The simultaneous enhancement of magnetic and mechanical properties is desirable but challenging for soft-magnetic materials.A fabrication strategy to meet this requirement is therefore in high demand.Herein,bulk equia...The simultaneous enhancement of magnetic and mechanical properties is desirable but challenging for soft-magnetic materials.A fabrication strategy to meet this requirement is therefore in high demand.Herein,bulk equiatomic dual-phase AlCoFeMnNi high-entropy alloys were fabricated via a magnetic levitation induction melting and casting process followed by annealing at 700-1000℃,and their microstructures as well as mechanical and magnetic properties were investigated.The as-cast alloy possessed a single metastable B2-ordered solid solution that decomposed upon annealing into a dual-phase structure comprising an Al-and Ni-rich body-centered cubic(BCC)matrix and Fe-and Mn-rich face-centered cubic(FCC)precipitates both in the grain interior and along the grain boundaries.The magnetic and mechanical properties were closely related to the relative volume fraction of FCC in the alloy.The FCC volume fraction could be increased by increasing the annealing temperature,thereby offering tunable properties.The optimal annealing temperature for balanced magnetic and mechanical properties was found to be 800℃.The alloy annealed at this temperature had an average BCC grain size of 12±3μm and FCC volume fraction of 41±4%.Correspondingly,the s aturation magnetization and coercivity reached 82.57 Am^2/kg and 433 A/m,respectively.The compressive yield strength and fracture strength were 1022 and 2539 MPa,respectively,and the plasticity was 33%.Owing to its adjustable microstructure and properties,the AlCoFeMnNi alloy has potential for use as a multi-functional soft-magnetic material.展开更多
Effects of intercritical annealing temperature on microstructures and mechanical properties of ultrahigh-strength dual-phase(DP) steel were investigated.Results reveal that the volume fraction of martensite increases ...Effects of intercritical annealing temperature on microstructures and mechanical properties of ultrahigh-strength dual-phase(DP) steel were investigated.Results reveal that the volume fraction of martensite increases as the intercritical annealing temperature increases.Under optimal annealing conditions, the DP steel exhibited a microstructure comprising nearly equiaxed ferrite with uniformly distributed martensite islands.Variations in micro-hardness, strength, elongation, and fracture mechanisms were closely linked to the corresponding microstructural features.展开更多
The accurate establishment of a ferrite transformation start temperature model is crucial to design a reasonable controlled rolling process and ensure uniform microstructure in aluminum bearing dual-phase steel.The me...The accurate establishment of a ferrite transformation start temperature model is crucial to design a reasonable controlled rolling process and ensure uniform microstructure in aluminum bearing dual-phase steel.The measurements of the expansion-temperature curves of aluminum bearing dual-phase steel under continuous cooling and isothermal conditions are presented,utilizing a dynamic transformation dilatometer experiment.Based on these expansion-temperature curves,the start temperature and incubation time of ferrite transformation were determined,elucidating the influence of process parameters on both the incubation time and the start temperature of ferrite transformation.By integrating metallurgical principles with measured incubation time of ferrite transformation,and considering the effects of temperature and strain,a fitting model for the variation in volume free energy during ferrite nucleation was derived.Building upon this foundation,a high-precision incubation time of ferrite transformation mathematical model for the experimental steel was established.To more accurately calculate the start temperature of ferrite transformation under continuous cooling conditions,the Scheil’s additivity rule was modified to account for the effects of deformation and cooling rate.The results indicate that the modification coefficient decreases with increasing the cooling rate and strain,thereby significantly improving the accuracy of calculating the starting temperature of ferrite transformation using the modified additivity rule.展开更多
The insufficient absolute strength of Mg-Li alloys severely restricts their aerospace applications.To address this limitation,a dual-phase Mg-Li alloy with enhanced strength was fabricated through rapid solidification...The insufficient absolute strength of Mg-Li alloys severely restricts their aerospace applications.To address this limitation,a dual-phase Mg-Li alloy with enhanced strength was fabricated through rapid solidification combined with hot-press sintering and extrusion.The optimized alloy exhibited yield and ultimate tensile strengths of 283 MPa and 306 MPa under quasi-static loading,respectively,while retaining a uniform elongation of 6%.Multiscale microstructural characterization via XRD,SEM-EBSD,and TEM revealed that rapid solidification induced remarkable grain refinement and precipitate redistribution.Subsequent thermomechanical processing achieved full dynamic recrystallization with refined grains.Crucially,the rapid solidification kinetics notably altered Al partitioning,favoring solid solution in magnesium phase over precipitation in lithium phase.These microstructural modifications activate synergistic strengthening mechanisms:1)Hall-Petch hardening from grain refinement,2)dispersion strengthening via nano-precipitates,3)dislocation strengthening from substructures,and 4)solid solution effects from Al supersaturation.This work establishes a microstructure design paradigm for high-performance Mg-Li alloys through coupled rapid solidification and thermomechanical processing.展开更多
High entropy alloys(HEAs)have recently attracted significant attention due to their exceptional mechanical properties and potential applications across various fields.Friction stir welding and processing(FSW/P),as not...High entropy alloys(HEAs)have recently attracted significant attention due to their exceptional mechanical properties and potential applications across various fields.Friction stir welding and processing(FSW/P),as notable solid-state welding and processing techniques,have been proved effectiveness in enhancing microstructures and mechanical properties of HEAs.This review article summarizes the current status of FSW/P of HEAs.The welding materials and conditions used for FSW/P in HEAs are reviewed and discussed.The effects of FSW/P on the evolutions of grain structure,texture,dislocation,and secondary phase for different HEAs are highlighted.Furthermore,the influences of FSW/P on the mechanical properties of various HEAs are analyzed.Finally,potential applications,challenges,and future directions of FSW/P in HEAs are forecasted.Overall,FSW/P enable to refine grains of HEAs through dynamic recrystallization and to activate diverse deformation mechanisms of HEAs through tailoring phase structures,thereby significantly improving the strength,hardness,and ductility of both single-and dual-phase HEAs.Future progress in this field will rely on comprehensive optimization of processing parameters and alloy composition,integration of multi-scale modeling with advanced characterization for in-depth exploration of microstructural mechanisms,systematic evaluation of functional properties,and effective bridging of the gap between laboratory research and industrial application.The review aims to provide an overview of recent advancements in the FSW/P of HEAs and encourage further research in this area.展开更多
