Most of the so-called Bayan Obo fine-grained dolomite marbles collected from the main and east orebodies show a microporphyritic texture,namely the microphenocrysts are set in a very finegrained matrix,although nearly...Most of the so-called Bayan Obo fine-grained dolomite marbles collected from the main and east orebodies show a microporphyritic texture,namely the microphenocrysts are set in a very finegrained matrix,although nearly all of them have undergone recrystallization caused either by deformation or alteration.The texture seems likely to have maintained the original features.It is known that one of the most characteristic textures of volcanic rocks is the porphyritic texture,and the microporphyritic texture is a variety in which both the phenocrysts and the matrix are only distinguishable with the microscope.Therefore,the dolomite marbles in the main and east orebodies may be related to the extrusive carbonatites.In addition,there also occur some carbonatite sills and dykes with different textures at Bayan Obo.Thus,the Bayan Obo carbonatites are polyphase intrusive and extrusive carbonatites.展开更多
A comparative analysis was performed on poly(lactic acid)(PLA),poly(caprolactone)(PCL),basalt fiber(BF)composites produced using two distinct approaches:direct blending and masterbatching.The limitations of PLA-BF com...A comparative analysis was performed on poly(lactic acid)(PLA),poly(caprolactone)(PCL),basalt fiber(BF)composites produced using two distinct approaches:direct blending and masterbatching.The limitations of PLA-BF composites with regard to distribution and adhesion are well-documented,as are chemical treatment methods(addition of compatibilisers,surface treatments,silanization).This work aimed to study an industrially relevant potential solution of utilising a PCL-BF masterbatch,prepared as a 50/50 wt.%blend using planetary roller extrusion(PEX)to both improve the distribution and homogeneity of the fibers as well as provide a secondary adhesion site to facilitate improved mechanical properties of the final PLA-PCL-BF composite.The resultant materials were injection moulded to prepare ISO standard test specimens and tested on the basis of their physical properties via tensile testing,impact strength testing,flexural analysis,Fourier transforminfrared spectroscopy and water absorption capability.The results displayed that the incorporation of PCL and BF led to an increase in ductility of the composite materials,allowing for improvements in the inherent brittleness of virgin PLA.Major increases in the impact strength were achieved with the utilisation of a 25% PCL/BF masterbatch,allowing for a greater than 50%increase.As an overall observation,the use of a masterbatching process,opposed to direct blending of the constituent materials allows for a greater consistency of composite to be achieved at the expense of increased gains.展开更多
Ultra-high-strength aluminumalloy profile is an ideal choice for aerospace structuralmaterials due to its excellent specific strength and corrosion resistance.However,issues such as uneven metal flow,stress concentrat...Ultra-high-strength aluminumalloy profile is an ideal choice for aerospace structuralmaterials due to its excellent specific strength and corrosion resistance.However,issues such as uneven metal flow,stress concentration,and forming defects are prone to occur during their extrusion.This study focuses on an Al-Zn-Mg-Cu ultra-high-strength aluminum alloy profile with a double-U,multi-cavity thin-walled structure.Firstly,hot compression experiments were conducted at temperatures of 350○C,400○C,and 450○C,with strain rates of 0.01 and 1.0 s^(−1),to investigate the plastic deformation behavior of the material.Subsequently,a 3D coupled thermo-mechanical extrusion simulation model was established using Deform-3D to systematically analyze the influence of die structure and process parameters on metal flow velocity,effective stress/strain,and temperature distribution.The simulation revealed significant velocity differences,stress concentration,and uneven temperature distribution.Key parameters,including mesh density,extrusion ratio,die fillet,and bearing length,were optimized through full-factorial experiments.This optimization,combined with a stepped flow-guiding die design,effectively improved the metal flow pattern during extrusion.Trial production based on both the initial and optimized parameters were carried out.A comparative analysis demonstrates that the optimized scheme results in a final profile whose cross-section matches the target design closely,with complete filling of complex features and no obvious forming defects.This research provides a valuable reference for the extrusion process optimization and die design of complex-section profiles made from ultra-high-strength aluminum alloys.展开更多
To investigate the effects of extrusion temperature on the microstructure and mechanical properties of WE43 magnesium alloy,extrusion experiments were conducted under 330,380,430,and 450℃,and the extrusion ratio was ...To investigate the effects of extrusion temperature on the microstructure and mechanical properties of WE43 magnesium alloy,extrusion experiments were conducted under 330,380,430,and 450℃,and the extrusion ratio was 16.The experimental results indicate that,at a low temperature of 330℃,the alloy precipitates a large amount of second phases rich in Zr elements.Moreover,the texture strength and kernel average misorientation value are the highest,with values of 27.77 and 0.71,respectively.The increase in extrusion temperature leads to a gradual decrease in texture strength and kernel average misorientation value.The strength of the alloy is the highest at an extrusion temperature of 330℃.Its tensile yield stress is 254.7 MPa and ultimate tensile strength is 302.7 MPa,respectively.As the extrusion temperature increases,the strength of the alloy gradually decreases.At an extrusion temperature of 450℃,the tensile yield stress is 181.3 MPa and ultimate tensile strength is 265.7 MPa,respectively.The elongation first increases and then decreases,with an elongation of 20.9%at an extrusion temperature of 330℃.At an extrusion temperature of 430℃,the elongation reaches its maximum value,which is 23.6%.At an extrusion temperature of 450℃,the elongation reaches its lowest value,which is 16.4%.展开更多
Fibre Extrusion Technology Ltd(FET)of Leeds,UK reported another successful exhibition at COMPAMED 2025 in Dusseldorf,following closely on the heels of ITMA ASIA in Singapore.This was the second time that FET had exhib...Fibre Extrusion Technology Ltd(FET)of Leeds,UK reported another successful exhibition at COMPAMED 2025 in Dusseldorf,following closely on the heels of ITMA ASIA in Singapore.This was the second time that FET had exhibited at this leading international trade fair for the medical technology supplier sector,a reflection of the company’s growing role in this sector.More than half of FET’s turnover is currently derived from the burgeoning medical market.COMPAMED is aimed at suppliers of a wide range of high-quality medical technology components,services and production equipment for the medical industry.FET’s expanding role in the medical sector is therefore an ideal fit for this trade show.展开更多
