Most of the so-called Bayan Obo fine-grained dolomite marbles collected from the main and east orebodies show a microporphyritic texture,namely the microphenocrysts are set in a very finegrained matrix,although nearly...Most of the so-called Bayan Obo fine-grained dolomite marbles collected from the main and east orebodies show a microporphyritic texture,namely the microphenocrysts are set in a very finegrained matrix,although nearly all of them have undergone recrystallization caused either by deformation or alteration.The texture seems likely to have maintained the original features.It is known that one of the most characteristic textures of volcanic rocks is the porphyritic texture,and the microporphyritic texture is a variety in which both the phenocrysts and the matrix are only distinguishable with the microscope.Therefore,the dolomite marbles in the main and east orebodies may be related to the extrusive carbonatites.In addition,there also occur some carbonatite sills and dykes with different textures at Bayan Obo.Thus,the Bayan Obo carbonatites are polyphase intrusive and extrusive carbonatites.展开更多
Microstructure,texture,and mechanical properties of the extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy were investigated at different extrusion temperatures(260 and 320℃),extrusion ratios(10:1,15:1,and 30:1),and extrusi...Microstructure,texture,and mechanical properties of the extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy were investigated at different extrusion temperatures(260 and 320℃),extrusion ratios(10:1,15:1,and 30:1),and extrusion speeds(3 and 6 mm/s).The experimental results exhibited that the grain sizes after extrusion were much finer than that of the homogenized alloy,and the second phase showed streamline distribution along the extrusion direction(ED).With extrusion temperature increased from 260 to 320℃,the microstructure,texture,and mechanical properties of alloys changed slightly.The dynamic recrystallization(DRX)degree and grain sizes enhanced as the extrusion ratio increased from 10:1 to 30:1,and the strength gradually decreased but elongation(EL)increased.With the extrusion speed increased from 3 to 6 mm/s,the grain sizes and DRX degree increased significantly,and the samples presented the typical<2111>-<1123>rare-earth(RE)textures.The alloy extruded at 260℃ with extrusion ratio of 10:1 and extrusion speed of 3 mm/s showed the tensile yield strength(TYS)of 213 MPa and EL of 30.6%.After quantitatively analyzing the contribution of strengthening mechanisms,it was found that the grain boundary strengthening and dislocation strengthening played major roles among strengthening contributions.These results provide some guidelines for enlarging the industrial application of extruded Mg-RE alloy.展开更多
The microstructures and mechanical properties of Al-8.3Zn-3.3Cu-2.2Mg alloys prepared via hot extrusion and liquid forging methods were investigated.Results show that based on DEFORM simulation analysis,the optimal ho...The microstructures and mechanical properties of Al-8.3Zn-3.3Cu-2.2Mg alloys prepared via hot extrusion and liquid forging methods were investigated.Results show that based on DEFORM simulation analysis,the optimal hot extrusion parameters are determined as ingot initial temperature of 380°C and extrusion speed of 3 mm/s.The hot-extruded aluminum alloy after T6 heat treatment presents superior mechanical properties with yield strength of 519.6 MPa,ultimate tensile strength of 582.1 MPa,and elongation of 11.0%.Compared with the properties of gravity-cast and liquid-forged alloys,the yield strength of hot-extruded alloy increases by 30.8%and 4.9%,and the ultimate tensile strength improves by 43.5%and 10.2%,respectively.The significant improvement in tensile strength of the hot-extruded alloys is attributed to the elimination of casting defects and the refinement of matrix grain and eutectic phases.In addition,the hot-extruded alloy demonstrates superior plasticity compared with the liquid-forged alloy.This is because severe plastic deformation occurs during hot extrusion,which effectively breaks and disperses the eutectic phases,facilitating the dissolution and precipitation of the second phases and inhibiting the microcrack initiation.展开更多
This study compares the microstructural evolution,dynamic recrystallization(DRX)behavior,tensile properties,and age-hardenability between the newly developed high-speed-extrudable BA56 alloy and those of the widely re...This study compares the microstructural evolution,dynamic recrystallization(DRX)behavior,tensile properties,and age-hardenability between the newly developed high-speed-extrudable BA56 alloy and those of the widely recognized AZ31 alloy in industry.Unlike the AZ31 alloy,which retains partially unrecrystallized grains,the high-speed-extruded BA56 alloy demonstrates a coarser but entirely recrystallized and more homogeneous microstructure.The fine-grained structure and abundant Mg_(3)Bi_(2) particles in the BA56 extrusion billet significantly enhance its DRX behavior,thus enabling rapid and complete recrystallization during extrusion.The BA56 alloy contains band-like fragmented Mg_(3)Bi_(2) particles and numerous fine Mg_(3)Bi_(2) particles distributed throughout the material,in contrast to the sparse Al_(8)Mn_(5) particles in the AZ31 alloy.These features contribute to superior mechanical properties of the BA56 alloy,which achieves tensile yield and ultimate tensile strengths of 205 and 292 MPa,respectively,compared to 196 and 270 MPa for the AZ31 alloy.The superior strength of the BA56 alloy,even with its coarser grain size,can be explained by its elevated Hall-Petch constant and the strengthening contribution from the fine Mg_(3)Bi_(2) particles.Additionally,the BA56 alloy demonstrates significant age-hardenability,achieving a 22%enhancement in hardness following T5 aging,attributed to the precipitation of nanoscale Mg_(3)Bi_(2) and Mg_(17)Al_(12) phases.By contrast,the AZ31 alloy shows minimal hardening due to the absence of precipitate formation during aging.These findings suggest that the BA56 alloy is a promising candidate for the production of extruded Mg components requiring a combination of high productivity,superior mechanical performance,and wide-ranging process adaptability.展开更多
The microstructural characterization,corrosion behavior and tensile properties of the extruded lean Mg−1Bi−0.5Sn−0.5In(wt.%)alloy were investigated through scanning electron microscopy(SEM),electron backscatter diffra...The microstructural characterization,corrosion behavior and tensile properties of the extruded lean Mg−1Bi−0.5Sn−0.5In(wt.%)alloy were investigated through scanning electron microscopy(SEM),electron backscatter diffraction(EBSD),X-ray photoelectron spectroscopy(XPS),electrochemical measurements and tensile tests.The results reveal that a microstructure consisting of dynamically recrystallized and deformed grains is obtained.Notably,the investigated alloy exhibits excellent strength−ductility synergy,with tensile yield strength(TYS),ultimate tensile strength(UTS)and elongation(EL)of 254.8 MPa,315.4 MPa,and 25.3%,respectively.Furthermore,in 3.5 wt.%NaCl solution,with the increase of immersion time,the dominant corrosion mechanism of the studied alloy transforms from pitting corrosion to filiform corrosion.After the immersion for 24 h,a composite oxide film(SnO2−Bi2O3−In2O3)is formed,which delays the corrosion process,and the corrosion rate(PH=1.53 mm/a)is finally stabilized.展开更多
