Super duplex stainless steels(SDSSs)and hyper duplex stainless steels(HDSSs),with more alloying elements content,are more corrosion resistant than the standard grades.Progresses of research works on weldability of SDS...Super duplex stainless steels(SDSSs)and hyper duplex stainless steels(HDSSs),with more alloying elements content,are more corrosion resistant than the standard grades.Progresses of research works on weldability of SDSSs and HDSSs in recent years are reviewed in this paper.If proper heat input is provided,SDSSs and HDSSs can be welded with most fusion welding processes,while tungsten inert gas welding is the most popular process.SDSSs and HDSSs are more prone to secondary phases precipitation than the standard and lean grades,and heat input for SDSSs and HDSSs welding is restricted to a smaller range.Matching filler materials are usually recommended for SDSSs and HDSSs welding,rather than Ni-riched ones for standard and lean grades.Nitrogen addition in shielding gas is always beneficial.Post weld heat treatment with slow cooling rate will be harmful.Hot cracking tendency of SDSSs and HDSSs joints is not high,but sometimes they can suffer from hydrogen induced stress cracking.展开更多
In this work, the non-isothermal dissolution kinetics of the sigma phase in duplex stainless steels has been studied and modelled. A semi-empirical model is proposed to describe the kinetics of sigma phase precipitati...In this work, the non-isothermal dissolution kinetics of the sigma phase in duplex stainless steels has been studied and modelled. A semi-empirical model is proposed to describe the kinetics of sigma phase precipitation/dissolution during continuous heating starting from the isothermal transformation kinetics. The proposed model, which presumes validity of the additivity rule, is validated by means of experimental investigations. A good agreement is found between experimental and analytical results.展开更多
A new family of economical duplex stainless steels in which N or Mn was substituted for Ni with composi- tion of 22Cr-8.0Mn-xNi-1.0Mo-0.7Cu-0.7W-0.3N （x = 0.5 -- 2.0） have been developed by examining the micro- stru...A new family of economical duplex stainless steels in which N or Mn was substituted for Ni with composi- tion of 22Cr-8.0Mn-xNi-1.0Mo-0.7Cu-0.7W-0.3N （x = 0.5 -- 2.0） have been developed by examining the micro- structure, mechanical and corrosion properties of these alloys. The results show that these alloys have a balanced ferrite-austenite relation. In addition, the alloys are free of precipitation of sigma phase and Cr-nitride when solution- treated at 750 to 1300℃ for 30 min. The yield strength, tensile strength and fracture elongation values of experi- mental alloys solution-treated at 1050 ℃ for 30 min are about 500, 750 MPa and 40.0%, respectively. Low-temper- ature impact properties can be improved distinctly with the increase of nickel content. Among the designed DSS al- loys, the alloy with Ni of 2.0% is found to be an optimum alloy with proper phase proportion, better low-tempera- ture impact properties and higher pitting corrosion resistance compared with those o~ other alloys. The mechanical and corrosion properties and lower production cost of the designed DSSs are better than those of AISI 304.展开更多
During aging at a temperature ranging from 650 -950 ℃,the ferric matrix in duplex stainless steels undergoes various decomposition processes which could form the precipitates of the Sigma （σ） and Chi （X） phases,...During aging at a temperature ranging from 650 -950 ℃,the ferric matrix in duplex stainless steels undergoes various decomposition processes which could form the precipitates of the Sigma （σ） and Chi （X） phases, as well as nitrides. It is well known that these precipitates lead to a reduction in creep ductility and adversely affect toughness and corrosion properties of steel. This experiment carded out qualitative and quantitative analyses of intermetallic phases and nitrides and established an analytical procedure, including specimen preparation, the choosing of the electrolyte and electrolytic systems,electrolytic isolation,wet chemical separation, and physical and chemical analysis, etc. The residues were collected by ultrasonic cleaning and filtration after galvanostatic electrolysis. Dynamic laser scattering sizer （DLS- sizer） ,scanning electron microscope （SEM） and transmission electron microscope （TEM） were used to examine their structure,modality and size. Qualitative and quantitative analyses were performed by using X-ray diffraction （XRD）, oxygen-nitrogen analyzer and wet chemical analysis. Furthermore, there is a discussion on the effect of isothermal treatment on precipitation that occurs at different temperatures for different periods of time.展开更多
The mechanical property and precipitation of the 2101 and 2205 duplex stainless steels were investigated. The results show that with nitrogen-content increasing from 0.12% to 0.26% to partly replace nickel ,the yield ...The mechanical property and precipitation of the 2101 and 2205 duplex stainless steels were investigated. The results show that with nitrogen-content increasing from 0.12% to 0.26% to partly replace nickel ,the yield strength of the 2101 steel gains an increase of 80 MPa whilst its elongation proportion keeps unchanged. The impact energy at a low temperature is obviously reduced. The temperature at which the impact energy starts decreasing is lower than 20℃, -20℃ and - 40℃ for the 2101 steels containing 0.5 % Ni, 1.5 % Ni and 2.5 % Ni respectively, whereas it is - 70℃ for the 5 % Ni- containing 2205 steel. The nose temperature of precipitation is 700℃ for the 2101 steel and 850℃ for the 2205 steel. The scanning electronic microscope （SEM） ,the transmission electron microscope （TEM） and the X-ray diffraction （XRD） analyses show that the drop in the impact energy of the 2101 steel can be mainly attributed to the precipitation of Cr2N upon ageing while it is attributed to the sigma phase for the 2205 steel.展开更多