Most failures in component operation occur due to cyclic loads.Validation has been performed under quasistatic loads,but the fatigue life of components under dynamic loads should be predicted to prevent failures durin...Most failures in component operation occur due to cyclic loads.Validation has been performed under quasistatic loads,but the fatigue life of components under dynamic loads should be predicted to prevent failures during component service life.Fatigue is a damage accumulation process where loads degrade the material,depending on the characteristics and number of repetitions of the load.Studies on themechanical fatigue of 3D-printedOnyx are limited.In this paper,the strength of 3D-printed Onyx components under dynamic conditions(repetitive loads)is estimated.Fatigue life prediction is influenced bymanufacturing processes,material properties,and applied loads,which can cause scatter in the results due to the interplay of these factors.By utilizing synthetic parameters derived from mechanical properties,the accuracy of fatigue life predictions has been improved significantly,from 23.13%to 98.33%.Additive manufacturing is flexible,but this flexibility generates scatter in the mechanical properties of produced components.This work also proposes the use of synthetic data with a neural network to improve the fatigue life prediction of printedOnyx subjected to tension–tension loads.Experimental uniaxial loads were used to characterize themechanical behaviorofprinted specimens.The experimental datawereused to evaluate thenumerical predictionsobtainedthrough finite element analysis using commercial software and an artificial neural network.The results showed that the use of synthetic data helped improve fatigue life prediction.展开更多
The microstructure and mechanical properties of ZK60 extruded alloy by rapid solidification(RS)and as-cast ingot processes were investigated using optical microscope,scanning electron microscope,X-ray diffraction,elec...The microstructure and mechanical properties of ZK60 extruded alloy by rapid solidification(RS)and as-cast ingot processes were investigated using optical microscope,scanning electron microscope,X-ray diffraction,electron back-scatter diffraction,and mechanical tests.The results show that the RS ZK60 extruded alloy exhibits relatively high tensile yield strength(TYS),compressive yield strength(CYS)and elongation of 300.8 MPa,303.6 MPa and 18.6%,respectively.The RS ZK60 extruded alloy with an ultra-fine grain size of 1.28μm not only has a weak texture with a maximum polar density of 3.3 but also addresses the tension-compression asymmetry with a CYS/TYS ratio of approximately 1.0.The calculation of the strengthening mechanism indicates that the improvement in the mechanical properties of the RS ZK60 extruded alloy is primarily attributed to grain refinement.展开更多
Additive Manufacturing,also known as 3D printing,has transformed conventional manufacturing by building objects layer by layer,with material extrusion or fused deposition modeling standing out as particularly popular....Additive Manufacturing,also known as 3D printing,has transformed conventional manufacturing by building objects layer by layer,with material extrusion or fused deposition modeling standing out as particularly popular.However,due to its manufacturing process and thermal nature,internal voids and pores are formed within the thermoplastic materials being fabricated,potentially leading to a decrease in mechanical properties.This paper discussed the effect of printing parameters on the porosity and the mechanical properties of the 3D printed polylactic acid(PLA)through micro-computed tomography(microCT),computational image analysis,and Charpy impact testing.The results for both tests were correlated to investigate the relationship between porosity and Charpy impact strength.PLA samples of 1 cm^(3)×1 cm^(3)×1 cm^(3) were 3D printed at printing temperatures of 180℃,200℃,220℃,and 240℃,and at printing speeds of 50,80,and 110 mm/s,while porosity was measured frommicroCT-reconstructed data.Additionally,impact strength was assessed using a notched Charpy impact tester following ASTMD6610-18.In general,results show that higher printing temperatures and lower printing speeds reduced pore size by improving material flow and fusion,while also increasing impact strength due to better thermal bonding and interlayer adhesion.A maximum 36.8% reduction in mean pore size and a 114% improvement in impact strength were observed at 110 mm/s and 220℃.Conversely,increasing printing speed led to lowerCharpy impact strength.Optimal impact behavior andminimal voids were observed at a printing temperature of 220℃ and a printing speed of 50 mm/s.展开更多
The composite material layering process has attracted considerable attention due to its production advantages,including high scalability and compatibility with a wide range of raw materials.However,changes in process ...The composite material layering process has attracted considerable attention due to its production advantages,including high scalability and compatibility with a wide range of raw materials.However,changes in process conditions can lead to degradation in layer quality and non-uniformity,highlighting the need for real-time monitoring to improve overall quality and efficiency.In this study,an AI-based monitoring system was developed to evaluate layer width and assess quality in real time.Three deep learning models Faster Region-based Convolutional Neural Network(R-CNN),You Only Look Once version 8(YOLOv8),and Single Shot MultiBox Detector(SSD)were compared,and YOLOv8 was ultimately selected for its superior speed,flexibility,and scalability.The selected model was integrated into a user-friendly interface.To verify the reliability of the system,bead width control experiments were conducted,which identified feed speed and extrusion speed as the key process parameters.Accordingly,a Central Composite Design(CCD)experimental plan with 13 conditions was applied to evaluate layer width and validate the system’s reliability.Finally,the proposed system was applied to the additive manufacturing of an aerospace component,where it successfully detected bead width deviations during printing and enabled stable fabrication with a maximum geometric deviation of approximately 6 mm.These findings demonstrate the critical role of real-time monitoring of layer width and quality in improving process stability and final product quality in composite material additive manufacturing.展开更多