The high-strength Mg-7Sn alloys(wt.%)with a heterogeneous grain structure were prepared by low-temperature extrusion(230°C)with the extrusion ratio of 9:1(9E230)and 17:1(17E230).The two extruded alloys contained ...The high-strength Mg-7Sn alloys(wt.%)with a heterogeneous grain structure were prepared by low-temperature extrusion(230°C)with the extrusion ratio of 9:1(9E230)and 17:1(17E230).The two extruded alloys contained fine dynamic recrystallization(DRX)grains(FG)and coarse un DRX grains(CG).The difference in deformability between CG and FG leads to the formation of heterogeneous grain structure.The average grain size and basal texture intensities increased while the volume fraction of CG decreased with increasing extrusion ratio.Tensile testing results indicated that the extruded 17E230 alloy exhibited higher tensile strengths than 9E230 alloy,whose tensile yield strength(σ_(0.2)),ultimate tensile strengths(σ_(b)),and elongation to failure(ε_(f))were 231.1 MPa,319.5MPa,and 12.54%respectively.The high tensile strengths of the extruded alloy mainly originated from grain refinement,texture strengthening,precipitation strengthening from a great number of nano-scale Mg_(2)Sn phases,solid solution strengthening and hetero-deformation induced(HDI)strengthening,while the good ductility of the alloy was also mainly attributed to grain refinement,activation of the non-basal slip systems and HDI hardening.展开更多
To tackle the common issue of green defects in material extrusion(MEX)additive manufacturing(AM)cemented carbides,warm isostatic pressing(WIP)was introduced to eliminate defects of MEX WC-9Co cemented carbide greens,t...To tackle the common issue of green defects in material extrusion(MEX)additive manufacturing(AM)cemented carbides,warm isostatic pressing(WIP)was introduced to eliminate defects of MEX WC-9Co cemented carbide greens,thereby improving both microstructure uniformity and mechanical properties of sintered bodies.The results indicate that WIP reduces defects in MEX greens,thus decreasing the dimensions and numbers of defects,modifying shapes of pores within sintered bodies,while preserving surface quality and shape characteristics.Compared with WC-9Co prepared via MEX followed by debinding and sintering(DS),the hardness of WC-9Co prepared using MEX-WIP-DS does not change significantly,ranging HV_(30)1494-1508,the transverse rupture strength increases by up to 49.3%,reaching 2998-3514 MPa,and the fracture toughness remains high,ranging 14.8-17.0 MPa·m^(1/2).The mechanical properties surpass comparable cemented carbides fabricated through other AM methods and are comparable to those produced by powder metallurgy.The integration of green WIP into MEX-DS broadens the MEX processing window,and improves the overall mechanical properties of MEX AM WC-Co cemented carbides.展开更多
A new triple melting method with hot extrusion process for GH4710 alloy ingots has been developed to overcome the difficulty in deformation of GH4710 alloy prepared by the casting and forging process.The as-extruded G...A new triple melting method with hot extrusion process for GH4710 alloy ingots has been developed to overcome the difficulty in deformation of GH4710 alloy prepared by the casting and forging process.The as-extruded GH4710 alloy was analyzed through the isothermal compression experiment and metallographic analysis.The viscoelastic stress characteristics and dynamic recrystallization(DRX)behavior of the as-extruded GH4710 alloy were investigated during deformation at temperatures ranging from 1050℃ to 1120℃ and strain rates ranging from 0.01 s^(−1) to 5.00 s^(−1).The true stress-true strain curves,average grain size,and DRX volume fraction were also obtained under various deformation conditions.Prediction models for DRX volume fraction and grain size of the as-extruded GH4710 alloy were established using the statistical regression method.The model was implanted into the Derform-3D software,and numerical simulation of the microstructure evolution of GH4710 alloy was conducted.Firstly,the isothermal compression simulations were conducted using the finite element method to verify the accuracy of prediction model.Subsequently,the prediction model was applied to perform an optimization analysis of the forging process for a turbine disk with a diameter of 300 mm.Results show a strong correlation between the simulated results and the actual microstructure of the turbine disk forged through the optimal process parameters.The optimal process parameters are deformation temperature of 1100℃ and forging speed of 0.2 mm/s.This established DRX prediction model can serve as a fundamental reference for understanding the microstructural evolution during the hot deformation process of as-extruded GH4710 alloy.展开更多
Fibre Extrusion Technology Ltd(FET)of Leeds,UK designs,develops and manufactures extrusion equipment for a wide range of high value textile material applications worldwide.The company has built strong business relatio...Fibre Extrusion Technology Ltd(FET)of Leeds,UK designs,develops and manufactures extrusion equipment for a wide range of high value textile material applications worldwide.The company has built strong business relationships across global markets,including a growing presence in Southeast Asia where technical textile development is advancing rapidly.FET boasts a number of specialist technical agents throughout Asia and is seeking to further expand its customer service in the future.展开更多
The Mg-Y-Zn magnesium alloy system is known for the presence of Long-Period Stacking Ordered(LPSO)phases that improves strength and ductility with minimal amounts of alloying elements.Even better improvements are asso...The Mg-Y-Zn magnesium alloy system is known for the presence of Long-Period Stacking Ordered(LPSO)phases that improves strength and ductility with minimal amounts of alloying elements.Even better improvements are associated with the specific microstructure known as the Mille-Feuille(MF)structure that can occur in this alloy as well after proper heat treatment.This study systematically compares the traditional ingot metallurgy method with the Bridgman method(slow cooling),coupled with diverse heat treatments and extrusion process.Microscopic analyses reveal variations in the presence of LPSO phases,MF structure,and especially grain size,leading to divergent mechanical and corrosion properties.The Bridgman approach surprisingly stands out,ensuring superior mechanical properties due to kink and texture strengthening.展开更多
