Non-metallic inclusions in steel are a significant challenge,affecting material properties and leading to issues such as stress concentration,cracking,and accelerated corrosion.Current methods for removing inclusions,...Non-metallic inclusions in steel are a significant challenge,affecting material properties and leading to issues such as stress concentration,cracking,and accelerated corrosion.Current methods for removing inclusions,including bubble,electromagnetic stirring,filtration separation,fluid flow,and sedimentation,often struggle with the removal of fine inclusions.Apart from these known methods,pulsed electric current(PEC),as an emerging technology,has demonstrated immense potential and environmental advantages.PEC offers adjustable current parameters and simple equipment,making it an attractive alternative to traditional methods.Its green energy-saving features and excellent results in regulating inclusion morphology and migration,as well as inhibiting submerged entry nozzle(SEN)clogging,make it a promising technology.In comparison to continuous current technology,PEC has shown significant advantages in regulating inclusions,not only improving purification efficiency but also demonstrating outstanding performance in flow stability and energy consumption.The ability of PEC to efficiently reduce inclusion numbers enhances the purity and quality of molten steel,improving its mechanical properties.Currently,the theoretical basis for controlling the movement of inclusions by current is mainly composed of three major theories:the double electric layer theory,electromagnetic force reverse separation theory,and electric free energy drive theory.These theories together form an important framework for researchers to understand and optimize the behavior of impurity movement controlled by electric current.Looking ahead,PEC is expected to pave the way for new solutions in directional regulation of inclusion migration,efficient inclusion removal,SEN clogging prevention,and the purification of molten steel.展开更多
Traditional heat treatment methods require a significant amount of time and energy to affect atomic diffusion and enhance the spheroidization process of carbides in bearing steel,while pulsed current can accelerate at...Traditional heat treatment methods require a significant amount of time and energy to affect atomic diffusion and enhance the spheroidization process of carbides in bearing steel,while pulsed current can accelerate atomic diffusion to achieve ultra-fast spheroidization of carbides.However,the understanding of the mechanism by which different pulse current parameters regulate the dissolution behavior of carbides requires a large amount of experimental data to support,which limits the application of pulse current technology in the field of heat treatment.Based on this,quantify the obtained pulse current processing data to create an important dataset that could be applied to machine learning.Through machine learning,the mechanism of mutual influence between carbide regulation and various factors was elucidated,and the optimal spheroidization process parameters were determined.Compared to the 20 h required for traditional heat treatment,the application of pulsed electric current technology achieved ultra-fast spheroidization of GCr15 bearing steel within 90 min.展开更多
The complicated structure of electronic devices makes the conventional annealing method,which involves placing the entire device in a furnace,insufficient for achieving the desired quality.This issue is currently addr...The complicated structure of electronic devices makes the conventional annealing method,which involves placing the entire device in a furnace,insufficient for achieving the desired quality.This issue is currently addressed through the use of pulsed laser annealing,where a specific target layer is heated,preventing the overheating of other layers or the substrate.However,this method is only applicable to a very limited range of materials and requires very expensive,powerful pulsed laser sources.Herein,a novel approach for the selective local thermal treatment of thin films is proposed;in this method,short,powerful current pulses are applied to the target conductive layer.The application of two current pulses with a length of 1.5 s induced the crystallization of a 160-nm thick indium tin oxide(ITO)film,resulting in a sheet resistance of 8.68Ω·sq^(-1),an average visible light transmittance of 86.69%,and a figure of merit(FoM)of 293.61.This FoM is an order of magnitude higher than that of the as-prepared ITO film,and to the best of our knowledge,is among the highest reported values for the polycrystalline ITO films.Simulations have shown that even faster and more localized crystallization could be achieved by increasing the power of pulsed current.This novel annealing method is applicable to most semi-conductive or metallic thin films and requires only a relatively inexpensive pulsed current source,making it potentially more attractive than pulsed laser annealing.展开更多