Microstructure,texture,and mechanical properties of the extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy were investigated at different extrusion temperatures(260 and 320℃),extrusion ratios(10:1,15:1,and 30:1),and extrusi...Microstructure,texture,and mechanical properties of the extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy were investigated at different extrusion temperatures(260 and 320℃),extrusion ratios(10:1,15:1,and 30:1),and extrusion speeds(3 and 6 mm/s).The experimental results exhibited that the grain sizes after extrusion were much finer than that of the homogenized alloy,and the second phase showed streamline distribution along the extrusion direction(ED).With extrusion temperature increased from 260 to 320℃,the microstructure,texture,and mechanical properties of alloys changed slightly.The dynamic recrystallization(DRX)degree and grain sizes enhanced as the extrusion ratio increased from 10:1 to 30:1,and the strength gradually decreased but elongation(EL)increased.With the extrusion speed increased from 3 to 6 mm/s,the grain sizes and DRX degree increased significantly,and the samples presented the typical<2111>-<1123>rare-earth(RE)textures.The alloy extruded at 260℃ with extrusion ratio of 10:1 and extrusion speed of 3 mm/s showed the tensile yield strength(TYS)of 213 MPa and EL of 30.6%.After quantitatively analyzing the contribution of strengthening mechanisms,it was found that the grain boundary strengthening and dislocation strengthening played major roles among strengthening contributions.These results provide some guidelines for enlarging the industrial application of extruded Mg-RE alloy.展开更多
The microstructures and mechanical properties of Al-8.3Zn-3.3Cu-2.2Mg alloys prepared via hot extrusion and liquid forging methods were investigated.Results show that based on DEFORM simulation analysis,the optimal ho...The microstructures and mechanical properties of Al-8.3Zn-3.3Cu-2.2Mg alloys prepared via hot extrusion and liquid forging methods were investigated.Results show that based on DEFORM simulation analysis,the optimal hot extrusion parameters are determined as ingot initial temperature of 380°C and extrusion speed of 3 mm/s.The hot-extruded aluminum alloy after T6 heat treatment presents superior mechanical properties with yield strength of 519.6 MPa,ultimate tensile strength of 582.1 MPa,and elongation of 11.0%.Compared with the properties of gravity-cast and liquid-forged alloys,the yield strength of hot-extruded alloy increases by 30.8%and 4.9%,and the ultimate tensile strength improves by 43.5%and 10.2%,respectively.The significant improvement in tensile strength of the hot-extruded alloys is attributed to the elimination of casting defects and the refinement of matrix grain and eutectic phases.In addition,the hot-extruded alloy demonstrates superior plasticity compared with the liquid-forged alloy.This is because severe plastic deformation occurs during hot extrusion,which effectively breaks and disperses the eutectic phases,facilitating the dissolution and precipitation of the second phases and inhibiting the microcrack initiation.展开更多
This study compares the microstructural evolution,dynamic recrystallization(DRX)behavior,tensile properties,and age-hardenability between the newly developed high-speed-extrudable BA56 alloy and those of the widely re...This study compares the microstructural evolution,dynamic recrystallization(DRX)behavior,tensile properties,and age-hardenability between the newly developed high-speed-extrudable BA56 alloy and those of the widely recognized AZ31 alloy in industry.Unlike the AZ31 alloy,which retains partially unrecrystallized grains,the high-speed-extruded BA56 alloy demonstrates a coarser but entirely recrystallized and more homogeneous microstructure.The fine-grained structure and abundant Mg_(3)Bi_(2) particles in the BA56 extrusion billet significantly enhance its DRX behavior,thus enabling rapid and complete recrystallization during extrusion.The BA56 alloy contains band-like fragmented Mg_(3)Bi_(2) particles and numerous fine Mg_(3)Bi_(2) particles distributed throughout the material,in contrast to the sparse Al_(8)Mn_(5) particles in the AZ31 alloy.These features contribute to superior mechanical properties of the BA56 alloy,which achieves tensile yield and ultimate tensile strengths of 205 and 292 MPa,respectively,compared to 196 and 270 MPa for the AZ31 alloy.The superior strength of the BA56 alloy,even with its coarser grain size,can be explained by its elevated Hall-Petch constant and the strengthening contribution from the fine Mg_(3)Bi_(2) particles.Additionally,the BA56 alloy demonstrates significant age-hardenability,achieving a 22%enhancement in hardness following T5 aging,attributed to the precipitation of nanoscale Mg_(3)Bi_(2) and Mg_(17)Al_(12) phases.By contrast,the AZ31 alloy shows minimal hardening due to the absence of precipitate formation during aging.These findings suggest that the BA56 alloy is a promising candidate for the production of extruded Mg components requiring a combination of high productivity,superior mechanical performance,and wide-ranging process adaptability.展开更多
Fabricating Mg/Al laminate is an effective strategy to circumvent the inherently low formability and poor corrosion resistance of Mg alloys.Here,Mg/Al laminate with good bonding quality and mechanical properties was s...Fabricating Mg/Al laminate is an effective strategy to circumvent the inherently low formability and poor corrosion resistance of Mg alloys.Here,Mg/Al laminate with good bonding quality and mechanical properties was successfully fabricated via porthole die co-extrusion process using ZK60 Mg and TiB_(2)/6061Al composite as constituted layers.Integrating the results from microstructural characterization and mechanical testing,the effects of extrusion temperature on microstructure,interfacial structure,element diffusion,and mechanical properties were investigated.The results show that Mg/Al laminate achieves a sound welding quality by mechanical bonding and diffusion bonding.The obvious intermetallic compounds(βandγ)layer forms at Mg/Al interface,and its thickness increases to 8.3μm as the extrusion temperature reaches 400℃.High extrusion temperature promotes the dynamic recrystallization and grain growth of Mg and Al layers,while the dislocation density decreases.β/γinterface shows a coherent feature,whileγ/Mg interface is semi-coherent with a locally ordered transition zone of 4.5 nm.The rich Mg and Cr layers are found at TiB_(2)/6061 interface,which is conducive to improving the bonding quality.When the extrusion temperature is 370℃,the thickness of diffusion layer is around 5.0μm,and the bonding strength reaches 18.68 MPa,resulting in the best comprehensive mechanical properties.This work provides a new direction for the development of Mg/Al laminate with excellent strength and ductility.展开更多
The microstructural characterization,corrosion behavior and tensile properties of the extruded lean Mg−1Bi−0.5Sn−0.5In(wt.%)alloy were investigated through scanning electron microscopy(SEM),electron backscatter diffra...The microstructural characterization,corrosion behavior and tensile properties of the extruded lean Mg−1Bi−0.5Sn−0.5In(wt.%)alloy were investigated through scanning electron microscopy(SEM),electron backscatter diffraction(EBSD),X-ray photoelectron spectroscopy(XPS),electrochemical measurements and tensile tests.The results reveal that a microstructure consisting of dynamically recrystallized and deformed grains is obtained.Notably,the investigated alloy exhibits excellent strength−ductility synergy,with tensile yield strength(TYS),ultimate tensile strength(UTS)and elongation(EL)of 254.8 MPa,315.4 MPa,and 25.3%,respectively.Furthermore,in 3.5 wt.%NaCl solution,with the increase of immersion time,the dominant corrosion mechanism of the studied alloy transforms from pitting corrosion to filiform corrosion.After the immersion for 24 h,a composite oxide film(SnO2−Bi2O3−In2O3)is formed,which delays the corrosion process,and the corrosion rate(PH=1.53 mm/a)is finally stabilized.展开更多
