Synergistically and simultaneously enhancing strength and ductility has been a major challenge for the development and applications of titanium matrix composites.Herein,a new design methodology for Ti_(2)Cu/Ti_(6)Al4V...Synergistically and simultaneously enhancing strength and ductility has been a major challenge for the development and applications of titanium matrix composites.Herein,a new design methodology for Ti_(2)Cu/Ti_(6)Al4V composites with superior strength and ductility is reported.展开更多
Lightweight high/medium-entropy alloys(H/MEAs)possess attractive properties such as high strength-to-weight ratios,however,their limited room-temperature tensile ductility hinders their widespread engi-neering impleme...Lightweight high/medium-entropy alloys(H/MEAs)possess attractive properties such as high strength-to-weight ratios,however,their limited room-temperature tensile ductility hinders their widespread engi-neering implementation,for instance in aerospace structural components.This work achieved a transfor-mative improvement of room-temperature tensile ductility in Ti-V-Zr-Nb MEAs with densities of 5.4-6.5 g/cm3,via ingenious composition modulation.Through the systematic co-adjustment of Ti and V contents,an intrinsic ductility mechanism was unveiled,manifested by a transition from predominant intergranular brittle fracture to pervasive ductile dimpled rupture.Notably,the modulated deformation mechanisms evolved from solitary slip toward collaborative multiple slip modes,without significantly compromising strength.Compared to equimolar Ti-V-Zr-Nb,a(Ti1.5V)3ZrNb composition demonstrated an impressive 360%improvement in elongation while sustaining a high yield strength of around 800 MPa.Increasing Ti and V not only purified the grain boundaries by reducing detrimental phases,but also tai-lored the deformation dislocation configurations.These insights expanded the applicability of lightweight HEAs to areas demanding combined high strength and ductility.展开更多
1.Introduction.Cold Spray(CS)is a highly advanced solid-state metal depo-sition process that was first developed in the 1980s.This innovative technique involves the high-speed(300-1200 m/s)impact deposition of micron-...1.Introduction.Cold Spray(CS)is a highly advanced solid-state metal depo-sition process that was first developed in the 1980s.This innovative technique involves the high-speed(300-1200 m/s)impact deposition of micron-sized particles(5-50μm)to fabricate coatings[1-3].CS has been extensively used in a variety of coating applications,such as aerospace,automotive,energy,medical,marine,and others,to provide protection against high temperatures,corrosion,erosion,oxidation,and chemicals[4,5].Nowadays,the technical interest in CS is twofold:(i)as a repair process for damaged components,and(ii)as a solid-state additive manufacturing process.Compared to other fusion-based additive manufacturing(AM)technologies,Cold Spray Additive Manufacturing(CSAM)is a new member of the AM family that can enable the fabrication of deposits without undergoing melting.The chemical composition has been largely preserved from the powder to the deposit due to the minimal oxidation.The significant advantages of CSAM over other additive manufacturing processes include a high production rate,unlimited deposition size,high flexibility,and suitability for repairing damaged parts.展开更多
A newly developed P-doped CrCoNi medium-entropy alloy(MEA)provides both higher yield strength and larger uniform elongation than the conventional CrCoNi MEA,even superior tensile ductility to the other-element-doped C...A newly developed P-doped CrCoNi medium-entropy alloy(MEA)provides both higher yield strength and larger uniform elongation than the conventional CrCoNi MEA,even superior tensile ductility to the other-element-doped CrCoNi MEAs at similar yield strength levels.P segregation at grain boundaries(GBs)and dissolution inside grain interiors,together with the related lower stacking fault energy(SFE)are found in the P-doped CrCoNi MEA.Higher hetero-deformation-induced(HDI)hardening rate is observed in the P-doped CrCoNi MEA due to the grain-to-grain plastic deformation and the dynamic structural refinement by high-density stacking fault-walls(SFWs).The enhanced yield strength in the P-doped CoCrNi MEA can be attributed to the strong substitutional solid-solution strengthening by severer lattice distortion and the GB strengthening by phosphorus segregation at GBs.During the tensile deformation,the multiple SFW frames inundated with massive multi-orientational tiny planar stacking faults(SFs)between them,rather than deformation twins,are observed to induce dynamic structural refinement for forming par-allelepiped domains in the P-doped CoCrNi MEA,due to the lower SFE and even lower atomically-local SFE.These nano-sized domains with domain boundary spacing at tens of nanometers can block disloca-tion movement for strengthening on one hand,and can accumulate defects in the interiors of domains for exceptionally high hardening rate on the other hand.展开更多
In this research,a high ductility Mg-Gd-Mn magnesium alloy was designed and developed,with an elongation capability surpassing 50%.To gain insights into the underlying mechanism behind the high ductility of the Mg-2Gd...In this research,a high ductility Mg-Gd-Mn magnesium alloy was designed and developed,with an elongation capability surpassing 50%.To gain insights into the underlying mechanism behind the high ductility of the Mg-2Gd-0.5Mn alloy,quasi-in-situ electron backscattered diffraction and two-beam diffraction were conducted.The results reveal that the Mg-Gd-Mn alloy exhibits a distinct rare-earth texture,and the activation of non-basal slip systems is evident from the clear observation of non-basal slip traces during the later stages of deformation.However,the primary deformation mechanisms in Mg-Gd-Mn alloy remain basalslip and{10–12}tensile twinning,and the remarkable ductility observed in Mg-Gd-Mn alloys can be attributed to the softening of non-basal slip modes,which leads to a coordinated deformation between various modes of deformation.To further validate this conclusion,an analysis was conducted using a visco-plastic self-consistent(VPSC)model to investigate the relative activity of basal and non-basal slip in Mg-Gd-Mn alloys.The obtained results align well with experimental observations,providing additional support for the hypothesis.展开更多
Metastable β titanium alloy is an ideal material for lightweight and high strength due to its excellent comprehensive mechanical properties.However,overcoming the trade-off relation between strength and ductility rem...Metastable β titanium alloy is an ideal material for lightweight and high strength due to its excellent comprehensive mechanical properties.However,overcoming the trade-off relation between strength and ductility remains a significant challenge.In this study,the mechanical properties of Ti-38644 alloy were optimized by introducing a heterogeneous bi-grain bi-lamella(BG-BL)structure through a well-designed combination of rolling,drawing and heat treatment.The results demonstrate that the present BG-BL Ti-38644 alloy shows a tensile strength of~1500 MPa and a total elongation of 18%.In particular,the high strength-elongation combination of the BG-BL Ti-38644 alloy breakthroughs the trade-off relation in all the titanium alloys available.The recrystallized grains with low dislocation enhance the ductility of the Ti-38644 alloy,while the highly distorted elongated grains mainly contribute to the high strength.The present study provides a new principle for designing Ti alloys with superior strength and ductility.展开更多
