To address issues such as inefficient top-coal drawing,challenges in simultaneously mining and drawing,and the need for intelligent control in extra-thick coal seams,this study examines the principles of top-coal draw...To address issues such as inefficient top-coal drawing,challenges in simultaneously mining and drawing,and the need for intelligent control in extra-thick coal seams,this study examines the principles of top-coal drawing and explores automation and intelligent equipment solutions within the framework of the group coal drawing method.Numerical simulations were performed to investigate the impact of the Number of Drawing Openings(NDO)and rounds on top-coal recovery,coal draw-ing efficiency,and Top Coal Loss(TCL)mechanism.Subsequently,considering the recovery and coal drawing efficiency and by introducing the instantaneous gangue content and cumulative gangue content in simulations,the top-coal recovery,gangue content,and coal loss distribution when considering excessive coal drawing were analyzed.This established a foun-dation for determining the optimal NDO and shutdown timing.Finally,the key technical principle and automated control of a shock vibration and hyperspectral fusion recognition device were detailed,and an intelligent coal drawing control method based on this technology was developed.This technology enabled the precise control of the instantaneous gangue content(35%)during coal drawing.The top-coal recovery at the Tashan Mine 8222 working face increased by 14.78%,and the gangue content was controlled at~9%,consistent with the numerical simulation results.Thus,the reliability of the numerical simulation results was confirmed to a certain extent.Meanwhile,the single-group drawing method significantly enhanced the production capacity of the 8222 working face,achieving an annual output of 15 million tons.展开更多
With the economic and social development of the country,vocational education is playing an increasingly significant role in cultivating highly skilled talents.However,the mechanical drawing courses in vocational colle...With the economic and social development of the country,vocational education is playing an increasingly significant role in cultivating highly skilled talents.However,the mechanical drawing courses in vocational colleges still face numerous challenges in the teaching process,such as outdated textbook content,inadequate practical resources,weak teaching staff,and low student interest.This paper aims to explore these issues and propose corresponding coping strategies.The findings of this study not only provide specific improvement suggestions for vocational colleges but also emphasize the importance of these strategies in enhancing students’comprehensive abilities and promoting the development of vocational education.By addressing these challenges,this paper contributes to the enhancement of teaching quality and the overall advancement of vocational skills education.展开更多
Magnesium alloy,the lightest structural metal substance currently known,has garnered a great deal of interest in recent times.Magnesium alloys not only offer high specific strength,high specific stiffness,and low dens...Magnesium alloy,the lightest structural metal substance currently known,has garnered a great deal of interest in recent times.Magnesium alloys not only offer high specific strength,high specific stiffness,and low density,but they also have outstanding anti-electromagnetic interference properties,shock absorption,are easy to recycle,and are biocompatible.It has a wide range of uses,including automotive,aerospace,military,and biological.Magnesium alloy’s compact hexagonal structure creates few slip systems at room temperature,leading to low plasticity and limited applicability.Deep drawing of magnesium alloys is a major procedure in the aerospace and automotive sectors due to the high strength-to-weight ratio.This paper presents all the aspects of deep drawing of magnesium alloys,covering the innovative methods of deep drawing,factors influencing the performance of deep drawing,simulation and modeling,optimization of deep drawing,and the microstructural changes during deep drawing and its impact on mechanical properties.Finally,the challenges and scope for future research are explored.展开更多
The effects of drawing strain during intermediate annealing on the microstructure and properties of Cu-20 wt%Fe alloy wires while maintaining constant total deformation were investigated.Intermediate annealing effecti...The effects of drawing strain during intermediate annealing on the microstructure and properties of Cu-20 wt%Fe alloy wires while maintaining constant total deformation were investigated.Intermediate annealing effectively removes work hardening in both the Cu matrix and Fe fibers,restoring their plastic deformation capacity and preserving fiber continuity during subsequent redrawing.The process also refines the Fe phase,leading to a more uniform size distribution and straighter,better-aligned Cu/Fe phase interfaces,thereby enhancing the comprehensive properties of the alloy.The magnitude of drawing strain during intermediate annealing plays a critical role in balancing the mechanical strength and electrical conductivity of redrawn wires.A lower initial drawing strain requires greater redrawing strain,leading to excessive hardening of the Fe fibers,which negatively impacts the electrical conductivity and tensile plasticity.Conversely,a higher initial drawing strain can result in insufficient work hardening during the redrawing deformation process,yielding minimal strength improvements.Among the tested alloys,H/3.5 wires show a slight reduction in strength and hardness compared to W and H/4.5 wires but exhibit a significant increase in tensile elongation and electrical conductivity.The tensile strength was 755 MPa,and the electrical conductivity was 47%international-annealed copper standard(IACS).The optimal performance is attributed to the formation of a high-density,ultrafine Fe fiber structure-aligned parallel to the drawing direction,which is achieved through a suitable combination of the drawing process and intermediate annealing.展开更多
The ultrafine copper wire with a diameter of 18μm is prepared via cold drawing process from the single crystal downcast billet(Φ8 mm),taking a drawing strain to 12.19.In this paper,in-depth investigation of the micr...The ultrafine copper wire with a diameter of 18μm is prepared via cold drawing process from the single crystal downcast billet(Φ8 mm),taking a drawing strain to 12.19.In this paper,in-depth investigation of the microstructure feature,texture evolution,mechanical properties,and electrical conductivity of ultrafine wires ranging fromΦ361μm toΦ18μm is performed.Specially,the microstructure feature and texture type covering the whole longitudinal section of ultrafine wires are elaborately characterized.The results show that the average lamella thickness decreases from 1.63μm to 102 nm during the drawing process.Whereas,inhomogeneous texture evolution across different wire sections was observed.The main texture types of copper wires are comprised of<111>,<001>and<112>orientations.Specifically,the peripheral region is primarily dominated by<111>and<112>,while the central region is dominated by<001>and<111>.As the drawing strain increases,the volume fraction of hard orientation<111>with low Schmid factor increases,where notably higher fraction of<111>is resulted from the consumption of<112>and<001>for the wire ofΦ18μm.For drawn copper wire of 18μm,superior properties are obtained with a tensile strength of 729.8 MPa and an electrical conductivity of 86.9%IACS.Furthermore,it is found that grain strengthening,dislocation strengthening,and texture strengthening are three primary strengthening mechanisms of drawn copper wire,while the dislocation density is the main factor on the reducing of conductivity.展开更多
