 展开更多
关键词 Multimodal sentiment analysis aspect-based sentiment analysis feature fine-grained learning graph convolutional network adjective-noun pairs
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Buoyancy characteristic analysis and optimization of precast concrete slab track during casting process of self-compacting concrete 被引量:1
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作者 Pengsong Wang Tao Xin +2 位作者 Peng Chen Sen Wang Di Cheng 《Railway Sciences》 2025年第2期159-173,共15页
Purpose–The precast concrete slab track(PST)has advantages of fewer maintenance frequencies,better smooth rides and structural stability,which has been widely applied in urban rail transit.Precise positioning of prec... Purpose–The precast concrete slab track(PST)has advantages of fewer maintenance frequencies,better smooth rides and structural stability,which has been widely applied in urban rail transit.Precise positioning of precast concrete slab(PCS)is vital for keeping the initial track regularity.However,the cast-in-place process of the self-compacting concrete(SCC)filling layer generally causes a large deformation of PCS due to the water-hammer effect of flowing SCC,even cracking of PCS.Currently,the buoyancy characteristic and influencing factors of PCS during the SCC casting process have not been thoroughly studied in urban rail transit.Design/methodology/approach–In this work,a Computational Fluid Dynamics(CFD)model is established to calculate the buoyancy of PCS caused by the flowing SCC.The main influencing factors,including the inlet speed and flowability of SCC,have been analyzed and discussed.A new structural optimization scheme has been proposed for PST to reduce the buoyancy caused by the flowing SCC.Findings–The simulation and field test results showed that the buoyancy and deformation of PCS decreased obviously after adopting the new scheme.Originality/value–The findings of this study can provide guidance for the control of the deformation of PCS during the SCC construction process. 展开更多
关键词 casting process Buoyancy characteristics Precast concrete slab track SIMULATION Field test OPTIMIZATION
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Mechanisms of fine-grained sedimentation and reservoir characteristics of shale oil in continental freshwater lacustrine basin:A case study from Chang 7_(3) sub-member of Triassic Yanchang Formation in southwestern Ordos Basin,NW China 被引量:1
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作者 LIU Xianyang LIU Jiangyan +6 位作者 WANG Xiujuan GUO Qiheng Lv Qiqi YANG Zhi ZHANG Yan ZHANG Zhongyi ZHANG Wenxuan 《Petroleum Exploration and Development》 2025年第1期95-111,共17页
Based on recent advancements in shale oil exploration within the Ordos Basin,this study presents a comprehensive investigation of the paleoenvironment,lithofacies assemblages and distribution,depositional mechanisms,a... Based on recent advancements in shale oil exploration within the Ordos Basin,this study presents a comprehensive investigation of the paleoenvironment,lithofacies assemblages and distribution,depositional mechanisms,and reservoir characteristics of shale oil of fine-grained sediment deposition in continental freshwater lacustrine basins,with a focus on the Chang 7_(3) sub-member of Triassic Yanchang Formation.The research integrates a variety of exploration data,including field outcrops,drilling,logging,core samples,geochemical analyses,and flume simulation.The study indicates that:(1)The paleoenvironment of the Chang 7_(3) deposition is characterized by a warm and humid climate,frequent monsoon events,and a large water depth of freshwater lacustrine basin.The paleogeomorphology exhibits an asymmetrical pattern,with steep slopes in the southwest and gentle slopes in the northeast,which can be subdivided into microgeomorphological units,including depressions and ridges in lakebed,as well as ancient channels.(2)The Chang 7_(3) sub-member is characterized by a diverse array of fine-grained sediments,including very fine sandstone,siltstone,mudstone and tuff.These sediments are primarily distributed in thin interbedded and laminated arrangements vertically.The overall grain size of the sandstone predominantly falls below 62.5μm,with individual layer thicknesses of 0.05–0.64 m.The deposits contain intact plant fragments and display various sedimentary structure,such as wavy bedding,inverse-to-normal grading sequence,and climbing ripple bedding,which indicating a depositional origin associated with density flows.