Changsha has played a pioneering role in reshaping cross-continental trade and cooperation.From the 50,000 pieces of Changsha Kiln ceramics recovered from the Tang Dynasty shipwreck“Black Stone”to today’s weekly ca...Changsha has played a pioneering role in reshaping cross-continental trade and cooperation.From the 50,000 pieces of Changsha Kiln ceramics recovered from the Tang Dynasty shipwreck“Black Stone”to today’s weekly cargo flights between China and Africa,Changsha’s trade with the African continent has spanned over a thousand years.This historic cultural city is playing an increasingly vital role in China-Africa economic and trade cooperation,with a spirit of innovation and openness.展开更多
Based on 5G and IoT technology,this study addresses the issues of manual control dependency,poor reliability,and high labor costs in traditional ceramic kiln exhaust cover operations.An intelligent control system for ...Based on 5G and IoT technology,this study addresses the issues of manual control dependency,poor reliability,and high labor costs in traditional ceramic kiln exhaust cover operations.An intelligent control system for kiln exhaust covers was designed in this paper.The system employs temperature measurement devices to monitor the internal temperature of the kiln in real time.A controller automatically operates the actuator to open or close the kiln exhaust cover based on temperature measurements.Additionally,the system integrates data transmission units and cloud services,enabling remote monitoring of kiln temperature and historical data storage.Experimental results demonstrate that the system effectively reduces labor costs and significantly enhances the IoT capabilities of kiln operations.展开更多
In the industrial roller kiln,the time-delay characteristic in heat transfer causes the temperature field to be affected by both the current and historical temperature states.It presents a poor control performance and...In the industrial roller kiln,the time-delay characteristic in heat transfer causes the temperature field to be affected by both the current and historical temperature states.It presents a poor control performance and brings a significant challenge to the process precise control.Considering high complexity of precise modeling,a data-driven time-delay optimal control method for temperature field of roller kiln is proposed based on a large amount of process data.First,the control challenges and problem description brought by time-delay are demonstrated,where the cost function for the time-delay partial differential equation system is constructed.To obtain the optimal control law,the policy iteration in adaptive dynamic programming is adopted to design the time-delay temperature field controller,and neural network is used for the critic network in policy iteration to approximate the optimal time-delay cost function.The closed-loop system stability is proved by designing the Lyapunov function which contains the time-delay information.Finally,through establishing the time-delay temperature field model for roller kiln,the effectiveness and convergence of the proposed method is verified and proved.展开更多
In this study,Computational Fluid Dynamics(CFD)together with a component transport model are exploited to investigate the influence of dimensionless parameters,involving the height of the rectifier grid and the instal...In this study,Computational Fluid Dynamics(CFD)together with a component transport model are exploited to investigate the influence of dimensionless parameters,involving the height of the rectifier grid and the installation height of the first catalyst layer,on the flow field and the overall denitration efficiency of a cement kiln’s SCR(Selective catalytic reduction)denitrification reactor.It is shown that accurate numerical results can be obtained by fitting the particle size distribution function to the actual cement kiln fly ash and implementing a non-uniform particle inlet boundary condition.The relative error between denitration efficiency derived from experimental data,numerical simulation,and real-time system pressure drop ranges from 4%to 9%.Optimization of the SCR reactor is achieved when the rectifier grid thickness ratio k/H≥0.030,the rectifier grid height ratio h/H=0.04,and the spacing between the rectifier grid and the first catalyst layer l/H=0.10.Under these conditions,airflow distribution and particle dispersion upstream of the catalyst result in increased denitration efficiencies of 3.21%,3.43%,and 3.27%,respectively,compared to the least favorable operating conditions.展开更多