Composition design is one of the signifcant methods to break the trade-of relation between strength and ductility of medium-/high-entropy alloys(M/HEAs).Herein,we introduced three fundamental principles for the compos...Composition design is one of the signifcant methods to break the trade-of relation between strength and ductility of medium-/high-entropy alloys(M/HEAs).Herein,we introduced three fundamental principles for the composition design:high elastic modulus,low stacking-fault energy(SFE),and appropriate phase stability.Subsequently,based on the three principles of component design and the frst-principles calculation results,we designed and investigated a non-equiatomic Ni28 MEA with a single-phase and uniform microstructure.The Ni28 MEA has great mechanical properties with yield strength of 329.5 MPa,tensile strength of 829.4 MPa,and uniform elongation of 56.9%at ambient temperature,respectively.The high ductility of Ni28 MEA may be attributed to the dynamically refned microstructure composed of hexagonal close-packed(HCP)lamellas and stacking faults(SFs),which provide extremely high work-hardening ability.This work demonstrates the feasibility of the three principles for composition design and can be extended to more M/HEAs in the future.展开更多
The growing demand for material properties in challenging environments has led to a surge of interest in rapid composition design. Given the great potential composition space, the field of high/medium entropy alloys (...The growing demand for material properties in challenging environments has led to a surge of interest in rapid composition design. Given the great potential composition space, the field of high/medium entropy alloys (H/MEAs) still lacks effective atomic-scale composition design and screening schemes, which hinders the accurate prediction of desired composition and properties. This study proposes a novel approach for rapidly designing the composition of materials with the aim of overcoming the trade-off between strength and ductility in metal matrix composites. The effect of chemical composition on stacking fault energy (SFE), shear modulus, and phase stability was investigated through the use of molecular dynamics (MD) and thermodynamic calculation software. The alloy's low SFE, highest shear modulus, and stable face-centered cubic (FCC) phase have been identified as three standard physical quantities for rapid screening to characterize the deformation mechanism, ultimate tensile strength, phase stability, and ductility of the alloy. The calculation results indicate that the optimal composition space is expected to fall within the ranges of 17 %–34 % Ni, 33 %–50 % Co, and 25 %–33 % Mn. The comparison of stress-strain curves for various predicted components using simulated and experimental results serves to reinforce the efficacy of the method. This indicates that the screening criteria offer a necessary design concept, deviating from traditional strategies and providing crucial guidance for the rapid development and application of MEAs.展开更多
This study deals with the development of a 780-MPa-class hot-rolled advanced high-strength steel(AHSS)with an ultrahigh elongation at break of approximately 30%and strength-ductility product exceeding 24 GPa·%,in...This study deals with the development of a 780-MPa-class hot-rolled advanced high-strength steel(AHSS)with an ultrahigh elongation at break of approximately 30%and strength-ductility product exceeding 24 GPa·%,indicating the excellent formability of the newly developed AHSS.The microstructure of the newly developed 780-MPa-class AHSS consists mainly of the triplex phase of ferrite,bainite,and retained austenite with a volume fraction of 10%±2%.The stability of the retained austenite in the newly developed AHSS is much higher than that of conventional transformation-induced plasticity steels,in which the retained austenite is prone to transformation into martensite under deformation.At a pre-strain lower than 1.2%,the volume fraction of the retained austenite and the elongation at break of the present 780-MPa-class AHSS remain almost unchanged,showing a high tolerance in the process window during leveling or straightening.Therefore,the present 780-MPa-class AHSS is particularly suitable for the production of components with complex shapes.展开更多
High-pressure die-cast(HPDC)magnesium(Mg)and aluminum alloys enable vehicle lightweighting while reducing manufacturing costs by simplifying part assembly.The increasing use of super-large castings in electric vehicle...High-pressure die-cast(HPDC)magnesium(Mg)and aluminum alloys enable vehicle lightweighting while reducing manufacturing costs by simplifying part assembly.The increasing use of super-large castings in electric vehicles enhances structural reliability and cost efficiency.However,HPDC Mg alloys face challenges related to casting defects such as porosity,cold shuts,and oxides.These defects influence tensile strength and ductility,depending on their location and size.This study employs finite element(FE)modeling to investigate how a dominant large pore,its position,and the sample size affect the ductility of thin-walled HPDC Mg.Motivated by the ductility variations reported in literature and the experimental findings on AM60 castings,synthetic microstructure-based models are used to assess the effects of different pore sizes and locations.The results indicate the presence of three different regions based on the large pore size and model size:1)a region dominated by the effects of the large pore,2)a plateau region dominated by pore interactions,and 3)a transient region between these two effects.A threshold distance from the sample edge (d≈0.9√D·L)is proposed,within which a large pore can significantly reduce ductility.Additionally,large pores near edges contribute to ductility variations in Mg castings.展开更多