(3)Flume simulation experiments have successfully replicated the transport processes and sedimentary characteristics associated with density flows.The initial phase is characterized by a density-velocity differential,resulting in a thicker,coarser sediment layer at the flow front,while the upper layers are thinner and finer in grain size.During the mid-phase,sliding water effects cause the fluid front to rise and facilitate rapid forward transport.This process generates multiple“new fronts”,enabling the long-distance transport of fine-grained sandstones,such as siltstone and argillaceous siltstone,into the center of the lake basin.(4)A sedimentary model primarily controlled by hyperpynal flows was established for the southwestern part of the basin,highlighting that the frequent occurrence of flood events and the steep slope topography in this area are primary controlling factors for the development of hyperpynal flows.(5)Sandstone and mudstone in the Chang 7_(3) sub-member exhibit micro-and nano-scale pore-throat systems,shale oil is present in various lithologies,while the content of movable oil varies considerably,with sandstone exhibiting the highest content of movable oil.(6)The fine-grained sediment complexes formed by multiple episodes of sandstones and mudstones associated with density flow in the Chang 7_(3) formation exhibit characteristics of“overall oil-bearing with differential storage capacity”.The combination of mudstone with low total organic carbon content(TOC)and siltstone is identified as the most favorable exploration target at present. 展开更多
关键词 fine-grained sedimentation density flow mode flume simulation experiments reservoir characteristics Chang 7_(3)sub-member Triassic Yanchang Formation shale oil Ordos Basin
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Dual networks with hierarchical attention for fine-grained image classification
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作者 YANG Tao WANG Gaihua 《中国科学院大学学报(中英文)》 北大核心 2025年第6期806-813,共8页
In this paper,we propose hierarchical attention dual network(DNet)for fine-grained image classification.The DNet can randomly select pairs of inputs from the dataset and compare the differences between them through hi... In this paper,we propose hierarchical attention dual network(DNet)for fine-grained image classification.The DNet can randomly select pairs of inputs from the dataset and compare the differences between them through hierarchical attention feature learning,which are used simultaneously to remove noise and retain salient features.In the loss function,it considers the losses of difference in paired images according to the intra-variance and inter-variance.In addition,we also collect the disaster scene dataset from remote sensing images and apply the proposed method to disaster scene classification,which contains complex scenes and multiple types of disasters.Compared to other methods,experimental results show that the DNet with hierarchical attention is robust to different datasets and performs better. 展开更多
关键词 dual network(DNet) fine-grained image classification hierarchical attention features
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Influence of Casting Defects on Weldability of a Nickel-Based Superalloy
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作者 Chu Qingquan Hou Xingyu +4 位作者 Cheng Yin Qin Jian Wang Shiyang Sun Yuan Sun Xiaofeng 《稀有金属材料与工程》 北大核心 2025年第8期1917-1925,共9页
The impact of casting defects on the weldability of K4951 superalloy was investigated using tungsten inert gas(TIG)welding.The as-cast K4951 superalloy samples with prefabricated U-shaped grooves of varying depths and... The impact of casting defects on the weldability of K4951 superalloy was investigated using tungsten inert gas(TIG)welding.The as-cast K4951 superalloy samples with prefabricated U-shaped grooves of varying depths and widths were TIG welded,and the microstructures,cracks morphology,and precipitated phases were analyzed using optical microscope,scanning electron microscope,transmission electron microscope,and energy dispersive X-ray spectrometer.The results reveal that the dimensions of casting defects significantly affect the weldability of K4951.Deep defects(greater than 2 mm)lead to rapid crack propagation,while wider defects can moderate the propagation process of cracks.Elemental segregation and the formation of precipitated phases,such as MC carbides,are observed in the fusion zone,contributing to welding cracks.An optimal groove aspect ratio(depth-to-width)between 0.2 and 0.5 minimizes crack formation tendency and enhances tensile strength,resulting in a mixed brittle-ductile fracture mode of joint after high-temperature tensile testing. 展开更多