In the traditional manufacturing industry system,the ceramic industry occupies animportant position due to its unique technological characteristics.As the core equipment for theproduction of artistic and daily-use cer...In the traditional manufacturing industry system,the ceramic industry occupies animportant position due to its unique technological characteristics.As the core equipment for theproduction of artistic and daily-use ceramics,the intermittent kiln has become an indispensable keylink in the industry by virtue of its advantage of flexibly adapting to the production of multiplevarieties in small batches.However,the current operation mode of ceramic intermittent kilns facessevere challenges:although instrument control has been initially achieved,the dependence on on-site manual operation and supervision,combined with the characteristics of small-scale andworkshop-style production,has led to widespread blind spots in supervision and numerous safetyrisks.Existing technologies mainly focus on the improvement of the kiln structure and theoptimization of local control,which is difficult to meet the complex requirements of collaborativemanagement and control of multiple kilns.The centralized ceramic kiln management and controldevice proposed in this paper deeply integrates Internet of Things technology and constructs anintelligent management system covering the entire ceramic production area.By collecting andtransmitting the operation data of the kiln in real time,this device not only enables all-weatherprecise monitoring of the state of the intermittent kiln,but also has the functions of intelligentaccident warning and remote control,providing a new technical path and practical model for theintelligent and safe development of the ceramic industry.展开更多
The growing demand for Ni and Co in the new energy sector necessitates efficient extraction methods for limonitic laterite ores.This study demonstrated the effectiveness of sodium sulfate(Na_(2)SO_(4))as an additive f...The growing demand for Ni and Co in the new energy sector necessitates efficient extraction methods for limonitic laterite ores.This study demonstrated the effectiveness of sodium sulfate(Na_(2)SO_(4))as an additive for enhancing the co-enrichment of Ni and Co during solid-state reduction.Na_(2)SO_(4)promoted the formation of two distinct liquid phases,low-melting-point FeS-FeO-Fe and NaAlSiO_(4)-NaFeSiO_(4),facilitating the migration and aggregation of Ni-Co-Fe alloy particles,leading to a high-grade alloy powder with 11.98wt%Ni and 0.88wt%Co and recoveries of 94.03%and 80.16%,respectively.Ni-Co-Fe particle growth was mainly driven by the FeS-FeO-Fe eutectic melt,aligned with a liquid-phase sintering mechanism.Pilot-scale rotary kiln experiments validated the industrial feasibility of this approach,which offers a promising solution for the sustainable extraction of these critical metals.展开更多
文摘Changsha has played a pioneering role in reshaping cross-continental trade and cooperation.From the 50,000 pieces of Changsha Kiln ceramics recovered from the Tang Dynasty shipwreck“Black Stone”to today’s weekly cargo flights between China and Africa,Changsha’s trade with the African continent has spanned over a thousand years.This historic cultural city is playing an increasingly vital role in China-Africa economic and trade cooperation,with a spirit of innovation and openness.
基金supported by Jiangxi 03 Special and 5G Project(20232ABC03A33)Ganpo Talent Support Program(20232BCJ23106)。
文摘Based on 5G and IoT technology,this study addresses the issues of manual control dependency,poor reliability,and high labor costs in traditional ceramic kiln exhaust cover operations.An intelligent control system for kiln exhaust covers was designed in this paper.The system employs temperature measurement devices to monitor the internal temperature of the kiln in real time.A controller automatically operates the actuator to open or close the kiln exhaust cover based on temperature measurements.Additionally,the system integrates data transmission units and cloud services,enabling remote monitoring of kiln temperature and historical data storage.Experimental results demonstrate that the system effectively reduces labor costs and significantly enhances the IoT capabilities of kiln operations.
基金supported in part by the Key Program of National Natural Science Foundation of China(62033014)the Application Projects of Integrated Standardization and New Paradigm for Intelligent Manufacturing from the Ministry of Industry and Information Technology of China in 2016the Fundamental Research Funds for the Central Universities of Central South University(2021zzts0700).