In the present study,two-layered stainless steel-copper composites with a thickness of 50μm were initially subjected to annealing at 800,900 and 1000℃for 5 min,respectively,to achieve diverse microstructural feature...In the present study,two-layered stainless steel-copper composites with a thickness of 50μm were initially subjected to annealing at 800,900 and 1000℃for 5 min,respectively,to achieve diverse microstructural features.Then the influence of annealing temperature on the formability of stainless steel-copper composites and the quality of micro composite cups manufactured by micro deep drawing(MDD)were investigated,and the underlying mechanism was analyzed.Three finite element(FE)models,including basic FE model,Voronoi FE model and surface morphological FE model,were developed to analyze the forming performance of stainless steel-copper composites during MDD.The results show that the stainless steel-copper composites annealed at 900℃possess the best plasticity owing to the homogeneous and refined microstructure in both stainless steel and copper matrixes,and the micro composite cup with specimen annealed at 900℃exhibits a uniform wall thickness as well as high surface quality with the fewest wrinkles.The results obtained from the surface morphological FE model considering material inhomogeneity and surface morphology of the composites are the closest to the experimental results compared to the basic and Voronoi FE model.During MDD process,the drawing forces decrease with increasing annealing temperature as a consequence of the strength reduction.展开更多
With the development and popularization of computer application technology,the use of computer graphics and image processing technology has become the main means of modern engineering design and drawing.Learning and m...With the development and popularization of computer application technology,the use of computer graphics and image processing technology has become the main means of modern engineering design and drawing.Learning and mastering 3D modeling technology and mechanical information modeling technology have become an important goal of learning engineering drawing.To meet the teaching requirements of the“New Engineering”program,higher education should cultivate innovative talents with the ability to identify,express,analyze,and solve complex engineering problems;promote the transformation of teaching methods for the course of“Mechanical Drawing and Computer Drawing”from“teaching well”to“learning well.”This change is not only a change in course content,but also a change in training objectives.It introduces modern 3D design concepts into the drawing course,constructs a learning system with 3D modeling technology as the main line,solves the problem of imagination in traditional teaching,makes the learning process more in line with scientific cognitive laws,better meets the needs of modern manufacturing industry for new technologies,and improves students’drawing skills and ability to use modern tools(computer drawing).展开更多
In this work,the{10–12}tensile twins are introduced to improve the drawability of the AZ31 Mg alloy sheet.Concretely,the drawing depth is increased by 32%compared with the as-received sheet at 200℃.This is because{1...In this work,the{10–12}tensile twins are introduced to improve the drawability of the AZ31 Mg alloy sheet.Concretely,the drawing depth is increased by 32%compared with the as-received sheet at 200℃.This is because{10–12}tensile twins promote the occurrences of many deformation mechanisms during warm deep drawing,such as slips,detwinning,dynamic recrystallization(DRX)behaviors,etc.Further,based on the different stress states during deep drawing,these mechanisms and their competition relationships,as well as texture evolutions,are systematically studied.Combined with critical resolved shear stress(CRSS)and microstructure evolution,the global Schmid factor(GSF)obtained by quantizing stress states by stress tensor(σ)can accurately predict the activation trend of deformation mechanisms.It is found that the stress states have a reverse influence on the activation trend of the{10–12}twinning and detwinning.The change of stress states affects the competitive relationships between detwinning and DRX,and then affects the process and degree of DRX.The{10–12}tensile twins and large plane strain promote the activation of prismatic slips,and the larger plane strain also deflected the{10–12}twinning lattice.The{10–12}tensile twins and their induced deformation mechanisms can prominently weaken the basal texture and improve the drawability.展开更多
Accurate vector extraction from design drawings is required first to automatically create 3D models from pixel-level engineering design drawings. However, this task faces the challenges of complicated design shapes as...Accurate vector extraction from design drawings is required first to automatically create 3D models from pixel-level engineering design drawings. However, this task faces the challenges of complicated design shapes as well as cumbersome and cluttered annotations on drawings, which interfere with the vector extraction heavily. In this article, the transmission tower containing the most complex structure is taken as the research object, and a semantic segmentation network is constructed to first segment the shape masks from the pixel-level drawings. Preprocessing and postprocessing are also proposed to ensure the stability and accuracy of the shape mask segmentation. Then, based on the obtained shape masks, a vector extraction network guided by heatmaps is designed to extract structural vectors by fusing the features from node heatmap and skeleton heatmap, respectively. Compared with the state-of-the-art methods, experiment results illustrate that the proposed semantic segmentation method can effectively eliminate the interference of many elements on drawings to segment the shape masks effectively, meanwhile, the model trained by the proposed vector extraction network can accurately extract the vectors such as nodes and line connections, avoiding redundant vector detection. The proposed method lays a solid foundation for automatic 3D model reconstruction and contributes to technological advancements in relevant fields.展开更多