Electrochemical scanning tunneling microscopy and scanning electrochemical microscopy have been used for in situ monitoring of localized corrosion processes of different Duplex stainless steels (DSS) in acidic chlorid...Electrochemical scanning tunneling microscopy and scanning electrochemical microscopy have been used for in situ monitoring of localized corrosion processes of different Duplex stainless steels (DSS) in acidic chloride solutions. The techniques allow imaging of local dissolution events with micrometer resolution, as opposed to conventional electrochemical techniques, which only give an overall view of the corrosion behavior. In addition, combined scanning Kelvin probe force microscopy and magnetic force microscopy were used for mapping the Volta potential variation over the surface of DSSs. A significant difference in Volta potential between the austenite and ferrite phases suggests galvanic interaction between the phases. A compositional gradient appears within 2 micrometers across the phase boundary, as seen with scanning Auger microscopy (SAM). In all, the studies suggest that higher alloyed DSS exhibit a more homogeneous dissolution behavior than lower alloyed DSS, due to higher and more similar corrosion resistance of the two phases, and enhanced resistance of the ferrite/austenite phase boundary regions.展开更多
Duplex stainless steels(DSSs)show better corrosion resistance with higher strength than traditional austenite stainless steels in many aggressive environments,and can be welded properly with almost every welding proce...Duplex stainless steels(DSSs)show better corrosion resistance with higher strength than traditional austenite stainless steels in many aggressive environments,and can be welded properly with almost every welding processes,if proper heat input is provided.Progresses of research works on weldability of DSSs in recent years are reviewed in this paper.Balance control of ferrite/austenite phases is most important for DSSs welding.The phases balance can be controlled with filler materials,nitrogen addition in shielding gas,heat input,post weld heat treatment,and alternating magnetic field.Too high cooling rate results in not only extra ferrite,but also chromium nitride precipitation.While too low cooling rate or heating repeatedly results in precipitation of secondary austenite and intermetallic compounds.In both situations,mechanical properties and corrosion resistance of the DSS joints deteriorate.Recommended upper and lower limits of heat input and maximum interpass temperature should be observed.展开更多
A new series of economical Mo-free duplex stainless steels 21.5Cr-3.5Ni-xW-0. 2N （x = 1.8 -- 3. 0, mass%） have been developed. The effects of W on mechanical properties and corrosion resistance were investigated, an...A new series of economical Mo-free duplex stainless steels 21.5Cr-3.5Ni-xW-0. 2N （x = 1.8 -- 3. 0, mass%） have been developed. The effects of W on mechanical properties and corrosion resistance were investigated, and the microstructures were analyzed by optical microscopy, X-ray diffraction, transmission electron microscopy and electron backscatter diffraction. The designed steels have a balanced ferrite-austenite relation and are free of sigma phase after solution treatment at 750--1 300 ~C for 30 min followed by water-quenching, whereas a small number of Cr23 C~ precipitates were found after solution treatment at 750 ~C. After solution treatment at 1050 ℃, the steel with 1.8~ （mass percent） W exhibits the highest room temperature tensile strength due to the strongest work hardening effect, while the steel with 3.0% （mass percent） W exhibits the highest fracture elongation owing to the transformation-in- duced plasticity （TRIP） effect. The ductile-brittle transition （DBT） and martensite transformation are respectively found in the ferrite and austenite, which deteriorates the impact properties of the steels with the increase of W con- tent. The corrosion resistance of the designed steels is improved with the increase of W content. The pitting resistance of austenite is obviously better than that of ferrite for the designed alloys. Among the designed steels, the steel with 1.8% （mass percent） W is found to be an optimum steel with excellent comprehensive properties and lowest production cost.展开更多
Microstructures determine mechanical properties of steels,but in actual steel product process it is difficult to accurately control the microstructure to meet the requirements.General microstructure characterization m...Microstructures determine mechanical properties of steels,but in actual steel product process it is difficult to accurately control the microstructure to meet the requirements.General microstructure characterization methods are time consuming and results are not rep-resentative for overall quality level as only a fraction of steel sample was selected to be examined.In this paper,a macro and micro coupled 3D model was developed for nondestructively characterization of steel microstructures.For electromagnetic signals analysis,the relative permeability value computed by the micro cellular model can be used in the macro electromagnetic sensor model.The effects of different microstructure components on the relative permeability of duplex stainless steel(grain size,phase fraction,and phase distribu-tion)were discussed.The output inductance of an electromagnetic sensor was determined by relative permeability values and can be val-idated experimentally.The findings indicate that the inductance value of an electromagnetic sensor at low frequency can distinguish dif-ferent microstructures.This method can be applied to real-time on-line characterize steel microstructures in process of steel rolling.展开更多