The reactor pressure vessel(RPV)is susceptible to brittle fracture due to the influence of ion irradiation and high temperature,which presents a significant risk to the safe operation of nuclear reactors.It has been d...The reactor pressure vessel(RPV)is susceptible to brittle fracture due to the influence of ion irradiation and high temperature,which presents a significant risk to the safe operation of nuclear reactors.It has been demonstrated that pulsed electric current can effectively address the issue of embrittlement in RPV steel.However,the relationship between pulse parameters(duty ratio,frequency,current,and time)and the effectiveness of pulse current processing has not been systematically studied.The application of machine learning methods enables autonomous exploration and learning of the relationship between data.Consequently,this study proposes a machine learning method based on the random forest model to establish the relationship between the parameters of electrical pulses and the repair effect of RPV steel.A generative adversarial network is employed to enhance data diversity and scalability,while a particle swarm optimization algorithm is utilized to optimize the initialization weights and biases of the random forest model,aiming to improve the model’s fitting ability and training performance.The results indicate that the coefficient of determination R-square(R^(2)),root mean squared error and mean absolute error values are 0.934,0.045,and 0.036,respectively,suggesting that the model has the potential to predict the performance recovery of RPV steel after pulsed electric field treatment.The prediction of the impact of pulse current parameters on the repair effect will help to enhance and optimize the repair process,thereby providing a scientific basis for pulse current repair processing.展开更多
The generation and reconnection of magneticflux ropes in a plasma irradiated by two Laguerre–Gaussian laser pulses with different frequen-cies and opposite topological charges are investigated numerically by particle-...The generation and reconnection of magneticflux ropes in a plasma irradiated by two Laguerre–Gaussian laser pulses with different frequen-cies and opposite topological charges are investigated numerically by particle-in-cell simulations.It is shown that twisted plasma currents and hence magneticflux ropes can be effectively generated as long as the laser frequency difference matches the electron plasma frequency.More importantly,subsequent reconnection of magneticflux ropes can occur.Typical signatures of magnetic reconnection,such as magnetic island formation and plasma heating,are identified in the reconnection of magneticflux ropes.Notably,it is found that a strong axial magneticfield can be generated on the axis,owing to the azimuthal current induced during the reconnection of the ropes.This indicates that in the reconnection of magneticflux ropes,the energy can be transferred not only from the magneticfield to the plasma but also from the plasma current back to the magneticfield.This work opens a new avenue to the study of magneticflux ropes,which helps in understanding magnetic topology changes,and resultant magnetic energy dissipation,plasma heating,and particle acceleration found in solarflares,and magnetic confinement fusion devices.展开更多
The impurity iron in silicon material will seriously affect the photoelectric conversion efficiency of silicon solar cells.However,the traditional silicon purification method has the disadvantages of long cycle,high e...The impurity iron in silicon material will seriously affect the photoelectric conversion efficiency of silicon solar cells.However,the traditional silicon purification method has the disadvantages of long cycle,high energy consumption and serious pollution.In this study,an efficient and green pulsed electric current purification technology is proposed.The electromigration effect of iron elements,the current density gradient driving of iron phase,and the gravity of iron phase all affect the migration behavior of iron phase in silicon melt under pulsed electric current.Regardless of the depth of electrode insertion into the silicon melt,the solubility of iron in silicon decreases under the pulsed electric current,which helps to form the iron phase.At the same time,the iron phase tends to sink toward the bottom under the influence of gravity.When the electrode is shallowly inserted,a non-uniform electric field is formed in the silicon melt,and the iron phase is mainly driven by the current density gradient to accelerate sink toward the bottom.When the electrode is fully inserted,an approximately uniform electric field is formed in the silicon melt,and iron elements are preferentially migrated to the cathode by electromigration,forming iron phase sinking at the cathode.The study of impurity iron migration behavior in silicon melt under pulsed electric current provides a new approach for the purification of polycrystalline silicon.展开更多
This work demonstrates a micron-sized nanosecond current pulse probe using a quantum diamond magnetometer.A micron-sized diamond crystal affixed to a fiber tip is integrated on the end of a conical waveguide.We demons...This work demonstrates a micron-sized nanosecond current pulse probe using a quantum diamond magnetometer.A micron-sized diamond crystal affixed to a fiber tip is integrated on the end of a conical waveguide.We demonstrate real-time visualization of a single 100 nanosecond pulse and discrimination of two pulse trains of different frequencies with a coplanar waveguide and a home-made PCB circuit.This technique finds promising applications in the display of electronic stream and can be used as a pulse discriminator to simultaneously receive and demodulate multiple pulse frequencies.This method of detecting pulse current is expected to provide further detailed analysis of the internal working state of the chip.展开更多