High temperature tensile were performed by using a thermo-mechanical GW1600 to simulate the deformation of Ti microalloy steels at high temperatures and low deformation rates similar to those during continuous casting...High temperature tensile were performed by using a thermo-mechanical GW1600 to simulate the deformation of Ti microalloy steels at high temperatures and low deformation rates similar to those during continuous casting.An equivalent austenite diameter was proposed,taking into account the weakening effects of proeutectoid ferrite films and Ti carbonitride precipitation.Based on this,a hot ductility prediction model for the slab was established to investigated hot ductility.The results show that as Ti content increases,the hot ductility of Ti microalloy steel initially increases and then decreases.At low Ti content,the pinning effect of Ti carbonitrides increases with the increase in Ti content,which inhibits grain coarsening for improving hot ductility.As Ti content increases,the size of carbonitrides grows,weakening the pinning effect and leading to austenite grain coarsening.Simultaneously,the formation of Ti carbonitrides inhibits proeutectoid ferrite film formation,leading to a reduction in its thickness.These combined factors reduce the hot ductility of the continuous casting steel.According to the hot ductility prediction model,in order of severity,the factors affecting hot ductility are:proeutectoid ferrite film,chain-like nanoscale Ti carbonitrides,austenite grain size,and dispersed nanoscale Ti carbonitrides.An accuracy error of less than 10%is shown by the model.展开更多
0.05 wt.%Y was incorporated into IN718 alloy powders,and specimens were fabricated using selective laser melting(SLM)technology.High-temperature tensile tests were then performed at 650℃on both the as-built and heat-...0.05 wt.%Y was incorporated into IN718 alloy powders,and specimens were fabricated using selective laser melting(SLM)technology.High-temperature tensile tests were then performed at 650℃on both the as-built and heat-treated specimens.The results revealed that both the as-built and heat-treated 0.05Y-IN718 specimens exhibit a slight increase in tensile strength compared to 0Y-IN718 specimen,attributed to the formation of Y-O and Y-Al-O nano-oxides.Notably,the ductility of 0.05Y-IN718 alloy was largely improved in as-built state,but only marginally improved in heat-treated state.Previous research suggests that the improved ductility can be ascribed to Y effect on grain boundary purification and alterations in the morphology of carbides andδphase.However,an in-depth analysis was conducted based on the scanning/transmission electron microscope and density functional theory results and demonstrated that it is Y segregation in the Laves/γmatrix interface that actually plays the vital role for enhancing interfacial bonding.Hence,the extremely fast cooling rate during SLM processing facilitates mass accumulation of Y in the interdendritic region or cellular wall,achieving a large improvement in the ductility.展开更多
An increase in RE element content in Mg alloys promotes the grain boundary precipitate,which affects the mechanical properties.However,the influence of grain boundary precipitates on microstructure of Mg-RE alloys dur...An increase in RE element content in Mg alloys promotes the grain boundary precipitate,which affects the mechanical properties.However,the influence of grain boundary precipitates on microstructure of Mg-RE alloys during ageing and their role on ductility of the aged alloy is unclear.In this work,hot extrusion and ageing treatment were performed for Mg-9Gd-2Y-xNd-0.2Zr(x=1 wt.%and 3 wt.%)alloys,and grain boundary precipitates were formed in the extruded Mg-9Gd-2Y-3Nd-0.2Zr alloy due to the increase of Nd content.The extruded alloys exhibit a complete dynamic recrystallization(DRX)microstructure and a texture with the<0001>orientation parallel to the extrusion direction(ED).In addition,a large amount of fiber microstructures distributed by the second phase along the ED were formed in the Mg-9Gd-2Y-3Nd-0.2Zr alloy,while only a small amount of the second phase was observed in the Mg-9Gd-2Y-1Nd-0.2Zr alloy.After ageing treatment,a large amount ofβ'phase precipitated inside the grains.The strength of the Mg-9Gd-2Y-1Nd-0.2Zr alloy increased from 202 MPa to 275 MPa but the elongation decreased from 12.8%to 2.6%,and the strength of the Mg-9Gd-2Y-3Nd-0.2Zr alloy increased from 212 MPa to 281 MPa but the elongation decreased from 13.7%to 6.2%.Among them,the Mg-9Gd-2Y-3Nd-0.2Zr alloy showed good overall mechanical properties,especially the elongation of the aged alloy was 58%higher than that of the Mg-9Gd-2Y-1Nd-0.2Zr alloy.The increase in ductility of the aged Mg-9Gd-2Y-3Nd-0.2Zr alloy attributed to the grain boundary precipitate promotes the formation of a large number of precipitation free zones(PFZs)with widths of 130-150 nm during ageing treatment.展开更多
The trade-off between strength and ductility has long been a challenge for Mg alloy.To address this issue,bimodal-structured AZ80 Mg alloys with varying heterogeneity levels were fabricated via low-temperature extrusi...The trade-off between strength and ductility has long been a challenge for Mg alloy.To address this issue,bimodal-structured AZ80 Mg alloys with varying heterogeneity levels were fabricated via low-temperature extrusion in this work.The results reveal the microstructure comprising second-phase particle(SP_(p),β-Mg_(17)Al_(12)and Mg_(3) Mn_(2) Al_(18))-reinforced fine grains(FGs)FGs and SP_(p)-free coarse grains(CGs),with the heterogeneity level decreasing as extrusion temperature increases.As the heterogeneity level decreases,the synergistic deformation capacity initially improves,reaching a maximum at the moderate heterogeneity level of 0.31 GPa and 0.238,and then declines.This exceptional capacity is attributed to the hetero-deformation induced(HDI)stress,which effectively alleviates the strain gradients by activating〈c+a〉dislocations and non-basal〈a〉dislocations during deformation.An optimal combination of 287 MPa in yield strength,393 MPa in ultimate tensile strength,and 14.96%in elongation is achieved in the alloy with a moderate heterogeneity level.The excellent strength-ductility synergy originates from the enhanced capacity of dislocations accumulation driven by remarkable capacity of synergistic deformation and the synergistic strengthening mechanisms.This work provides a new insight into the design of bimodal structure to produce high-performance Mg alloys.展开更多
The effects of various fly ash(FA)contents on the durability and mechanical properties of recycled fine aggregate high ductility cementitious composites(RFA-HDCC)prepared with recycled fine aggregates(RFA)to fully rep...The effects of various fly ash(FA)contents on the durability and mechanical properties of recycled fine aggregate high ductility cementitious composites(RFA-HDCC)prepared with recycled fine aggregates(RFA)to fully replace natural fine aggregates was investigated.The results indicated that a 50% FA content significantly increased the compressive strength of RFA-HDCC by 13.93%.However,a?further increase in FA content led to a drastic decrease.The increased fly ash content substantially reduced the flexural and tensile strength;however,it markedly increased the matrix strain capacity,resulting in a 53.73% increase in the peak strain when FA was raised to 70%.Regarding durability,the increase in FA content negatively affected the chloride ion permeability and carbonation resistance.However,the increase in FA content initially improved the frost resistance of RFA-HDCC,peaking at 50% FA and deteriorating at 60% and 70% FA content.展开更多