The relation between grain size and strength of the duplex stainless steels and influence of grain size on properties of hydrogen induced cracking in these steels have been investigated. The Hall-Petch relation betwee...The relation between grain size and strength of the duplex stainless steels and influence of grain size on properties of hydrogen induced cracking in these steels have been investigated. The Hall-Petch relation between grain size and strength of the steels is also followed.The susceptibility to hydrogen induced cracking of the steels increases with increasing grain size.展开更多
A new family of resource saving, high chromium and manganese super duplex stainless steels （DSSs）, with a composition in mass percent, % of Cr 0.29, Mn 0.12, Ni 2.0, Mo i. 0, and N 0. 51-0. 68, has been developed by...A new family of resource saving, high chromium and manganese super duplex stainless steels （DSSs）, with a composition in mass percent, % of Cr 0.29, Mn 0.12, Ni 2.0, Mo i. 0, and N 0. 51-0. 68, has been developed by examining the effect of N on the microstructure, mechanical properties and corrosion properties. The results show that these alloys have a balanced ferrite-austenite relation. The austenite volume fraction decreases with the solution treatment temperature, but it increases with an increase in N content. The increases in nitrogen enhance the ultimate tensile strength （UTS） and reduce the ductility of the material slightly. The pitting corrosion potential increases first and then decreases with an increase in nitrogen content when the amount of N arrives to 0.68%. The yield stress and ultimate tensile strength of solution treated samples were more than 680 and 900 MPa, the elongation of experimental alloys are higher than 30%, respectively, what is more, the pitting potentials were beyond 1 100 mV.展开更多
Phase transformation is one of the factors that would significantly influence the ability to resist cavitation erosion of stainless steels. Due to the specific properties of duplex stainless steel, the heat treatment ...Phase transformation is one of the factors that would significantly influence the ability to resist cavitation erosion of stainless steels. Due to the specific properties of duplex stainless steel, the heat treatment would bring about significant phase transformations. In this paper, we have examined the previous studies on the phase transition of stainless steel, including the literature on the classification of stainless steel, spinodal decomposition, sigma phase transformation, and cavitation erosion of double stainless steel. Through these literature investigations, the destruction of cavitation erosion on duplex stainless steel can be clearly known, and the causes of failure of duplex stainless steel in seawater can be clarified, thus providing a theoretical basis for subsequent scientific research. And the review is about to help assess the possibility of using bulk heat treatment to improve the cavitation erosion (CE) behaviour of the duplex stainless steel 7MoPLUS.展开更多
Some new Ni-saving 25Cr duplex stainless steels(DSS)have been developed.The results indicate that the alloy has a balanced ferrite-austenite relation after hot forge and solid solution treatment at 1000℃.The elements...Some new Ni-saving 25Cr duplex stainless steels(DSS)have been developed.The results indicate that the alloy has a balanced ferrite-austenite relation after hot forge and solid solution treatment at 1000℃.The elements W and Cu have a marked effect on the microstructure of the alloy.The pitting potential of the steel adding W and Cu elements reaches the maximum value of 435 mV.The tensile strength and percentage of area reduction of all steels in this paper are 800-900 MPa and 60%-70%,respectively.The tensile elongations of the alloys are all above 30%.The experimental steels have good corrosion and mechanical property.展开更多
The electrochemical behaviour of three duplex stainless steels,(SAF 2101,SAF 2304,SAF 2205)was investigated.Open circuit potential,EOC,measurements,and electrochemical impedance spectroscopy(EIS)were employed both in ...The electrochemical behaviour of three duplex stainless steels,(SAF 2101,SAF 2304,SAF 2205)was investigated.Open circuit potential,EOC,measurements,and electrochemical impedance spectroscopy(EIS)were employed both in phosphate-buffered saline solution(PBS,pH=7.2)and in PBS simulating in vitro inflammatory conditions(PBS+H2O2,pH=5.0).It has been established that the tendency of the investigated steel materials towards corrosion de-creases in the following order:SAF 2101<SAF 2304<SAF 2205 in both ag-gressive environments.The superior corrosion resistance exhibited by SAF 2205 is ascribed to the formation of a passive film with enhanced protective effectiveness than the one formed on SAF 2101 and SAF 2304,and this im-provement is ascribed to a synergistic effect of Mo+N owing to the high mo-lybdenum content in the alloy.展开更多
The trade-offbetween strength and ductility remains a persistent obstacle in the development of advanced structural materials.In the present study,a novel dual-heterogeneous structure with a bimodal grain distribution...The trade-offbetween strength and ductility remains a persistent obstacle in the development of advanced structural materials.In the present study,a novel dual-heterogeneous structure with a bimodal grain distribution in both ferrite and austenite phases was fabricated via cold rolling and partial recrystallization annealing on solution-treated 2205 duplex stainless steel(DSS).The processed steel exhibited superior mechanical properties,with the yield strength increasing from 586 MPa to 903 MPa,and the ultimate tensile strength from 796 MPa to 1082 MPa,while maintaining a high total elongation of 35.3%.Based on in-situ electron backscatter diffraction(EBSD)and scanning electron microscope(SEM)analyses,the microstructural deformation behavior and strengthening mechanisms of the dual-heterostructured 2205 DSS were elucidated.The outstanding combination of strength and ductility was ascribed to the synergistic effects of grain refinement,dislocation strengthening,and hetero-deformation induced(HDI)strengthening.Moreover,the high ductility in DSS was attributed to the coactivation of cross-slip systems in ferrite{110}and{112}along with the single-slip systems in austenite{111}.These findings provide a new strategy for the design and development of high-strength and ultra-high-strength DSSs.展开更多
