The pulse-width-modulated(PWM)current-source converters(CSCs)fed electric machine systems can be considered as a type of high reliability energy conversion systems,since they work with the long-life DC-link inductor a...The pulse-width-modulated(PWM)current-source converters(CSCs)fed electric machine systems can be considered as a type of high reliability energy conversion systems,since they work with the long-life DC-link inductor and offer high fault-tolerant capability for short-circuit faults.Besides,they provide motor friendly waveforms and four-quadrant operation ability.Therefore,they are suitable for high-power applications of fans,pumps,compressors and wind power generation.The purpose of this paper is to comprehensively review recent developments of key technologies on modulation and control of high-power(HP)PWM-CSC fed electric machines systems,including reduction of low-order current harmonics,suppression of inductor–capacitor(LC)resonance,mitigation of common-mode voltage(CMV)and control of modular PWM-CSC fed systems.In particular,recent work on the overlapping effects during commutation,LC resonance suppression under fault-tolerant operation and collaboration of modular PMW-CSCs are described.Both theoretical analysis and some results in simulations and experiments are presented.Finally,a brief discussion regarding the future trend of the HP CSC fed electric machines systems is presented.展开更多
In this paper,electrically excited synchronous machines(EESMs)using copper(Cu)and aluminum(Al)windings are compared for the feasibility of replacing Cu windings with Al windings in electric vehicle(EV)applications sin...In this paper,electrically excited synchronous machines(EESMs)using copper(Cu)and aluminum(Al)windings are compared for the feasibility of replacing Cu windings with Al windings in electric vehicle(EV)applications since Al windings have lower mass density and cost per weight,but higher resistivity and lower thermal conductivity than Cu windings.The EESMs with four winding configurations are optimized with an electromagnetic-thermal co-optimization method.The optimized EESM with only Cu windings is considered as the baseline in this study.Results show that the EESM with stator-Cu/rotor-Al windings has the least torque reduction(12.1%)compared to the baseline among the three EESMs with Al windings and the highest torque mass density among all EESMs.Meanwhile,although the new European driving cycle efficiency of the stator-Cu/rotor-Al EESM is 1.8%lower than that of the baseline,the torque per cost is 71%higher,and the maximum rotor mechanical stress is 8%lower.Therefore,the EESMs with stator-Cu/rotor-Al windings are prospective substitutions of those with only Cu windings for EV applications considering the trade-off between performance and cost.展开更多
Using expert systems in intelligent CAD of electrical machines have limitations such as knowledge acquisition bottlenecks and matching conflict, combinatorial explosion, and endless recursion in the reasoning process....Using expert systems in intelligent CAD of electrical machines have limitations such as knowledge acquisition bottlenecks and matching conflict, combinatorial explosion, and endless recursion in the reasoning process. This paper discusses the principle of a hybrid system of a neural network and an expert system (HNNES), i.e., knowledge representation, reasoning mechanism, and knowledge acquisition based on neural networks. An architecture of HNNES is presented in consideration of the feature of the design of electrical machines.展开更多
This article is about illustrating a workflow for incorporating reliability measures to typical electric machine design optimization scenarios.Such measures facilitate comparing designs not only for rated conditions,b...This article is about illustrating a workflow for incorporating reliability measures to typical electric machine design optimization scenarios.Such measures facilitate comparing designs not only for rated conditions,but also allow to analyze their performance in the presence of unevitable tolerances.Consequently,by additionally considering reliability or robustness as objectives compared to conventional optimization scenarios,designs featuring low parameter sensitiveness can be obtained.The analysis of the design’s reliability as part of solving optimization problems involves a significant increase in required numerical evaluations.To minimize the associated prolongation of the runtime,an approach featuring a design of experiments based reduction of required computations and a consequent surrogate modeling technique is presented here.After successful training,the metamodel can be applied for fast evaluating lots of different parameter combinations.A test problem is defined and analyzed.Based on the observed findings,the necessity of incorporating robustness evaluations to machine design optimization becomes evident.In addition,the derived models allow for studying the impact of any tolerance-affected parameter on the machine performance in detail.This facilitates further beneficial studies,as for instance the analysis of selected changes of tolerance levels rather than a general minimization of the respective ranges which usually is associated with high production cost.展开更多
The rectangular wire winding AC electrical machine has drawn extensive attention due to their high slot fill factor,good heat dissipation,strong rigidity and short end-windings,which can be potential candidates for so...The rectangular wire winding AC electrical machine has drawn extensive attention due to their high slot fill factor,good heat dissipation,strong rigidity and short end-windings,which can be potential candidates for some traction application so as to enhance torque density,improve efficiency,decrease vibration and weaken noise,etc.In this paper,based on the complex process craft and the electromagnetic performance,a comprehensive and systematical overview on the rectangular wire windings AC electrical machine is introduced.According to the process craft,the different type of the rectangular wire windings,the different inserting direction of the rectangular wire windings and the insulation structure have been compared and analyzed.Furthermore,the detailed rectangular wire windings connection is researched and the general design guideline has been concluded.Especially,the performance of rectangular wire windings AC machine has been presented,with emphasis on the measure of improving the bigger AC copper losses at the high speed condition due to the distinguished proximity and skin effects.Finally,the future trend of the rectangular wire windings AC electrical machine is prospected.展开更多