Insufficient metallurgical compatibility between Zr and Ni can lead to the formation of brittle welds and introduce thermal stress-related challenges during the electron beam welding process.Through the implementation...Insufficient metallurgical compatibility between Zr and Ni can lead to the formation of brittle welds and introduce thermal stress-related challenges during the electron beam welding process.Through the implementation of beam deflection and vibration,a transformation was achieved in the primary Ni_(5)Zr dendrite structure,transitioning from a mass into a layered configuration,consequently resulting in the formation of an ultrafine-grained eutectic−dendrite complex structure.It is revealed that the enhanced strength−ductility synergy of this structure significantly contributes to the high tensile strength and improved plasticity observed in the welded joints.As a result,the welding cracks are effectively mitigated,and notable advancements are achieved in the mechanical properties of Zr/Ni joints,elevating the tensile strength of the joints from 36.4 to 189 MPa.This research not only highlights the potential of this technique in enhancing the strength and ductility of Zr/Ni welded joints but also serves as a valuable reference for future investigations involving welding applications of dissimilar metals.展开更多
A novel triplex heat treatment was designed to simultaneously improve the high-temperature strength and ductility of titanium matrix composites(TMCs)by modulating the microstructure and(TiB+TiC)reinforcements and prom...A novel triplex heat treatment was designed to simultaneously improve the high-temperature strength and ductility of titanium matrix composites(TMCs)by modulating the microstructure and(TiB+TiC)reinforcements and promoting the precipitation of(Ti,Zr)_(6)Si_(3) silicides and theα2 phase.展开更多
Intelligent polymers have garnered significant attention for enhancing component safety,but there are still obstacles to achieving rapid self-healing at room temperature.Here,inspired by the microscopic layered struct...Intelligent polymers have garnered significant attention for enhancing component safety,but there are still obstacles to achieving rapid self-healing at room temperature.Here,inspired by the microscopic layered structure of mother-of-pearl,we have developed a biomimetic composite with high strength and self-repairing capabilities,achieved by the ordered arrangement of pearl-like structures within a flexible polyurethane matrix and GO nanosheets functionalized by in situ polymerization of carbon dots(CDs),this biomimetic interface design approach results in a material strength of 8 MPa and toughness(162 MJ m^(-3)),exceptional ductile properties(2697%elongation at break),and a world-record the fast and high-efficient self-healing ability at room temperature(96%at 25℃for 60 min).Thereby these composites overcome the limitations of dynamic composite networks of graphene that struggle to balance repair capability and robustness,and the CDs in situ loaded in the interfacial layer inhibit corrosion and prevent damage to the metal substrate during the repair process.(TheƵ_(f=0.01Hz)was 1.81×10^(9)Ωcm^(2)after 2 h of healing).Besides,the material can be intelligently actuated and shape memory repaired,which provides reliable protection for developments in smart and flexible devices such as robots and electronic skins.展开更多
Similar to other metallic materials,duplex stainless steel dramatically loses its advantage of high ductility as they are strengthened.Here,we produce a gradient nanograined dual-phase structure in the 2101 duplex sta...Similar to other metallic materials,duplex stainless steel dramatically loses its advantage of high ductility as they are strengthened.Here,we produce a gradient nanograined dual-phase structure in the 2101 duplex stainless steel,thus facilitating a superior strength-ductility synergy:a yield strength of 1009.5 MPa being two times higher than that of the as-received sample,a total elongation of 23.4%and a uniform elongation of 5.9%.This novel structure is produced through a processing route of ultrasonic severe surface rolling and annealing,which realizes a superposition of gradient nanostructure and lamellar dual-phase structure with austenite and ferrite.During the tension deformation of gradi-ent nanograined dual-phase structured duplex stainless steel,a significant accumulation of geometrically necessary dislocations occurs.These dislocations are formed to accommodate the deformation incompat-ibility caused by the layer-by-layer difference in strength and hardness of individual phase domains,as well as the inherent difference in properties between the austenite and ferrite domains.This results in a stronger hetero-deformation induced strengthening and hardening significantly contributing to superior mechanical properties.Our study provides a new avenue to develop advanced steels with high strength and ductility.展开更多
Texture regulation is a prominent method to modify the mechanical properties and anisotropy of magnesium alloy.In this work,the Mg-1Al-0.3Ca-0.5Mn-0.2Gd(wt.%)alloy sheet with TD-tilted and circular texture was fabrica...Texture regulation is a prominent method to modify the mechanical properties and anisotropy of magnesium alloy.In this work,the Mg-1Al-0.3Ca-0.5Mn-0.2Gd(wt.%)alloy sheet with TD-tilted and circular texture was fabricated by unidirectional rolling(UR)and multidirectional rolling(MR)method,respectively.Unlike generating a strong in-plane mechanical anisotropy in conventional TD-tilted texture,the novel circular texture sample possessed a weak in-plane yield anisotropy.This can be rationalized by the similar proportion of soft grains with favorable orientation for basalslip and{10.12}tensile twinning during the uniaxial tension of circular-texture sample along different directions.Moreover,compared with the TD-tilted texture,the circular texture improved the elongation to failure both along the rolling direction(RD)and transverse direction(TD).By quasi-in-situ EBSD-assisted slip trace analysis,higher activation of basal slip was observed in the circular-texture sample during RD tension,contributing to its excellent ductility.When loading along the TD,the TD-tilted texture promoted the activation of{10.12}tensile twins significantly,thus providing nucleation sites for cracks and deteriorating the ductility.This research may shed new insights into the development of formable and ductile Mg alloy sheets by texture modification.展开更多
基金supported by the National Natural Science Foundation of China(NSFC,No.52271138)the Key Research and Development Projects of Shaanxi Province(Nos.2023-YBGY-433 and 2024GX-YBXM-356)+1 种基金Xi'an Talent Program Young Innovative Talents(No.XAYC 2023030)the Science and Technology Development Plan Project of Shaanxi Province(No.S2024-JC-QN-2642).
文摘Synergistically and simultaneously enhancing strength and ductility has been a major challenge for the development and applications of titanium matrix composites.Herein,a new design methodology for Ti_(2)Cu/Ti_(6)Al4V composites with superior strength and ductility is reported.