In this study,the relationship between spinodal decomposition and the formation of Ni-rich clusters and G-phase in the ferrite on hardening and pitting corrosion of two thermally aged duplex stainless steels(DSSs)at ...In this study,the relationship between spinodal decomposition and the formation of Ni-rich clusters and G-phase in the ferrite on hardening and pitting corrosion of two thermally aged duplex stainless steels(DSSs)at 475℃was investigated.Results indicate that,for 2205 DSS,pitting corrosion behavior is influenced by the presence and size of G-phase precipitates for longer aging times,but this contribution is masked by the advanced stage of spinodal decomposition in the ferritic structure.On the other hand,for 2101 DSS,the formation of Cr-richer nitrides impairs pitting corrosion resistance more than spinodal decomposition.展开更多
Duplex stainless steels consisting of ferrite and austenite are widely used due to their excellent mechanical properties and corrosion resistance.Compared with ferritic stainless steels,duplex stainless steels have be...Duplex stainless steels consisting of ferrite and austenite are widely used due to their excellent mechanical properties and corrosion resistance.Compared with ferritic stainless steels,duplex stainless steels have better plasticity,toughness,and welding performance.They also possess higher strength and better resistance to stress,pitting,and crevice corrosion than austenitic stainless steels.In addition to the above-mentioned properties,there are cost-saving advantages in duplex stainless steels due to their lower nickel content.Today,the types of duplex stainless steel are mainly divided into four categories:lean duplex stainless steel,standard duplex stainless steel,super duplex stainless steel,and hyper duplex stainless steel.Alloying design of duplex stainless steel is an important strategy to achieve high performance.In the last two decades,significant progress has been made in both theoretical calculations and experiments.By adjusting alloying elements such as chromium,nickel,molybdenum,nitrogen,copper,tungsten and rare earth,etc.,the mechanical properties and/or corrosion resistance of the duplex stainless steels can be further improved.Summarizing the comprehensive progress of alloying design of duplex stainless steel is of great significance in providing a data basis for establishing the corresponding relationship between chemical compositions and properties.Therefore,this paper reveals the specific roles of alloying elements in the duplex stainless steels and provides a reference for alloying design with different performance requirements.展开更多
The precipitation behavior,corrosion,and passivation performance of solutionized and severely sensitized SAF 2507 super-duplex stainless steel subjected to a temperature of 900℃for 10 h are investigated in a twofold ...The precipitation behavior,corrosion,and passivation performance of solutionized and severely sensitized SAF 2507 super-duplex stainless steel subjected to a temperature of 900℃for 10 h are investigated in a twofold concentrated seawater at 60℃.The sensitized alloy exhibits 66.1%γphases and 33.9%σphases,and the originalαphases have completely decomposed through eutectoid transformation,resulting in a microstructure characterized by coarse blockyσ/γ2 aggregates.High defect densities and an increased amount of oxyhydroxides and hydroxides are present in the passive film on the sensitized alloy,thereby enhancing n-type semiconducting character.The inferior performance of the passive film on the sensitized alloy is ascribed to the increased potential drop across the film/solution interface,the high defect densities,and the pronounced n-type character of the passive film resulting from the variations in its constituents.The precipitation ofσphase during sensitization significantly increases intergranular corrosion susceptibility and decreases critical pitting temperature,breakdown potential,and polarization resistance in hot concentrated seawater.展开更多
Over the past few years,the Cu element has attracted much attention in duplex stainless steels.It undoubtedly holds advantageous in regulating the two-phase proportion and austenite stability and is also one of the cr...Over the past few years,the Cu element has attracted much attention in duplex stainless steels.It undoubtedly holds advantageous in regulating the two-phase proportion and austenite stability and is also one of the crucial factors affecting the corrosion resistance.However,the systematic research on the impact of Cu addition to lean duplex stainless steels remains insufficient.In this study,a novel Cu-alloyed Mn-N-type 20Cr lean duplex stainless steel was developed and the effect of Cu on the strain hardening capacity and corrosion resistance was analyzed.The results show that the Cu addition increases the volume fraction and stability of the austenite,retards the martensitic transformation,and extends the transformation-induced plasticity effect to a wider strain range.Compared to the Cu-free steel,the plasticity of Cu-containing steel can be increased by~26%.Additionally,the addition of Cu redistributes the Cr and N elements in the ferrite and austenite phases,thereby improving the corrosion resistance of the lean duplex stainless steel.展开更多