A crystal plasticity finite element model was developed for the drawing deformation of pure copper micro wire,based on rate-dependent crystal plasticity theory.The impact of wire diameter compression ratio on the micr...A crystal plasticity finite element model was developed for the drawing deformation of pure copper micro wire,based on rate-dependent crystal plasticity theory.The impact of wire diameter compression ratio on the micro-mechanical deformation behavior during the wire drawing process was investigated.Results indicate that the internal deformation and slip of the drawn wire are unevenly distributed,forming distinct slip and non-slip zones.Additionally,horizontal strain concentration bands develop within the drawn wire.As the wire diameter compression ratio increases,the strength of the slip systems and the extent of slip zones inside the deformation zone also increase.However,the fluctuating stress state,induced by contact pressure and frictional stress,results in a rough and uneven wire surface and diminishes the stability of the drawing process.展开更多
In this study,a numerical analysis was conducted on the ductile fracture of a 2-mm diameter Mg-1Zn-0.5Mn-0.5Sr-0.1Ca alloy wire during drawing.The hexagonally close-packed crystal structure of Mg alloys causes asymmet...In this study,a numerical analysis was conducted on the ductile fracture of a 2-mm diameter Mg-1Zn-0.5Mn-0.5Sr-0.1Ca alloy wire during drawing.The hexagonally close-packed crystal structure of Mg alloys causes asymmetric fracture behavior,especially in the compression region.The aim of this study is to develop a comprehensive damage model for Mg alloy wire that accurately predicts ductile fracture,with a focus on the compression region.A novel experimental method was introduced to measure the ductile fracture of Mg alloy wires under different stress states.The wire drawing process was simulated using the Generalized Incremental Stress-State dependent damage(GISSMO)Model and the Semi-Analytical Model for Polymers(SAMP)model.The damage model's prediction and the experimental results were found to be in excellent agreement,especially in determining crack initiation.Computational analysis established a safe zone diagram for die angle and reduction ratio,and experimental validation confirmed the feasibility of this approach.The proposed damage model can provide a practical and reliable analysis for optimizing the drawing process of Mg alloy wire.展开更多
The sublevel top coal caving(SLTCC)mining technology is extensively employed in steeply inclined thick coal seams.Because of the typical characteristics of the short coal face in this mining method,a signifi-cant port...The sublevel top coal caving(SLTCC)mining technology is extensively employed in steeply inclined thick coal seams.Because of the typical characteristics of the short coal face in this mining method,a signifi-cant portion of the top coal is lost at the face end.For reducing the coal loss,the partially reverse drawing technique(PRDT)is proposed as a novel top coal drawing technique.Meanwhile,based on the Bergmark-Roos model(B-R model),a theoretical method for calculating the recovery ratio of top coal based on the top coal boundary equation and residual top coal amount is proposed.The mechanism of PRDT to reduce top coal loss at the face end is revealed by comparing with single-round sequential drawing technique(SSDT).Physical experiments and in-site observation data were used to verify the theoretical model.The results show that PRDT can effectively reduce the amount of residual coal near the roof by optimizing the shape characteristics of top coal boundary.Suggestions for improve recovery ratio in Wudong Coal Mine were given based on its face parameters.展开更多
This paper first deeply interprets the connotation of the“One Core,Two Lines,Four Dimensions”ideological and political teaching model in courses.Then,it explores the significant meaning of integrating this teaching ...This paper first deeply interprets the connotation of the“One Core,Two Lines,Four Dimensions”ideological and political teaching model in courses.Then,it explores the significant meaning of integrating this teaching model into the Interpretation of Concrete Plane Construction Drawings course.Finally,based on the challenges faced in this work,corresponding educational countermeasures are proposed to help improve the effectiveness and quality of ideological and political construction in the Interpretation of Concrete Plane Construction Drawings course and enhance the level of talent cultivation.展开更多
The texture evolution of cold drawing copper wires produced by continuous casting was measured by X-ray diffractometry and electron back-scatter diffractometry,and was simulated using Taylor model.The results show tha...The texture evolution of cold drawing copper wires produced by continuous casting was measured by X-ray diffractometry and electron back-scatter diffractometry,and was simulated using Taylor model.The results show that in the drawn poly-crystal copper wires produced by traditional continuous casting,111 and 100 duplex fiber texture forms,and with increasing strain,the intensities of 111 and 100 increase.In the drawn single-crystal copper wires produced by Ohno continuous casting,100 rotates to 111,and there is inhomogeneous distribution of fiber texture along radial direction of the wires,which is caused by the distribution of shear deformation.Compared with 100,111 fiber texture is more stable in the drawn copper wires.Comparison of the experimental results with the simulated results shows that the simulation by Taylor model can analyze the texture evolution of drawn copper wires.展开更多
The development of microstructure and texture during cold deep drawing of commercially pure titanium（CP-Ti） was investigated.Three parts,stretching region,drawing region and flange region,were sequentially formed in...The development of microstructure and texture during cold deep drawing of commercially pure titanium（CP-Ti） was investigated.Three parts,stretching region,drawing region and flange region,were sequentially formed in the deep drawing process of the hemispheric surface part,with reference to deformation modes and strain regimes.Results show that the plastic strain is accommodated by dislocation slip and deformation twinning in the whole deep drawing process.The texture of the CP-Ti sheet and its drawn part consists of rolling texture component and recrystallization texture component.The intensity and type of the initial texture varied during the drawing process are related to the production of deformation twinning and dislocation slip.Twinning weakens the initial texture by randomizing the orientations of crystals,especially for the recrystallization texture.The recrystallization texture in the drawing region disappears due to the significant forming of twinning.Furthermore,over drawing would result in the predominance of dislocation slip and the texture is strengthened.展开更多