The dependence of shrinkage porosities on microstructure characteristics of Mg−12Al alloy was investigated.The distribution,morphology,size,and number density of shrinkage porosities were analyzed under different cool...The dependence of shrinkage porosities on microstructure characteristics of Mg−12Al alloy was investigated.The distribution,morphology,size,and number density of shrinkage porosities were analyzed under different cooling rates.The relationship between shrinkage porosities and microstructure characteristics was discussed in terms of temperature conditions,feeding channel characteristics,and feeding capacity.Further,the feeding behavior of the residual liquid phase in the solid skeleton was quantified by introducing permeability.Results show a strong correlation between the solid microstructure skeleton and shrinkage porosity characteristics.An increase in permeability corresponds to a declining number density of shrinkage porosities.This study aims to provide a more complete understanding how to reduce shrinkage porosities by controlling microstructure characteristics.展开更多
A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysi...A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysis of typical slag rims for two highly crystalline powders revealed that their formation was primarily driven by the solidification of the liquid slag.Distinct differences were observed in the microstructures of slag rims from the two powders.Powder A(characterized by a higher breaking temperature and viscosity)displayed alternating lamellar microstructures of coarse and fine phases,with the coarse phases composed of akermanite-gehlenite transition phases.In contrast,powder B(with a lower breaking temperature and viscosity)predominantly comprised regular akermanite-gehlenite crystals interspersed with a certain amount of glassy phases.Numerical simulations of a three-phase fluid flow coupled with heat transfer indicate that slag rim formation correlates with mold oscillation.Solidification of the liquid slag at the slag rim front predominantly occurs during the negative stroke of the mold oscillation.The average heating rate during the ascending stage of the mold reaches approximately 100 K·s^(−1),whereas the average cooling rate during the descending stage attains 400 K·s^(−1).This temperature variation leads to the formation of lamellar microstructures,whereas the ascending stage promotes the formation of coarse structures and thicker slag rims.Based on the powder properties,two distinct formation pathways exist for highly crystalline mold powders.For the powders with a higher breaking temperature,higher viscosity,and narrower solidification range(powder A),coarse microstructures and thicker slag rims were preferentially formed.For powders with lower breaking temperature and viscosity and wider solidification ranges(powder B),the liquid slag resisted rapid solidification,and the extended mushy zone allowed the partial liquid slag to persist at the slag rim front,promoting the formation of a thin slag rim.This study enhances the understanding of slag rim formation in highly crystalline mold powders and provides critical insights into the control of longitudinal surface cracks in hypo-peritectic steel.展开更多
Continuous annealing simulation is used in studying the influence of continuous annealing process parameters on the microstructure and mechanical properties of a GPa-grade C-Si-Mn-Cr-Mo dual-phase steel.The experiment...Continuous annealing simulation is used in studying the influence of continuous annealing process parameters on the microstructure and mechanical properties of a GPa-grade C-Si-Mn-Cr-Mo dual-phase steel.The experimental results indicate that increasing soaking time increases the volume fraction of martensite and the size of martensite islands, as well as tensile strength(TS) and yield strength(YS),while decreasing plasticity.As the steel slowly cools to a lower temperature prior to final quenching, TS and YS decrease, whereas elongation increases.The decrease in martensite content is due to the partial decomposition of austenite into ferrite during long slow cooling before quenching.As overaging temperature increases because of the tempering of martensite and aging of ferrite, TS decreases and YS increases.Work hardening analysis shows that in the initial stage of deformation, low overaging temperatures enhance work hardening ability.展开更多
The microstructures and mechanical properties of C-Mn-Cr-Nb and C-Mn-Si-Nb ultra-high strength dual-phase steels were studied by scanning electron microscopy （SEM）, transmission electron microscopy （TEM）, and tens...The microstructures and mechanical properties of C-Mn-Cr-Nb and C-Mn-Si-Nb ultra-high strength dual-phase steels were studied by scanning electron microscopy （SEM）, transmission electron microscopy （TEM）, and tensile test. The results show that Si can promote the transformation of austenite （γ） to ferrite （α）, enlarge the （α＋γ） region, and increase the aging stability of martensite by inhibiting carbide precipitation. Adding Cr leads to the formation of retained austenite and martensite/austenite （M/A） constituents, as well as the decomposi- tion of martensite during the overaging stage. Both of the steels show higher initial strain-hardening rates and two-stage strain-hardening characteristics. The C-Mn-Si-Nb steel shows the higher strain-hardening rate than the C-Mn-Cr-Nb steel in the first stage; however, there is no significant difference in the second stage. Although the tensile strength and elongation of the two steels both exceed 1000 MPa and 15%, respectively, the comprehensive mechanical properties of the C-Mn-Si-Nb steel are superior.展开更多