An alternating magnetic field(AMF)was introduced into the narrow gap laser-arc hybrid welding process for 2205 duplex stainless steel thick plates.The corrosion performance of the welded joints was evaluated through e...An alternating magnetic field(AMF)was introduced into the narrow gap laser-arc hybrid welding process for 2205 duplex stainless steel thick plates.The corrosion performance of the welded joints was evaluated through electrochemical studies.The results revealed that joints welded with the application of AMF had a lower corrosion current density compared to those welded without an external AMF.Additionally,these joints showed higher pitting potential and polarization resistance.Microscopic electrochemical analysis indicated that joints subjected to AMF exhibited minimal cathodic current in simulated seawater,with only slight fluctuations in the anodic current peak.Overall,the corrosion levels on the joint surfaces were relatively low.After 4 h of immersion in the corrosive medium,the average impedance of joints exposed to AMF increased by 60.7%compared to those not influenced by a magnetic field.These findings suggest that applying AMF during the narrow gap laser-arc hybrid welding process can significantly improve the corrosion resistance of duplex stainless steel welded joints,reducing their susceptibility to stress corrosion in seawater-like environments.展开更多
文摘Super duplex stainless steels(SDSSs)and hyper duplex stainless steels(HDSSs),with more alloying elements content,are more corrosion resistant than the standard grades.Progresses of research works on weldability of SDSSs and HDSSs in recent years are reviewed in this paper.If proper heat input is provided,SDSSs and HDSSs can be welded with most fusion welding processes,while tungsten inert gas welding is the most popular process.SDSSs and HDSSs are more prone to secondary phases precipitation than the standard and lean grades,and heat input for SDSSs and HDSSs welding is restricted to a smaller range.Matching filler materials are usually recommended for SDSSs and HDSSs welding,rather than Ni-riched ones for standard and lean grades.Nitrogen addition in shielding gas is always beneficial.Post weld heat treatment with slow cooling rate will be harmful.Hot cracking tendency of SDSSs and HDSSs joints is not high,but sometimes they can suffer from hydrogen induced stress cracking.
文摘In this work, the non-isothermal dissolution kinetics of the sigma phase in duplex stainless steels has been studied and modelled. A semi-empirical model is proposed to describe the kinetics of sigma phase precipitation/dissolution during continuous heating starting from the isothermal transformation kinetics. The proposed model, which presumes validity of the additivity rule, is validated by means of experimental investigations. A good agreement is found between experimental and analytical results.
基金Sponsored by Innovation Fund of Education Commission of Shanghai Municipality of China (09yz20)
文摘A new family of economical duplex stainless steels in which N or Mn was substituted for Ni with composi- tion of 22Cr-8.0Mn-xNi-1.0Mo-0.7Cu-0.7W-0.3N （x = 0.5 -- 2.0） have been developed by examining the micro- structure, mechanical and corrosion properties of these alloys. The results show that these alloys have a balanced ferrite-austenite relation. In addition, the alloys are free of precipitation of sigma phase and Cr-nitride when solution- treated at 750 to 1300℃ for 30 min. The yield strength, tensile strength and fracture elongation values of experi- mental alloys solution-treated at 1050 ℃ for 30 min are about 500, 750 MPa and 40.0%, respectively. Low-temper- ature impact properties can be improved distinctly with the increase of nickel content. Among the designed DSS al- loys, the alloy with Ni of 2.0% is found to be an optimum alloy with proper phase proportion, better low-tempera- ture impact properties and higher pitting corrosion resistance compared with those o~ other alloys. The mechanical and corrosion properties and lower production cost of the designed DSSs are better than those of AISI 304.
文摘During aging at a temperature ranging from 650 -950 ℃,the ferric matrix in duplex stainless steels undergoes various decomposition processes which could form the precipitates of the Sigma （σ） and Chi （X） phases, as well as nitrides. It is well known that these precipitates lead to a reduction in creep ductility and adversely affect toughness and corrosion properties of steel. This experiment carded out qualitative and quantitative analyses of intermetallic phases and nitrides and established an analytical procedure, including specimen preparation, the choosing of the electrolyte and electrolytic systems,electrolytic isolation,wet chemical separation, and physical and chemical analysis, etc. The residues were collected by ultrasonic cleaning and filtration after galvanostatic electrolysis. Dynamic laser scattering sizer （DLS- sizer） ,scanning electron microscope （SEM） and transmission electron microscope （TEM） were used to examine their structure,modality and size. Qualitative and quantitative analyses were performed by using X-ray diffraction （XRD）, oxygen-nitrogen analyzer and wet chemical analysis. Furthermore, there is a discussion on the effect of isothermal treatment on precipitation that occurs at different temperatures for different periods of time.
文摘The mechanical property and precipitation of the 2101 and 2205 duplex stainless steels were investigated. The results show that with nitrogen-content increasing from 0.12% to 0.26% to partly replace nickel ,the yield strength of the 2101 steel gains an increase of 80 MPa whilst its elongation proportion keeps unchanged. The impact energy at a low temperature is obviously reduced. The temperature at which the impact energy starts decreasing is lower than 20℃, -20℃ and - 40℃ for the 2101 steels containing 0.5 % Ni, 1.5 % Ni and 2.5 % Ni respectively, whereas it is - 70℃ for the 5 % Ni- containing 2205 steel. The nose temperature of precipitation is 700℃ for the 2101 steel and 850℃ for the 2205 steel. The scanning electronic microscope （SEM） ,the transmission electron microscope （TEM） and the X-ray diffraction （XRD） analyses show that the drop in the impact energy of the 2101 steel can be mainly attributed to the precipitation of Cr2N upon ageing while it is attributed to the sigma phase for the 2205 steel.