The analysis of cutting regularity is provided through using and comparing two typical cooling liquids. It is proved that cutting regularity is greatly affected by cooling liquid＇s washing ability. Discharge characte...The analysis of cutting regularity is provided through using and comparing two typical cooling liquids. It is proved that cutting regularity is greatly affected by cooling liquid＇s washing ability. Discharge characteristics and theoretic analysis between two electrodes are also discussed based on discharge waveform. By using composite cooling liquid which has strong washing ability, the efficiency in the first stable cutting phase has reached more than 200 mm^2/min, and the roughness of the surface has reached Ra〈0.8 μm after the fourth cutting with more than 50 mm^2/min average cutting efficiency. It is pointed out that cutting situation of the wire cut electrical discharge machine with high wire traveling speed （HSWEDM） is better than the wire cut electrical discharge machine with low wire traveling speed （LSWEDM） in the condition of improving the cooling liquid washing ability. The machining indices of HSWEDM will be increased remarkably by using the composite cooling liquid.展开更多
In this paper,various types of sinusoidal-fed electrical machines,i.e.induction machines(IMs),permanent magnet(PM)machines,synchronous reluctance machines,variable flux machines,wound field machines,are comprehensivel...In this paper,various types of sinusoidal-fed electrical machines,i.e.induction machines(IMs),permanent magnet(PM)machines,synchronous reluctance machines,variable flux machines,wound field machines,are comprehensively reviewed in terms of basic features,merits and demerits,and compared for HEV/EV traction applications.Their latest developments are highlighted while their electromagnetic performance are quantitatively compared based on the same specification as the Prius 2010 interior PM(IPM)machine,including the torque/power-speed characteristics,power factor,efficiency map,and drive cycle based overall efficiency.It is found that PM-assisted synchronous reluctance machines are the most promising alternatives to IPM machines with lower cost and potentially higher overall efficiency.Although IMs are cheaper and have better overload capability,they exhibit lower efficiency and power factor.Other electrical machines,such as synchronous reluctance machines,wound field machines,as well as many other newly developed machines,are currently less attractive due to lower torque density and efficiency.展开更多
Design and optimization of electrical drive systems often involve simultaneous consideration of multiple objectives that usually contradict to each other and multiple disciplines that normally coupled to each other.Th...Design and optimization of electrical drive systems often involve simultaneous consideration of multiple objectives that usually contradict to each other and multiple disciplines that normally coupled to each other.This paper aims to present efficient system-level multiobjective optimization methods for the multidisciplinary design optimization of electrical drive systems.From the perspective of quality control,deterministic and robust approaches will be investigated for the development of the optimization models for the proposed methods.Meanwhile,two approximation methods,Kriging model and Taylor expansion are employed to decrease the computation/simulation cost.To illustrate the advantages of the proposed methods,a drive system with a permanent magnet synchronous motor driven by a field oriented control system is investigated.Deterministic and robust Pareto optimal solutions are presented and compared in terms of several steady-state and dynamic performances(like average torque and speed overshoot)of the drive system.The robust multiobjective optimization method can produce optimal Pareto solutions with high manufacturing quality for the drive system.展开更多
As one of the greatest inventions of human beings,the electric machine(EM)has realized the mutual conversion between electrical energy and mechanical energy,which has essentially led humanity into the age of electrifi...As one of the greatest inventions of human beings,the electric machine(EM)has realized the mutual conversion between electrical energy and mechanical energy,which has essentially led humanity into the age of electrification and greatly promoted the progress and development of human society.This paper will briefly review the development of EMs in the past two centuries,highlighting the historical milestones and investigating the driving force behind it.With the innovation of theory,the progress of materials and the breakthrough of computer science and power electronic devices,the mainstream EM types has been continuously changing since its appearance.This paper will not only summarize the basic operation principle and performance characteristics of traditional EMs,but also that of the emerging types of EMs.Meanwhile,control and drive system,as a nonnegligible part of EM system,will be complementarily introduced.Finally,due to the background of global emission reduction,industrial intelligentization and transportation electrification,EM industry will usher again in a golden period of development.Accordingly,several foreseeable future developing trends will be analyzed and summarized.展开更多
A numerical-analytical method is applied for the two-dimensional magnetic field computation in rotational electric machines in this paper. The analytical expressions for air gap magnetic field are derived. The pole pa...A numerical-analytical method is applied for the two-dimensional magnetic field computation in rotational electric machines in this paper. The analytical expressions for air gap magnetic field are derived. The pole pairs in the expressions are taken into account so that the solution region can be reduced within one periodic range. The numerical and analytical magnetic field equations are linked with equal vector magnetic potential boundary conditions. The magnetic field of a brushless permanent magnet machine is computed by the proposed method. The result is compared to that obtained by finite element method so as to validate the correction of the method.展开更多