Prefabricated twinning represents an effective strategy for optimizing the microstructure of extruded forming components and facilitating changes in texture.The study examines the incorporation of[10-12]twins into an ...Prefabricated twinning represents an effective strategy for optimizing the microstructure of extruded forming components and facilitating changes in texture.The study examines the incorporation of[10-12]twins into an AZ31 magnesium alloy billet via cold pre-upsetting deformation before alternating forward extrusion(CUAFE).The experimental results indicate that the initial presence of[10-12]twins is advantageous for the development of[10-10]and[11-20]texture components during the extrusion process.In addition,different DRX mechanisms have different influences on the evolution of basal texture.The CDRX grains tend to preferentially select the[11-20]texture orientation,weakening the[10-10]texture and enhancing the[11-20]texture.However,most DDRX grains deviate significantly from the orientation of their surrounding original grain and do not have a preferred orientation.This is reflected in the mechanical properties of the CUAFE part.The tensile strength is 323.5 MPa,while the elongation is as high as 20.1%.展开更多
Traditional manufacturing processes for lightweight curved profiles are often associated with lengthy procedures,high costs,low efficiency,and high energy consumption.In order to solve this problem,a new staggered ext...Traditional manufacturing processes for lightweight curved profiles are often associated with lengthy procedures,high costs,low efficiency,and high energy consumption.In order to solve this problem,a new staggered extrusion(SE)process was used to form the curved profile of AZ31 magnesium alloy in this paper.The study investigates the mapping relationship between the curvature,microstructure,and mechanical properties of the formed profiles by using different eccentricities of the die.Scanning electron microscopy(SEM)and electron backscatter diffraction techniques are employed to examine the effects of different eccentricity values(e)on grain morphology,recrystallization mechanisms,texture,and Schmid factors of the products.The results demonstrate that the staggered extrusion method promotes the deep refinement of grain size in the extruded products,with an average grain size of only 15%of the original billet,reaching 12.28μm.The tensile strength and elongation of the curved profiles after extrusion under the eccentricity value of 10 mm,20 mm and 30 mm are significantly higher than those of the billet,with the tensile strength is increased to 250,270,235 MPa,and the engineering strain elongation increased to 10.5%,12.1%,15.9%.This indicates that staggered extrusion enables curvature control of the profiles while improving their strength.展开更多
Fabricating Mg/Al laminate is an effective strategy to circumvent the inherently low formability and poor corrosion resistance of Mg alloys.Here,Mg/Al laminate with good bonding quality and mechanical properties was s...Fabricating Mg/Al laminate is an effective strategy to circumvent the inherently low formability and poor corrosion resistance of Mg alloys.Here,Mg/Al laminate with good bonding quality and mechanical properties was successfully fabricated via porthole die co-extrusion process using ZK60 Mg and TiB_(2)/6061Al composite as constituted layers.Integrating the results from microstructural characterization and mechanical testing,the effects of extrusion temperature on microstructure,interfacial structure,element diffusion,and mechanical properties were investigated.The results show that Mg/Al laminate achieves a sound welding quality by mechanical bonding and diffusion bonding.The obvious intermetallic compounds(βandγ)layer forms at Mg/Al interface,and its thickness increases to 8.3μm as the extrusion temperature reaches 400℃.High extrusion temperature promotes the dynamic recrystallization and grain growth of Mg and Al layers,while the dislocation density decreases.β/γinterface shows a coherent feature,whileγ/Mg interface is semi-coherent with a locally ordered transition zone of 4.5 nm.The rich Mg and Cr layers are found at TiB_(2)/6061 interface,which is conducive to improving the bonding quality.When the extrusion temperature is 370℃,the thickness of diffusion layer is around 5.0μm,and the bonding strength reaches 18.68 MPa,resulting in the best comprehensive mechanical properties.This work provides a new direction for the development of Mg/Al laminate with excellent strength and ductility.展开更多
Obtaining high strength in low-RE-alloyed Mg alloys(RE<6 wt%)remains a huge challenge so far.In this work,we fabricated a novel high-strength and low-RE-alloyed Mg-3Yb-0.6Zn-0.4Zr(wt%)alloy using the conventional e...Obtaining high strength in low-RE-alloyed Mg alloys(RE<6 wt%)remains a huge challenge so far.In this work,we fabricated a novel high-strength and low-RE-alloyed Mg-3Yb-0.6Zn-0.4Zr(wt%)alloy using the conventional extrusion at low temperature,which breaks through the stereotypical"fewer RE,lower strength"wisdom.The microstructure of the alloy and mechanical properties were examined with op-tical microscopy(OM),X-ray diffraction(XRD),scanning electron microscopy(SEM),transmission electron microscopy(TEM),and Instron testing machine.This alloy exhibits a high tensile yield strength of 410 MPa and a favorable elongation of 7.8%,outperforming the majority of traditional high-strength Mg-Gd-Y(-Zn)-Zr extrusion alloys with high RE additions,at least 12 wt%.The high yield strength of the alloy is closely associated with the synergistic effect of submicron recrystallized grains and highly-textural hot-worked grains containing numerous dynamic precipitates and residual dislocations,rather than the widely-considered age-hardening in those heavy RE containing Mg alloys.This work provides an important reference for the development of high-performance extruded Mg alloys with low RE solutes.展开更多
Although the degradability and biosafety of magnesium alloys make them advantageous for biological applications,medical implants made of magnesium alloys often fail prematurely due to corrosion.Therefore,improving the...Although the degradability and biosafety of magnesium alloys make them advantageous for biological applications,medical implants made of magnesium alloys often fail prematurely due to corrosion.Therefore,improving the corrosion resistance of magnesium alloys has become an urgent problem in the alloy design process.In this study,we designed and prepared Mg-xZn-0.5Y-0.5Zr(x=1,2,and 3,wt%)alloys in a hot extruded state and analyzed their surface structure through scanning electron microscopy,energy dispersion spectrometry,and X-ray diffraction.It was found that increasing the Zn content refined the recrystallized grains in the alloy.Particularly in Mg-3Zn-0.5Y-0.5Zr,the I phase became finer,forming both granular and nanoscale needle-like particles.Surface characterization after the immersion experiment showed that the corrosion product layer was mainly composed of Mg(OH)_(2),Zn(OH)_(2),CaCO_(3),and hy-droxyapatite.The degradation rate of ZW305K was the lowest,measured as 4.1 and 6.0 mm·a^(-1) with the hydrogen precipitation method and weight loss method respectively.Electrochemical experiments further explained the corrosion circuit model of the alloy in solution and confirmed the earlier results.The maximum polarization resistance of ZW305K was 874.5Ω·cm^(2),and the lowest corrosion current density was 0.104 mA·cm^(-2).As a biomedical alloy,it must exhibit good biocompatibility,so the alloy was also tested through cytotoxicity,cell adhesion,and staining experiments.The cell viability of each group after 48 h was greater than 80%,showing that the addition of zinc enhances the alloy’s biocompatibility.In summary,the prepared alloys have the potential to be used as biodegradable implant materials.展开更多