文摘Electrochemical scanning tunneling microscopy and scanning electrochemical microscopy have been used for in situ monitoring of localized corrosion processes of different Duplex stainless steels (DSS) in acidic chloride solutions. The techniques allow imaging of local dissolution events with micrometer resolution, as opposed to conventional electrochemical techniques, which only give an overall view of the corrosion behavior. In addition, combined scanning Kelvin probe force microscopy and magnetic force microscopy were used for mapping the Volta potential variation over the surface of DSSs. A significant difference in Volta potential between the austenite and ferrite phases suggests galvanic interaction between the phases. A compositional gradient appears within 2 micrometers across the phase boundary, as seen with scanning Auger microscopy (SAM). In all, the studies suggest that higher alloyed DSS exhibit a more homogeneous dissolution behavior than lower alloyed DSS, due to higher and more similar corrosion resistance of the two phases, and enhanced resistance of the ferrite/austenite phase boundary regions.
文摘Duplex stainless steels(DSSs)show better corrosion resistance with higher strength than traditional austenite stainless steels in many aggressive environments,and can be welded properly with almost every welding processes,if proper heat input is provided.Progresses of research works on weldability of DSSs in recent years are reviewed in this paper.Balance control of ferrite/austenite phases is most important for DSSs welding.The phases balance can be controlled with filler materials,nitrogen addition in shielding gas,heat input,post weld heat treatment,and alternating magnetic field.Too high cooling rate results in not only extra ferrite,but also chromium nitride precipitation.While too low cooling rate or heating repeatedly results in precipitation of secondary austenite and intermetallic compounds.In both situations,mechanical properties and corrosion resistance of the DSS joints deteriorate.Recommended upper and lower limits of heat input and maximum interpass temperature should be observed.
基金Item Sponsored by National Key Technology Research and Development Program in 12th Five-Year Plan of China(2012BAE04B02)Innovation Fund of Education Commission of Shanghai Municipality of China(12CXY10)
文摘A new series of economical Mo-free duplex stainless steels 21.5Cr-3.5Ni-xW-0. 2N （x = 1.8 -- 3. 0, mass%） have been developed. The effects of W on mechanical properties and corrosion resistance were investigated, and the microstructures were analyzed by optical microscopy, X-ray diffraction, transmission electron microscopy and electron backscatter diffraction. The designed steels have a balanced ferrite-austenite relation and are free of sigma phase after solution treatment at 750--1 300 ~C for 30 min followed by water-quenching, whereas a small number of Cr23 C~ precipitates were found after solution treatment at 750 ~C. After solution treatment at 1050 ℃, the steel with 1.8~ （mass percent） W exhibits the highest room temperature tensile strength due to the strongest work hardening effect, while the steel with 3.0% （mass percent） W exhibits the highest fracture elongation owing to the transformation-in- duced plasticity （TRIP） effect. The ductile-brittle transition （DBT） and martensite transformation are respectively found in the ferrite and austenite, which deteriorates the impact properties of the steels with the increase of W con- tent. The corrosion resistance of the designed steels is improved with the increase of W content. The pitting resistance of austenite is obviously better than that of ferrite for the designed alloys. Among the designed steels, the steel with 1.8% （mass percent） W is found to be an optimum steel with excellent comprehensive properties and lowest production cost.
基金supported by the National Natural Science Foundation of China(No.52204340)the Natural Science Foundation of Guangxi,China(No.2022GXNSFBA035621)The authors wish to thank the Advanced Manufacturing and Materials Centre from Warwick Manufacturing Group(WMG),University of Warwick for the provision of facilities and equipment.
文摘Microstructures determine mechanical properties of steels,but in actual steel product process it is difficult to accurately control the microstructure to meet the requirements.General microstructure characterization methods are time consuming and results are not rep-resentative for overall quality level as only a fraction of steel sample was selected to be examined.In this paper,a macro and micro coupled 3D model was developed for nondestructively characterization of steel microstructures.For electromagnetic signals analysis,the relative permeability value computed by the micro cellular model can be used in the macro electromagnetic sensor model.The effects of different microstructure components on the relative permeability of duplex stainless steel(grain size,phase fraction,and phase distribu-tion)were discussed.The output inductance of an electromagnetic sensor was determined by relative permeability values and can be val-idated experimentally.The findings indicate that the inductance value of an electromagnetic sensor at low frequency can distinguish dif-ferent microstructures.This method can be applied to real-time on-line characterize steel microstructures in process of steel rolling.
文摘The relation between grain size and strength of the duplex stainless steels and influence of grain size on properties of hydrogen induced cracking in these steels have been investigated. The Hall-Petch relation between grain size and strength of the steels is also followed.The susceptibility to hydrogen induced cracking of the steels increases with increasing grain size.