The high-strength Mg-7Sn alloys(wt.%)with a heterogeneous grain structure were prepared by low-temperature extrusion(230°C)with the extrusion ratio of 9:1(9E230)and 17:1(17E230).The two extruded alloys contained ...The high-strength Mg-7Sn alloys(wt.%)with a heterogeneous grain structure were prepared by low-temperature extrusion(230°C)with the extrusion ratio of 9:1(9E230)and 17:1(17E230).The two extruded alloys contained fine dynamic recrystallization(DRX)grains(FG)and coarse un DRX grains(CG).The difference in deformability between CG and FG leads to the formation of heterogeneous grain structure.The average grain size and basal texture intensities increased while the volume fraction of CG decreased with increasing extrusion ratio.Tensile testing results indicated that the extruded 17E230 alloy exhibited higher tensile strengths than 9E230 alloy,whose tensile yield strength(σ_(0.2)),ultimate tensile strengths(σ_(b)),and elongation to failure(ε_(f))were 231.1 MPa,319.5MPa,and 12.54%respectively.The high tensile strengths of the extruded alloy mainly originated from grain refinement,texture strengthening,precipitation strengthening from a great number of nano-scale Mg_(2)Sn phases,solid solution strengthening and hetero-deformation induced(HDI)strengthening,while the good ductility of the alloy was also mainly attributed to grain refinement,activation of the non-basal slip systems and HDI hardening.展开更多
Through the innovative integration of semi-solid rheo-casting with extrusion shear process,the short-process fabrication of low-alloyed wrought Mg-2Zn-1Mn alloy is achieved in this study.Uniaxial tensile testing of lo...Through the innovative integration of semi-solid rheo-casting with extrusion shear process,the short-process fabrication of low-alloyed wrought Mg-2Zn-1Mn alloy is achieved in this study.Uniaxial tensile testing of low-temperature extrusion shear specimens(200℃)demonstrates the exceptional strength-ductility synergy,yield strength of 277 MPa,yield strength ratio of 0.95,and elongation of 24%.Microstructural observations reveal the mechanisms underlying its high strength-plasticity synergy at room temperature.This study investigates the effects of different temperature gradients on the microstructure by analyzing experiments conducted at three temperatures:300℃,250℃,and 200◦C.Ultimately,the formation mechanism of the bimodal microstructure obtained at 200℃ is elucidated.The distinctive crystallographic texture oriented at 34°relative to the loading axis direction effectively mitigates stress concentration by inducing the synergistic activation of multiple slip systems.Furthermore,the transition trends of different slip systems and texture evolution during tensile deformation are validated through Visco-Plastic Self-Consistent(VPSC)simulations and corroborated by microstructural analysis.With geometrically necessary dislocation(GND)density(4.28×10^(15)m^(-2))and pyramidal slip activation(~45%).This study has successfully broken through the bottleneck of strength-ductility trade-off in magnesium alloys,providing theoretical support for the development of high-reliability magnesium alloys.展开更多
To tackle the common issue of green defects in material extrusion(MEX)additive manufacturing(AM)cemented carbides,warm isostatic pressing(WIP)was introduced to eliminate defects of MEX WC-9Co cemented carbide greens,t...To tackle the common issue of green defects in material extrusion(MEX)additive manufacturing(AM)cemented carbides,warm isostatic pressing(WIP)was introduced to eliminate defects of MEX WC-9Co cemented carbide greens,thereby improving both microstructure uniformity and mechanical properties of sintered bodies.The results indicate that WIP reduces defects in MEX greens,thus decreasing the dimensions and numbers of defects,modifying shapes of pores within sintered bodies,while preserving surface quality and shape characteristics.Compared with WC-9Co prepared via MEX followed by debinding and sintering(DS),the hardness of WC-9Co prepared using MEX-WIP-DS does not change significantly,ranging HV_(30)1494-1508,the transverse rupture strength increases by up to 49.3%,reaching 2998-3514 MPa,and the fracture toughness remains high,ranging 14.8-17.0 MPa·m^(1/2).The mechanical properties surpass comparable cemented carbides fabricated through other AM methods and are comparable to those produced by powder metallurgy.The integration of green WIP into MEX-DS broadens the MEX processing window,and improves the overall mechanical properties of MEX AM WC-Co cemented carbides.展开更多
Based on thermodynamic calculations and continuous rheological extrusion(CRE)technology,Al-Ti-V-B master alloys were designed and prepared.The morphology and the distribution of the refined phases in the master alloys...Based on thermodynamic calculations and continuous rheological extrusion(CRE)technology,Al-Ti-V-B master alloys were designed and prepared.The morphology and the distribution of the refined phases in the master alloys were analyzed by XRD,SEM,and TEM.The effects of master alloy addition and holding time on the microstructure and mechanical properties of A356 alloy were investigated.Under the optimum refiner addition of 0.3wt.%and the holding time of 20 min,the average grain size of the refined A356 alloy is 151.8±9.11μm,89.62%lower than that of original A356 alloy.The tensile strength and elongation of as-cast A356refined alloy are 196.11 MPa and 5.75%,respectively.After T6 treatment,the tensile strength and elongation of A356 refined alloy are 290.1 MPa and 3.09%,respectively.The fracture morphology is characterized by a predominance of along-crystal fracture with a small amount of through-crystal fracture,attributed to the refined grains.Finer grains promote crack path deflection and localized plastic deformation,enhancing energy dissipation and reducing the tendency for brittle fracture.This study provides a novel approach to improving the mechanical properties of A356 alloy through grain refinement using CRE Al-Ti-V-B master alloy.展开更多
基金supported by the National Natural Sciences Foundation of China(No. 40472057)the National Major Basic Development Project(2006CB403503)
文摘Most of the so-called Bayan Obo fine-grained dolomite marbles collected from the main and east orebodies show a microporphyritic texture,namely the microphenocrysts are set in a very finegrained matrix,although nearly all of them have undergone recrystallization caused either by deformation or alteration.The texture seems likely to have maintained the original features.It is known that one of the most characteristic textures of volcanic rocks is the porphyritic texture,and the microporphyritic texture is a variety in which both the phenocrysts and the matrix are only distinguishable with the microscope.Therefore,the dolomite marbles in the main and east orebodies may be related to the extrusive carbonatites.In addition,there also occur some carbonatite sills and dykes with different textures at Bayan Obo.Thus,the Bayan Obo carbonatites are polyphase intrusive and extrusive carbonatites.