基金supported by the National Natural Science Foundation of China(Nos.51925103,52271149,52171159)the Innovation Program of Shanghai Municipal Education Commission(No.2021-01-07-00-09-E00114)+5 种基金the Natural Science Foundation of Shanghai(22ZR1422500)the Innovation Program of Shanghai Science and Technology(No.23520760700)the Aviation Foundation(No.2023Z0530S6004)the Fund of the State Key Laboratory of Solidification Processing in NWPU(No.SKLSP202221)the financial support from Program 173(No.2020-JCIQ-ZD-186-01)the Space Utilization System of China Manned Space Engineering(No.KJZ-YY-NCL08).
文摘Lightweight high/medium-entropy alloys(H/MEAs)possess attractive properties such as high strength-to-weight ratios,however,their limited room-temperature tensile ductility hinders their widespread engi-neering implementation,for instance in aerospace structural components.This work achieved a transfor-mative improvement of room-temperature tensile ductility in Ti-V-Zr-Nb MEAs with densities of 5.4-6.5 g/cm3,via ingenious composition modulation.Through the systematic co-adjustment of Ti and V contents,an intrinsic ductility mechanism was unveiled,manifested by a transition from predominant intergranular brittle fracture to pervasive ductile dimpled rupture.Notably,the modulated deformation mechanisms evolved from solitary slip toward collaborative multiple slip modes,without significantly compromising strength.Compared to equimolar Ti-V-Zr-Nb,a(Ti1.5V)3ZrNb composition demonstrated an impressive 360%improvement in elongation while sustaining a high yield strength of around 800 MPa.Increasing Ti and V not only purified the grain boundaries by reducing detrimental phases,but also tai-lored the deformation dislocation configurations.These insights expanded the applicability of lightweight HEAs to areas demanding combined high strength and ductility.
基金supported by the National Natural Science Foundation of China(No.52061135101 and 52001078)the German Research Foundation(DFG,No.448318292)+3 种基金the Technology Innovation Guidance Special Foundation of Shaanxi Province(No.2023GXLH-085)the Fundamental Research Funds for the Central Universities(No.D5000240161)the Project of Key areas of innovation team in Shaanxi Province(No.2024RS-CXTD-20)The author Yingchun Xie thanks the support from the National Key R&D Program(No.2023YFE0108000).
文摘1.Introduction.Cold Spray(CS)is a highly advanced solid-state metal depo-sition process that was first developed in the 1980s.This innovative technique involves the high-speed(300-1200 m/s)impact deposition of micron-sized particles(5-50μm)to fabricate coatings[1-3].CS has been extensively used in a variety of coating applications,such as aerospace,automotive,energy,medical,marine,and others,to provide protection against high temperatures,corrosion,erosion,oxidation,and chemicals[4,5].Nowadays,the technical interest in CS is twofold:(i)as a repair process for damaged components,and(ii)as a solid-state additive manufacturing process.Compared to other fusion-based additive manufacturing(AM)technologies,Cold Spray Additive Manufacturing(CSAM)is a new member of the AM family that can enable the fabrication of deposits without undergoing melting.The chemical composition has been largely preserved from the powder to the deposit due to the minimal oxidation.The significant advantages of CSAM over other additive manufacturing processes include a high production rate,unlimited deposition size,high flexibility,and suitability for repairing damaged parts.
基金supported by the National Key R&D Program of China(No.2019YFA0209902)the Natural Science Foundation of China(Nos.52071326,52192593,51601204)+1 种基金the NSFC Basic Science Center Program for Multiscale Problems in Nonlinear Mechanics(No.11988102)the Strategic Priority Research Program of the Chinese Academy of Sciences(No.XDB22040503).
文摘A newly developed P-doped CrCoNi medium-entropy alloy(MEA)provides both higher yield strength and larger uniform elongation than the conventional CrCoNi MEA,even superior tensile ductility to the other-element-doped CrCoNi MEAs at similar yield strength levels.P segregation at grain boundaries(GBs)and dissolution inside grain interiors,together with the related lower stacking fault energy(SFE)are found in the P-doped CrCoNi MEA.Higher hetero-deformation-induced(HDI)hardening rate is observed in the P-doped CrCoNi MEA due to the grain-to-grain plastic deformation and the dynamic structural refinement by high-density stacking fault-walls(SFWs).The enhanced yield strength in the P-doped CoCrNi MEA can be attributed to the strong substitutional solid-solution strengthening by severer lattice distortion and the GB strengthening by phosphorus segregation at GBs.During the tensile deformation,the multiple SFW frames inundated with massive multi-orientational tiny planar stacking faults(SFs)between them,rather than deformation twins,are observed to induce dynamic structural refinement for forming par-allelepiped domains in the P-doped CoCrNi MEA,due to the lower SFE and even lower atomically-local SFE.These nano-sized domains with domain boundary spacing at tens of nanometers can block disloca-tion movement for strengthening on one hand,and can accumulate defects in the interiors of domains for exceptionally high hardening rate on the other hand.
基金support from the National Science Foundation of China(No.52071037)Zhejiang province science and technology planning project(No.2022C01008).
文摘In this research,a high ductility Mg-Gd-Mn magnesium alloy was designed and developed,with an elongation capability surpassing 50%.To gain insights into the underlying mechanism behind the high ductility of the Mg-2Gd-0.5Mn alloy,quasi-in-situ electron backscattered diffraction and two-beam diffraction were conducted.The results reveal that the Mg-Gd-Mn alloy exhibits a distinct rare-earth texture,and the activation of non-basal slip systems is evident from the clear observation of non-basal slip traces during the later stages of deformation.However,the primary deformation mechanisms in Mg-Gd-Mn alloy remain basalslip and{10–12}tensile twinning,and the remarkable ductility observed in Mg-Gd-Mn alloys can be attributed to the softening of non-basal slip modes,which leads to a coordinated deformation between various modes of deformation.To further validate this conclusion,an analysis was conducted using a visco-plastic self-consistent(VPSC)model to investigate the relative activity of basal and non-basal slip in Mg-Gd-Mn alloys.The obtained results align well with experimental observations,providing additional support for the hypothesis.
基金financially supported by the National Natural Science Foundation of China(Nos.52321001,52322105,52130002,U2241245,52261135634 and 52371084)the Youth Innovation Promotion Association(CAS,No.2021192)the IMR Innovation Fund(No.2023-ZD01).