文摘In the industrial roller kiln,the time-delay characteristic in heat transfer causes the temperature field to be affected by both the current and historical temperature states.It presents a poor control performance and brings a significant challenge to the process precise control.Considering high complexity of precise modeling,a data-driven time-delay optimal control method for temperature field of roller kiln is proposed based on a large amount of process data.First,the control challenges and problem description brought by time-delay are demonstrated,where the cost function for the time-delay partial differential equation system is constructed.To obtain the optimal control law,the policy iteration in adaptive dynamic programming is adopted to design the time-delay temperature field controller,and neural network is used for the critic network in policy iteration to approximate the optimal time-delay cost function.The closed-loop system stability is proved by designing the Lyapunov function which contains the time-delay information.Finally,through establishing the time-delay temperature field model for roller kiln,the effectiveness and convergence of the proposed method is verified and proved.
基金Anhui Province Key Research and Development Plan of the Ecological Environment Project(No.202104i07020016).
文摘In this study,Computational Fluid Dynamics(CFD)together with a component transport model are exploited to investigate the influence of dimensionless parameters,involving the height of the rectifier grid and the installation height of the first catalyst layer,on the flow field and the overall denitration efficiency of a cement kiln’s SCR(Selective catalytic reduction)denitrification reactor.It is shown that accurate numerical results can be obtained by fitting the particle size distribution function to the actual cement kiln fly ash and implementing a non-uniform particle inlet boundary condition.The relative error between denitration efficiency derived from experimental data,numerical simulation,and real-time system pressure drop ranges from 4%to 9%.Optimization of the SCR reactor is achieved when the rectifier grid thickness ratio k/H≥0.030,the rectifier grid height ratio h/H=0.04,and the spacing between the rectifier grid and the first catalyst layer l/H=0.10.Under these conditions,airflow distribution and particle dispersion upstream of the catalyst result in increased denitration efficiencies of 3.21%,3.43%,and 3.27%,respectively,compared to the least favorable operating conditions.
基金supported by Jiangxi 03 Special and 5G Project(20232ABC03A33)Ganpo Talent Support Program(20232BCJ23106)。
文摘In the traditional manufacturing industry system,the ceramic industry occupies animportant position due to its unique technological characteristics.As the core equipment for theproduction of artistic and daily-use ceramics,the intermittent kiln has become an indispensable keylink in the industry by virtue of its advantage of flexibly adapting to the production of multiplevarieties in small batches.However,the current operation mode of ceramic intermittent kilns facessevere challenges:although instrument control has been initially achieved,the dependence on on-site manual operation and supervision,combined with the characteristics of small-scale andworkshop-style production,has led to widespread blind spots in supervision and numerous safetyrisks.Existing technologies mainly focus on the improvement of the kiln structure and theoptimization of local control,which is difficult to meet the complex requirements of collaborativemanagement and control of multiple kilns.The centralized ceramic kiln management and controldevice proposed in this paper deeply integrates Internet of Things technology and constructs anintelligent management system covering the entire ceramic production area.By collecting andtransmitting the operation data of the kiln in real time,this device not only enables all-weatherprecise monitoring of the state of the intermittent kiln,but also has the functions of intelligentaccident warning and remote control,providing a new technical path and practical model for theintelligent and safe development of the ceramic industry.
基金financially supported by the National Natural Science Foundation of China(Nos.52174288 and 51804346)the Fundamental Research Funds for the Central Universities of Central South University,China(No.1053320231449).
文摘The growing demand for Ni and Co in the new energy sector necessitates efficient extraction methods for limonitic laterite ores.This study demonstrated the effectiveness of sodium sulfate(Na_(2)SO_(4))as an additive for enhancing the co-enrichment of Ni and Co during solid-state reduction.Na_(2)SO_(4)promoted the formation of two distinct liquid phases,low-melting-point FeS-FeO-Fe and NaAlSiO_(4)-NaFeSiO_(4),facilitating the migration and aggregation of Ni-Co-Fe alloy particles,leading to a high-grade alloy powder with 11.98wt%Ni and 0.88wt%Co and recoveries of 94.03%and 80.16%,respectively.Ni-Co-Fe particle growth was mainly driven by the FeS-FeO-Fe eutectic melt,aligned with a liquid-phase sintering mechanism.Pilot-scale rotary kiln experiments validated the industrial feasibility of this approach,which offers a promising solution for the sustainable extraction of these critical metals.