文摘A comparative analysis was performed on poly(lactic acid)(PLA),poly(caprolactone)(PCL),basalt fiber(BF)composites produced using two distinct approaches:direct blending and masterbatching.The limitations of PLA-BF composites with regard to distribution and adhesion are well-documented,as are chemical treatment methods(addition of compatibilisers,surface treatments,silanization).This work aimed to study an industrially relevant potential solution of utilising a PCL-BF masterbatch,prepared as a 50/50 wt.%blend using planetary roller extrusion(PEX)to both improve the distribution and homogeneity of the fibers as well as provide a secondary adhesion site to facilitate improved mechanical properties of the final PLA-PCL-BF composite.The resultant materials were injection moulded to prepare ISO standard test specimens and tested on the basis of their physical properties via tensile testing,impact strength testing,flexural analysis,Fourier transforminfrared spectroscopy and water absorption capability.The results displayed that the incorporation of PCL and BF led to an increase in ductility of the composite materials,allowing for improvements in the inherent brittleness of virgin PLA.Major increases in the impact strength were achieved with the utilisation of a 25% PCL/BF masterbatch,allowing for a greater than 50%increase.As an overall observation,the use of a masterbatching process,opposed to direct blending of the constituent materials allows for a greater consistency of composite to be achieved at the expense of increased gains.
基金supported by the National Key Research and Development Program of China(Grant No.2023YFB3710805).
文摘Ultra-high-strength aluminumalloy profile is an ideal choice for aerospace structuralmaterials due to its excellent specific strength and corrosion resistance.However,issues such as uneven metal flow,stress concentration,and forming defects are prone to occur during their extrusion.This study focuses on an Al-Zn-Mg-Cu ultra-high-strength aluminum alloy profile with a double-U,multi-cavity thin-walled structure.Firstly,hot compression experiments were conducted at temperatures of 350○C,400○C,and 450○C,with strain rates of 0.01 and 1.0 s^(−1),to investigate the plastic deformation behavior of the material.Subsequently,a 3D coupled thermo-mechanical extrusion simulation model was established using Deform-3D to systematically analyze the influence of die structure and process parameters on metal flow velocity,effective stress/strain,and temperature distribution.The simulation revealed significant velocity differences,stress concentration,and uneven temperature distribution.Key parameters,including mesh density,extrusion ratio,die fillet,and bearing length,were optimized through full-factorial experiments.This optimization,combined with a stepped flow-guiding die design,effectively improved the metal flow pattern during extrusion.Trial production based on both the initial and optimized parameters were carried out.A comparative analysis demonstrates that the optimized scheme results in a final profile whose cross-section matches the target design closely,with complete filling of complex features and no obvious forming defects.This research provides a valuable reference for the extrusion process optimization and die design of complex-section profiles made from ultra-high-strength aluminum alloys.
基金Funded by the Fundamental Research Program of Shanxi Province(No.202203021211191)。
文摘To investigate the effects of extrusion temperature on the microstructure and mechanical properties of WE43 magnesium alloy,extrusion experiments were conducted under 330,380,430,and 450℃,and the extrusion ratio was 16.The experimental results indicate that,at a low temperature of 330℃,the alloy precipitates a large amount of second phases rich in Zr elements.Moreover,the texture strength and kernel average misorientation value are the highest,with values of 27.77 and 0.71,respectively.The increase in extrusion temperature leads to a gradual decrease in texture strength and kernel average misorientation value.The strength of the alloy is the highest at an extrusion temperature of 330℃.Its tensile yield stress is 254.7 MPa and ultimate tensile strength is 302.7 MPa,respectively.As the extrusion temperature increases,the strength of the alloy gradually decreases.At an extrusion temperature of 450℃,the tensile yield stress is 181.3 MPa and ultimate tensile strength is 265.7 MPa,respectively.The elongation first increases and then decreases,with an elongation of 20.9%at an extrusion temperature of 330℃.At an extrusion temperature of 430℃,the elongation reaches its maximum value,which is 23.6%.At an extrusion temperature of 450℃,the elongation reaches its lowest value,which is 16.4%.
文摘Fibre Extrusion Technology Ltd(FET)of Leeds,UK reported another successful exhibition at COMPAMED 2025 in Dusseldorf,following closely on the heels of ITMA ASIA in Singapore.This was the second time that FET had exhibited at this leading international trade fair for the medical technology supplier sector,a reflection of the company’s growing role in this sector.More than half of FET’s turnover is currently derived from the burgeoning medical market.COMPAMED is aimed at suppliers of a wide range of high-quality medical technology components,services and production equipment for the medical industry.FET’s expanding role in the medical sector is therefore an ideal fit for this trade show.
文摘Most failures in component operation occur due to cyclic loads.Validation has been performed under quasistatic loads,but the fatigue life of components under dynamic loads should be predicted to prevent failures during component service life.Fatigue is a damage accumulation process where loads degrade the material,depending on the characteristics and number of repetitions of the load.Studies on themechanical fatigue of 3D-printedOnyx are limited.In this paper,the strength of 3D-printed Onyx components under dynamic conditions(repetitive loads)is estimated.Fatigue life prediction is influenced bymanufacturing processes,material properties,and applied loads,which can cause scatter in the results due to the interplay of these factors.By utilizing synthetic parameters derived from mechanical properties,the accuracy of fatigue life predictions has been improved significantly,from 23.13%to 98.33%.Additive manufacturing is flexible,but this flexibility generates scatter in the mechanical properties of produced components.This work also proposes the use of synthetic data with a neural network to improve the fatigue life prediction of printedOnyx subjected to tension–tension loads.Experimental uniaxial loads were used to characterize themechanical behaviorofprinted specimens.The experimental datawereused to evaluate thenumerical predictionsobtainedthrough finite element analysis using commercial software and an artificial neural network.The results showed that the use of synthetic data helped improve fatigue life prediction.