文摘Metastable β titanium alloy is an ideal material for lightweight and high strength due to its excellent comprehensive mechanical properties.However,overcoming the trade-off relation between strength and ductility remains a significant challenge.In this study,the mechanical properties of Ti-38644 alloy were optimized by introducing a heterogeneous bi-grain bi-lamella(BG-BL)structure through a well-designed combination of rolling,drawing and heat treatment.The results demonstrate that the present BG-BL Ti-38644 alloy shows a tensile strength of~1500 MPa and a total elongation of 18%.In particular,the high strength-elongation combination of the BG-BL Ti-38644 alloy breakthroughs the trade-off relation in all the titanium alloys available.The recrystallized grains with low dislocation enhance the ductility of the Ti-38644 alloy,while the highly distorted elongated grains mainly contribute to the high strength.The present study provides a new principle for designing Ti alloys with superior strength and ductility.
基金supported by the National Natural Science Foundation of China(Nos.52130002 and 52321001)the National Key Research and Development Program of China(No.2022YFB3708200)the Youth Innovation Promotion Association CAS(No.2018226).
文摘Composition design is one of the signifcant methods to break the trade-of relation between strength and ductility of medium-/high-entropy alloys(M/HEAs).Herein,we introduced three fundamental principles for the composition design:high elastic modulus,low stacking-fault energy(SFE),and appropriate phase stability.Subsequently,based on the three principles of component design and the frst-principles calculation results,we designed and investigated a non-equiatomic Ni28 MEA with a single-phase and uniform microstructure.The Ni28 MEA has great mechanical properties with yield strength of 329.5 MPa,tensile strength of 829.4 MPa,and uniform elongation of 56.9%at ambient temperature,respectively.The high ductility of Ni28 MEA may be attributed to the dynamically refned microstructure composed of hexagonal close-packed(HCP)lamellas and stacking faults(SFs),which provide extremely high work-hardening ability.This work demonstrates the feasibility of the three principles for composition design and can be extended to more M/HEAs in the future.
基金funding from the National Natural Science Foundation of China(Nos.52063017 and 52061025)the Major Science and Technology Project of Gansu Province(Nos.22ZD6GA008 and 20ZD7GJ008)+3 种基金the Natural Science Foundation of Gansu Province(No.23JRRA820)The Science and Technology Project of Major Science and Technology Project of Gansu Province(No.22ZD6GA008)the Science and Technology Project of Gansu Province(No.23YFGA0058)the College Industry Support Plan of Gansu Province(No.2023CYZC-27).
文摘The growing demand for material properties in challenging environments has led to a surge of interest in rapid composition design. Given the great potential composition space, the field of high/medium entropy alloys (H/MEAs) still lacks effective atomic-scale composition design and screening schemes, which hinders the accurate prediction of desired composition and properties. This study proposes a novel approach for rapidly designing the composition of materials with the aim of overcoming the trade-off between strength and ductility in metal matrix composites. The effect of chemical composition on stacking fault energy (SFE), shear modulus, and phase stability was investigated through the use of molecular dynamics (MD) and thermodynamic calculation software. The alloy's low SFE, highest shear modulus, and stable face-centered cubic (FCC) phase have been identified as three standard physical quantities for rapid screening to characterize the deformation mechanism, ultimate tensile strength, phase stability, and ductility of the alloy. The calculation results indicate that the optimal composition space is expected to fall within the ranges of 17 %–34 % Ni, 33 %–50 % Co, and 25 %–33 % Mn. The comparison of stress-strain curves for various predicted components using simulated and experimental results serves to reinforce the efficacy of the method. This indicates that the screening criteria offer a necessary design concept, deviating from traditional strategies and providing crucial guidance for the rapid development and application of MEAs.
文摘This study deals with the development of a 780-MPa-class hot-rolled advanced high-strength steel(AHSS)with an ultrahigh elongation at break of approximately 30%and strength-ductility product exceeding 24 GPa·%,indicating the excellent formability of the newly developed AHSS.The microstructure of the newly developed 780-MPa-class AHSS consists mainly of the triplex phase of ferrite,bainite,and retained austenite with a volume fraction of 10%±2%.The stability of the retained austenite in the newly developed AHSS is much higher than that of conventional transformation-induced plasticity steels,in which the retained austenite is prone to transformation into martensite under deformation.At a pre-strain lower than 1.2%,the volume fraction of the retained austenite and the elongation at break of the present 780-MPa-class AHSS remain almost unchanged,showing a high tolerance in the process window during leveling or straightening.Therefore,the present 780-MPa-class AHSS is particularly suitable for the production of components with complex shapes.
基金funded by the Department of Energy Office of Vehicle Technologies under the Automotive Lightweighting Materials Program。
文摘High-pressure die-cast(HPDC)magnesium(Mg)and aluminum alloys enable vehicle lightweighting while reducing manufacturing costs by simplifying part assembly.The increasing use of super-large castings in electric vehicles enhances structural reliability and cost efficiency.However,HPDC Mg alloys face challenges related to casting defects such as porosity,cold shuts,and oxides.These defects influence tensile strength and ductility,depending on their location and size.This study employs finite element(FE)modeling to investigate how a dominant large pore,its position,and the sample size affect the ductility of thin-walled HPDC Mg.Motivated by the ductility variations reported in literature and the experimental findings on AM60 castings,synthetic microstructure-based models are used to assess the effects of different pore sizes and locations.The results indicate the presence of three different regions based on the large pore size and model size:1)a region dominated by the effects of the large pore,2)a plateau region dominated by pore interactions,and 3)a transient region between these two effects.A threshold distance from the sample edge (d≈0.9√D·L)is proposed,within which a large pore can significantly reduce ductility.Additionally,large pores near edges contribute to ductility variations in Mg castings.
基金financially supported by the National Natural Science Foundation of China(No.51974078)the Liaoning Province Science and Technology Plan Joint Program(Key Research and Development Program Project,Nos.2022 JH25/10200003 and 2023 JH2/101800058)the Fundamental Research Funds for the Central Universities(No.N25YJS003).