Using high-speed oil-filled spinning method,high quality micro copper tube with straight grooves（MCTSG） with an outer diameter of 6 mm was obtained.Then,MCTSG with an outer diameter of 3-6 mm was fabricated successf...Using high-speed oil-filled spinning method,high quality micro copper tube with straight grooves（MCTSG） with an outer diameter of 6 mm was obtained.Then,MCTSG with an outer diameter of 3-6 mm was fabricated successfully by multi-pass drawing processing method.The influence of drawing parameters on the forming of micro straight grooves was investigated based on the forming mechanism.The results show that the values of groove depth and width decrease,while the wall thickness increases as the drawing diameter decreases.At the same time,the groove depth and width increase,while the wall thickness decreases as the die angle increases.The drawing force increases as the reduction increases.Excessive copper tube reduction may results in groove folding and segmental teeth.The drawing force decreases firstly and then increases with the increases in die angle.When the die angle α is 16°,the drawing force is the smallest,indicating 16° is the optimal angle.展开更多
Electron backscattered diffraction （EBSD） and transmission electron microscopy （TEM） were used to investigate effect of electropulsing on microstructure and texture evolution of Ti-6Al-4V during cold drawing. Rese...Electron backscattered diffraction （EBSD） and transmission electron microscopy （TEM） were used to investigate effect of electropulsing on microstructure and texture evolution of Ti-6Al-4V during cold drawing. Research results demonstrate that the electropulsing treatment （EPT） can enhance the deformability of the grains with unfavorable orientations, which makes the compatibility of deformation among grains much better. A comparison in texture evolution between conventional cold drawing and EPT cold drawing indicates that the EPT promotes prismatic 〈a〉 slip moving, restricts pyramidal 〈c＋a〉 slip occurring and accommodates the deformation with c-component by grain boundary sliding. The fraction decrease of low-angle grain boundaries for samples deformed with EPT reveals that the application of electropulsing restricts the formation of the incidental dislocation boundaries and the geometrically necessary boundaries.展开更多
Three different stress states of the combination of tensile（t） stress and compressive（c） stress,t t,t c and t c c,exist in the deformed commercially pure titanium（CP-Ti） sheet during cold drawing-bulging.The tex...Three different stress states of the combination of tensile（t） stress and compressive（c） stress,t t,t c and t c c,exist in the deformed commercially pure titanium（CP-Ti） sheet during cold drawing-bulging.The textures and microstructures in the different stress state regions were investigated by means of XRD and TEM analysis.Similar development of texture and microstructure is achieved with less thickness strain under multiaxial stresses in drawing-bulging than in cold rolling.The results show that texture and microstructure are much sensitive to multiaxial stresses.Twinning is more easily activated under compressive stress than tensile stress.Prism a slip is heavily affected by tensile stress,resulting in a remarkable change of the intensity of（0°,35°,0°） texture,while pyramidal c＋a slip,forming（20°,35°,30°） texture,weakens with the increase of thickness strain in spite of stress state.展开更多
To decrease the size effects of friction in microforming, three kinds of surface coatings, such as diamond-like carbon（DLC）, TiN and MoS2, were deposited on surfaces of dies with plasma based ion implantation and de...To decrease the size effects of friction in microforming, three kinds of surface coatings, such as diamond-like carbon（DLC）, TiN and MoS2, were deposited on surfaces of dies with plasma based ion implantation and deposition（PBII D） method and magnetron sputtering technique, respectively. The tribological behavior of surface coatings was analyzed considering plastic deformation of specimen at contact interface. The analyses indicate that there is a lower coefficient of friction（COF） and a high wear resistance under the condition of large strain/stress when using the DLC film. The graphitization of DLC film occurs after 100 times of tests. The mechanism of graphitization was analyzed considering energy induced by friction work. The effects of DLC film properties on qualities of micro-deep drawn parts were investigated by analyzing the reduction of wall thickness, etc. The results indicate that DLC film is very helpful for improving the qualities of the micro-parts.展开更多
Combining solid granule medium forming technology with ultrasonic vibration plastic forming technology, ultrasonic vibration granule medium forming （UGMF） technology was proposed. To reveal the effect of ultrasonic ...Combining solid granule medium forming technology with ultrasonic vibration plastic forming technology, ultrasonic vibration granule medium forming （UGMF） technology was proposed. To reveal the effect of ultrasonic vibration on flexible-die deep drawing, an ultrasonic vibration with a frequency of 20 kHz and a maximum output of 1.5 kW was on the solid granule medium deep drawing of AZ31B magnesium alloy sheet. The results revealed that ultrasonic vibration promotes the pressure transmission performance of the granule medium and the formability of the sheet. The forming load declines with the ultrasonic amplitude during the drawing process as a result of the combined influence of the ＂surface effect＂ and the ＂softening＂ of the ＂volume effect＂.展开更多
基金the Fundamental Research Funds for the Central Universities(2023YQTD02)National Key R&D Program of China(2023YFC2907501)。
文摘To address issues such as inefficient top-coal drawing,challenges in simultaneously mining and drawing,and the need for intelligent control in extra-thick coal seams,this study examines the principles of top-coal drawing and explores automation and intelligent equipment solutions within the framework of the group coal drawing method.Numerical simulations were performed to investigate the impact of the Number of Drawing Openings(NDO)and rounds on top-coal recovery,coal draw-ing efficiency,and Top Coal Loss(TCL)mechanism.Subsequently,considering the recovery and coal drawing efficiency and by introducing the instantaneous gangue content and cumulative gangue content in simulations,the top-coal recovery,gangue content,and coal loss distribution when considering excessive coal drawing were analyzed.This established a foun-dation for determining the optimal NDO and shutdown timing.Finally,the key technical principle and automated control of a shock vibration and hyperspectral fusion recognition device were detailed,and an intelligent coal drawing control method based on this technology was developed.This technology enabled the precise control of the instantaneous gangue content(35%)during coal drawing.The top-coal recovery at the Tashan Mine 8222 working face increased by 14.78%,and the gangue content was controlled at~9%,consistent with the numerical simulation results.Thus,the reliability of the numerical simulation results was confirmed to a certain extent.Meanwhile,the single-group drawing method significantly enhanced the production capacity of the 8222 working face,achieving an annual output of 15 million tons.