To improve the plastic deformation performance of a 08AL carbon steel ultra-thin strip,a pulsed electric field was integrated into the plastic processing of the ultra-thin strip,and the effects of high-energy current ...To improve the plastic deformation performance of a 08AL carbon steel ultra-thin strip,a pulsed electric field was integrated into the plastic processing of the ultra-thin strip,and the effects of high-energy current on its deformation ability were investigated.Current-assisted tensile tests were employed,and the results clarified that the pulsed current could reduce the activation energy of faults and promoted dislocation slip within grains and at grain boundaries,leading to a decrease in the deformation resistance of the metal and an increase in its plastic properties.Under the current density of 2.0 A/mm2,the yield strength,tensile strength,and elongation of the rolled sample reached 425 MPa,467 MPa,and 12.5%,respectively.During the rolling process,it was found that the pulsed current promoted the dynamic recrystallization of the ultra-thin strip,reduced its dislocation density and deformation resistance,and promoted the coordinated deformation of the metal.展开更多
The annealing process is usually used to heat-treat cold-deformed 304 stainless steel to improve its microstructure and properties to a certain extent;however,it requires a high temperature and a long time.Because the...The annealing process is usually used to heat-treat cold-deformed 304 stainless steel to improve its microstructure and properties to a certain extent;however,it requires a high temperature and a long time.Because the thickness of the ultrathin strip reaches the micrometer level,it has only one or several layers of grains in the thickness direction,and the control of morphology and performance is complex.In this study,pulsed current loading was used to replace traditional annealing for treating ultrathin strips of cold-rolled 304 stainless steel.After loading a 25 W pulsed current treatment for 5 min on the cold-rolled sample,which had a thickness of 0.035 mm and width of 6 mm,complete recrystallization occurred,and the mechanical properties were significantly improved.At this point,the measured temperature was 540°C.When annealing was used to treat the sample with the same temperature and for the same duration,the microstructure was still dominated by deformed crystals,and the mechanical properties were poor.When annealing was used to obtain a microstructure and properties similar to those obtained via 25 W electrical treatment,the required annealing temperature and time were 810°C and 60 min,respectively.Pulsed current can increase the vacancy diffusion flux in the sample,accelerate the atomic movement,reduce the recrystallization activation energy,and make the cold-rolled 304 stainless steel ultrathin strip completely recrystallize at a lower temperature and in a shorter time.As the current power continued to increase,the recrystallized grains grew.When the pulsed current power was increased to 25 W,the recrystallized grains grew negligibly.Both recrystallization and grain growth have power thresholds.This study provides a novel approach for regulating the microstructure and mechanical properties of ultrathin cold-rolled 304 stainless steel strips.展开更多
As the most important irradiation-induced defects,dislocation loop and copper-rich nanocluster are the major contributors to the embrittlement of the neutron-irradiated reactor pressure vessel steels.In this study,suc...As the most important irradiation-induced defects,dislocation loop and copper-rich nanocluster are the major contributors to the embrittlement of the neutron-irradiated reactor pressure vessel steels.In this study,such nano-defects were introduced into the material by 3 MeV Fe ions up to the dose of 1 dpa at high temperature(290℃)to simulate neutron irradiation.It was found that pulsed electric current can effectively reduce 95%of irradiation-induced hardening.Correspondingly,the characterization results showed that almost all the dislocation loops disappeared and the quantity of copper-rich nanoclusters also reduced greatly at relatively low temperature(450℃),and the process took only 20 min.Mean-while,it was qualitatively proved by positron annihilation spectroscopy that the number of irradiation-induced vacancy-type defects and solute-enriched clusters was significantly decreased after electropuls-ing.Furthermore,under the pulsed electric field,the rapid annihilation of the dislocation loops due to their accelerated collision with vacancies can remove the nucleation sites of the copper-rich nanoclusters and make them become dispersed,further promoting the nanoclusters that lack nucleation sites dissolv-ing faster.Therefore,this electropulsing treatment provides a practical“in-situ”performance repair tech-nology to extend the service life of reactor pressure vessel steels by regulating the interaction between vacancies,interstitial atoms and irradiation-induced defects.展开更多