文摘High temperature tensile were performed by using a thermo-mechanical GW1600 to simulate the deformation of Ti microalloy steels at high temperatures and low deformation rates similar to those during continuous casting.An equivalent austenite diameter was proposed,taking into account the weakening effects of proeutectoid ferrite films and Ti carbonitride precipitation.Based on this,a hot ductility prediction model for the slab was established to investigated hot ductility.The results show that as Ti content increases,the hot ductility of Ti microalloy steel initially increases and then decreases.At low Ti content,the pinning effect of Ti carbonitrides increases with the increase in Ti content,which inhibits grain coarsening for improving hot ductility.As Ti content increases,the size of carbonitrides grows,weakening the pinning effect and leading to austenite grain coarsening.Simultaneously,the formation of Ti carbonitrides inhibits proeutectoid ferrite film formation,leading to a reduction in its thickness.These combined factors reduce the hot ductility of the continuous casting steel.According to the hot ductility prediction model,in order of severity,the factors affecting hot ductility are:proeutectoid ferrite film,chain-like nanoscale Ti carbonitrides,austenite grain size,and dispersed nanoscale Ti carbonitrides.An accuracy error of less than 10%is shown by the model.
基金support of the National Natural Science Foundation of China(No.52101068)China Postdoctoral Science Foundation(No.2022T150342)+2 种基金Postdoctoral International Exchange Program(No.YJ20210129)support of Shuimu Tsinghua program(No.2020SM100)supported by the Advanced Computing Center of Yunnan University.
文摘0.05 wt.%Y was incorporated into IN718 alloy powders,and specimens were fabricated using selective laser melting(SLM)technology.High-temperature tensile tests were then performed at 650℃on both the as-built and heat-treated specimens.The results revealed that both the as-built and heat-treated 0.05Y-IN718 specimens exhibit a slight increase in tensile strength compared to 0Y-IN718 specimen,attributed to the formation of Y-O and Y-Al-O nano-oxides.Notably,the ductility of 0.05Y-IN718 alloy was largely improved in as-built state,but only marginally improved in heat-treated state.Previous research suggests that the improved ductility can be ascribed to Y effect on grain boundary purification and alterations in the morphology of carbides andδphase.However,an in-depth analysis was conducted based on the scanning/transmission electron microscope and density functional theory results and demonstrated that it is Y segregation in the Laves/γmatrix interface that actually plays the vital role for enhancing interfacial bonding.Hence,the extremely fast cooling rate during SLM processing facilitates mass accumulation of Y in the interdendritic region or cellular wall,achieving a large improvement in the ductility.
基金Project(2021YFB3701103) supported by the National Key R&D Program of China。
文摘An increase in RE element content in Mg alloys promotes the grain boundary precipitate,which affects the mechanical properties.However,the influence of grain boundary precipitates on microstructure of Mg-RE alloys during ageing and their role on ductility of the aged alloy is unclear.In this work,hot extrusion and ageing treatment were performed for Mg-9Gd-2Y-xNd-0.2Zr(x=1 wt.%and 3 wt.%)alloys,and grain boundary precipitates were formed in the extruded Mg-9Gd-2Y-3Nd-0.2Zr alloy due to the increase of Nd content.The extruded alloys exhibit a complete dynamic recrystallization(DRX)microstructure and a texture with the<0001>orientation parallel to the extrusion direction(ED).In addition,a large amount of fiber microstructures distributed by the second phase along the ED were formed in the Mg-9Gd-2Y-3Nd-0.2Zr alloy,while only a small amount of the second phase was observed in the Mg-9Gd-2Y-1Nd-0.2Zr alloy.After ageing treatment,a large amount ofβ'phase precipitated inside the grains.The strength of the Mg-9Gd-2Y-1Nd-0.2Zr alloy increased from 202 MPa to 275 MPa but the elongation decreased from 12.8%to 2.6%,and the strength of the Mg-9Gd-2Y-3Nd-0.2Zr alloy increased from 212 MPa to 281 MPa but the elongation decreased from 13.7%to 6.2%.Among them,the Mg-9Gd-2Y-3Nd-0.2Zr alloy showed good overall mechanical properties,especially the elongation of the aged alloy was 58%higher than that of the Mg-9Gd-2Y-1Nd-0.2Zr alloy.The increase in ductility of the aged Mg-9Gd-2Y-3Nd-0.2Zr alloy attributed to the grain boundary precipitate promotes the formation of a large number of precipitation free zones(PFZs)with widths of 130-150 nm during ageing treatment.
基金funded by the Guangdong Province general university Young Innovative Talents Program Project(2024KQNCX153)Postdoctoral Research Start-up Funds of Dongguan University of Technology。
文摘The trade-off between strength and ductility has long been a challenge for Mg alloy.To address this issue,bimodal-structured AZ80 Mg alloys with varying heterogeneity levels were fabricated via low-temperature extrusion in this work.The results reveal the microstructure comprising second-phase particle(SP_(p),β-Mg_(17)Al_(12)and Mg_(3) Mn_(2) Al_(18))-reinforced fine grains(FGs)FGs and SP_(p)-free coarse grains(CGs),with the heterogeneity level decreasing as extrusion temperature increases.As the heterogeneity level decreases,the synergistic deformation capacity initially improves,reaching a maximum at the moderate heterogeneity level of 0.31 GPa and 0.238,and then declines.This exceptional capacity is attributed to the hetero-deformation induced(HDI)stress,which effectively alleviates the strain gradients by activating〈c+a〉dislocations and non-basal〈a〉dislocations during deformation.An optimal combination of 287 MPa in yield strength,393 MPa in ultimate tensile strength,and 14.96%in elongation is achieved in the alloy with a moderate heterogeneity level.The excellent strength-ductility synergy originates from the enhanced capacity of dislocations accumulation driven by remarkable capacity of synergistic deformation and the synergistic strengthening mechanisms.This work provides a new insight into the design of bimodal structure to produce high-performance Mg alloys.
基金Funded by the Natural Science Foundation of Jiangsu Province(No.BK20220626)Postgraduate Research&Practice Innovation Program of Jiangsu Province(No.KYCX24_3174)Taizhou Science and Technology Support Programme(Social Development)Directive Project(No.TS202432)。
文摘The effects of various fly ash(FA)contents on the durability and mechanical properties of recycled fine aggregate high ductility cementitious composites(RFA-HDCC)prepared with recycled fine aggregates(RFA)to fully replace natural fine aggregates was investigated.The results indicated that a 50% FA content significantly increased the compressive strength of RFA-HDCC by 13.93%.However,a?further increase in FA content led to a drastic decrease.The increased fly ash content substantially reduced the flexural and tensile strength;however,it markedly increased the matrix strain capacity,resulting in a 53.73% increase in the peak strain when FA was raised to 70%.Regarding durability,the increase in FA content negatively affected the chloride ion permeability and carbonation resistance.However,the increase in FA content initially improved the frost resistance of RFA-HDCC,peaking at 50% FA and deteriorating at 60% and 70% FA content.