The A2B2O7 series of ternary oxides are derivatives of fluorite structure over a wide range of rA/rB.Competing by two rare-earths the A-site,La2-xLuxZr2O7 ceramics were found transparent only in pore-free microstructu...The A2B2O7 series of ternary oxides are derivatives of fluorite structure over a wide range of rA/rB.Competing by two rare-earths the A-site,La2-xLuxZr2O7 ceramics were found transparent only in pore-free microstructures with similar grain sizes of pyrochlore(PY)and defective fluorite(DF)phases.Mutual solubilities of Lu and La in both phases were found by imaging and energy-dispersive spectroscopy analysis in scanning electron microscope.The dual-phase microstructures were developed with liquid-phase resulted from the exothermal reactions,creating a miscibility gap between two structures to moderate their competing grain growth.Change in grain growth behaviors in liquid-phase is described by a nucleation line in La2Zr2O7-Lu2Zr2O7 phase diagram.Variations of solution levels in DF grains and co-existing of dual-phase grain clusters in common orientation were revealed in transparent ceramics by electron backscattered diffraction,resulted by epitaxial relation of two phases promoted by the liquid-phase.Oxygen vacancies and various hole states common in both phases were revealed by characteristic cathodoluminescence peaks.The collective effects of pores,phase and grain boundaries,oxygen vacancies on scattering or absorption of visible light enables to establish a hierarchical microstructure-transparency relationship in such complex oxide ceramics,which could be tailored or further optimized by controllable sintering.展开更多
Different stress states have a significant influence on the magnitude of the microscopic plastic strain and result in the development of the microstructure evolution.As a result,a comprehensive understanding of the di...Different stress states have a significant influence on the magnitude of the microscopic plastic strain and result in the development of the microstructure evolution.As a result,a comprehensive understanding of the different scale variation on microstructure evolution during bending deformation is essential.The advanced high strength dual-phase(DP1180)steel was investigated using multiscale microstructure-based 3D representative volume element(RVE)modelling technology with emphasis on understanding the relationship between the microstructure,localised stress-strain evolution as well as the deformation characteristics in the bending process.It is demonstrated that the localised development in bending can be more accurately described by microscopic deformation when taking into account microstructural properties.Microstructure-based 3D RVEs from each chosen bending condition generally have comparable localisation properties,whilst the magnitudes and intensities differ.In addition,the most severe localised bands are predicted to occur close to the ferrite and martensite phase boundaries where the martensite grains are close together or have a somewhat sharp edge.The numerically predicted results for the microstructure evolution,shear bands development and stress and strain distribution after 3-point bending exhibit a good agreement with the relevant experimental observations.展开更多
The effects of technological parameters on microstructures and properties of low cost hot rolled dual-phase steel was researched by design different finish rolling temperature,mid cooling temperature between laminar c...The effects of technological parameters on microstructures and properties of low cost hot rolled dual-phase steel was researched by design different finish rolling temperature,mid cooling temperature between laminar cooling and UFC(ultra fast cooling)and stable UFC rate on the same gauge strips with the same chemistry composition during the manufacture process.It is the key for controlling coil temperature to control finish rolling temperature and mid cooling temperature between laminar cooling and UFC that based on stable UFC rate precondition.The lower finish rolling temperature,with mid cooling temperature between laminar cooling and UFC,the better to form martensite is.The foundation of developing the similar productions on the similar product line was supplied.It is good to technological advancement of developing high affixation value production as hot rolled DP steel,TRIP steel etc.in CSP line.展开更多
Nearly undamaged joints of electron beam welded(EBW)dual-phase Mg-8Li-3Al-2Zn-0.5Y alloy were achieved with joint coefficients exceeding 95%.All specimens were fractured at the base metal(BM),implying a significant de...Nearly undamaged joints of electron beam welded(EBW)dual-phase Mg-8Li-3Al-2Zn-0.5Y alloy were achieved with joint coefficients exceeding 95%.All specimens were fractured at the base metal(BM),implying a significant departure from conventional fracture modes of welded joints.The fusion zone(FZ)consists of ultrafine acicular α-Mg and equiaxed β-Li,with grain sizes reduced by approximately 90% and 80%,respectively,compared to the base metal.This results in a significant increase in microhardness of about 40%.A unique multiphase mixture was observed in the heat-affected zone(HAZ),which mainly consists of lamellar eutectoid structures,fine precipitates zone,and numerous fine Mg_(3)(Al,Zn)particles.This mixture was transformed from typical Li(Al,Zn)(a common softening phase)undergoing atomic diffusion and solid-state phase transformation during welding.It introduces a synergistic strengthening effect,making the heat-affected zone no longer the weakest part of the joint.This study provides valuable insights into the electron beam welding technology for Mg-Li alloys and offers theoretical support for manufacturing high-quality joints.展开更多
Microstructure-based numerical modeling of the deformation heterogeneity and ferrite recrystallization in a cold-rolled dual-phase(DP)steel has been performed by using the crystal plasticity finite element method(CPFE...Microstructure-based numerical modeling of the deformation heterogeneity and ferrite recrystallization in a cold-rolled dual-phase(DP)steel has been performed by using the crystal plasticity finite element method(CPFEM)coupled with a mesoscale cellular automaton(CA)model.The microstructural response of subsequent primary recrystallization with the deformation heterogeneity in two-phase microstructures is studied.The simulations demonstrate that the deformation of multi-phase structures leads to highly strained shear bands formed in the soft ferrite matrix,which produces grain clusters in subsequent primary recrystallization.The early impingement of recrystallization fronts among the clustered grains causes mode conversions in the recrystallization kinetics.Reliable predictions regarding the grain size,microstructure morphology and kinetics can be made by comparison with the experimental results.The influence of initial strains on the recrystallization is also obtained by the simulation approach.展开更多