关键词 casting defect K4951 TIG WELDABILITY
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Numerical simulation of the deformation risk in thin slab continuous casting process with liquid core reduction 被引量:1
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作者 Zhida Zhang Jize Chen +3 位作者 Cheng Ji Yutang Ma Miaoyong Zhu Wenxue Wang 《International Journal of Minerals,Metallurgy and Materials》 2025年第5期1114-1127,共14页
The application of liquid core reduction(LCR)technology in thin slab continuous casting can refine the internal microstruc-tures of slabs and improve their production efficiency.To avoid crack risks caused by large de... The application of liquid core reduction(LCR)technology in thin slab continuous casting can refine the internal microstruc-tures of slabs and improve their production efficiency.To avoid crack risks caused by large deformation during the LCR process and to minimize the thickness of the slab in bending segments,the maximum theoretical reduction amount and the corresponding reduction scheme for the LCR process must be determined.With SPA-H weathering steel as a specific research steel grade,the distributions of tem-perature and deformation fields of a slab with the LCR process were analyzed using a three-dimensional thermal-mechanical finite ele-ment model.High-temperature tensile tests were designed to determine the critical strain of corner crack propagation and intermediate crack initiation with various strain rates and temperatures,and a prediction model of the critical strain for two typical cracks,combining the effects of strain rate and temperature,was proposed by incorporating the Zener-Hollomon parameter.The crack risks with different LCR schemes were calculated using the crack risk prediction model,and the maximum theoretical reduction amount for the SPA-H slab with a transverse section of 145 mm×1600 mm was 41.8 mm,with corresponding reduction amounts for Segment 0 to Segment 4 of 15.8,7.3,6.5,6.4,and 5.8 mm,respectively. 展开更多
关键词 thin slab continuous casting liquid core reduction three-dimensional thermal-mechanical critical strain crack risk maxim-um theoretical reduction amount
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Numerical Simulation and Preparation of Micro-gear via Casting Forming Using Zr-based Amorphous Alloy
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作者 Li Chunling Li Shaobing +2 位作者 Li Xiaocheng Li Chunyan Kou Shengzhong 《稀有金属材料与工程》 北大核心 2025年第6期1435-1444,共10页
A suction casting experiment was conducted on Zr_(55)Cu_(30)Al_(10)Ni_(5)(at%)amorphous alloy.Using ProCAST software,numerical simulations were performed to analyze the filling and solidification processes.The velocit... A suction casting experiment was conducted on Zr_(55)Cu_(30)Al_(10)Ni_(5)(at%)amorphous alloy.Using ProCAST software,numerical simulations were performed to analyze the filling and solidification processes.The velocity field during the filling process and the temperature field during the solidification process of the alloy melt under different process parameters were obtained.Based on the simulation results,a Zr-based amorphous alloy micro-gear was prepared via casting.The results indicate that increasing the suction casting temperature enhances the fluidity of alloy melt but induces unstable flow rate during filling,which is detrimental to complete filling.Zr-based amorphous micro-gears with a module of 0.6 mm,a tooth top diameter of 8 mm,and 10 teeth were prepared through the suction casting.X-ray diffraction and differential scanning calorimetry analyses confirm that the fabricated micro-gear exhibits characteristic amorphous structural features,demonstrating well-defined geometrical contours and satisfactory forming completeness. 展开更多
关键词 Zr-based amorphous alloy MICRO-GEAR numerical simulation casting
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Rate effects of cylindrical cavity expansion in fine-grained soil
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作者 Cheng Chen Yong Wang +3 位作者 Zhonghua Sun XunWu Xiaowei Geng Xianwei Zhang 《Journal of Rock Mechanics and Geotechnical Engineering》 2025年第7期4604-4617,共14页