This article is about a comparison of different measures for determining the robustness or reliability of electric machine designs in the presence of inevitable tolerances.The selected criteria shall be suitable for c...This article is about a comparison of different measures for determining the robustness or reliability of electric machine designs in the presence of inevitable tolerances.The selected criteria shall be suitable for concurrent evaluation in the course of solving state-of-the-art large scale multi-objective opti-mization problems.In the past,besides particularly customized criteria,mainly gradient based measures,worst case information,or standard deviation based quantities were considered.In this work,the quantile measure is introduced for electric machine design optimization and compared with the existing solutions.The evaluation of a design’s robustness is typically examined based on finite element simulations.As for most measures a signif-icant number of parameter combinations and thus computations are required,a surrogate model assisted approach is presented to minimize computational effort and runtime.A test problem is defined and analyzed to illustrate the differences of selected robustness measures.Results reveal the importance of considering robustness in the optimization process.Moreover,a careful choice of appropriate measures has to be taken.Selected designs are compared and conclusions and an outlook on future activities are presented.展开更多
Finite state machine theory (FSM) is introduced and applied to global control of electric vehicle. Theoretical adaptation for application of FSM in control of electric vehicle is analyzed. Global control logic for par...Finite state machine theory (FSM) is introduced and applied to global control of electric vehicle. Theoretical adaptation for application of FSM in control of electric vehicle is analyzed. Global control logic for parts of electric vehicle is analyzed and built based on FSM. Using Matlab/Simulink, BJD6100-HEV global control algorithm is modeled and prove validity by simulation.展开更多
The machine tool is one of the new products developed and produced by the Shanghai No.8 Machine Tool Plant. It adopts a lift adjustable wiretrame and molybdenum filament tensioning mechanism with large cutting thickne...The machine tool is one of the new products developed and produced by the Shanghai No.8 Machine Tool Plant. It adopts a lift adjustable wiretrame and molybdenum filament tensioning mechanism with large cutting thickness and high machining precision. It is equipped with an advanced IBM-PC 386 microcomputer-controlled system, with strong performance and CRT display. Man/展开更多
On April 26th, 2005, the 5th World Intellectual Property Day, the China Association for Standardization (CAS) held the press conference on CAS standard--Household Electric Double-driver Washing Machine in Diao Yu Tai ...On April 26th, 2005, the 5th World Intellectual Property Day, the China Association for Standardization (CAS) held the press conference on CAS standard--Household Electric Double-driver Washing Machine in Diao Yu Tai State vip House in Beijing. The topic of the press conference was to Promote Technical Innovation, to Protect Intellectual Property and to Develop International Standard. Mr. Ma Lincong, General Secretary of CAS hosted the press conference.展开更多
Nowadays, PD （partial discharge） measurements are a crucial part of the preventive maintenance of electrical equipment within high voltage engineering. Especially for electrical machines, both the supplier and the u...Nowadays, PD （partial discharge） measurements are a crucial part of the preventive maintenance of electrical equipment within high voltage engineering. Especially for electrical machines, both the supplier and the user are interested in the results of PD measurements. However, PDs hardly represent the cause of the failure, more likely they are claimed as the outcome of a failure. This paper deals with the insulation of a 6 kV electrical machine, whereas PD measurements were carried out at a single stator from wound coils. During manufacturing, these coils were equipped with different materials for the OCP （outer corona protection）. Using different PD measurement systems and different bandwidths, investigations of the PD behavior of the coils were carried out. Additionally, the surface resistivity of the corona protection was determined. As a result, conclusions for the correlations between the resistance of the OCP as well as the PD behavior are stated. Furthermore, the influence of using different measurement systems, different measuring circuits, and different bandwidths is shown.展开更多
Polymer microfluidic chips are a common tool in biomedical research,and the production of mold inserts with microscale structures represents a crucial step in the precise molding of these chips.Electrical discharge ma...Polymer microfluidic chips are a common tool in biomedical research,and the production of mold inserts with microscale structures represents a crucial step in the precise molding of these chips.Electrical discharge machining(EDM)can achieve high-quality machining of microstructures on high-hardness mold steel inserts.This can reduce the manufacturing cost of microfluidic chip molds and extend the service life of molds.However,the EDM process is susceptible to the formation of poor-quality surfaces due to the occurrence of abnormal discharges.To address this issue,this paper presents in-depth research on a novel ultrasonic cavitation-assisted electrical discharge machining method.An ultrasonic transducer is placed in an electrical discharge working fluid to promote the removal of electrical corrosion products through the cavitation effect of the liquid.This can also reduce the occurrence of poor discharge,thereby improving the machining surface quality.The aluminum foil corrosion method is employed to investigate the distribution of ultrasonic action in the electric discharge working fluid.The attenuation law of ultrasonic action in the electric discharge working fluid is also investigated.The range of ultrasonic action is determined,providing a reference for subsequent ultrasonic vibration electric discharge working fluid processing experiments.The results of the aluminum foil tests are used to inform the selection of NAK80 mold steel as the experimental object.The effects of cavitation at three ultrasonic frequencies on the surface microstructure are investigated.The experimental results indicate that ultrasonic cavitation can facilitate the movement of corrosion products in electrical machining,reduce the occurrence of abnormal discharges caused by carbon deposition or the secondary re-melting of metals,and thereby enhance the machining surface quality.展开更多