Very high cycle fatigue behaviors of two bainite/martensite dual-phase steels were investigated.One of the steels was cyclic rapid heat treated and its microstructures were refined. Fatigue strength of the steel is 22...Very high cycle fatigue behaviors of two bainite/martensite dual-phase steels were investigated.One of the steels was cyclic rapid heat treated and its microstructures were refined. Fatigue strength of the steel is 225 MPa higher than that without refining.Observation of fracture surfaces show that the fatigue cracks initiate at bainites for non-refined steel and at non-metallic inclusions for the refined steel.The size of inclusions is much smaller than that of bainites which results in the improvement of fatigue strength.展开更多
Multi-phase microstructures having good ductility may replace the conventional microstructures in different technological applications such as pressure vessels.Mechanical properties including the fracture behavior and...Multi-phase microstructures having good ductility may replace the conventional microstructures in different technological applications such as pressure vessels.Mechanical properties including the fracture behavior and the service life of pressure vessels are strongly affected by the microstructure.The objective of this study was to investigate the correlation between different dual-phase microstructures and mechanical properties of 42CrMo4 (AISI 4140) steel.To produce the martensite-bainite (M-B),the martensite-ferrite (M-F),and the ferrite-bainite (F-B) microstructures,the step quenching heat treatment was used.Mechanical properties of heat treated samples including the strength,ductility,and impact energy were measured.Tensile experiments revealed a discontinuous yielding in the F-B specimen with ferritic matrix.Fracto\graphic results showed high concentration bright facets (BFs) on broken specimen surfaces indicating the brittle cleavage fracture was the predominant mechanism in the dual-phase microstructures.展开更多
A C–Mn dual-phase steel was soaked at 800°C for 90 s and then either rapidly cooled to 450°C and held for 30 s(process A) or rapidly cooled to 350°C and then reheated to 450°C(process B) to simula...A C–Mn dual-phase steel was soaked at 800°C for 90 s and then either rapidly cooled to 450°C and held for 30 s(process A) or rapidly cooled to 350°C and then reheated to 450°C(process B) to simulate the hot-dip galvanizing process. The influence of the hot-dip galvanizing process on the microstructure and mechanical properties of 600-MPa hot-dip galvanized dual-phase steel(DP600) was investigated using optical microscopy, scanning electron microscopy(SEM), transmission electron microscopy(TEM), and tensile tests. The results showed that, in the case of process A, the microstructure of DP600 was composed of ferrite, martensite, and a small amount of bainite. The granular bainite was formed in the hot-dip galvanizing stage, and martensite islands were formed in the final cooling stage after hot-dip galvanizing. By contrast, in the case of process B, the microstructure of the DP600 was composed of ferrite, martensite, bainite, and cementite. In addition, compared with the yield strength(YS) of the DP600 annealed by process A, that for the DP600 annealed by process B increased by approximately 50 MPa because of the tempering of the martensite formed during rapid cooling. The work-hardening coefficient(n value) of the DP600 steel annealed by process B clearly decreased because the increase of the YS affected the computation result for the n value. However, the ultimate tensile strength(UTS) and elongation(A80) of the DP600 annealed by process B exhibited less variation compared with those of the DP600 annealed by process A. Therefore, DP600 with excellent comprehensive mechanical properties(YS = 362 MPa, UTS = 638 MPa, A_(80) = 24.3%, n = 0.17) was obtained via process A.展开更多
In a typical process, C-Mn steel was annealed at 800℃ for 180 s, and then cooled rapidly to obtain the ferrite-martensite microstructure. After pre-straining, the specimens were baked and the corresponding bake-harde...In a typical process, C-Mn steel was annealed at 800℃ for 180 s, and then cooled rapidly to obtain the ferrite-martensite microstructure. After pre-straining, the specimens were baked and the corresponding bake-hardening （BH） values were determined as a function of pre-strain, baking temperature, and baking time. The influences ofpre-strain, baking temperature and baking time on the microstructure evolution and bake-hardening behavior of the dual-phase steel were investigated systematically. It was found that the BH value apparently increased with an increase in pre-strain in the range from 0 to 1%; however, increasing pre-strain from 1% to 8% led to a decrease in the BH value. Furthermore, an increase in baking temperature favored a gradual improvement in the BH value because of the formation of Cottrell atmosphere and the precipitation of carbides in both the ferrite and martensite phases. The BH value reached a maximum of 110 MPa at a baking temperature of 300℃. Moreover, the BH value enhanced significantly with increasing baking time from 10 to 100 min.展开更多
C–Mn steels prepared by annealing at 800°C for 120 s and overaging at 250–400°C were subjected to pre-straining（2%） and baking treatments（170°C for 20 min） to measure their bake-hardening（BH_2） ...C–Mn steels prepared by annealing at 800°C for 120 s and overaging at 250–400°C were subjected to pre-straining（2%） and baking treatments（170°C for 20 min） to measure their bake-hardening（BH_2） values. The effects of overaging temperature on the microstructure, mechanical properties, and BH_2 behavior of 600 MPa cold-rolled dual-phase（DP） steel were investigated by optical microscopy, scanning electron microscopy, and tensile tests. The results indicated that the martensite morphology exhibited less variation when the DP steel was overaged at 250–350°C. However, when the DP steel was overaged at 400°C, numerous non-martensite and carbide particles formed and yield-point elongation was observed in the tensile curve. When the overaging temperature was increased from 250 to 400°C, the yield strength increased from 272 to 317 MPa, the tensile strength decreased from 643 to 574 MPa, and the elongation increased from 27.8% to 30.6%. Furthermore, with an increase in overaging temperature from 250 to 400°C, the BH_2 value initially increases and then decreases. The maximum BH_2 value of 83 MPa was observed for the specimen overaged at 350°C.展开更多