The utilization of lunar regolith for construction on the lunar surface presents a critical challenge in-situ resource utilization.This study proposes a lunar regolith manufacturing method that uses a high-performance...The utilization of lunar regolith for construction on the lunar surface presents a critical challenge in-situ resource utilization.This study proposes a lunar regolith manufacturing method that uses a high-performance resin binder characterized by a high regolith content and strong forming capabilities.A combined resin material with both thermosetting and photosetting properties was developed and mixed with lunar regolith to create a slurry.This slurry can be directly molded or additively extruded into green bodies with specific structures.These green bodies can self-cure under the high temperatures and ultraviolet radiation experienced during the lunar day,reducing energy consumption and fulfilling the requirements of lunar construction.The material-forming processes and effects of various additive types and concentrations,regolith mass ratios,and processing parameters on the properties of the slurry and the formed specimens were thoroughly investigated.The mechanical performance and microstructure of the fabricated samples were analyzed.The lunar regolith mass ratio reached 90 wt%(approximately 79 vol%),with the highest compressive strengths exceeding 60 MPa for cast specimens and 30 MPa for printed samples.This technology shows significant potential for enabling in-situ lunar regolith-based construction in future lunar missions.展开更多
The microstructure and mechanical properties of Mg−4.5Al−2.5Zn−0.3Mn−0.2Ca(wt.%,designated as AZ42)alloys in extruded(at extrusion ratios of 28,20 and 11.5)and peak-aged states were investigated,by using optical micro...The microstructure and mechanical properties of Mg−4.5Al−2.5Zn−0.3Mn−0.2Ca(wt.%,designated as AZ42)alloys in extruded(at extrusion ratios of 28,20 and 11.5)and peak-aged states were investigated,by using optical microscopy,scanning electron microscopy,energy dispersive spectrometry and electron backscatter diffraction.The results show that extrusion produces a typical basal fiber texture and streamlines of second phases.All samples exhibit the lowest Schmid factor of basal slip(SFb)and the superior tensile yield strength(TYS)along extrusion direction(ED).The sample with extrusion ratio of 20 exhibits the largest average grain size,but the smallest SFb which compensates for the disadvantage of grain coarsening and maintains the strength.After being peak-aged at 175℃for 48 h,the sample with the extrusion ratio of 20 shows the optimal TYS along all the directions,compared to the other samples.This hopes to provide useful information for optimizing the deformation parameters of the AZ42 alloys.展开更多
Investment casting shell moulds are widely applied to cast alloys, but how to efficiently form a hierarchical porous structure inside the wall is an innovation and challenge. In this research, porous shell moulds with...Investment casting shell moulds are widely applied to cast alloys, but how to efficiently form a hierarchical porous structure inside the wall is an innovation and challenge. In this research, porous shell moulds with three infill patterns(rectilinear, grid, and honeycomb) were prepared using bauxite slurry and slurry extrusionbased additive manufacturing technology, and the effects of infill patterns on the properties were evaluated. The hierarchical pores inside the wall are composed of the macropores formed by infills and the micropores among bauxite particles. Different infill patterns result in changes in distribution and shape of pores, thereby affecting the properties of the shell moulds. The honeycomb pattern has more comprehensive advantages compared to the other two infill patterns. The samples prepared with the honeycomb pattern exhibit the highest bending strength(11.62 MPa) and porosity(41.6%), as well as good heat-transfer ability, with an average shrinkage rate within 2.0%. This work provides an attractive feasibility for fabricating shell moulds with hierarchical porous walls.展开更多
This work managed the extrusion strain path by designing various extrusion die cavities,successfully realizing the texture modification for the ZK60 magnesium alloy.The mechanisms involving the texture dependence on t...This work managed the extrusion strain path by designing various extrusion die cavities,successfully realizing the texture modification for the ZK60 magnesium alloy.The mechanisms involving the texture dependence on the extrusion die cavity as well as their effects on the mechanical properties were emphatically investigated.Results showed that dynamic recrystallization refined the grain size and improved the microstructure homogeneity in the three extrusion specimens,but did not produce too large microstructure differences.By comparison,significant texture differences developed owing to the various extrusion die cavities,which here were mainly reflected in the strong or weak texture components for the c-axes//TD and the c-axes//ND.Such texture differences started from the deformation texture instead of the recrystallization texture whose roles only consisted in dispersing the texture component and reducing the texture intensity.The results from the finite element analysis and the visco-plastic self-consistent model indicated that,in order to accommodate the different strain components induced by the extrusion die cavities,slip systems or tension twinning were activated differently,and this was the critical reason causing the above texture differences.One modified Hall-Petch relationship was adopted to analyze the conjoint effects of grain refinement and texture variation on the yield stress.Additionally,the quantitative results about deformation mechanism activation fractions demonstrated that the texture variations influenced the competition relationships between the twinning induced deformation and the slip dominant deformation,and the former generally produced the lower yield stress and the increasing stage of strain hardening rate,while the latter produced the higher yield stress and the continuous decline of strain hardening rate.展开更多
基金supported by the National Natural Sciences Foundation of China(No. 40472057)the National Major Basic Development Project(2006CB403503)
文摘Most of the so-called Bayan Obo fine-grained dolomite marbles collected from the main and east orebodies show a microporphyritic texture,namely the microphenocrysts are set in a very finegrained matrix,although nearly all of them have undergone recrystallization caused either by deformation or alteration.The texture seems likely to have maintained the original features.It is known that one of the most characteristic textures of volcanic rocks is the porphyritic texture,and the microporphyritic texture is a variety in which both the phenocrysts and the matrix are only distinguishable with the microscope.Therefore,the dolomite marbles in the main and east orebodies may be related to the extrusive carbonatites.In addition,there also occur some carbonatite sills and dykes with different textures at Bayan Obo.Thus,the Bayan Obo carbonatites are polyphase intrusive and extrusive carbonatites.