基金supported by Sichuan LTWT Metal Materials Co.,Ltd.,Sichuan Province,China(No.21H1367)。
文摘The microstructure and mechanical properties of ZK60 extruded alloy by rapid solidification(RS)and as-cast ingot processes were investigated using optical microscope,scanning electron microscope,X-ray diffraction,electron back-scatter diffraction,and mechanical tests.The results show that the RS ZK60 extruded alloy exhibits relatively high tensile yield strength(TYS),compressive yield strength(CYS)and elongation of 300.8 MPa,303.6 MPa and 18.6%,respectively.The RS ZK60 extruded alloy with an ultra-fine grain size of 1.28μm not only has a weak texture with a maximum polar density of 3.3 but also addresses the tension-compression asymmetry with a CYS/TYS ratio of approximately 1.0.The calculation of the strengthening mechanism indicates that the improvement in the mechanical properties of the RS ZK60 extruded alloy is primarily attributed to grain refinement.
文摘Additive Manufacturing,also known as 3D printing,has transformed conventional manufacturing by building objects layer by layer,with material extrusion or fused deposition modeling standing out as particularly popular.However,due to its manufacturing process and thermal nature,internal voids and pores are formed within the thermoplastic materials being fabricated,potentially leading to a decrease in mechanical properties.This paper discussed the effect of printing parameters on the porosity and the mechanical properties of the 3D printed polylactic acid(PLA)through micro-computed tomography(microCT),computational image analysis,and Charpy impact testing.The results for both tests were correlated to investigate the relationship between porosity and Charpy impact strength.PLA samples of 1 cm^(3)×1 cm^(3)×1 cm^(3) were 3D printed at printing temperatures of 180℃,200℃,220℃,and 240℃,and at printing speeds of 50,80,and 110 mm/s,while porosity was measured frommicroCT-reconstructed data.Additionally,impact strength was assessed using a notched Charpy impact tester following ASTMD6610-18.In general,results show that higher printing temperatures and lower printing speeds reduced pore size by improving material flow and fusion,while also increasing impact strength due to better thermal bonding and interlayer adhesion.A maximum 36.8% reduction in mean pore size and a 114% improvement in impact strength were observed at 110 mm/s and 220℃.Conversely,increasing printing speed led to lowerCharpy impact strength.Optimal impact behavior andminimal voids were observed at a printing temperature of 220℃ and a printing speed of 50 mm/s.
基金support of the Korea Institute of Industrial Technol-ogy as“Development of a remote manufacturing system for high-risk,high-difficulty pipe production processes”(kitech EH-25-0004)supported by the Technology Innovation Program(or Industrial Strategic Technology Development Program)(RS-2023–00237714+2 种基金Development of Dynamic Metrology Tool for CMP Process StabilizationRS-2025–02634755Development of Real-Time Electrical Fire Prevention System Technology Reflecting the Characteristics of Traditional Markets)funded by the Ministry of Trade,Industry&Energy(MOTIE,Republic of Korea).
文摘The composite material layering process has attracted considerable attention due to its production advantages,including high scalability and compatibility with a wide range of raw materials.However,changes in process conditions can lead to degradation in layer quality and non-uniformity,highlighting the need for real-time monitoring to improve overall quality and efficiency.In this study,an AI-based monitoring system was developed to evaluate layer width and assess quality in real time.Three deep learning models Faster Region-based Convolutional Neural Network(R-CNN),You Only Look Once version 8(YOLOv8),and Single Shot MultiBox Detector(SSD)were compared,and YOLOv8 was ultimately selected for its superior speed,flexibility,and scalability.The selected model was integrated into a user-friendly interface.To verify the reliability of the system,bead width control experiments were conducted,which identified feed speed and extrusion speed as the key process parameters.Accordingly,a Central Composite Design(CCD)experimental plan with 13 conditions was applied to evaluate layer width and validate the system’s reliability.Finally,the proposed system was applied to the additive manufacturing of an aerospace component,where it successfully detected bead width deviations during printing and enabled stable fabrication with a maximum geometric deviation of approximately 6 mm.These findings demonstrate the critical role of real-time monitoring of layer width and quality in improving process stability and final product quality in composite material additive manufacturing.
基金supported by the National Science and Technology Major Project,China(No.2019-VI-0004-0118)the National Natural Science Foundation of China(No.51771152)the National Key R&D Program of China(No.2018YFB1106800)。
文摘Microstructure,texture,and mechanical properties of the extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy were investigated at different extrusion temperatures(260 and 320℃),extrusion ratios(10:1,15:1,and 30:1),and extrusion speeds(3 and 6 mm/s).The experimental results exhibited that the grain sizes after extrusion were much finer than that of the homogenized alloy,and the second phase showed streamline distribution along the extrusion direction(ED).With extrusion temperature increased from 260 to 320℃,the microstructure,texture,and mechanical properties of alloys changed slightly.The dynamic recrystallization(DRX)degree and grain sizes enhanced as the extrusion ratio increased from 10:1 to 30:1,and the strength gradually decreased but elongation(EL)increased.With the extrusion speed increased from 3 to 6 mm/s,the grain sizes and DRX degree increased significantly,and the samples presented the typical<2111>-<1123>rare-earth(RE)textures.The alloy extruded at 260℃ with extrusion ratio of 10:1 and extrusion speed of 3 mm/s showed the tensile yield strength(TYS)of 213 MPa and EL of 30.6%.After quantitatively analyzing the contribution of strengthening mechanisms,it was found that the grain boundary strengthening and dislocation strengthening played major roles among strengthening contributions.These results provide some guidelines for enlarging the industrial application of extruded Mg-RE alloy.