Soil responds to cavity expansion is inherently rate-dependent,especially in the case of fine-grained soils.To better understand such rate effects,self-boring pressuremeter tests were conducted on Kunming peaty soil w... Soil responds to cavity expansion is inherently rate-dependent,especially in the case of fine-grained soils.To better understand such rate effects,self-boring pressuremeter tests were conducted on Kunming peaty soil within a strain rate range of 0.1%/min to 5.0%/min.The results showed a clear dependence of cavity pressure and excess pore pressure(EPP)on strain ratesdboth increased with higher rates for a given radial displacement.In light of the experimental results,three cases of cylindrical cavity expansion were investigated using the finite element method and analytical method,partially drained expansion in Modified Cam-Clay(MCC)soil,and undrained and partially drained expansion in elastoviscoplastic(EVP)soil.The EVP behavior was and modeled using the MCC model and the overstress viscoplastic theory.The results indicated that over the strain rate range of 0.0001%/min and 50%/min,the rate response of cavity pressure for the case of partially drained expansion in MCC soil(permeability coefficient ranging from 5×10^(-6) m/s to 2.5×10^(-11) m/s)is not obvious,while the EPP response during undrained expansion in EVP soil shows rate-independent.Only the partially drained solution for cavity expansion in EVP soil captured the rate-sensitive responses of both cavity pressure and EPP,confirmed by the pressuremeter tests on the Kunming peaty soil,Saint-Herblain clay,and Burswood clay.This suggests that the rate effect results from a combination of drainage-related and time-dependent soil behavior.Parametric studies further demonstrated that both viscous behavior and the overconsolidation ratio significantly influence cylindrical cavity expansion response,and the drainage conditions during expansion can be assessed using a nondimensional velocity. 展开更多
关键词 Pressuremeter test VISCOPLASTICITY Partial drainage Loading rate fine-grained soil
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Advancing Acer phenology monitoring:fine-grained identification and analysis by deep learning RESformer
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作者 Weipeng Jing Huiming Xu +3 位作者 Weitao Zou Wenjun Zhang Chao Li Juntao Gu 《Journal of Forestry Research》 2025年第4期55-66,共12页
Climate change is a global phenomenon that has profound impacts on ecological dynamics and biodiversity,shaping the interactions between species and their environment.To gain a deeper understanding of the mechanisms d... Climate change is a global phenomenon that has profound impacts on ecological dynamics and biodiversity,shaping the interactions between species and their environment.To gain a deeper understanding of the mechanisms driving climate change,phenological monitoring is essential.Traditional methods of defining phenological phases often rely on fixed thresholds.However,with the development of technology,deep learning-based classification models are now able to more accurately delineate phenological phases from images,enabling phenological monitoring.Despite the significant advancements these models have made in phenological monitoring,they still face challenges in fully capturing the complexity of biotic-environmental interactions,which can limit the fine-grained accuracy of phenological phase identification.To address this,we propose a novel deep learning model,RESformer,designed to monitor tree phenology at a fine-grained level using PhenoCam images.RESformer features a lightweight structure,making it suitable for deployment in resource-constrained environments.It incorporates a dual-branch routing mechanism that considers both global and local information,thereby improving the accuracy of phenological monitoring.To validate the effectiveness of RESformer,we conducted a case study involving 82,118 images taken over two years from four different locations in Wisconsin,focusing on the phenology of Acer.The images were classified into seven distinct phenological stages,with RESformer achieving an overall monitoring accuracy of 96.02%.Furthermore,we compared RESformer with a phenological monitoring approach based on the Green Chromatic Coordinate(GCC)index and ten popular classification models.The results showed that RESformer excelled in fine-grained monitoring,effectively capturing and identifying changes in phenological stages.This finding not only provides strong support for monitoring the phenology of Acer species but also offers valuable insights for understanding ecological trends and developing more effective ecosystem conservation and management strategies. 展开更多