基金supported by the National Science and Technology Major Project,China(No.2019-VI-0004-0118)the National Natural Science Foundation of China(No.51771152)the National Key R&D Program of China(No.2018YFB1106800)。
文摘Microstructure,texture,and mechanical properties of the extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy were investigated at different extrusion temperatures(260 and 320℃),extrusion ratios(10:1,15:1,and 30:1),and extrusion speeds(3 and 6 mm/s).The experimental results exhibited that the grain sizes after extrusion were much finer than that of the homogenized alloy,and the second phase showed streamline distribution along the extrusion direction(ED).With extrusion temperature increased from 260 to 320℃,the microstructure,texture,and mechanical properties of alloys changed slightly.The dynamic recrystallization(DRX)degree and grain sizes enhanced as the extrusion ratio increased from 10:1 to 30:1,and the strength gradually decreased but elongation(EL)increased.With the extrusion speed increased from 3 to 6 mm/s,the grain sizes and DRX degree increased significantly,and the samples presented the typical<2111>-<1123>rare-earth(RE)textures.The alloy extruded at 260℃ with extrusion ratio of 10:1 and extrusion speed of 3 mm/s showed the tensile yield strength(TYS)of 213 MPa and EL of 30.6%.After quantitatively analyzing the contribution of strengthening mechanisms,it was found that the grain boundary strengthening and dislocation strengthening played major roles among strengthening contributions.These results provide some guidelines for enlarging the industrial application of extruded Mg-RE alloy.
基金Natural Science Foundation of Shandong Province of China(ZR2023QE193)。
文摘The microstructures and mechanical properties of Al-8.3Zn-3.3Cu-2.2Mg alloys prepared via hot extrusion and liquid forging methods were investigated.Results show that based on DEFORM simulation analysis,the optimal hot extrusion parameters are determined as ingot initial temperature of 380°C and extrusion speed of 3 mm/s.The hot-extruded aluminum alloy after T6 heat treatment presents superior mechanical properties with yield strength of 519.6 MPa,ultimate tensile strength of 582.1 MPa,and elongation of 11.0%.Compared with the properties of gravity-cast and liquid-forged alloys,the yield strength of hot-extruded alloy increases by 30.8%and 4.9%,and the ultimate tensile strength improves by 43.5%and 10.2%,respectively.The significant improvement in tensile strength of the hot-extruded alloys is attributed to the elimination of casting defects and the refinement of matrix grain and eutectic phases.In addition,the hot-extruded alloy demonstrates superior plasticity compared with the liquid-forged alloy.This is because severe plastic deformation occurs during hot extrusion,which effectively breaks and disperses the eutectic phases,facilitating the dissolution and precipitation of the second phases and inhibiting the microcrack initiation.
基金supported by the National Research Foundation of Korea(NRF)grants funded by the Korea government(MSIT)(Nos.RS-2024–00351052 and RS-2024–00450561).
文摘This study compares the microstructural evolution,dynamic recrystallization(DRX)behavior,tensile properties,and age-hardenability between the newly developed high-speed-extrudable BA56 alloy and those of the widely recognized AZ31 alloy in industry.Unlike the AZ31 alloy,which retains partially unrecrystallized grains,the high-speed-extruded BA56 alloy demonstrates a coarser but entirely recrystallized and more homogeneous microstructure.The fine-grained structure and abundant Mg_(3)Bi_(2) particles in the BA56 extrusion billet significantly enhance its DRX behavior,thus enabling rapid and complete recrystallization during extrusion.The BA56 alloy contains band-like fragmented Mg_(3)Bi_(2) particles and numerous fine Mg_(3)Bi_(2) particles distributed throughout the material,in contrast to the sparse Al_(8)Mn_(5) particles in the AZ31 alloy.These features contribute to superior mechanical properties of the BA56 alloy,which achieves tensile yield and ultimate tensile strengths of 205 and 292 MPa,respectively,compared to 196 and 270 MPa for the AZ31 alloy.The superior strength of the BA56 alloy,even with its coarser grain size,can be explained by its elevated Hall-Petch constant and the strengthening contribution from the fine Mg_(3)Bi_(2) particles.Additionally,the BA56 alloy demonstrates significant age-hardenability,achieving a 22%enhancement in hardness following T5 aging,attributed to the precipitation of nanoscale Mg_(3)Bi_(2) and Mg_(17)Al_(12) phases.By contrast,the AZ31 alloy shows minimal hardening due to the absence of precipitate formation during aging.These findings suggest that the BA56 alloy is a promising candidate for the production of extruded Mg components requiring a combination of high productivity,superior mechanical performance,and wide-ranging process adaptability.
基金supported by the National Natural Science Foundation of China(No.51901153)the Natural Science Foundation of Shanxi,China(No.202103021224049)+1 种基金the Shanxi Zhejiang University New Materials and Chemical Research Institute Scientific Research Project,China(No.2022SX-TD025)the Open Project of Salt Lake Chemical Engineering Research Complex,Qinghai University,China(No.2023-DXSSKF-Z02).
文摘The microstructural characterization,corrosion behavior and tensile properties of the extruded lean Mg−1Bi−0.5Sn−0.5In(wt.%)alloy were investigated through scanning electron microscopy(SEM),electron backscatter diffraction(EBSD),X-ray photoelectron spectroscopy(XPS),electrochemical measurements and tensile tests.The results reveal that a microstructure consisting of dynamically recrystallized and deformed grains is obtained.Notably,the investigated alloy exhibits excellent strength−ductility synergy,with tensile yield strength(TYS),ultimate tensile strength(UTS)and elongation(EL)of 254.8 MPa,315.4 MPa,and 25.3%,respectively.Furthermore,in 3.5 wt.%NaCl solution,with the increase of immersion time,the dominant corrosion mechanism of the studied alloy transforms from pitting corrosion to filiform corrosion.After the immersion for 24 h,a composite oxide film(SnO2−Bi2O3−In2O3)is formed,which delays the corrosion process,and the corrosion rate(PH=1.53 mm/a)is finally stabilized.