基金supported by the National Natural Science Foundation of China(No.52375322).
文摘Insufficient metallurgical compatibility between Zr and Ni can lead to the formation of brittle welds and introduce thermal stress-related challenges during the electron beam welding process.Through the implementation of beam deflection and vibration,a transformation was achieved in the primary Ni_(5)Zr dendrite structure,transitioning from a mass into a layered configuration,consequently resulting in the formation of an ultrafine-grained eutectic−dendrite complex structure.It is revealed that the enhanced strength−ductility synergy of this structure significantly contributes to the high tensile strength and improved plasticity observed in the welded joints.As a result,the welding cracks are effectively mitigated,and notable advancements are achieved in the mechanical properties of Zr/Ni joints,elevating the tensile strength of the joints from 36.4 to 189 MPa.This research not only highlights the potential of this technique in enhancing the strength and ductility of Zr/Ni welded joints but also serves as a valuable reference for future investigations involving welding applications of dissimilar metals.
基金supported by the National Key R&D program of China(No.2022YFB3705704)the Natural Science Foundation of Heilongjiang Province of China(No.YQ2023E007)+2 种基金the National Natural Science Foundation of China(Nos.52201116,52071228 and 52271118)the State Key Laboratory of Advanced Welding and Joining,the Harbin Institute of Technology(No.AWJ-23M24)the funding Shi Changxu Innovation Center for Advanced Materials(No.SCXKFJJ202213)。
文摘A novel triplex heat treatment was designed to simultaneously improve the high-temperature strength and ductility of titanium matrix composites(TMCs)by modulating the microstructure and(TiB+TiC)reinforcements and promoting the precipitation of(Ti,Zr)_(6)Si_(3) silicides and theα2 phase.
基金support of the Jiangsu Provincial Department of Science and Technology Innovation Support Program(No.BK20222004)the National Natural Science Foundation of China(No.52201077).
文摘Intelligent polymers have garnered significant attention for enhancing component safety,but there are still obstacles to achieving rapid self-healing at room temperature.Here,inspired by the microscopic layered structure of mother-of-pearl,we have developed a biomimetic composite with high strength and self-repairing capabilities,achieved by the ordered arrangement of pearl-like structures within a flexible polyurethane matrix and GO nanosheets functionalized by in situ polymerization of carbon dots(CDs),this biomimetic interface design approach results in a material strength of 8 MPa and toughness(162 MJ m^(-3)),exceptional ductile properties(2697%elongation at break),and a world-record the fast and high-efficient self-healing ability at room temperature(96%at 25℃for 60 min).Thereby these composites overcome the limitations of dynamic composite networks of graphene that struggle to balance repair capability and robustness,and the CDs in situ loaded in the interfacial layer inhibit corrosion and prevent damage to the metal substrate during the repair process.(TheƵ_(f=0.01Hz)was 1.81×10^(9)Ωcm^(2)after 2 h of healing).Besides,the material can be intelligently actuated and shape memory repaired,which provides reliable protection for developments in smart and flexible devices such as robots and electronic skins.
基金supported by the National Natural Science Foundation of China(Nos.51974032,52174355,51874043,and 51604034)the Jilin Scientific and Technological Develop-ment Program(Nos.20220201106GX and YDZJ202201ZYTS669).
文摘Similar to other metallic materials,duplex stainless steel dramatically loses its advantage of high ductility as they are strengthened.Here,we produce a gradient nanograined dual-phase structure in the 2101 duplex stainless steel,thus facilitating a superior strength-ductility synergy:a yield strength of 1009.5 MPa being two times higher than that of the as-received sample,a total elongation of 23.4%and a uniform elongation of 5.9%.This novel structure is produced through a processing route of ultrasonic severe surface rolling and annealing,which realizes a superposition of gradient nanostructure and lamellar dual-phase structure with austenite and ferrite.During the tension deformation of gradi-ent nanograined dual-phase structured duplex stainless steel,a significant accumulation of geometrically necessary dislocations occurs.These dislocations are formed to accommodate the deformation incompat-ibility caused by the layer-by-layer difference in strength and hardness of individual phase domains,as well as the inherent difference in properties between the austenite and ferrite domains.This results in a stronger hetero-deformation induced strengthening and hardening significantly contributing to superior mechanical properties.Our study provides a new avenue to develop advanced steels with high strength and ductility.
基金supports from The National Natural Science Foundation of China(nos.52222409,52074132,and U19A2084)The National Key Research and Development Program(no.2022YFE0122000)are greatly acknowledgedsupport from The Science and Technology Development Program of Jilin Province(no.20210301025GX).
文摘Texture regulation is a prominent method to modify the mechanical properties and anisotropy of magnesium alloy.In this work,the Mg-1Al-0.3Ca-0.5Mn-0.2Gd(wt.%)alloy sheet with TD-tilted and circular texture was fabricated by unidirectional rolling(UR)and multidirectional rolling(MR)method,respectively.Unlike generating a strong in-plane mechanical anisotropy in conventional TD-tilted texture,the novel circular texture sample possessed a weak in-plane yield anisotropy.This can be rationalized by the similar proportion of soft grains with favorable orientation for basalslip and{10.12}tensile twinning during the uniaxial tension of circular-texture sample along different directions.Moreover,compared with the TD-tilted texture,the circular texture improved the elongation to failure both along the rolling direction(RD)and transverse direction(TD).By quasi-in-situ EBSD-assisted slip trace analysis,higher activation of basal slip was observed in the circular-texture sample during RD tension,contributing to its excellent ductility.When loading along the TD,the TD-tilted texture promoted the activation of{10.12}tensile twins significantly,thus providing nucleation sites for cracks and deteriorating the ductility.This research may shed new insights into the development of formable and ductile Mg alloy sheets by texture modification.