关键词 fine-grained phenological period Acer phenological monitoring Green chromatic coordinate PhenoCam
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Evolution of Deformation Substructure and Mg_(x)Zn_(y)Ca_(z) Metastable Phase in Fine-Grained Mg Alloys
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作者 Zhen-Liang Li Xin-Lei Zhang 《Acta Metallurgica Sinica(English Letters)》 2025年第1期71-85,共15页
The spray-deposition was used to produce billets of Mg-4Al-1.5Zn-3Ca-1Nd(A alloy)and Mg-13Al-3Zn-3Ca-1Nd(B alloy),and evolution of deformation substructure and Mg_(x)Zn_(y)Ca_(z)metastable phase in fine-grained(3μm)M... The spray-deposition was used to produce billets of Mg-4Al-1.5Zn-3Ca-1Nd(A alloy)and Mg-13Al-3Zn-3Ca-1Nd(B alloy),and evolution of deformation substructure and Mg_(x)Zn_(y)Ca_(z)metastable phase in fine-grained(3μm)Mg alloys was investigated by scanning electron microscopy(SEM),transmission electron microscopy(TEM),X-ray diffraction(XRD),and electron backscattered diffraction(EBSD).It was found that different dislocation configurations were formed in A and B alloys.Redundant free dislocations(RFDs)and dislocation tangles were the ways to form deformation substructure in A alloy,no RFDs except dislocation tangles were found in B alloy.The interaction between nano-scale second phase particles(nano-scale C15 andβ-Mg_(17)(Al,Zn)_(12)phase)and different dislocation configurations had a significant effect on the deformation substructures formation.The mass transfer of Mg_(x)Zn_(y)Ca_(z)metastable phases and the stacking order of stacking faults were conducive to the Mg-Nd-Zn typed long period stacking ordered(LPSO)phases formation.Nano-scale C15 phases,Mg-Nd-Zn typed LPSO phases,c/a ratio,β-Mg_(17)(Al,Zn)_(12)phases were the key factors influencing the formation of textures.Different textures and grain boundary features(GB features)had a significant effect on k-value.The non-basal textures were the main factor affecting k-value in A alloy,while the high-angle grain boundary(HAGB)was the main factor affecting k-value in B alloy. 展开更多
关键词 Deformation substructures Metastable phase Textures K-VALUE fine-grained Mg alloys
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DWDet:A Fine-Grained Object DetectionAlgorithm for Remote Sensing Aircraft
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作者 Meijing Gao Yonghao Yan +5 位作者 Xiangrui Fan Huanyu Sun Sibo Chen Xu Chen Bingzhou Sun Ning Guan 《Journal of Beijing Institute of Technology》 2025年第4期337-349,共13页
Fine-grained aircraft target detection in remote sensing holds significant research valueand practical applications,particularly in military defense and precision strikes.Given the complex-ity of remote sensing images... Fine-grained aircraft target detection in remote sensing holds significant research valueand practical applications,particularly in military defense and precision strikes.Given the complex-ity of remote sensing images,where targets are often small and similar within categories,detectingthese fine-grained targets is challenging.To address this,we constructed a fine-grained dataset ofremotely sensed airplanes;for the problems of remote sensing fine-grained targets with obvious head-to-tail distributions and large variations in target sizes,we proposed the DWDet fine-grained tar-get detection and recognition algorithm.First,for the problem of unbalanced category distribution,we adopt an adaptive sampling strategy.In addition,we construct a deformable convolutional blockand improve the decoupling head structure to improve the detection effect of the model ondeformed targets.Then,we design a localization loss function,which is used to improve the model’slocalization ability for targets of different scales.The experimental results show that our algorithmimproves the overall accuracy of the model by 4.1%compared to the baseline model,and improvesthe detection accuracy of small targets by 12.2%.The ablation and comparison experiments alsoprove the effectiveness of our algorithm. 展开更多
关键词 remote sensing fine-grained recognition aircraft remote-sensing datasets multi-scaletarget detection
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