基金supported by the Major Science and Technology Project of Gansu Province(Grant No.22ZD6GA008)the National Natural Science Foundation of China(Nos.52261027,52001152 and 51961021)+2 种基金the Open Project of State Key Laboratory for Mechanical Behavior of Materials(20192102)Undergraduate Innovation and Entrepreneurship Training Program(Nos.DC20231482,DC20231188 and DC20231558)Gansu Provincial Excellent Graduate Students“Innovation Star”Program(2022CXZX-394)。
文摘The high-strength Mg-7Sn alloys(wt.%)with a heterogeneous grain structure were prepared by low-temperature extrusion(230°C)with the extrusion ratio of 9:1(9E230)and 17:1(17E230).The two extruded alloys contained fine dynamic recrystallization(DRX)grains(FG)and coarse un DRX grains(CG).The difference in deformability between CG and FG leads to the formation of heterogeneous grain structure.The average grain size and basal texture intensities increased while the volume fraction of CG decreased with increasing extrusion ratio.Tensile testing results indicated that the extruded 17E230 alloy exhibited higher tensile strengths than 9E230 alloy,whose tensile yield strength(σ_(0.2)),ultimate tensile strengths(σ_(b)),and elongation to failure(ε_(f))were 231.1 MPa,319.5MPa,and 12.54%respectively.The high tensile strengths of the extruded alloy mainly originated from grain refinement,texture strengthening,precipitation strengthening from a great number of nano-scale Mg_(2)Sn phases,solid solution strengthening and hetero-deformation induced(HDI)strengthening,while the good ductility of the alloy was also mainly attributed to grain refinement,activation of the non-basal slip systems and HDI hardening.
基金supported by the Key Project of Chinese Academy of Engineering(No.2019-XZ-11)the General Project of Chinese Academy of Engineering(No.2023-XY-18)+1 种基金the Open Fund of National Joint Engineering Research Center for Abrasion Control and Molding of Metal Materials of China(No.HKDNM201907)the Independent Project of State Key Laboratory of Powder Metallurgy,China。
文摘To tackle the common issue of green defects in material extrusion(MEX)additive manufacturing(AM)cemented carbides,warm isostatic pressing(WIP)was introduced to eliminate defects of MEX WC-9Co cemented carbide greens,thereby improving both microstructure uniformity and mechanical properties of sintered bodies.The results indicate that WIP reduces defects in MEX greens,thus decreasing the dimensions and numbers of defects,modifying shapes of pores within sintered bodies,while preserving surface quality and shape characteristics.Compared with WC-9Co prepared via MEX followed by debinding and sintering(DS),the hardness of WC-9Co prepared using MEX-WIP-DS does not change significantly,ranging HV_(30)1494-1508,the transverse rupture strength increases by up to 49.3%,reaching 2998-3514 MPa,and the fracture toughness remains high,ranging 14.8-17.0 MPa·m^(1/2).The mechanical properties surpass comparable cemented carbides fabricated through other AM methods and are comparable to those produced by powder metallurgy.The integration of green WIP into MEX-DS broadens the MEX processing window,and improves the overall mechanical properties of MEX AM WC-Co cemented carbides.
基金Key Field Research Foundation of Beijing Institute of Aeronautical Materials(KJSC192309)。
文摘A new triple melting method with hot extrusion process for GH4710 alloy ingots has been developed to overcome the difficulty in deformation of GH4710 alloy prepared by the casting and forging process.The as-extruded GH4710 alloy was analyzed through the isothermal compression experiment and metallographic analysis.The viscoelastic stress characteristics and dynamic recrystallization(DRX)behavior of the as-extruded GH4710 alloy were investigated during deformation at temperatures ranging from 1050℃ to 1120℃ and strain rates ranging from 0.01 s^(−1) to 5.00 s^(−1).The true stress-true strain curves,average grain size,and DRX volume fraction were also obtained under various deformation conditions.Prediction models for DRX volume fraction and grain size of the as-extruded GH4710 alloy were established using the statistical regression method.The model was implanted into the Derform-3D software,and numerical simulation of the microstructure evolution of GH4710 alloy was conducted.Firstly,the isothermal compression simulations were conducted using the finite element method to verify the accuracy of prediction model.Subsequently,the prediction model was applied to perform an optimization analysis of the forging process for a turbine disk with a diameter of 300 mm.Results show a strong correlation between the simulated results and the actual microstructure of the turbine disk forged through the optimal process parameters.The optimal process parameters are deformation temperature of 1100℃ and forging speed of 0.2 mm/s.This established DRX prediction model can serve as a fundamental reference for understanding the microstructural evolution during the hot deformation process of as-extruded GH4710 alloy.
文摘Fibre Extrusion Technology Ltd(FET)of Leeds,UK designs,develops and manufactures extrusion equipment for a wide range of high value textile material applications worldwide.The company has built strong business relationships across global markets,including a growing presence in Southeast Asia where technical textile development is advancing rapidly.FET boasts a number of specialist technical agents throughout Asia and is seeking to further expand its customer service in the future.
基金supported by Japan Society for the Promotion of Science(KAKENHI Grant-in-Aid for Scientific Research,18H05475,18H05476 and JP20H00312)MRC International Collaborative Research Grant+4 种基金The authors would like to thank the Czech Science Foundation(Project No.22-22248S)specific university research(A1_FCHT_2024_007)for financial supportsupported by the Ministry of Education,Youth,and Sports of the Czech Republic.Project No.CZ.02.01.01/00/22_008/0004591co-funded by the European UnionCzechNanoLab project LM2023051 funded by MEYS CR is gratefully acknowledged for the financial support of the measurements/sample fabrication at LNSM Research Infrastructure。
文摘The Mg-Y-Zn magnesium alloy system is known for the presence of Long-Period Stacking Ordered(LPSO)phases that improves strength and ductility with minimal amounts of alloying elements.Even better improvements are associated with the specific microstructure known as the Mille-Feuille(MF)structure that can occur in this alloy as well after proper heat treatment.This study systematically compares the traditional ingot metallurgy method with the Bridgman method(slow cooling),coupled with diverse heat treatments and extrusion process.Microscopic analyses reveal variations in the presence of LPSO phases,MF structure,and especially grain size,leading to divergent mechanical and corrosion properties.The Bridgman approach surprisingly stands out,ensuring superior mechanical properties due to kink and texture strengthening.