The microstructures and mechanical properties of Al-8.3Zn-3.3Cu-2.2Mg alloys prepared via hot extrusion and liquid forging methods were investigated.Results show that based on DEFORM simulation analysis,the optimal ho...The microstructures and mechanical properties of Al-8.3Zn-3.3Cu-2.2Mg alloys prepared via hot extrusion and liquid forging methods were investigated.Results show that based on DEFORM simulation analysis,the optimal hot extrusion parameters are determined as ingot initial temperature of 380°C and extrusion speed of 3 mm/s.The hot-extruded aluminum alloy after T6 heat treatment presents superior mechanical properties with yield strength of 519.6 MPa,ultimate tensile strength of 582.1 MPa,and elongation of 11.0%.Compared with the properties of gravity-cast and liquid-forged alloys,the yield strength of hot-extruded alloy increases by 30.8%and 4.9%,and the ultimate tensile strength improves by 43.5%and 10.2%,respectively.The significant improvement in tensile strength of the hot-extruded alloys is attributed to the elimination of casting defects and the refinement of matrix grain and eutectic phases.In addition,the hot-extruded alloy demonstrates superior plasticity compared with the liquid-forged alloy.This is because severe plastic deformation occurs during hot extrusion,which effectively breaks and disperses the eutectic phases,facilitating the dissolution and precipitation of the second phases and inhibiting the microcrack initiation.展开更多
基金the Fundamental Research Funds for the Central Universities(NO.2018CDPTCG0001/42)National Special Support Program for High-Level Personnel RecruitmentGDAS’Project of Science and Technology Development(No.2020GDASYL-20200102030)。
文摘The simultaneous enhancement of magnetic and mechanical properties is desirable but challenging for soft-magnetic materials.A fabrication strategy to meet this requirement is therefore in high demand.Herein,bulk equiatomic dual-phase AlCoFeMnNi high-entropy alloys were fabricated via a magnetic levitation induction melting and casting process followed by annealing at 700-1000℃,and their microstructures as well as mechanical and magnetic properties were investigated.The as-cast alloy possessed a single metastable B2-ordered solid solution that decomposed upon annealing into a dual-phase structure comprising an Al-and Ni-rich body-centered cubic(BCC)matrix and Fe-and Mn-rich face-centered cubic(FCC)precipitates both in the grain interior and along the grain boundaries.The magnetic and mechanical properties were closely related to the relative volume fraction of FCC in the alloy.The FCC volume fraction could be increased by increasing the annealing temperature,thereby offering tunable properties.The optimal annealing temperature for balanced magnetic and mechanical properties was found to be 800℃.The alloy annealed at this temperature had an average BCC grain size of 12±3μm and FCC volume fraction of 41±4%.Correspondingly,the s aturation magnetization and coercivity reached 82.57 Am^2/kg and 433 A/m,respectively.The compressive yield strength and fracture strength were 1022 and 2539 MPa,respectively,and the plasticity was 33%.Owing to its adjustable microstructure and properties,the AlCoFeMnNi alloy has potential for use as a multi-functional soft-magnetic material.
文摘Effects of intercritical annealing temperature on microstructures and mechanical properties of ultrahigh-strength dual-phase(DP) steel were investigated.Results reveal that the volume fraction of martensite increases as the intercritical annealing temperature increases.Under optimal annealing conditions, the DP steel exhibited a microstructure comprising nearly equiaxed ferrite with uniformly distributed martensite islands.Variations in micro-hardness, strength, elongation, and fracture mechanisms were closely linked to the corresponding microstructural features.
基金supported by the National Science and Technology Major Project-Intelligent Manufacturing Systems And Robots(2025ZD1602200)the National Key Research and Development Program of China(Grant No.2022YFB3304800).
文摘The accurate establishment of a ferrite transformation start temperature model is crucial to design a reasonable controlled rolling process and ensure uniform microstructure in aluminum bearing dual-phase steel.The measurements of the expansion-temperature curves of aluminum bearing dual-phase steel under continuous cooling and isothermal conditions are presented,utilizing a dynamic transformation dilatometer experiment.Based on these expansion-temperature curves,the start temperature and incubation time of ferrite transformation were determined,elucidating the influence of process parameters on both the incubation time and the start temperature of ferrite transformation.By integrating metallurgical principles with measured incubation time of ferrite transformation,and considering the effects of temperature and strain,a fitting model for the variation in volume free energy during ferrite nucleation was derived.Building upon this foundation,a high-precision incubation time of ferrite transformation mathematical model for the experimental steel was established.To more accurately calculate the start temperature of ferrite transformation under continuous cooling conditions,the Scheil’s additivity rule was modified to account for the effects of deformation and cooling rate.The results indicate that the modification coefficient decreases with increasing the cooling rate and strain,thereby significantly improving the accuracy of calculating the starting temperature of ferrite transformation using the modified additivity rule.
基金supported by The National Natural Science Foundation of China(Grant No.62204197)the Key R&D and Transformation Plan of Science and Technology Department of Qinghai Province(Grant No.2022-GX-156)Xi'an Association for Science and Technology(Grant No.959202313058).
文摘The insufficient absolute strength of Mg-Li alloys severely restricts their aerospace applications.To address this limitation,a dual-phase Mg-Li alloy with enhanced strength was fabricated through rapid solidification combined with hot-press sintering and extrusion.The optimized alloy exhibited yield and ultimate tensile strengths of 283 MPa and 306 MPa under quasi-static loading,respectively,while retaining a uniform elongation of 6%.Multiscale microstructural characterization via XRD,SEM-EBSD,and TEM revealed that rapid solidification induced remarkable grain refinement and precipitate redistribution.Subsequent thermomechanical processing achieved full dynamic recrystallization with refined grains.Crucially,the rapid solidification kinetics notably altered Al partitioning,favoring solid solution in magnesium phase over precipitation in lithium phase.These microstructural modifications activate synergistic strengthening mechanisms:1)Hall-Petch hardening from grain refinement,2)dispersion strengthening via nano-precipitates,3)dislocation strengthening from substructures,and 4)solid solution effects from Al supersaturation.This work establishes a microstructure design paradigm for high-performance Mg-Li alloys through coupled rapid solidification and thermomechanical processing.