基金support from the Science and Technology Key Project of Beijing Polytechnic(Project Leader:Jinru Ma,No.2024X008-KXZ).
文摘With the economic and social development of the country,vocational education is playing an increasingly significant role in cultivating highly skilled talents.However,the mechanical drawing courses in vocational colleges still face numerous challenges in the teaching process,such as outdated textbook content,inadequate practical resources,weak teaching staff,and low student interest.This paper aims to explore these issues and propose corresponding coping strategies.The findings of this study not only provide specific improvement suggestions for vocational colleges but also emphasize the importance of these strategies in enhancing students’comprehensive abilities and promoting the development of vocational education.By addressing these challenges,this paper contributes to the enhancement of teaching quality and the overall advancement of vocational skills education.
文摘Magnesium alloy,the lightest structural metal substance currently known,has garnered a great deal of interest in recent times.Magnesium alloys not only offer high specific strength,high specific stiffness,and low density,but they also have outstanding anti-electromagnetic interference properties,shock absorption,are easy to recycle,and are biocompatible.It has a wide range of uses,including automotive,aerospace,military,and biological.Magnesium alloy’s compact hexagonal structure creates few slip systems at room temperature,leading to low plasticity and limited applicability.Deep drawing of magnesium alloys is a major procedure in the aerospace and automotive sectors due to the high strength-to-weight ratio.This paper presents all the aspects of deep drawing of magnesium alloys,covering the innovative methods of deep drawing,factors influencing the performance of deep drawing,simulation and modeling,optimization of deep drawing,and the microstructural changes during deep drawing and its impact on mechanical properties.Finally,the challenges and scope for future research are explored.
基金support provided by the National Natural Science Foundation of China(Nos.52405364,and 52171110)the Jiangsu Funding Program for Excellent Postdoctoral Talent.W.Huo acknowledges the support from the European Union Horizon 2020 Research and Innovation Program(No.857470)+1 种基金from the European Regional Development Fund via the Foundation for Polish Science International Research Agenda PLUS Program(No.MAB PLUS/2018/8)The publication was partly created within the framework of the project of the Minister of Science and Higher Education"Support for the activities of Centers of Excellence established in Poland under Horizon 2020"(No.MEiN/2023/DIR/3795).
文摘The effects of drawing strain during intermediate annealing on the microstructure and properties of Cu-20 wt%Fe alloy wires while maintaining constant total deformation were investigated.Intermediate annealing effectively removes work hardening in both the Cu matrix and Fe fibers,restoring their plastic deformation capacity and preserving fiber continuity during subsequent redrawing.The process also refines the Fe phase,leading to a more uniform size distribution and straighter,better-aligned Cu/Fe phase interfaces,thereby enhancing the comprehensive properties of the alloy.The magnitude of drawing strain during intermediate annealing plays a critical role in balancing the mechanical strength and electrical conductivity of redrawn wires.A lower initial drawing strain requires greater redrawing strain,leading to excessive hardening of the Fe fibers,which negatively impacts the electrical conductivity and tensile plasticity.Conversely,a higher initial drawing strain can result in insufficient work hardening during the redrawing deformation process,yielding minimal strength improvements.Among the tested alloys,H/3.5 wires show a slight reduction in strength and hardness compared to W and H/4.5 wires but exhibit a significant increase in tensile elongation and electrical conductivity.The tensile strength was 755 MPa,and the electrical conductivity was 47%international-annealed copper standard(IACS).The optimal performance is attributed to the formation of a high-density,ultrafine Fe fiber structure-aligned parallel to the drawing direction,which is achieved through a suitable combination of the drawing process and intermediate annealing.
基金Project supported by“Unveiled the List of Commanders”Key Core Common Technology Projects of Ji’an,ChinaProject(LJKMZ20220591)supported by the Basic Scientific Research Project of the Education Department of Liaoning Province,ChinaProject(CSTB2023NSCQ-LZX0116)supported by the Natural Science Foundation Joint Fund for Innovation and Development Projects of Chongqing,China。
文摘The ultrafine copper wire with a diameter of 18μm is prepared via cold drawing process from the single crystal downcast billet(Φ8 mm),taking a drawing strain to 12.19.In this paper,in-depth investigation of the microstructure feature,texture evolution,mechanical properties,and electrical conductivity of ultrafine wires ranging fromΦ361μm toΦ18μm is performed.Specially,the microstructure feature and texture type covering the whole longitudinal section of ultrafine wires are elaborately characterized.The results show that the average lamella thickness decreases from 1.63μm to 102 nm during the drawing process.Whereas,inhomogeneous texture evolution across different wire sections was observed.The main texture types of copper wires are comprised of<111>,<001>and<112>orientations.Specifically,the peripheral region is primarily dominated by<111>and<112>,while the central region is dominated by<001>and<111>.As the drawing strain increases,the volume fraction of hard orientation<111>with low Schmid factor increases,where notably higher fraction of<111>is resulted from the consumption of<112>and<001>for the wire ofΦ18μm.For drawn copper wire of 18μm,superior properties are obtained with a tensile strength of 729.8 MPa and an electrical conductivity of 86.9%IACS.Furthermore,it is found that grain strengthening,dislocation strengthening,and texture strengthening are three primary strengthening mechanisms of drawn copper wire,while the dislocation density is the main factor on the reducing of conductivity.