基金supported by the National Natural Science Foundation of China(No.52475341).
文摘Prefabricated twinning represents an effective strategy for optimizing the microstructure of extruded forming components and facilitating changes in texture.The study examines the incorporation of[10-12]twins into an AZ31 magnesium alloy billet via cold pre-upsetting deformation before alternating forward extrusion(CUAFE).The experimental results indicate that the initial presence of[10-12]twins is advantageous for the development of[10-10]and[11-20]texture components during the extrusion process.In addition,different DRX mechanisms have different influences on the evolution of basal texture.The CDRX grains tend to preferentially select the[11-20]texture orientation,weakening the[10-10]texture and enhancing the[11-20]texture.However,most DDRX grains deviate significantly from the orientation of their surrounding original grain and do not have a preferred orientation.This is reflected in the mechanical properties of the CUAFE part.The tensile strength is 323.5 MPa,while the elongation is as high as 20.1%.
基金Project(JQ2022E004)supported by the Natural Science Foundation of Heilongjiang Province,China。
文摘Traditional manufacturing processes for lightweight curved profiles are often associated with lengthy procedures,high costs,low efficiency,and high energy consumption.In order to solve this problem,a new staggered extrusion(SE)process was used to form the curved profile of AZ31 magnesium alloy in this paper.The study investigates the mapping relationship between the curvature,microstructure,and mechanical properties of the formed profiles by using different eccentricities of the die.Scanning electron microscopy(SEM)and electron backscatter diffraction techniques are employed to examine the effects of different eccentricity values(e)on grain morphology,recrystallization mechanisms,texture,and Schmid factors of the products.The results demonstrate that the staggered extrusion method promotes the deep refinement of grain size in the extruded products,with an average grain size of only 15%of the original billet,reaching 12.28μm.The tensile strength and elongation of the curved profiles after extrusion under the eccentricity value of 10 mm,20 mm and 30 mm are significantly higher than those of the billet,with the tensile strength is increased to 250,270,235 MPa,and the engineering strain elongation increased to 10.5%,12.1%,15.9%.This indicates that staggered extrusion enables curvature control of the profiles while improving their strength.
基金supports from the National Natural Science Foundation of China(52175338 and 52222510)Science Fund for Distinguished Young Scholars of Shandong Province(ZR2021JQ21)Key Research and Development Program of Shandong Province(2021ZLGX01).
文摘Fabricating Mg/Al laminate is an effective strategy to circumvent the inherently low formability and poor corrosion resistance of Mg alloys.Here,Mg/Al laminate with good bonding quality and mechanical properties was successfully fabricated via porthole die co-extrusion process using ZK60 Mg and TiB_(2)/6061Al composite as constituted layers.Integrating the results from microstructural characterization and mechanical testing,the effects of extrusion temperature on microstructure,interfacial structure,element diffusion,and mechanical properties were investigated.The results show that Mg/Al laminate achieves a sound welding quality by mechanical bonding and diffusion bonding.The obvious intermetallic compounds(βandγ)layer forms at Mg/Al interface,and its thickness increases to 8.3μm as the extrusion temperature reaches 400℃.High extrusion temperature promotes the dynamic recrystallization and grain growth of Mg and Al layers,while the dislocation density decreases.β/γinterface shows a coherent feature,whileγ/Mg interface is semi-coherent with a locally ordered transition zone of 4.5 nm.The rich Mg and Cr layers are found at TiB_(2)/6061 interface,which is conducive to improving the bonding quality.When the extrusion temperature is 370℃,the thickness of diffusion layer is around 5.0μm,and the bonding strength reaches 18.68 MPa,resulting in the best comprehensive mechanical properties.This work provides a new direction for the development of Mg/Al laminate with excellent strength and ductility.
基金supported by National Natural Science Foundation of China(52201111,52201137,52275389)Taiyuan University of Science and Technology Scientific Research Initial Funding(20232102)+1 种基金Reward funds for excellent doctor of work in coming to Shanxi(No.20242068)Special fund for Scienceand Technology Innovation Teamsof ShanxiProvince.
文摘Obtaining high strength in low-RE-alloyed Mg alloys(RE<6 wt%)remains a huge challenge so far.In this work,we fabricated a novel high-strength and low-RE-alloyed Mg-3Yb-0.6Zn-0.4Zr(wt%)alloy using the conventional extrusion at low temperature,which breaks through the stereotypical"fewer RE,lower strength"wisdom.The microstructure of the alloy and mechanical properties were examined with op-tical microscopy(OM),X-ray diffraction(XRD),scanning electron microscopy(SEM),transmission electron microscopy(TEM),and Instron testing machine.This alloy exhibits a high tensile yield strength of 410 MPa and a favorable elongation of 7.8%,outperforming the majority of traditional high-strength Mg-Gd-Y(-Zn)-Zr extrusion alloys with high RE additions,at least 12 wt%.The high yield strength of the alloy is closely associated with the synergistic effect of submicron recrystallized grains and highly-textural hot-worked grains containing numerous dynamic precipitates and residual dislocations,rather than the widely-considered age-hardening in those heavy RE containing Mg alloys.This work provides an important reference for the development of high-performance extruded Mg alloys with low RE solutes.
基金supported by the National Natural Science Foundation of China(Nos.52371070 and 52271249),the Key Research and Development Program of Shaanxi,China(No.2023-YBGY-488)the State Key Laboratory of Solidification Processing in Northwestern Polytechnical University(No.SKLSP202415)Additional support was provided by the Xi’an Talent Plan,China(No.XAYC240016)。
文摘Although the degradability and biosafety of magnesium alloys make them advantageous for biological applications,medical implants made of magnesium alloys often fail prematurely due to corrosion.Therefore,improving the corrosion resistance of magnesium alloys has become an urgent problem in the alloy design process.In this study,we designed and prepared Mg-xZn-0.5Y-0.5Zr(x=1,2,and 3,wt%)alloys in a hot extruded state and analyzed their surface structure through scanning electron microscopy,energy dispersion spectrometry,and X-ray diffraction.It was found that increasing the Zn content refined the recrystallized grains in the alloy.Particularly in Mg-3Zn-0.5Y-0.5Zr,the I phase became finer,forming both granular and nanoscale needle-like particles.Surface characterization after the immersion experiment showed that the corrosion product layer was mainly composed of Mg(OH)_(2),Zn(OH)_(2),CaCO_(3),and hy-droxyapatite.The degradation rate of ZW305K was the lowest,measured as 4.1 and 6.0 mm·a^(-1) with the hydrogen precipitation method and weight loss method respectively.Electrochemical experiments further explained the corrosion circuit model of the alloy in solution and confirmed the earlier results.The maximum polarization resistance of ZW305K was 874.5Ω·cm^(2),and the lowest corrosion current density was 0.104 mA·cm^(-2).As a biomedical alloy,it must exhibit good biocompatibility,so the alloy was also tested through cytotoxicity,cell adhesion,and staining experiments.The cell viability of each group after 48 h was greater than 80%,showing that the addition of zinc enhances the alloy’s biocompatibility.In summary,the prepared alloys have the potential to be used as biodegradable implant materials.