基金supported by National Natural Science Foundation of China(Grant No.52171032)Hebei Natural Science Foundation(Grant No.E2023501002)Fundamental Research Funds for the Central Universities(Grant No.2024GFYD003)。
文摘High entropy alloys(HEAs)have recently attracted significant attention due to their exceptional mechanical properties and potential applications across various fields.Friction stir welding and processing(FSW/P),as notable solid-state welding and processing techniques,have been proved effectiveness in enhancing microstructures and mechanical properties of HEAs.This review article summarizes the current status of FSW/P of HEAs.The welding materials and conditions used for FSW/P in HEAs are reviewed and discussed.The effects of FSW/P on the evolutions of grain structure,texture,dislocation,and secondary phase for different HEAs are highlighted.Furthermore,the influences of FSW/P on the mechanical properties of various HEAs are analyzed.Finally,potential applications,challenges,and future directions of FSW/P in HEAs are forecasted.Overall,FSW/P enable to refine grains of HEAs through dynamic recrystallization and to activate diverse deformation mechanisms of HEAs through tailoring phase structures,thereby significantly improving the strength,hardness,and ductility of both single-and dual-phase HEAs.Future progress in this field will rely on comprehensive optimization of processing parameters and alloy composition,integration of multi-scale modeling with advanced characterization for in-depth exploration of microstructural mechanisms,systematic evaluation of functional properties,and effective bridging of the gap between laboratory research and industrial application.The review aims to provide an overview of recent advancements in the FSW/P of HEAs and encourage further research in this area.
基金financially supported by the National Key Research and Development Program of China(No.2021YFB3701000)the National Natural Science Foundation of China(Nos.52471118,52101125,U2037601,and U21A2048)Young Elite Scientists Sponsorship Program by CAST,China(No.2022QNRC001)。
文摘The dependence of shrinkage porosities on microstructure characteristics of Mg−12Al alloy was investigated.The distribution,morphology,size,and number density of shrinkage porosities were analyzed under different cooling rates.The relationship between shrinkage porosities and microstructure characteristics was discussed in terms of temperature conditions,feeding channel characteristics,and feeding capacity.Further,the feeding behavior of the residual liquid phase in the solid skeleton was quantified by introducing permeability.Results show a strong correlation between the solid microstructure skeleton and shrinkage porosity characteristics.An increase in permeability corresponds to a declining number density of shrinkage porosities.This study aims to provide a more complete understanding how to reduce shrinkage porosities by controlling microstructure characteristics.
基金supported by the National Natural Science Foundation of China(No.52274318).
文摘A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysis of typical slag rims for two highly crystalline powders revealed that their formation was primarily driven by the solidification of the liquid slag.Distinct differences were observed in the microstructures of slag rims from the two powders.Powder A(characterized by a higher breaking temperature and viscosity)displayed alternating lamellar microstructures of coarse and fine phases,with the coarse phases composed of akermanite-gehlenite transition phases.In contrast,powder B(with a lower breaking temperature and viscosity)predominantly comprised regular akermanite-gehlenite crystals interspersed with a certain amount of glassy phases.Numerical simulations of a three-phase fluid flow coupled with heat transfer indicate that slag rim formation correlates with mold oscillation.Solidification of the liquid slag at the slag rim front predominantly occurs during the negative stroke of the mold oscillation.The average heating rate during the ascending stage of the mold reaches approximately 100 K·s^(−1),whereas the average cooling rate during the descending stage attains 400 K·s^(−1).This temperature variation leads to the formation of lamellar microstructures,whereas the ascending stage promotes the formation of coarse structures and thicker slag rims.Based on the powder properties,two distinct formation pathways exist for highly crystalline mold powders.For the powders with a higher breaking temperature,higher viscosity,and narrower solidification range(powder A),coarse microstructures and thicker slag rims were preferentially formed.For powders with lower breaking temperature and viscosity and wider solidification ranges(powder B),the liquid slag resisted rapid solidification,and the extended mushy zone allowed the partial liquid slag to persist at the slag rim front,promoting the formation of a thin slag rim.This study enhances the understanding of slag rim formation in highly crystalline mold powders and provides critical insights into the control of longitudinal surface cracks in hypo-peritectic steel.
文摘Continuous annealing simulation is used in studying the influence of continuous annealing process parameters on the microstructure and mechanical properties of a GPa-grade C-Si-Mn-Cr-Mo dual-phase steel.The experimental results indicate that increasing soaking time increases the volume fraction of martensite and the size of martensite islands, as well as tensile strength(TS) and yield strength(YS),while decreasing plasticity.As the steel slowly cools to a lower temperature prior to final quenching, TS and YS decrease, whereas elongation increases.The decrease in martensite content is due to the partial decomposition of austenite into ferrite during long slow cooling before quenching.As overaging temperature increases because of the tempering of martensite and aging of ferrite, TS decreases and YS increases.Work hardening analysis shows that in the initial stage of deformation, low overaging temperatures enhance work hardening ability.
基金financially supported by the National Natural Science Foundation of China(No.50904006)the Fundamental Research Funds for the Central Universities of China(No.FRT-TP-10-001A)
文摘The microstructures and mechanical properties of C-Mn-Cr-Nb and C-Mn-Si-Nb ultra-high strength dual-phase steels were studied by scanning electron microscopy （SEM）, transmission electron microscopy （TEM）, and tensile test. The results show that Si can promote the transformation of austenite （γ） to ferrite （α）, enlarge the （α＋γ） region, and increase the aging stability of martensite by inhibiting carbide precipitation. Adding Cr leads to the formation of retained austenite and martensite/austenite （M/A） constituents, as well as the decomposi- tion of martensite during the overaging stage. Both of the steels show higher initial strain-hardening rates and two-stage strain-hardening characteristics. The C-Mn-Si-Nb steel shows the higher strain-hardening rate than the C-Mn-Cr-Nb steel in the first stage; however, there is no significant difference in the second stage. Although the tensile strength and elongation of the two steels both exceed 1000 MPa and 15%, respectively, the comprehensive mechanical properties of the C-Mn-Si-Nb steel are superior.