基金Natural Science Foundation of Shandong Province of China(ZR2023QE193)。
文摘The microstructures and mechanical properties of Al-8.3Zn-3.3Cu-2.2Mg alloys prepared via hot extrusion and liquid forging methods were investigated.Results show that based on DEFORM simulation analysis,the optimal hot extrusion parameters are determined as ingot initial temperature of 380°C and extrusion speed of 3 mm/s.The hot-extruded aluminum alloy after T6 heat treatment presents superior mechanical properties with yield strength of 519.6 MPa,ultimate tensile strength of 582.1 MPa,and elongation of 11.0%.Compared with the properties of gravity-cast and liquid-forged alloys,the yield strength of hot-extruded alloy increases by 30.8%and 4.9%,and the ultimate tensile strength improves by 43.5%and 10.2%,respectively.The significant improvement in tensile strength of the hot-extruded alloys is attributed to the elimination of casting defects and the refinement of matrix grain and eutectic phases.In addition,the hot-extruded alloy demonstrates superior plasticity compared with the liquid-forged alloy.This is because severe plastic deformation occurs during hot extrusion,which effectively breaks and disperses the eutectic phases,facilitating the dissolution and precipitation of the second phases and inhibiting the microcrack initiation.
基金supported by the National Research Foundation of Korea(NRF)grants funded by the Korea government(MSIT)(Nos.RS-2024–00351052 and RS-2024–00450561).
文摘This study compares the microstructural evolution,dynamic recrystallization(DRX)behavior,tensile properties,and age-hardenability between the newly developed high-speed-extrudable BA56 alloy and those of the widely recognized AZ31 alloy in industry.Unlike the AZ31 alloy,which retains partially unrecrystallized grains,the high-speed-extruded BA56 alloy demonstrates a coarser but entirely recrystallized and more homogeneous microstructure.The fine-grained structure and abundant Mg_(3)Bi_(2) particles in the BA56 extrusion billet significantly enhance its DRX behavior,thus enabling rapid and complete recrystallization during extrusion.The BA56 alloy contains band-like fragmented Mg_(3)Bi_(2) particles and numerous fine Mg_(3)Bi_(2) particles distributed throughout the material,in contrast to the sparse Al_(8)Mn_(5) particles in the AZ31 alloy.These features contribute to superior mechanical properties of the BA56 alloy,which achieves tensile yield and ultimate tensile strengths of 205 and 292 MPa,respectively,compared to 196 and 270 MPa for the AZ31 alloy.The superior strength of the BA56 alloy,even with its coarser grain size,can be explained by its elevated Hall-Petch constant and the strengthening contribution from the fine Mg_(3)Bi_(2) particles.Additionally,the BA56 alloy demonstrates significant age-hardenability,achieving a 22%enhancement in hardness following T5 aging,attributed to the precipitation of nanoscale Mg_(3)Bi_(2) and Mg_(17)Al_(12) phases.By contrast,the AZ31 alloy shows minimal hardening due to the absence of precipitate formation during aging.These findings suggest that the BA56 alloy is a promising candidate for the production of extruded Mg components requiring a combination of high productivity,superior mechanical performance,and wide-ranging process adaptability.
基金supports from the National Natural Science Foundation of China(52175338 and 52222510)Science Fund for Distinguished Young Scholars of Shandong Province(ZR2021JQ21)Key Research and Development Program of Shandong Province(2021ZLGX01).
文摘Fabricating Mg/Al laminate is an effective strategy to circumvent the inherently low formability and poor corrosion resistance of Mg alloys.Here,Mg/Al laminate with good bonding quality and mechanical properties was successfully fabricated via porthole die co-extrusion process using ZK60 Mg and TiB_(2)/6061Al composite as constituted layers.Integrating the results from microstructural characterization and mechanical testing,the effects of extrusion temperature on microstructure,interfacial structure,element diffusion,and mechanical properties were investigated.The results show that Mg/Al laminate achieves a sound welding quality by mechanical bonding and diffusion bonding.The obvious intermetallic compounds(βandγ)layer forms at Mg/Al interface,and its thickness increases to 8.3μm as the extrusion temperature reaches 400℃.High extrusion temperature promotes the dynamic recrystallization and grain growth of Mg and Al layers,while the dislocation density decreases.β/γinterface shows a coherent feature,whileγ/Mg interface is semi-coherent with a locally ordered transition zone of 4.5 nm.The rich Mg and Cr layers are found at TiB_(2)/6061 interface,which is conducive to improving the bonding quality.When the extrusion temperature is 370℃,the thickness of diffusion layer is around 5.0μm,and the bonding strength reaches 18.68 MPa,resulting in the best comprehensive mechanical properties.This work provides a new direction for the development of Mg/Al laminate with excellent strength and ductility.
基金supported by the National Natural Science Foundation of China(No.51901153)the Natural Science Foundation of Shanxi,China(No.202103021224049)+1 种基金the Shanxi Zhejiang University New Materials and Chemical Research Institute Scientific Research Project,China(No.2022SX-TD025)the Open Project of Salt Lake Chemical Engineering Research Complex,Qinghai University,China(No.2023-DXSSKF-Z02).
文摘The microstructural characterization,corrosion behavior and tensile properties of the extruded lean Mg−1Bi−0.5Sn−0.5In(wt.%)alloy were investigated through scanning electron microscopy(SEM),electron backscatter diffraction(EBSD),X-ray photoelectron spectroscopy(XPS),electrochemical measurements and tensile tests.The results reveal that a microstructure consisting of dynamically recrystallized and deformed grains is obtained.Notably,the investigated alloy exhibits excellent strength−ductility synergy,with tensile yield strength(TYS),ultimate tensile strength(UTS)and elongation(EL)of 254.8 MPa,315.4 MPa,and 25.3%,respectively.Furthermore,in 3.5 wt.%NaCl solution,with the increase of immersion time,the dominant corrosion mechanism of the studied alloy transforms from pitting corrosion to filiform corrosion.After the immersion for 24 h,a composite oxide film(SnO2−Bi2O3−In2O3)is formed,which delays the corrosion process,and the corrosion rate(PH=1.53 mm/a)is finally stabilized.