The method using pulsed eddy currents to determine the thickness of a conduction plate is extended to enable the simultaneous measurement of the plate thickness and material properties. For optimal performance, a prob...The method using pulsed eddy currents to determine the thickness of a conduction plate is extended to enable the simultaneous measurement of the plate thickness and material properties. For optimal performance, a probe must be designed depending on the thickness range that should be accessible. The need for a calibration of the material properties of a conducting plate to enable the measurement of its thickness has been removed. All that is needed is a probe with known dimensions and suitable hardware to create a current pulse and measure a transient magnetic induction.展开更多
The application of electric current pulse（ECP） to a solidification process refers to the immersion of electrodes into the liquid metal and the employment of thermal insulators on the upper surface of metal.In order ...The application of electric current pulse（ECP） to a solidification process refers to the immersion of electrodes into the liquid metal and the employment of thermal insulators on the upper surface of metal.In order to ascertain the effects of these two factors on the structure refinement by the ECP technique,three groups of experiments were performed with different types of electrodes or various thermal insulators.By the comparison between solidification structures under different conditions,it is followed that the electrode and the thermal insulator have an obvious influence on the grain refinement under an applied ECP,and further analysis demonstrates that the thermal conditions of the liquid surface play a vital role in the modification of solidification structure.Also,the results support the viewpoint that most of the equiaxed grains originate from the liquid surface subjected to an ECP.展开更多
The combined effects of direct current pulsed magnetic field （DC-PMF） and inoculation on pure aluminum were investigated, the grain refinement behavior of DC-PMF and inoculation was discussed. The experimental resul...The combined effects of direct current pulsed magnetic field （DC-PMF） and inoculation on pure aluminum were investigated, the grain refinement behavior of DC-PMF and inoculation was discussed. The experimental results indicate that the solidification micro structure of pure aluminum can be greatly refined under DC-PMF. Refinement of pure aluminum is attributed to electromagnetic undercooling and forced convection caused by DC-PMF. With single DC-PMF, the grain size in the equiaxed zone is uneven. However, under DC-PMF, by adding 0.05% （mass fraction） Al5Ti-B, the grain size of the sample is smaller, and the size distribution is more uniform than that of single DC-PMF. Furthermore, under the combination of DC-PMF and inoculation, with the increase of output current, the grain size is further reduced. When the output current increases to 100 A, the average grain size can decrease to 113 μn.展开更多
A mathematical model considering free nuclei was developed to reveal the migration behavior of the free nuclei. Numerical simulation results show that most of the nuclei on the top surface of the melt move downwards a...A mathematical model considering free nuclei was developed to reveal the migration behavior of the free nuclei. Numerical simulation results show that most of the nuclei on the top surface of the melt move downwards and distribute randomly inside the Al melt, which induces more nucleation sites resulting in grain refinement. At the same time, the effect of nuclei size on the nuclei distribution and refinement employing electric current pulse （ECP） was also investigated. The smaller nuclei migrate a short distance with the Al melt at lower speed. But for the larger nuclei, the migration downwards with higher speed benefits the refinement of interior grains of the melt. The research results help to better understand the refinement process and provide a more reasonable explanation of the grain refinement mechanism using ECP.展开更多
A Cu-25Cr alloy prepared by vacuum induction melting method was treated by the high current pulsed electron beam （HCPEB） with pulse numbers ranging from 1 to 100. Surface morphologies and microstructures of the allo...A Cu-25Cr alloy prepared by vacuum induction melting method was treated by the high current pulsed electron beam （HCPEB） with pulse numbers ranging from 1 to 100. Surface morphologies and microstructures of the alloy before and after the treatment were investigated by scanning electron microscopy and X-ray diffraction. The results show that significant surface modification can be induced by HCPEB with the pulse number reaching 10. Craters with typical morphologies on the Cu-25Cr alloy surface are formed due to the dynamic thermal field induced by the HCPEB. Micro-cracks, as a unique feature, are well revealed in the irradiated Cu-25Cr specimens and attributed to quasi-static thermal stresses accumulated along the specimen surface. The amount of cracks is found to increase with the pulse number and a preference of these cracks to Cr phases rather than Cu phases is also noted. Another characteristic produced by the HCPEB is the fine Cr spheroids, which are determined to be due to occurrence of liquid phase separation in the Cu-25Cr alloy. In addition, an examination on surface roughness of all specimens reveals that more pulses will produce a roughened surface, as a result of compromising the above features.展开更多