基金supported by the National Natural Science Foundation(Grant No.51532006)the National Bureau of Foreign Experts(111 Project No.D16002)。
文摘The A2B2O7 series of ternary oxides are derivatives of fluorite structure over a wide range of rA/rB.Competing by two rare-earths the A-site,La2-xLuxZr2O7 ceramics were found transparent only in pore-free microstructures with similar grain sizes of pyrochlore(PY)and defective fluorite(DF)phases.Mutual solubilities of Lu and La in both phases were found by imaging and energy-dispersive spectroscopy analysis in scanning electron microscope.The dual-phase microstructures were developed with liquid-phase resulted from the exothermal reactions,creating a miscibility gap between two structures to moderate their competing grain growth.Change in grain growth behaviors in liquid-phase is described by a nucleation line in La2Zr2O7-Lu2Zr2O7 phase diagram.Variations of solution levels in DF grains and co-existing of dual-phase grain clusters in common orientation were revealed in transparent ceramics by electron backscattered diffraction,resulted by epitaxial relation of two phases promoted by the liquid-phase.Oxygen vacancies and various hole states common in both phases were revealed by characteristic cathodoluminescence peaks.The collective effects of pores,phase and grain boundaries,oxygen vacancies on scattering or absorption of visible light enables to establish a hierarchical microstructure-transparency relationship in such complex oxide ceramics,which could be tailored or further optimized by controllable sintering.
基金supported by HBIS Group under the Grant No.IRIS 200506003.
文摘Different stress states have a significant influence on the magnitude of the microscopic plastic strain and result in the development of the microstructure evolution.As a result,a comprehensive understanding of the different scale variation on microstructure evolution during bending deformation is essential.The advanced high strength dual-phase(DP1180)steel was investigated using multiscale microstructure-based 3D representative volume element(RVE)modelling technology with emphasis on understanding the relationship between the microstructure,localised stress-strain evolution as well as the deformation characteristics in the bending process.It is demonstrated that the localised development in bending can be more accurately described by microscopic deformation when taking into account microstructural properties.Microstructure-based 3D RVEs from each chosen bending condition generally have comparable localisation properties,whilst the magnitudes and intensities differ.In addition,the most severe localised bands are predicted to occur close to the ferrite and martensite phase boundaries where the martensite grains are close together or have a somewhat sharp edge.The numerically predicted results for the microstructure evolution,shear bands development and stress and strain distribution after 3-point bending exhibit a good agreement with the relevant experimental observations.
文摘The effects of technological parameters on microstructures and properties of low cost hot rolled dual-phase steel was researched by design different finish rolling temperature,mid cooling temperature between laminar cooling and UFC(ultra fast cooling)and stable UFC rate on the same gauge strips with the same chemistry composition during the manufacture process.It is the key for controlling coil temperature to control finish rolling temperature and mid cooling temperature between laminar cooling and UFC that based on stable UFC rate precondition.The lower finish rolling temperature,with mid cooling temperature between laminar cooling and UFC,the better to form martensite is.The foundation of developing the similar productions on the similar product line was supplied.It is good to technological advancement of developing high affixation value production as hot rolled DP steel,TRIP steel etc.in CSP line.
基金financially supported by the National Defense Basic Research Program(No.JCKY2023204A005)Project of High Modulus Magnesium Alloy Forgings(JXXT-2023-014hbza)+1 种基金Research Program of Joint Research Center of Advanced Spaceflight Technologies(No.USCAST2023-3)Major Scientific and Technological Innovation Project of Luoyang(No.2201029A).
文摘Nearly undamaged joints of electron beam welded(EBW)dual-phase Mg-8Li-3Al-2Zn-0.5Y alloy were achieved with joint coefficients exceeding 95%.All specimens were fractured at the base metal(BM),implying a significant departure from conventional fracture modes of welded joints.The fusion zone(FZ)consists of ultrafine acicular α-Mg and equiaxed β-Li,with grain sizes reduced by approximately 90% and 80%,respectively,compared to the base metal.This results in a significant increase in microhardness of about 40%.A unique multiphase mixture was observed in the heat-affected zone(HAZ),which mainly consists of lamellar eutectoid structures,fine precipitates zone,and numerous fine Mg_(3)(Al,Zn)particles.This mixture was transformed from typical Li(Al,Zn)(a common softening phase)undergoing atomic diffusion and solid-state phase transformation during welding.It introduces a synergistic strengthening effect,making the heat-affected zone no longer the weakest part of the joint.This study provides valuable insights into the electron beam welding technology for Mg-Li alloys and offers theoretical support for manufacturing high-quality joints.
基金financially supported by the National Science Foundation of China under Grant Nos. 51771192, 51371169 and U1708252。
文摘Microstructure-based numerical modeling of the deformation heterogeneity and ferrite recrystallization in a cold-rolled dual-phase(DP)steel has been performed by using the crystal plasticity finite element method(CPFEM)coupled with a mesoscale cellular automaton(CA)model.The microstructural response of subsequent primary recrystallization with the deformation heterogeneity in two-phase microstructures is studied.The simulations demonstrate that the deformation of multi-phase structures leads to highly strained shear bands formed in the soft ferrite matrix,which produces grain clusters in subsequent primary recrystallization.The early impingement of recrystallization fronts among the clustered grains causes mode conversions in the recrystallization kinetics.Reliable predictions regarding the grain size,microstructure morphology and kinetics can be made by comparison with the experimental results.The influence of initial strains on the recrystallization is also obtained by the simulation approach.
文摘Very high cycle fatigue behaviors of two bainite/martensite dual-phase steels were investigated.One of the steels was cyclic rapid heat treated and its microstructures were refined. Fatigue strength of the steel is 225 MPa higher than that without refining.Observation of fracture surfaces show that the fatigue cracks initiate at bainites for non-refined steel and at non-metallic inclusions for the refined steel.The size of inclusions is much smaller than that of bainites which results in the improvement of fatigue strength.