基金Item Sponsored by Innovation Fund of Education Commission of Shanghai Municipality of China(09yz20)
文摘A new family of resource saving, high chromium and manganese super duplex stainless steels （DSSs）, with a composition in mass percent, % of Cr 0.29, Mn 0.12, Ni 2.0, Mo i. 0, and N 0. 51-0. 68, has been developed by examining the effect of N on the microstructure, mechanical properties and corrosion properties. The results show that these alloys have a balanced ferrite-austenite relation. The austenite volume fraction decreases with the solution treatment temperature, but it increases with an increase in N content. The increases in nitrogen enhance the ultimate tensile strength （UTS） and reduce the ductility of the material slightly. The pitting corrosion potential increases first and then decreases with an increase in nitrogen content when the amount of N arrives to 0.68%. The yield stress and ultimate tensile strength of solution treated samples were more than 680 and 900 MPa, the elongation of experimental alloys are higher than 30%, respectively, what is more, the pitting potentials were beyond 1 100 mV.
文摘Phase transformation is one of the factors that would significantly influence the ability to resist cavitation erosion of stainless steels. Due to the specific properties of duplex stainless steel, the heat treatment would bring about significant phase transformations. In this paper, we have examined the previous studies on the phase transition of stainless steel, including the literature on the classification of stainless steel, spinodal decomposition, sigma phase transformation, and cavitation erosion of double stainless steel. Through these literature investigations, the destruction of cavitation erosion on duplex stainless steel can be clearly known, and the causes of failure of duplex stainless steel in seawater can be clarified, thus providing a theoretical basis for subsequent scientific research. And the review is about to help assess the possibility of using bulk heat treatment to improve the cavitation erosion (CE) behaviour of the duplex stainless steel 7MoPLUS.
文摘Some new Ni-saving 25Cr duplex stainless steels(DSS)have been developed.The results indicate that the alloy has a balanced ferrite-austenite relation after hot forge and solid solution treatment at 1000℃.The elements W and Cu have a marked effect on the microstructure of the alloy.The pitting potential of the steel adding W and Cu elements reaches the maximum value of 435 mV.The tensile strength and percentage of area reduction of all steels in this paper are 800-900 MPa and 60%-70%,respectively.The tensile elongations of the alloys are all above 30%.The experimental steels have good corrosion and mechanical property.
文摘The electrochemical behaviour of three duplex stainless steels,(SAF 2101,SAF 2304,SAF 2205)was investigated.Open circuit potential,EOC,measurements,and electrochemical impedance spectroscopy(EIS)were employed both in phosphate-buffered saline solution(PBS,pH=7.2)and in PBS simulating in vitro inflammatory conditions(PBS+H2O2,pH=5.0).It has been established that the tendency of the investigated steel materials towards corrosion de-creases in the following order:SAF 2101<SAF 2304<SAF 2205 in both ag-gressive environments.The superior corrosion resistance exhibited by SAF 2205 is ascribed to the formation of a passive film with enhanced protective effectiveness than the one formed on SAF 2101 and SAF 2304,and this im-provement is ascribed to a synergistic effect of Mo+N owing to the high mo-lybdenum content in the alloy.
基金supported by the National Natural Science Foundation of China(Nos.U1960115 and U21A20116)the Fundamental Research Funds for the Central Universities(No.N232405-10)Special thanks are due to the instrumental and data analysis from Analytical and Testing Center,Northeastern University.
文摘The trade-offbetween strength and ductility remains a persistent obstacle in the development of advanced structural materials.In the present study,a novel dual-heterogeneous structure with a bimodal grain distribution in both ferrite and austenite phases was fabricated via cold rolling and partial recrystallization annealing on solution-treated 2205 duplex stainless steel(DSS).The processed steel exhibited superior mechanical properties,with the yield strength increasing from 586 MPa to 903 MPa,and the ultimate tensile strength from 796 MPa to 1082 MPa,while maintaining a high total elongation of 35.3%.Based on in-situ electron backscatter diffraction(EBSD)and scanning electron microscope(SEM)analyses,the microstructural deformation behavior and strengthening mechanisms of the dual-heterostructured 2205 DSS were elucidated.The outstanding combination of strength and ductility was ascribed to the synergistic effects of grain refinement,dislocation strengthening,and hetero-deformation induced(HDI)strengthening.Moreover,the high ductility in DSS was attributed to the coactivation of cross-slip systems in ferrite{110}and{112}along with the single-slip systems in austenite{111}.These findings provide a new strategy for the design and development of high-strength and ultra-high-strength DSSs.
基金PPGCEM/UFSCar(Materials Science and Engineering Postgraduate Program at the Federal University of São Carlos)CNPq(National Council for Scientific and Technological Development,Brazil-grant no.311163/2017-3 and 312614/2020-9)FAPESP(São Paulo Research Foundation,Brazil–grant no.2020/03205-6)
文摘In this study,the relationship between spinodal decomposition and the formation of Ni-rich clusters and G-phase in the ferrite on hardening and pitting corrosion of two thermally aged duplex stainless steels(DSSs)at 475℃was investigated.Results indicate that,for 2205 DSS,pitting corrosion behavior is influenced by the presence and size of G-phase precipitates for longer aging times,but this contribution is masked by the advanced stage of spinodal decomposition in the ferritic structure.On the other hand,for 2101 DSS,the formation of Cr-richer nitrides impairs pitting corrosion resistance more than spinodal decomposition.