The optimization of micro milling electrical discharge machining（EDM） process parameters of Inconel 718 alloy to achieve multiple performance characteristics such as low electrode wear,high material removal rate and...The optimization of micro milling electrical discharge machining（EDM） process parameters of Inconel 718 alloy to achieve multiple performance characteristics such as low electrode wear,high material removal rate and low working gap was investigated by the Grey-Taguchi method.The influences of peak current,pulse on-time,pulse off-time and spark gap on electrode wear（EW）,material removal rate（MRR） and working gap（WG） in the micro milling electrical discharge machining of Inconel 718 were analyzed.The experimental results show that the electrode wear decreases from 5.6×10-9 to 5.2×10-9 mm3/min,the material removal rate increases from 0.47×10-8 to 1.68×10-8 mm3/min,and the working gap decreases from 1.27 to 1.19 μm under optimal micro milling electrical discharge machining process parameters.Hence,it is clearly shown that multiple performance characteristics can be improved by using the Grey-Taguchi method.展开更多
A new deposition method is described using micro electrical discharge machining(EDM)to deposit tool electrode material on workpiece in air.The basic principles of micro electrical discharge deposition(EDD)are analyzed...A new deposition method is described using micro electrical discharge machining(EDM)to deposit tool electrode material on workpiece in air.The basic principles of micro electrical discharge deposition(EDD)are analyzed and the realized conditions are predicted.With an ordinary EDM shaping machine,brass as the electrode,high-speed steel as the workpiece,a lot of experiments are carried out on micro EDD systematically and thoroughly.The effects of major processing parameters,such as the discharge current,discharge duration,pulse interval and working medium,are obtained,As a result,a micro cylinder with 0.19 mm in diameter and 7.35 mm in height is deposited.By exchanging the polarities of the electrode and workpiece the micro cylinder can be removed selectively.So the reversible machining of deposition and removal is achieved,which breaks through the constraint of traditional EDM.Measurements show that the deposited material is compact and close to workpiece base,whose components depend on the tool electrode,material.展开更多
Gap debris as discharge product is closely related to machining process in electrical discharge machining(EDM).A lot of recent researches have focused on the relationship among debris size,surfaces texture,remove rate...Gap debris as discharge product is closely related to machining process in electrical discharge machining(EDM).A lot of recent researches have focused on the relationship among debris size,surfaces texture,remove rate,and machining stability.The study on statistical distribution of debris size contributes to the research,but it is still superficial currently.In order to obtain the distribution law of the debris particle size,laser particle size analyzer(LPSA)combined with scanning electron microscope(SEM)is used to analyze the EDM debris size.Firstly,the heating dried method is applied to obtain the debris particles.Secondly,the measuring range of LPSA is determined as 0.5–100μm by SEM observation,and the frequency distribution histogram and the cumulative frequency distribution scattergram of debris size are obtained by using LPSA.Thirdly,according to the distribution characteristic of the frequency distribution histogram,the statistical distribution functions of lognormal,exponentially modified Gaussian(EMG),Gamma and Weibull are chosen to achieve curve fitting of the histogram.At last,the distribute law of the debris size is obtained by fitting results.Experiments with different discharge parameters are carried out on an EDM machine designed by the authors themselves,and the machining conditions are tool electrode of red-copper material,workpiece of ANSI 1045 material and working fluid of de-ionized water.The experimental results indicate that the debris sizes of all experiment sample truly obey the Weibull distribution.The obtained distribution law is significantly important for all the models established based on the debris particle size.展开更多
The main purpose of this article is to provide an instructive review of the technological challenges hindering the road toward more electric powertrains in aircraft.Hybrid,all-electric,and turboelectric powertrain arc...The main purpose of this article is to provide an instructive review of the technological challenges hindering the road toward more electric powertrains in aircraft.Hybrid,all-electric,and turboelectric powertrain architectures are discussed as possible fuel consumption and weight reduction solutions.Among these architectures,the short-term implementation of hybrid and all-electric architectures is limited,particularly for large-capacity aircraft due to the low energy/power density levels achievable by state-of-the-art electrical energy storage systems.Conversely,turboelectric architectures with advanced distributed propulsion and boundary layer ingestion are set to lead the efforts toward more electric powertrains.At the center of this transition,power converters and high-power density electric machines,i.e.,electric motors and generators,and their corresponding thermal management systems are analyzed as the key devices enabling the more electric powertrain.Moreover,to further increase the fuel efficiency and power density of the aircraft,the benefits and challenges of implementing higher voltage powertrains are described.Lastly,based on the findings collected in this article,the projected roadmap toward more electric aircraft powertrains is presented.Herein,the individual targets for each technology,i.e.,batteries,electric machines,and power converters,and how they translate to future aircraft prototypes are illustrated.展开更多
基金supported in part by the Jiangsu Natural Science Foundation of China under Grant BK20180013in part by the Shenzhen Science and Technology Innovation Committee(STIC)under Grant JCYJ20180306174439784.