基金supported by the Major Science and Technology Project of Gansu Province(Grant No.22ZD6GA008)the National Natural Science Foundation of China(Nos.52261027,52001152 and 51961021)+2 种基金the Open Project of State Key Laboratory for Mechanical Behavior of Materials(20192102)Undergraduate Innovation and Entrepreneurship Training Program(Nos.DC20231482,DC20231188 and DC20231558)Gansu Provincial Excellent Graduate Students“Innovation Star”Program(2022CXZX-394)。
文摘The high-strength Mg-7Sn alloys(wt.%)with a heterogeneous grain structure were prepared by low-temperature extrusion(230°C)with the extrusion ratio of 9:1(9E230)and 17:1(17E230).The two extruded alloys contained fine dynamic recrystallization(DRX)grains(FG)and coarse un DRX grains(CG).The difference in deformability between CG and FG leads to the formation of heterogeneous grain structure.The average grain size and basal texture intensities increased while the volume fraction of CG decreased with increasing extrusion ratio.Tensile testing results indicated that the extruded 17E230 alloy exhibited higher tensile strengths than 9E230 alloy,whose tensile yield strength(σ_(0.2)),ultimate tensile strengths(σ_(b)),and elongation to failure(ε_(f))were 231.1 MPa,319.5MPa,and 12.54%respectively.The high tensile strengths of the extruded alloy mainly originated from grain refinement,texture strengthening,precipitation strengthening from a great number of nano-scale Mg_(2)Sn phases,solid solution strengthening and hetero-deformation induced(HDI)strengthening,while the good ductility of the alloy was also mainly attributed to grain refinement,activation of the non-basal slip systems and HDI hardening.
基金the financial support from Basic Research Projects of Higher Education Institutions of Liaoning Province(Key Research Projects)(No.JYTZD2023108)General Project of Liaoning Provincial Department of Education(Nos.LJKMZ20220462 and JYTMS20231199).
文摘Through the innovative integration of semi-solid rheo-casting with extrusion shear process,the short-process fabrication of low-alloyed wrought Mg-2Zn-1Mn alloy is achieved in this study.Uniaxial tensile testing of low-temperature extrusion shear specimens(200℃)demonstrates the exceptional strength-ductility synergy,yield strength of 277 MPa,yield strength ratio of 0.95,and elongation of 24%.Microstructural observations reveal the mechanisms underlying its high strength-plasticity synergy at room temperature.This study investigates the effects of different temperature gradients on the microstructure by analyzing experiments conducted at three temperatures:300℃,250℃,and 200◦C.Ultimately,the formation mechanism of the bimodal microstructure obtained at 200℃ is elucidated.The distinctive crystallographic texture oriented at 34°relative to the loading axis direction effectively mitigates stress concentration by inducing the synergistic activation of multiple slip systems.Furthermore,the transition trends of different slip systems and texture evolution during tensile deformation are validated through Visco-Plastic Self-Consistent(VPSC)simulations and corroborated by microstructural analysis.With geometrically necessary dislocation(GND)density(4.28×10^(15)m^(-2))and pyramidal slip activation(~45%).This study has successfully broken through the bottleneck of strength-ductility trade-off in magnesium alloys,providing theoretical support for the development of high-reliability magnesium alloys.
基金supported by the Key Project of Chinese Academy of Engineering(No.2019-XZ-11)the General Project of Chinese Academy of Engineering(No.2023-XY-18)+1 种基金the Open Fund of National Joint Engineering Research Center for Abrasion Control and Molding of Metal Materials of China(No.HKDNM201907)the Independent Project of State Key Laboratory of Powder Metallurgy,China。
文摘To tackle the common issue of green defects in material extrusion(MEX)additive manufacturing(AM)cemented carbides,warm isostatic pressing(WIP)was introduced to eliminate defects of MEX WC-9Co cemented carbide greens,thereby improving both microstructure uniformity and mechanical properties of sintered bodies.The results indicate that WIP reduces defects in MEX greens,thus decreasing the dimensions and numbers of defects,modifying shapes of pores within sintered bodies,while preserving surface quality and shape characteristics.Compared with WC-9Co prepared via MEX followed by debinding and sintering(DS),the hardness of WC-9Co prepared using MEX-WIP-DS does not change significantly,ranging HV_(30)1494-1508,the transverse rupture strength increases by up to 49.3%,reaching 2998-3514 MPa,and the fracture toughness remains high,ranging 14.8-17.0 MPa·m^(1/2).The mechanical properties surpass comparable cemented carbides fabricated through other AM methods and are comparable to those produced by powder metallurgy.The integration of green WIP into MEX-DS broadens the MEX processing window,and improves the overall mechanical properties of MEX AM WC-Co cemented carbides.
基金supported by the National Key Research and Development Program of China (Grant No.2022YFB3706801)the National Natural Science Foundation of China (Grant Nos.U2341253,52371019,U2241232)+2 种基金the Dalian High-level Talents Innovation Support Program (Grant No.2021RD06)the Applied Basic Research Program of Liaoning Province (Grant No.2022JH2/101300003)the Natural Science Foundation of Liaoning Province (Grant Nos.2022-BS-262,JYTMS20230031)。
文摘Based on thermodynamic calculations and continuous rheological extrusion(CRE)technology,Al-Ti-V-B master alloys were designed and prepared.The morphology and the distribution of the refined phases in the master alloys were analyzed by XRD,SEM,and TEM.The effects of master alloy addition and holding time on the microstructure and mechanical properties of A356 alloy were investigated.Under the optimum refiner addition of 0.3wt.%and the holding time of 20 min,the average grain size of the refined A356 alloy is 151.8±9.11μm,89.62%lower than that of original A356 alloy.The tensile strength and elongation of as-cast A356refined alloy are 196.11 MPa and 5.75%,respectively.After T6 treatment,the tensile strength and elongation of A356 refined alloy are 290.1 MPa and 3.09%,respectively.The fracture morphology is characterized by a predominance of along-crystal fracture with a small amount of through-crystal fracture,attributed to the refined grains.Finer grains promote crack path deflection and localized plastic deformation,enhancing energy dissipation and reducing the tendency for brittle fracture.This study provides a novel approach to improving the mechanical properties of A356 alloy through grain refinement using CRE Al-Ti-V-B master alloy.