The anodic layer and oxygen evolution behavior of Pb-Ag-Nd alloy during pulse current polarization and constant current polarization in 160 g/L H2SO4 solution was comparatively investigated by chronopotentiometry, SEM...The anodic layer and oxygen evolution behavior of Pb-Ag-Nd alloy during pulse current polarization and constant current polarization in 160 g/L H2SO4 solution was comparatively investigated by chronopotentiometry, SEM, XRD, EIS and Tafel techniques. The results show that the anodic layer on Pb-Ag-Nd alloy formed through pulse current polarization is more intact and presents fewer micro-holes than that formed through constant current polarization. This could be attributed to the low current density period, which works as a ‘recovery period＇. During this period, the oxygen evolution reaction is less intense, which benefits the recovery of porous anodic layer. Pb-Ag-Nd anode also shows a lower anodic potential during pulse current polarization, which is in accordance with its smaller charge transfer resistance and smaller Tafel slope coefficient at high over-potential region. The lower anodic potential could be ascribed to the higher concentration of Pb O2 in the anodic layer, which promotes the formation of more reactive sites for the oxygen evolution reaction.展开更多
A new approach to applying the electric current pulse （ECP） with parallel electrodes to the promotion of the transition from columnar crystal to equiaxed crystal and the improvement of macrosegregation was introduce...A new approach to applying the electric current pulse （ECP） with parallel electrodes to the promotion of the transition from columnar crystal to equiaxed crystal and the improvement of macrosegregation was introduced. The ECP was applied to different stages of the solidification. The results showed that the application of the ECP in both the initial stage （the thickness of solidified shell reached 2 mm approximately） and the late stage （the thickness of solidified shell reached 14 mm approximately） of solidification can promote the columnar to equiaxed transition （CET）. The analysis showed that during solidification, a large number of nuclei around the upper surface fell off due to ECP, which subsequently showered on the melt and impinged the growth front of the columnar crystal. Therefore, the CEToccurred. In addition, this method was also employed to influence the solidification process of bearing steel, and the results showed that the structure was changed from columnar crystal to equiaxed crystal, indicating that ECP can enhance the homogeneity of structure and composition of bearing steel.展开更多
The high corrosion resistance of duplex stainless steel （DSS） is due to elements such as Cr, Mo and N, hut also depends on the microstructure. The best general properties are obtained with approximately equal amount...The high corrosion resistance of duplex stainless steel （DSS） is due to elements such as Cr, Mo and N, hut also depends on the microstructure. The best general properties are obtained with approximately equal amounts of austenite and ferrite and the absence of third phases such as σ（sigma） and Cr2N. In the present work the effect of heat input variations on the microstructure and corrosion resistance of a DSS UNS S32760 in artificial sea water media were studied. The corrosion resistance in 3.5 % of NaCl solution was evaluated by potentiostatic polarization tests at room temperature. It is found that the presence of sigma phase and Cr2N decreases the corrosion potential. The specimen with heat input of approximately 0.95 kJ/mm have the best corrosion characteristics, which is the result for the lack of deleterious phases such as sigma and Cr2 N and balanced ferrite austenite proportion.展开更多
In this work, low-density electric current pulse （ECP） has been applied to submerged entry nozzle （SEN） and its effect on the morphology of the inclusion buildup and the distribution of the inclusions in slab has ...In this work, low-density electric current pulse （ECP） has been applied to submerged entry nozzle （SEN） and its effect on the morphology of the inclusion buildup and the distribution of the inclusions in slab has been explored. The results reveal that under the unique effects of ECP, part of small inclusions less than 10 μm is expelled through the boundary layer along the current direction to form dense inclusion buildup. This method is of great potential to prolong the service life of SEN and improve the quality of the steel product.展开更多
High current pulsed electron beam (HCPEB) has been developed as a useful tool for surface treatment of materials.In the present work,the fundamental principle of HCPEB source was described along with the device config...High current pulsed electron beam (HCPEB) has been developed as a useful tool for surface treatment of materials.In the present work,the fundamental principle of HCPEB source was described along with the device configuration and working parameters.Through the different kinds of HCPEB surface treatment experiments conducted,the enhanced surface properties induced by HPCEB treatment were illustrated and explained with their microstructure characterization results.展开更多
基金supported by the Fundamental Research Funds for the Central Universities(No.FRF-BD-23-01).