文摘The pulse-width-modulated(PWM)current-source converters(CSCs)fed electric machine systems can be considered as a type of high reliability energy conversion systems,since they work with the long-life DC-link inductor and offer high fault-tolerant capability for short-circuit faults.Besides,they provide motor friendly waveforms and four-quadrant operation ability.Therefore,they are suitable for high-power applications of fans,pumps,compressors and wind power generation.The purpose of this paper is to comprehensively review recent developments of key technologies on modulation and control of high-power(HP)PWM-CSC fed electric machines systems,including reduction of low-order current harmonics,suppression of inductor–capacitor(LC)resonance,mitigation of common-mode voltage(CMV)and control of modular PWM-CSC fed systems.In particular,recent work on the overlapping effects during commutation,LC resonance suppression under fault-tolerant operation and collaboration of modular PMW-CSCs are described.Both theoretical analysis and some results in simulations and experiments are presented.Finally,a brief discussion regarding the future trend of the HP CSC fed electric machines systems is presented.
基金supported in part by China Scholarship Council(CSC)under Grant 202206160023.
文摘In this paper,electrically excited synchronous machines(EESMs)using copper(Cu)and aluminum(Al)windings are compared for the feasibility of replacing Cu windings with Al windings in electric vehicle(EV)applications since Al windings have lower mass density and cost per weight,but higher resistivity and lower thermal conductivity than Cu windings.The EESMs with four winding configurations are optimized with an electromagnetic-thermal co-optimization method.The optimized EESM with only Cu windings is considered as the baseline in this study.Results show that the EESM with stator-Cu/rotor-Al windings has the least torque reduction(12.1%)compared to the baseline among the three EESMs with Al windings and the highest torque mass density among all EESMs.Meanwhile,although the new European driving cycle efficiency of the stator-Cu/rotor-Al EESM is 1.8%lower than that of the baseline,the torque per cost is 71%higher,and the maximum rotor mechanical stress is 8%lower.Therefore,the EESMs with stator-Cu/rotor-Al windings are prospective substitutions of those with only Cu windings for EV applications considering the trade-off between performance and cost.
文摘Using expert systems in intelligent CAD of electrical machines have limitations such as knowledge acquisition bottlenecks and matching conflict, combinatorial explosion, and endless recursion in the reasoning process. This paper discusses the principle of a hybrid system of a neural network and an expert system (HNNES), i.e., knowledge representation, reasoning mechanism, and knowledge acquisition based on neural networks. An architecture of HNNES is presented in consideration of the feature of the design of electrical machines.
基金This work has been supported by the COMET-K2“Center for Symbiotic Mechatronics”of the Linz Center of Mechatronics(LCM)funded by the Austrian federal government and the federal state of Upper Austria.
文摘This article is about illustrating a workflow for incorporating reliability measures to typical electric machine design optimization scenarios.Such measures facilitate comparing designs not only for rated conditions,but also allow to analyze their performance in the presence of unevitable tolerances.Consequently,by additionally considering reliability or robustness as objectives compared to conventional optimization scenarios,designs featuring low parameter sensitiveness can be obtained.The analysis of the design’s reliability as part of solving optimization problems involves a significant increase in required numerical evaluations.To minimize the associated prolongation of the runtime,an approach featuring a design of experiments based reduction of required computations and a consequent surrogate modeling technique is presented here.After successful training,the metamodel can be applied for fast evaluating lots of different parameter combinations.A test problem is defined and analyzed.Based on the observed findings,the necessity of incorporating robustness evaluations to machine design optimization becomes evident.In addition,the derived models allow for studying the impact of any tolerance-affected parameter on the machine performance in detail.This facilitates further beneficial studies,as for instance the analysis of selected changes of tolerance levels rather than a general minimization of the respective ranges which usually is associated with high production cost.