基金Projects(51975398,52105392)supported by the National Natural Science Foundation of ChinaProject(YDZJSX2021A006)supported by the Central Government Guided Local Science and Technology Development Fund Project,China+1 种基金Project(20210035)supported by the Scientific Activities of Selected Returned Overseas Professionals in Shanxi Province,ChinaProject(2020-037)supported by the Fund Program for the Research Project Supported by Shanxi Scholarship Council,China。
文摘In the present study,two-layered stainless steel-copper composites with a thickness of 50μm were initially subjected to annealing at 800,900 and 1000℃for 5 min,respectively,to achieve diverse microstructural features.Then the influence of annealing temperature on the formability of stainless steel-copper composites and the quality of micro composite cups manufactured by micro deep drawing(MDD)were investigated,and the underlying mechanism was analyzed.Three finite element(FE)models,including basic FE model,Voronoi FE model and surface morphological FE model,were developed to analyze the forming performance of stainless steel-copper composites during MDD.The results show that the stainless steel-copper composites annealed at 900℃possess the best plasticity owing to the homogeneous and refined microstructure in both stainless steel and copper matrixes,and the micro composite cup with specimen annealed at 900℃exhibits a uniform wall thickness as well as high surface quality with the fewest wrinkles.The results obtained from the surface morphological FE model considering material inhomogeneity and surface morphology of the composites are the closest to the experimental results compared to the basic and Voronoi FE model.During MDD process,the drawing forces decrease with increasing annealing temperature as a consequence of the strength reduction.
文摘With the development and popularization of computer application technology,the use of computer graphics and image processing technology has become the main means of modern engineering design and drawing.Learning and mastering 3D modeling technology and mechanical information modeling technology have become an important goal of learning engineering drawing.To meet the teaching requirements of the“New Engineering”program,higher education should cultivate innovative talents with the ability to identify,express,analyze,and solve complex engineering problems;promote the transformation of teaching methods for the course of“Mechanical Drawing and Computer Drawing”from“teaching well”to“learning well.”This change is not only a change in course content,but also a change in training objectives.It introduces modern 3D design concepts into the drawing course,constructs a learning system with 3D modeling technology as the main line,solves the problem of imagination in traditional teaching,makes the learning process more in line with scientific cognitive laws,better meets the needs of modern manufacturing industry for new technologies,and improves students’drawing skills and ability to use modern tools(computer drawing).
基金supported by the National Natural Science Foundations of China[No.52374395,52474419]Natural Science Foundation of Chongqing[CSTB2024NSCQMSX0267]+6 种基金the Natural Science Foundation of Shanxi province[No.20210302123135,20210302123163]the China Postdoctoral Science Foundation[No.2022M710541]the Research Project Supported by Shanxi Scholarship Council of China[No.2022-038]Scientific and Technological Achievements Transformation Guidance Special Project of Shanxi Province[202104021301022,202204021301009]the Ministry of Science and Higher Education of the Russian Federation for financial support under the Megagrant[no.075-15-2022-1133]he National Research Foundation(NRF)grant funded by the Ministry of Science and ICT[2015R1A2A1A01006795]Korea through the Research Institute of Advanced Materials.
文摘In this work,the{10–12}tensile twins are introduced to improve the drawability of the AZ31 Mg alloy sheet.Concretely,the drawing depth is increased by 32%compared with the as-received sheet at 200℃.This is because{10–12}tensile twins promote the occurrences of many deformation mechanisms during warm deep drawing,such as slips,detwinning,dynamic recrystallization(DRX)behaviors,etc.Further,based on the different stress states during deep drawing,these mechanisms and their competition relationships,as well as texture evolutions,are systematically studied.Combined with critical resolved shear stress(CRSS)and microstructure evolution,the global Schmid factor(GSF)obtained by quantizing stress states by stress tensor(σ)can accurately predict the activation trend of deformation mechanisms.It is found that the stress states have a reverse influence on the activation trend of the{10–12}twinning and detwinning.The change of stress states affects the competitive relationships between detwinning and DRX,and then affects the process and degree of DRX.The{10–12}tensile twins and large plane strain promote the activation of prismatic slips,and the larger plane strain also deflected the{10–12}twinning lattice.The{10–12}tensile twins and their induced deformation mechanisms can prominently weaken the basal texture and improve the drawability.
基金funded by the Chinese State Grid Jiangsu Electric Power Co.,Ltd.Science and Technology Project Funding,Grant Number J2023031.
文摘Accurate vector extraction from design drawings is required first to automatically create 3D models from pixel-level engineering design drawings. However, this task faces the challenges of complicated design shapes as well as cumbersome and cluttered annotations on drawings, which interfere with the vector extraction heavily. In this article, the transmission tower containing the most complex structure is taken as the research object, and a semantic segmentation network is constructed to first segment the shape masks from the pixel-level drawings. Preprocessing and postprocessing are also proposed to ensure the stability and accuracy of the shape mask segmentation. Then, based on the obtained shape masks, a vector extraction network guided by heatmaps is designed to extract structural vectors by fusing the features from node heatmap and skeleton heatmap, respectively. Compared with the state-of-the-art methods, experiment results illustrate that the proposed semantic segmentation method can effectively eliminate the interference of many elements on drawings to segment the shape masks effectively, meanwhile, the model trained by the proposed vector extraction network can accurately extract the vectors such as nodes and line connections, avoiding redundant vector detection. The proposed method lays a solid foundation for automatic 3D model reconstruction and contributes to technological advancements in relevant fields.