基金supported by International Partnership Program of the Chinese Academy of Sciences(Grant No.310GJH2024010GC)National Natural Science Foundation of China(Grant No.52005479)the China Building Materials Federation(Grant No.2023JBGS0401)。
文摘The utilization of lunar regolith for construction on the lunar surface presents a critical challenge in-situ resource utilization.This study proposes a lunar regolith manufacturing method that uses a high-performance resin binder characterized by a high regolith content and strong forming capabilities.A combined resin material with both thermosetting and photosetting properties was developed and mixed with lunar regolith to create a slurry.This slurry can be directly molded or additively extruded into green bodies with specific structures.These green bodies can self-cure under the high temperatures and ultraviolet radiation experienced during the lunar day,reducing energy consumption and fulfilling the requirements of lunar construction.The material-forming processes and effects of various additive types and concentrations,regolith mass ratios,and processing parameters on the properties of the slurry and the formed specimens were thoroughly investigated.The mechanical performance and microstructure of the fabricated samples were analyzed.The lunar regolith mass ratio reached 90 wt%(approximately 79 vol%),with the highest compressive strengths exceeding 60 MPa for cast specimens and 30 MPa for printed samples.This technology shows significant potential for enabling in-situ lunar regolith-based construction in future lunar missions.
基金supported by the National Natural Science Foundation of China(No.51904036)the Hunan Provincial Key Research and Development Program,China(No.2023GK2049)+2 种基金Changsha Municipal Natural Science Foundation,China(Nos.kq2402016,kq2402014)the Postgraduate Scientific Research Innovation Project of Hunan Province,China(No.CX20240772)the Sichuan Science and Technology Program,China(No.2024NSFSC0151)。
文摘The microstructure and mechanical properties of Mg−4.5Al−2.5Zn−0.3Mn−0.2Ca(wt.%,designated as AZ42)alloys in extruded(at extrusion ratios of 28,20 and 11.5)and peak-aged states were investigated,by using optical microscopy,scanning electron microscopy,energy dispersive spectrometry and electron backscatter diffraction.The results show that extrusion produces a typical basal fiber texture and streamlines of second phases.All samples exhibit the lowest Schmid factor of basal slip(SFb)and the superior tensile yield strength(TYS)along extrusion direction(ED).The sample with extrusion ratio of 20 exhibits the largest average grain size,but the smallest SFb which compensates for the disadvantage of grain coarsening and maintains the strength.After being peak-aged at 175℃for 48 h,the sample with the extrusion ratio of 20 shows the optimal TYS along all the directions,compared to the other samples.This hopes to provide useful information for optimizing the deformation parameters of the AZ42 alloys.
基金financially supported by the National Natural Science Foundation of China (No. 52062029)the Key Science and Technology Project of Gansu Province (No. 18YF1GA064)the Natural Science Foundation of Gansu Provence (No. 25JRRA094)。
文摘Investment casting shell moulds are widely applied to cast alloys, but how to efficiently form a hierarchical porous structure inside the wall is an innovation and challenge. In this research, porous shell moulds with three infill patterns(rectilinear, grid, and honeycomb) were prepared using bauxite slurry and slurry extrusionbased additive manufacturing technology, and the effects of infill patterns on the properties were evaluated. The hierarchical pores inside the wall are composed of the macropores formed by infills and the micropores among bauxite particles. Different infill patterns result in changes in distribution and shape of pores, thereby affecting the properties of the shell moulds. The honeycomb pattern has more comprehensive advantages compared to the other two infill patterns. The samples prepared with the honeycomb pattern exhibit the highest bending strength(11.62 MPa) and porosity(41.6%), as well as good heat-transfer ability, with an average shrinkage rate within 2.0%. This work provides an attractive feasibility for fabricating shell moulds with hierarchical porous walls.
基金supported by National Natural Science Foundation of China(Grant No.52205344,51925401)Postdoctoral Research Foundation of China(Grant No.2023M732398)+1 种基金National Key Laboratory Foundation of Science and Technology on Materials under Shock and Impact(Grant No.WDZC2023-1)Key Research and Development Program of Shandong Province(Grant No.2023CXPT066).
文摘This work managed the extrusion strain path by designing various extrusion die cavities,successfully realizing the texture modification for the ZK60 magnesium alloy.The mechanisms involving the texture dependence on the extrusion die cavity as well as their effects on the mechanical properties were emphatically investigated.Results showed that dynamic recrystallization refined the grain size and improved the microstructure homogeneity in the three extrusion specimens,but did not produce too large microstructure differences.By comparison,significant texture differences developed owing to the various extrusion die cavities,which here were mainly reflected in the strong or weak texture components for the c-axes//TD and the c-axes//ND.Such texture differences started from the deformation texture instead of the recrystallization texture whose roles only consisted in dispersing the texture component and reducing the texture intensity.The results from the finite element analysis and the visco-plastic self-consistent model indicated that,in order to accommodate the different strain components induced by the extrusion die cavities,slip systems or tension twinning were activated differently,and this was the critical reason causing the above texture differences.One modified Hall-Petch relationship was adopted to analyze the conjoint effects of grain refinement and texture variation on the yield stress.Additionally,the quantitative results about deformation mechanism activation fractions demonstrated that the texture variations influenced the competition relationships between the twinning induced deformation and the slip dominant deformation,and the former generally produced the lower yield stress and the increasing stage of strain hardening rate,while the latter produced the higher yield stress and the continuous decline of strain hardening rate.