基金This work was supported by the National Nature Science Foundation of China(NSFC)under Project 51607079.
文摘The rectangular wire winding AC electrical machine has drawn extensive attention due to their high slot fill factor,good heat dissipation,strong rigidity and short end-windings,which can be potential candidates for some traction application so as to enhance torque density,improve efficiency,decrease vibration and weaken noise,etc.In this paper,based on the complex process craft and the electromagnetic performance,a comprehensive and systematical overview on the rectangular wire windings AC electrical machine is introduced.According to the process craft,the different type of the rectangular wire windings,the different inserting direction of the rectangular wire windings and the insulation structure have been compared and analyzed.Furthermore,the detailed rectangular wire windings connection is researched and the general design guideline has been concluded.Especially,the performance of rectangular wire windings AC machine has been presented,with emphasis on the measure of improving the bigger AC copper losses at the high speed condition due to the distinguished proximity and skin effects.Finally,the future trend of the rectangular wire windings AC electrical machine is prospected.
基金Provincial Key Laboratory of Precision and Micro-Manufacturing Technology of Jiangsu,China(No.Z0601-052-02).
文摘The analysis of cutting regularity is provided through using and comparing two typical cooling liquids. It is proved that cutting regularity is greatly affected by cooling liquid＇s washing ability. Discharge characteristics and theoretic analysis between two electrodes are also discussed based on discharge waveform. By using composite cooling liquid which has strong washing ability, the efficiency in the first stable cutting phase has reached more than 200 mm^2/min, and the roughness of the surface has reached Ra〈0.8 μm after the fourth cutting with more than 50 mm^2/min average cutting efficiency. It is pointed out that cutting situation of the wire cut electrical discharge machine with high wire traveling speed （HSWEDM） is better than the wire cut electrical discharge machine with low wire traveling speed （LSWEDM） in the condition of improving the cooling liquid washing ability. The machining indices of HSWEDM will be increased remarkably by using the composite cooling liquid.
基金This work is partially supported by Guangdong Welling Motor Manufacturing Co.,Ltd and Guangdong Innovative Research Team Program(No.2011N084)China,Valeo Electrical Systems,France,and the Royal Academy of Engineering/Siemens Research Chair Program,UK.
文摘In this paper,various types of sinusoidal-fed electrical machines,i.e.induction machines(IMs),permanent magnet(PM)machines,synchronous reluctance machines,variable flux machines,wound field machines,are comprehensively reviewed in terms of basic features,merits and demerits,and compared for HEV/EV traction applications.Their latest developments are highlighted while their electromagnetic performance are quantitatively compared based on the same specification as the Prius 2010 interior PM(IPM)machine,including the torque/power-speed characteristics,power factor,efficiency map,and drive cycle based overall efficiency.It is found that PM-assisted synchronous reluctance machines are the most promising alternatives to IPM machines with lower cost and potentially higher overall efficiency.Although IMs are cheaper and have better overload capability,they exhibit lower efficiency and power factor.Other electrical machines,such as synchronous reluctance machines,wound field machines,as well as many other newly developed machines,are currently less attractive due to lower torque density and efficiency.
文摘Design and optimization of electrical drive systems often involve simultaneous consideration of multiple objectives that usually contradict to each other and multiple disciplines that normally coupled to each other.This paper aims to present efficient system-level multiobjective optimization methods for the multidisciplinary design optimization of electrical drive systems.From the perspective of quality control,deterministic and robust approaches will be investigated for the development of the optimization models for the proposed methods.Meanwhile,two approximation methods,Kriging model and Taylor expansion are employed to decrease the computation/simulation cost.To illustrate the advantages of the proposed methods,a drive system with a permanent magnet synchronous motor driven by a field oriented control system is investigated.Deterministic and robust Pareto optimal solutions are presented and compared in terms of several steady-state and dynamic performances(like average torque and speed overshoot)of the drive system.The robust multiobjective optimization method can produce optimal Pareto solutions with high manufacturing quality for the drive system.
基金support of the National Science Fund for Excellent Young Scholars under Grant Number 52122705.
文摘As one of the greatest inventions of human beings,the electric machine(EM)has realized the mutual conversion between electrical energy and mechanical energy,which has essentially led humanity into the age of electrification and greatly promoted the progress and development of human society.This paper will briefly review the development of EMs in the past two centuries,highlighting the historical milestones and investigating the driving force behind it.With the innovation of theory,the progress of materials and the breakthrough of computer science and power electronic devices,the mainstream EM types has been continuously changing since its appearance.This paper will not only summarize the basic operation principle and performance characteristics of traditional EMs,but also that of the emerging types of EMs.Meanwhile,control and drive system,as a nonnegligible part of EM system,will be complementarily introduced.Finally,due to the background of global emission reduction,industrial intelligentization and transportation electrification,EM industry will usher again in a golden period of development.Accordingly,several foreseeable future developing trends will be analyzed and summarized.