基金supported by the National Natural Science Foundation of China(No.51974032,52174355,51604034,and 51701021)。
文摘Duplex stainless steels consisting of ferrite and austenite are widely used due to their excellent mechanical properties and corrosion resistance.Compared with ferritic stainless steels,duplex stainless steels have better plasticity,toughness,and welding performance.They also possess higher strength and better resistance to stress,pitting,and crevice corrosion than austenitic stainless steels.In addition to the above-mentioned properties,there are cost-saving advantages in duplex stainless steels due to their lower nickel content.Today,the types of duplex stainless steel are mainly divided into four categories:lean duplex stainless steel,standard duplex stainless steel,super duplex stainless steel,and hyper duplex stainless steel.Alloying design of duplex stainless steel is an important strategy to achieve high performance.In the last two decades,significant progress has been made in both theoretical calculations and experiments.By adjusting alloying elements such as chromium,nickel,molybdenum,nitrogen,copper,tungsten and rare earth,etc.,the mechanical properties and/or corrosion resistance of the duplex stainless steels can be further improved.Summarizing the comprehensive progress of alloying design of duplex stainless steel is of great significance in providing a data basis for establishing the corresponding relationship between chemical compositions and properties.Therefore,this paper reveals the specific roles of alloying elements in the duplex stainless steels and provides a reference for alloying design with different performance requirements.
基金the financial support of the National Natural Science Foundation of China(Nos.52375339 and 52305399)the Basic and Applied Basic Research Program of Guangdong Province(No.2021A1515110729).
文摘The precipitation behavior,corrosion,and passivation performance of solutionized and severely sensitized SAF 2507 super-duplex stainless steel subjected to a temperature of 900℃for 10 h are investigated in a twofold concentrated seawater at 60℃.The sensitized alloy exhibits 66.1%γphases and 33.9%σphases,and the originalαphases have completely decomposed through eutectoid transformation,resulting in a microstructure characterized by coarse blockyσ/γ2 aggregates.High defect densities and an increased amount of oxyhydroxides and hydroxides are present in the passive film on the sensitized alloy,thereby enhancing n-type semiconducting character.The inferior performance of the passive film on the sensitized alloy is ascribed to the increased potential drop across the film/solution interface,the high defect densities,and the pronounced n-type character of the passive film resulting from the variations in its constituents.The precipitation ofσphase during sensitization significantly increases intergranular corrosion susceptibility and decreases critical pitting temperature,breakdown potential,and polarization resistance in hot concentrated seawater.
基金supported by the Jilin Scientific and Technological Development Program(No.YDZJ202201ZYTS669)the National Natural Science Foundation of China(Nos.51974032,52174355,51874043 and 51604034).
文摘Over the past few years,the Cu element has attracted much attention in duplex stainless steels.It undoubtedly holds advantageous in regulating the two-phase proportion and austenite stability and is also one of the crucial factors affecting the corrosion resistance.However,the systematic research on the impact of Cu addition to lean duplex stainless steels remains insufficient.In this study,a novel Cu-alloyed Mn-N-type 20Cr lean duplex stainless steel was developed and the effect of Cu on the strain hardening capacity and corrosion resistance was analyzed.The results show that the Cu addition increases the volume fraction and stability of the austenite,retards the martensitic transformation,and extends the transformation-induced plasticity effect to a wider strain range.Compared to the Cu-free steel,the plasticity of Cu-containing steel can be increased by~26%.Additionally,the addition of Cu redistributes the Cr and N elements in the ferrite and austenite phases,thereby improving the corrosion resistance of the lean duplex stainless steel.
基金supported by the National Natural Science Foundation of China(No.52265054)the Inner Mongolia Autonomous Region Natural Science Foundation Project(No.2022ZD03)+3 种基金the Inner Mongolia Autonomous Region Science and Technology Plan Project(No.2020GG0313)the Inner Mongolia Autonomous Region Natural Science Foundation Doctoral Fund Project,(No.2021BS05016)the Construction project of integrated research and development platform for key technologies in the development and processing of new nonferrous metal materials(No.RZ2300001971)the Basic Research Business Fee Project for Autonomous Region Directly Affiliated Universities(Nos.JY20220199 and JY20220028).
文摘An alternating magnetic field(AMF)was introduced into the narrow gap laser-arc hybrid welding process for 2205 duplex stainless steel thick plates.The corrosion performance of the welded joints was evaluated through electrochemical studies.The results revealed that joints welded with the application of AMF had a lower corrosion current density compared to those welded without an external AMF.Additionally,these joints showed higher pitting potential and polarization resistance.Microscopic electrochemical analysis indicated that joints subjected to AMF exhibited minimal cathodic current in simulated seawater,with only slight fluctuations in the anodic current peak.Overall,the corrosion levels on the joint surfaces were relatively low.After 4 h of immersion in the corrosive medium,the average impedance of joints exposed to AMF increased by 60.7%compared to those not influenced by a magnetic field.These findings suggest that applying AMF during the narrow gap laser-arc hybrid welding process can significantly improve the corrosion resistance of duplex stainless steel welded joints,reducing their susceptibility to stress corrosion in seawater-like environments.