基金the National Natural Science Foundation of China(Nos.U21A2051,52173297,52071133)the R&D Projects of Henan Academy of Sciences of China(No.220910009)+2 种基金the Key R&D and Promotion Projects of Henan Province of China(No.212102210441)the Joint Fund of Henan Science and Technology R&D Plan of China(No.222103810037)the Zhongyuan Scholar Workstation Funded Project of China(No.214400510028).
文摘A crystal plasticity finite element model was developed for the drawing deformation of pure copper micro wire,based on rate-dependent crystal plasticity theory.The impact of wire diameter compression ratio on the micro-mechanical deformation behavior during the wire drawing process was investigated.Results indicate that the internal deformation and slip of the drawn wire are unevenly distributed,forming distinct slip and non-slip zones.Additionally,horizontal strain concentration bands develop within the drawn wire.As the wire diameter compression ratio increases,the strength of the slip systems and the extent of slip zones inside the deformation zone also increase.However,the fluctuating stress state,induced by contact pressure and frictional stress,results in a rough and uneven wire surface and diminishes the stability of the drawing process.
基金supported by the National Research Foundation of Korea(NRF)grant funded by the Korea government(MSIT)(Nos.2020R1A2C2010986,2022M3H4A1A04085301)。
文摘In this study,a numerical analysis was conducted on the ductile fracture of a 2-mm diameter Mg-1Zn-0.5Mn-0.5Sr-0.1Ca alloy wire during drawing.The hexagonally close-packed crystal structure of Mg alloys causes asymmetric fracture behavior,especially in the compression region.The aim of this study is to develop a comprehensive damage model for Mg alloy wire that accurately predicts ductile fracture,with a focus on the compression region.A novel experimental method was introduced to measure the ductile fracture of Mg alloy wires under different stress states.The wire drawing process was simulated using the Generalized Incremental Stress-State dependent damage(GISSMO)Model and the Semi-Analytical Model for Polymers(SAMP)model.The damage model's prediction and the experimental results were found to be in excellent agreement,especially in determining crack initiation.Computational analysis established a safe zone diagram for die angle and reduction ratio,and experimental validation confirmed the feasibility of this approach.The proposed damage model can provide a practical and reliable analysis for optimizing the drawing process of Mg alloy wire.
基金supported by the Beijing Natural Science Foundation(No.2232059)the National Natural Science Foundation of China(Nos.52121003,52374148,52204163 and 51934008)+1 种基金the Fundamental Research Funds for the Central Universities(Nos.2023JCCXNY04 and 2023YQTD02)the Open Fund of Key laboratory of Xinjiang Coal Resources Green Mining,Ministry of Education(No.KLXGY-KB2408)。
文摘The sublevel top coal caving(SLTCC)mining technology is extensively employed in steeply inclined thick coal seams.Because of the typical characteristics of the short coal face in this mining method,a signifi-cant portion of the top coal is lost at the face end.For reducing the coal loss,the partially reverse drawing technique(PRDT)is proposed as a novel top coal drawing technique.Meanwhile,based on the Bergmark-Roos model(B-R model),a theoretical method for calculating the recovery ratio of top coal based on the top coal boundary equation and residual top coal amount is proposed.The mechanism of PRDT to reduce top coal loss at the face end is revealed by comparing with single-round sequential drawing technique(SSDT).Physical experiments and in-site observation data were used to verify the theoretical model.The results show that PRDT can effectively reduce the amount of residual coal near the roof by optimizing the shape characteristics of top coal boundary.Suggestions for improve recovery ratio in Wudong Coal Mine were given based on its face parameters.
基金Exploration and Practice of the Ideological and Political Teaching Mode Based on the“One Core,Two Lines,Four Dimensions”Curriculum:Taking the“Concrete Flat Construction Drawing Interpretation”Course as an Example(Z233315S)。
文摘This paper first deeply interprets the connotation of the“One Core,Two Lines,Four Dimensions”ideological and political teaching model in courses.Then,it explores the significant meaning of integrating this teaching model into the Interpretation of Concrete Plane Construction Drawings course.Finally,based on the challenges faced in this work,corresponding educational countermeasures are proposed to help improve the effectiveness and quality of ideological and political construction in the Interpretation of Concrete Plane Construction Drawings course and enhance the level of talent cultivation.
基金Projects(50771076,50901055)supported by the National Natural Science Foundation of ChinaProject(07JK274)supported by the Education Department Foundation of Shaanxi Province,China
文摘The texture evolution of cold drawing copper wires produced by continuous casting was measured by X-ray diffractometry and electron back-scatter diffractometry,and was simulated using Taylor model.The results show that in the drawn poly-crystal copper wires produced by traditional continuous casting,111 and 100 duplex fiber texture forms,and with increasing strain,the intensities of 111 and 100 increase.In the drawn single-crystal copper wires produced by Ohno continuous casting,100 rotates to 111,and there is inhomogeneous distribution of fiber texture along radial direction of the wires,which is caused by the distribution of shear deformation.Compared with 100,111 fiber texture is more stable in the drawn copper wires.Comparison of the experimental results with the simulated results shows that the simulation by Taylor model can analyze the texture evolution of drawn copper wires.