文摘A numerical-analytical method is applied for the two-dimensional magnetic field computation in rotational electric machines in this paper. The analytical expressions for air gap magnetic field are derived. The pole pairs in the expressions are taken into account so that the solution region can be reduced within one periodic range. The numerical and analytical magnetic field equations are linked with equal vector magnetic potential boundary conditions. The magnetic field of a brushless permanent magnet machine is computed by the proposed method. The result is compared to that obtained by finite element method so as to validate the correction of the method.
文摘This article is about a comparison of different measures for determining the robustness or reliability of electric machine designs in the presence of inevitable tolerances.The selected criteria shall be suitable for concurrent evaluation in the course of solving state-of-the-art large scale multi-objective opti-mization problems.In the past,besides particularly customized criteria,mainly gradient based measures,worst case information,or standard deviation based quantities were considered.In this work,the quantile measure is introduced for electric machine design optimization and compared with the existing solutions.The evaluation of a design’s robustness is typically examined based on finite element simulations.As for most measures a signif-icant number of parameter combinations and thus computations are required,a surrogate model assisted approach is presented to minimize computational effort and runtime.A test problem is defined and analyzed to illustrate the differences of selected robustness measures.Results reveal the importance of considering robustness in the optimization process.Moreover,a careful choice of appropriate measures has to be taken.Selected designs are compared and conclusions and an outlook on future activities are presented.
文摘Finite state machine theory (FSM) is introduced and applied to global control of electric vehicle. Theoretical adaptation for application of FSM in control of electric vehicle is analyzed. Global control logic for parts of electric vehicle is analyzed and built based on FSM. Using Matlab/Simulink, BJD6100-HEV global control algorithm is modeled and prove validity by simulation.
文摘The machine tool is one of the new products developed and produced by the Shanghai No.8 Machine Tool Plant. It adopts a lift adjustable wiretrame and molybdenum filament tensioning mechanism with large cutting thickness and high machining precision. It is equipped with an advanced IBM-PC 386 microcomputer-controlled system, with strong performance and CRT display. Man/
文摘On April 26th, 2005, the 5th World Intellectual Property Day, the China Association for Standardization (CAS) held the press conference on CAS standard--Household Electric Double-driver Washing Machine in Diao Yu Tai State vip House in Beijing. The topic of the press conference was to Promote Technical Innovation, to Protect Intellectual Property and to Develop International Standard. Mr. Ma Lincong, General Secretary of CAS hosted the press conference.
文摘Nowadays, PD （partial discharge） measurements are a crucial part of the preventive maintenance of electrical equipment within high voltage engineering. Especially for electrical machines, both the supplier and the user are interested in the results of PD measurements. However, PDs hardly represent the cause of the failure, more likely they are claimed as the outcome of a failure. This paper deals with the insulation of a 6 kV electrical machine, whereas PD measurements were carried out at a single stator from wound coils. During manufacturing, these coils were equipped with different materials for the OCP （outer corona protection）. Using different PD measurement systems and different bandwidths, investigations of the PD behavior of the coils were carried out. Additionally, the surface resistivity of the corona protection was determined. As a result, conclusions for the correlations between the resistance of the OCP as well as the PD behavior are stated. Furthermore, the influence of using different measurement systems, different measuring circuits, and different bandwidths is shown.
基金supported by the Higher Education Science and Technology Innovation Project of Shanxi Province(No.2022L706)Natural Science Foundation of Jiangsu Province(No.BK20210755).
文摘Polymer microfluidic chips are a common tool in biomedical research,and the production of mold inserts with microscale structures represents a crucial step in the precise molding of these chips.Electrical discharge machining(EDM)can achieve high-quality machining of microstructures on high-hardness mold steel inserts.This can reduce the manufacturing cost of microfluidic chip molds and extend the service life of molds.However,the EDM process is susceptible to the formation of poor-quality surfaces due to the occurrence of abnormal discharges.To address this issue,this paper presents in-depth research on a novel ultrasonic cavitation-assisted electrical discharge machining method.An ultrasonic transducer is placed in an electrical discharge working fluid to promote the removal of electrical corrosion products through the cavitation effect of the liquid.This can also reduce the occurrence of poor discharge,thereby improving the machining surface quality.The aluminum foil corrosion method is employed to investigate the distribution of ultrasonic action in the electric discharge working fluid.The attenuation law of ultrasonic action in the electric discharge working fluid is also investigated.The range of ultrasonic action is determined,providing a reference for subsequent ultrasonic vibration electric discharge working fluid processing experiments.The results of the aluminum foil tests are used to inform the selection of NAK80 mold steel as the experimental object.The effects of cavitation at three ultrasonic frequencies on the surface microstructure are investigated.The experimental results indicate that ultrasonic cavitation can facilitate the movement of corrosion products in electrical machining,reduce the occurrence of abnormal discharges caused by carbon deposition or the secondary re-melting of metals,and thereby enhance the machining surface quality.