文摘Multi-phase microstructures having good ductility may replace the conventional microstructures in different technological applications such as pressure vessels.Mechanical properties including the fracture behavior and the service life of pressure vessels are strongly affected by the microstructure.The objective of this study was to investigate the correlation between different dual-phase microstructures and mechanical properties of 42CrMo4 (AISI 4140) steel.To produce the martensite-bainite (M-B),the martensite-ferrite (M-F),and the ferrite-bainite (F-B) microstructures,the step quenching heat treatment was used.Mechanical properties of heat treated samples including the strength,ductility,and impact energy were measured.Tensile experiments revealed a discontinuous yielding in the F-B specimen with ferritic matrix.Fracto\graphic results showed high concentration bright facets (BFs) on broken specimen surfaces indicating the brittle cleavage fracture was the predominant mechanism in the dual-phase microstructures.
基金financially supported by the National Natural Science Foundation of China (Nos.U1360202,51472030,and 51502014)
文摘A C–Mn dual-phase steel was soaked at 800°C for 90 s and then either rapidly cooled to 450°C and held for 30 s(process A) or rapidly cooled to 350°C and then reheated to 450°C(process B) to simulate the hot-dip galvanizing process. The influence of the hot-dip galvanizing process on the microstructure and mechanical properties of 600-MPa hot-dip galvanized dual-phase steel(DP600) was investigated using optical microscopy, scanning electron microscopy(SEM), transmission electron microscopy(TEM), and tensile tests. The results showed that, in the case of process A, the microstructure of DP600 was composed of ferrite, martensite, and a small amount of bainite. The granular bainite was formed in the hot-dip galvanizing stage, and martensite islands were formed in the final cooling stage after hot-dip galvanizing. By contrast, in the case of process B, the microstructure of the DP600 was composed of ferrite, martensite, bainite, and cementite. In addition, compared with the yield strength(YS) of the DP600 annealed by process A, that for the DP600 annealed by process B increased by approximately 50 MPa because of the tempering of the martensite formed during rapid cooling. The work-hardening coefficient(n value) of the DP600 steel annealed by process B clearly decreased because the increase of the YS affected the computation result for the n value. However, the ultimate tensile strength(UTS) and elongation(A80) of the DP600 annealed by process B exhibited less variation compared with those of the DP600 annealed by process A. Therefore, DP600 with excellent comprehensive mechanical properties(YS = 362 MPa, UTS = 638 MPa, A_(80) = 24.3%, n = 0.17) was obtained via process A.
基金financially supported by the National Key Project of Scientific and Technical Supporting Programs of China (No. 2011BAE13B07)
文摘In a typical process, C-Mn steel was annealed at 800℃ for 180 s, and then cooled rapidly to obtain the ferrite-martensite microstructure. After pre-straining, the specimens were baked and the corresponding bake-hardening （BH） values were determined as a function of pre-strain, baking temperature, and baking time. The influences ofpre-strain, baking temperature and baking time on the microstructure evolution and bake-hardening behavior of the dual-phase steel were investigated systematically. It was found that the BH value apparently increased with an increase in pre-strain in the range from 0 to 1%; however, increasing pre-strain from 1% to 8% led to a decrease in the BH value. Furthermore, an increase in baking temperature favored a gradual improvement in the BH value because of the formation of Cottrell atmosphere and the precipitation of carbides in both the ferrite and martensite phases. The BH value reached a maximum of 110 MPa at a baking temperature of 300℃. Moreover, the BH value enhanced significantly with increasing baking time from 10 to 100 min.
基金financially supported by the National Natural Science Foundation of China(Nos.U1360202,51472030,and 51502014)
文摘C–Mn steels prepared by annealing at 800°C for 120 s and overaging at 250–400°C were subjected to pre-straining（2%） and baking treatments（170°C for 20 min） to measure their bake-hardening（BH_2） values. The effects of overaging temperature on the microstructure, mechanical properties, and BH_2 behavior of 600 MPa cold-rolled dual-phase（DP） steel were investigated by optical microscopy, scanning electron microscopy, and tensile tests. The results indicated that the martensite morphology exhibited less variation when the DP steel was overaged at 250–350°C. However, when the DP steel was overaged at 400°C, numerous non-martensite and carbide particles formed and yield-point elongation was observed in the tensile curve. When the overaging temperature was increased from 250 to 400°C, the yield strength increased from 272 to 317 MPa, the tensile strength decreased from 643 to 574 MPa, and the elongation increased from 27.8% to 30.6%. Furthermore, with an increase in overaging temperature from 250 to 400°C, the BH_2 value initially increases and then decreases. The maximum BH_2 value of 83 MPa was observed for the specimen overaged at 350°C.
基金Natural Science Foundation of Shandong Province of China(ZR2023QE193)。
文摘The microstructures and mechanical properties of Al-8.3Zn-3.3Cu-2.2Mg alloys prepared via hot extrusion and liquid forging methods were investigated.Results show that based on DEFORM simulation analysis,the optimal hot extrusion parameters are determined as ingot initial temperature of 380°C and extrusion speed of 3 mm/s.The hot-extruded aluminum alloy after T6 heat treatment presents superior mechanical properties with yield strength of 519.6 MPa,ultimate tensile strength of 582.1 MPa,and elongation of 11.0%.Compared with the properties of gravity-cast and liquid-forged alloys,the yield strength of hot-extruded alloy increases by 30.8%and 4.9%,and the ultimate tensile strength improves by 43.5%and 10.2%,respectively.The significant improvement in tensile strength of the hot-extruded alloys is attributed to the elimination of casting defects and the refinement of matrix grain and eutectic phases.In addition,the hot-extruded alloy demonstrates superior plasticity compared with the liquid-forged alloy.This is because severe plastic deformation occurs during hot extrusion,which effectively breaks and disperses the eutectic phases,facilitating the dissolution and precipitation of the second phases and inhibiting the microcrack initiation.