基金Project(SKLSP200906) supported by the Fund of State Key Laboratory of Solidification Processing in NWPUProject(B08040) supported by Program of Introducing Talents of Discipline in the Project of Advanced Materials and Their Forming Technology
文摘The development of microstructure and texture during cold deep drawing of commercially pure titanium（CP-Ti） was investigated.Three parts,stretching region,drawing region and flange region,were sequentially formed in the deep drawing process of the hemispheric surface part,with reference to deformation modes and strain regimes.Results show that the plastic strain is accommodated by dislocation slip and deformation twinning in the whole deep drawing process.The texture of the CP-Ti sheet and its drawn part consists of rolling texture component and recrystallization texture component.The intensity and type of the initial texture varied during the drawing process are related to the production of deformation twinning and dislocation slip.Twinning weakens the initial texture by randomizing the orientations of crystals,especially for the recrystallization texture.The recrystallization texture in the drawing region disappears due to the significant forming of twinning.Furthermore,over drawing would result in the predominance of dislocation slip and the texture is strengthened.
基金Project(U0834002)supported by the Joint Funds of NSFC-Guangdong of ChinaProject(2009ZM0121)supported by the Fundamental Research Funds for the Central Universities,ChinaProjects(LYM09024)supported by Training Program for Excellent Young Teachers with Innovation of Guangdong University,China
文摘Using high-speed oil-filled spinning method,high quality micro copper tube with straight grooves（MCTSG） with an outer diameter of 6 mm was obtained.Then,MCTSG with an outer diameter of 3-6 mm was fabricated successfully by multi-pass drawing processing method.The influence of drawing parameters on the forming of micro straight grooves was investigated based on the forming mechanism.The results show that the values of groove depth and width decrease,while the wall thickness increases as the drawing diameter decreases.At the same time,the groove depth and width increase,while the wall thickness decreases as the die angle increases.The drawing force increases as the reduction increases.Excessive copper tube reduction may results in groove folding and segmental teeth.The drawing force decreases firstly and then increases with the increases in die angle.When the die angle α is 16°,the drawing force is the smallest,indicating 16° is the optimal angle.
基金Project (NCET-10-0278) supported by the Program for New Century Excellent Talents in University,China
文摘Electron backscattered diffraction （EBSD） and transmission electron microscopy （TEM） were used to investigate effect of electropulsing on microstructure and texture evolution of Ti-6Al-4V during cold drawing. Research results demonstrate that the electropulsing treatment （EPT） can enhance the deformability of the grains with unfavorable orientations, which makes the compatibility of deformation among grains much better. A comparison in texture evolution between conventional cold drawing and EPT cold drawing indicates that the EPT promotes prismatic 〈a〉 slip moving, restricts pyramidal 〈c＋a〉 slip occurring and accommodates the deformation with c-component by grain boundary sliding. The fraction decrease of low-angle grain boundaries for samples deformed with EPT reveals that the application of electropulsing restricts the formation of the incidental dislocation boundaries and the geometrically necessary boundaries.
基金Project(2010CB731701) supported by the National Basic Research Program of ChinaProjects(50805121,51175428) supported by the National Natural Science Foundation of China+3 种基金Project(50935007) supported by the National Natural Science Foundation of China for Key ProgramProject(NPU-FFR-JC20100229) supported by the Foundation for Fundamental Research of Northwestern Polytechnical University in ChinaProject(2011-P06) supported by the Foundation of the State Key Laboratory of Materials Processing and Die & Mould Technology,Huazhong University of Science and TechnologyProject(B08040) supported by Program of Introducing Talents of Discipline to Universities("111"),China
文摘Three different stress states of the combination of tensile（t） stress and compressive（c） stress,t t,t c and t c c,exist in the deformed commercially pure titanium（CP-Ti） sheet during cold drawing-bulging.The textures and microstructures in the different stress state regions were investigated by means of XRD and TEM analysis.Similar development of texture and microstructure is achieved with less thickness strain under multiaxial stresses in drawing-bulging than in cold rolling.The results show that texture and microstructure are much sensitive to multiaxial stresses.Twinning is more easily activated under compressive stress than tensile stress.Prism a slip is heavily affected by tensile stress,resulting in a remarkable change of the intensity of（0°,35°,0°） texture,while pyramidal c＋a slip,forming（20°,35°,30°） texture,weakens with the increase of thickness strain in spite of stress state.
基金Projects(51375113,50805035)supported by the National Natural Science Foundation of China
文摘To decrease the size effects of friction in microforming, three kinds of surface coatings, such as diamond-like carbon（DLC）, TiN and MoS2, were deposited on surfaces of dies with plasma based ion implantation and deposition（PBII D） method and magnetron sputtering technique, respectively. The tribological behavior of surface coatings was analyzed considering plastic deformation of specimen at contact interface. The analyses indicate that there is a lower coefficient of friction（COF） and a high wear resistance under the condition of large strain/stress when using the DLC film. The graphitization of DLC film occurs after 100 times of tests. The mechanism of graphitization was analyzed considering energy induced by friction work. The effects of DLC film properties on qualities of micro-deep drawn parts were investigated by analyzing the reduction of wall thickness, etc. The results indicate that DLC film is very helpful for improving the qualities of the micro-parts.
基金Projects(51305385,51305386)supported by the National Natural Science Foundation of ChinaProject(QN20131080)supported by the Science Research Youth Foundation of Hebei Province Universities,China
文摘Combining solid granule medium forming technology with ultrasonic vibration plastic forming technology, ultrasonic vibration granule medium forming （UGMF） technology was proposed. To reveal the effect of ultrasonic vibration on flexible-die deep drawing, an ultrasonic vibration with a frequency of 20 kHz and a maximum output of 1.5 kW was on the solid granule medium deep drawing of AZ31B magnesium alloy sheet. The results revealed that ultrasonic vibration promotes the pressure transmission performance of the granule medium and the formability of the sheet. The forming load declines with the ultrasonic amplitude during the drawing process as a result of the combined influence of the ＂surface effect＂ and the ＂softening＂ of the ＂volume effect＂.