文摘The optimization of micro milling electrical discharge machining（EDM） process parameters of Inconel 718 alloy to achieve multiple performance characteristics such as low electrode wear,high material removal rate and low working gap was investigated by the Grey-Taguchi method.The influences of peak current,pulse on-time,pulse off-time and spark gap on electrode wear（EW）,material removal rate（MRR） and working gap（WG） in the micro milling electrical discharge machining of Inconel 718 were analyzed.The experimental results show that the electrode wear decreases from 5.6×10-9 to 5.2×10-9 mm3/min,the material removal rate increases from 0.47×10-8 to 1.68×10-8 mm3/min,and the working gap decreases from 1.27 to 1.19 μm under optimal micro milling electrical discharge machining process parameters.Hence,it is clearly shown that multiple performance characteristics can be improved by using the Grey-Taguchi method.
基金This project is supported by National Natural Science Foundation of China(No.50275038).
文摘A new deposition method is described using micro electrical discharge machining(EDM)to deposit tool electrode material on workpiece in air.The basic principles of micro electrical discharge deposition(EDD)are analyzed and the realized conditions are predicted.With an ordinary EDM shaping machine,brass as the electrode,high-speed steel as the workpiece,a lot of experiments are carried out on micro EDD systematically and thoroughly.The effects of major processing parameters,such as the discharge current,discharge duration,pulse interval and working medium,are obtained,As a result,a micro cylinder with 0.19 mm in diameter and 7.35 mm in height is deposited.By exchanging the polarities of the electrode and workpiece the micro cylinder can be removed selectively.So the reversible machining of deposition and removal is achieved,which breaks through the constraint of traditional EDM.Measurements show that the deposited material is compact and close to workpiece base,whose components depend on the tool electrode,material.
基金supported by Research Fund for the Doctoral Program of Ministry of Education of China(Grant No.20090041110031)National Natural Science Foundation of China(Grant No.50575033)
文摘Gap debris as discharge product is closely related to machining process in electrical discharge machining(EDM).A lot of recent researches have focused on the relationship among debris size,surfaces texture,remove rate,and machining stability.The study on statistical distribution of debris size contributes to the research,but it is still superficial currently.In order to obtain the distribution law of the debris particle size,laser particle size analyzer(LPSA)combined with scanning electron microscope(SEM)is used to analyze the EDM debris size.Firstly,the heating dried method is applied to obtain the debris particles.Secondly,the measuring range of LPSA is determined as 0.5–100μm by SEM observation,and the frequency distribution histogram and the cumulative frequency distribution scattergram of debris size are obtained by using LPSA.Thirdly,according to the distribution characteristic of the frequency distribution histogram,the statistical distribution functions of lognormal,exponentially modified Gaussian(EMG),Gamma and Weibull are chosen to achieve curve fitting of the histogram.At last,the distribute law of the debris size is obtained by fitting results.Experiments with different discharge parameters are carried out on an EDM machine designed by the authors themselves,and the machining conditions are tool electrode of red-copper material,workpiece of ANSI 1045 material and working fluid of de-ionized water.The experimental results indicate that the debris sizes of all experiment sample truly obey the Weibull distribution.The obtained distribution law is significantly important for all the models established based on the debris particle size.
文摘The main purpose of this article is to provide an instructive review of the technological challenges hindering the road toward more electric powertrains in aircraft.Hybrid,all-electric,and turboelectric powertrain architectures are discussed as possible fuel consumption and weight reduction solutions.Among these architectures,the short-term implementation of hybrid and all-electric architectures is limited,particularly for large-capacity aircraft due to the low energy/power density levels achievable by state-of-the-art electrical energy storage systems.Conversely,turboelectric architectures with advanced distributed propulsion and boundary layer ingestion are set to lead the efforts toward more electric powertrains.At the center of this transition,power converters and high-power density electric machines,i.e.,electric motors and generators,and their corresponding thermal management systems are analyzed as the key devices enabling the more electric powertrain.Moreover,to further increase the fuel efficiency and power density of the aircraft,the benefits and challenges of implementing higher voltage powertrains are described.Lastly,based on the findings collected in this article,the projected roadmap toward more electric aircraft powertrains is presented.Herein,the individual targets for each technology,i.e.,batteries,electric machines,and power converters,and how they translate to future aircraft prototypes are illustrated.