文摘Non-metallic inclusions in steel are a significant challenge,affecting material properties and leading to issues such as stress concentration,cracking,and accelerated corrosion.Current methods for removing inclusions,including bubble,electromagnetic stirring,filtration separation,fluid flow,and sedimentation,often struggle with the removal of fine inclusions.Apart from these known methods,pulsed electric current(PEC),as an emerging technology,has demonstrated immense potential and environmental advantages.PEC offers adjustable current parameters and simple equipment,making it an attractive alternative to traditional methods.Its green energy-saving features and excellent results in regulating inclusion morphology and migration,as well as inhibiting submerged entry nozzle(SEN)clogging,make it a promising technology.In comparison to continuous current technology,PEC has shown significant advantages in regulating inclusions,not only improving purification efficiency but also demonstrating outstanding performance in flow stability and energy consumption.The ability of PEC to efficiently reduce inclusion numbers enhances the purity and quality of molten steel,improving its mechanical properties.Currently,the theoretical basis for controlling the movement of inclusions by current is mainly composed of three major theories:the double electric layer theory,electromagnetic force reverse separation theory,and electric free energy drive theory.These theories together form an important framework for researchers to understand and optimize the behavior of impurity movement controlled by electric current.Looking ahead,PEC is expected to pave the way for new solutions in directional regulation of inclusion migration,efficient inclusion removal,SEN clogging prevention,and the purification of molten steel.
基金supported by the National Key R&D Program of China(2020YFA0714900,2023YFB3709903)the National Natural Science Foundation of China(U21B2082,52474410)+6 种基金the Key R&D Program of Shandong Province,China(2023CXGC010406)the Scientific Research Special Project for First-Class Disciplines in Inner Mongolia Autonomous Region(YLXKZX-NKD-001)the International Science and Technology Cooperation Project of Higher Education Institutions in Inner Mongolia Autonomous Region(GHXM-002)the Natural Science Foundation of Inner Mongolia Autonomous Region of China(2024ZD06)the Technology Support Project for the Construction of Major Innovation Platforms in Inner Mongolia Autonomous Region(XM2024XTGXQ16)the Beijing Municipal Natural Science Foundation(2222065)the Fundamental Research Funds for the Central Universities(FRF-TP-22-02C2).
文摘Traditional heat treatment methods require a significant amount of time and energy to affect atomic diffusion and enhance the spheroidization process of carbides in bearing steel,while pulsed current can accelerate atomic diffusion to achieve ultra-fast spheroidization of carbides.However,the understanding of the mechanism by which different pulse current parameters regulate the dissolution behavior of carbides requires a large amount of experimental data to support,which limits the application of pulse current technology in the field of heat treatment.Based on this,quantify the obtained pulse current processing data to create an important dataset that could be applied to machine learning.Through machine learning,the mechanism of mutual influence between carbide regulation and various factors was elucidated,and the optimal spheroidization process parameters were determined.Compared to the 20 h required for traditional heat treatment,the application of pulsed electric current technology achieved ultra-fast spheroidization of GCr15 bearing steel within 90 min.
基金supported by the National Key R&D Program of China(No.2021YFB2801600)the National Natural Science Foundation of China(Nos.52072060,52202164 and 52021001)the Natural Science Foundation of Sichuan(Nos.2023NSFSC1950 and 2022NSFSC1990).
文摘The complicated structure of electronic devices makes the conventional annealing method,which involves placing the entire device in a furnace,insufficient for achieving the desired quality.This issue is currently addressed through the use of pulsed laser annealing,where a specific target layer is heated,preventing the overheating of other layers or the substrate.However,this method is only applicable to a very limited range of materials and requires very expensive,powerful pulsed laser sources.Herein,a novel approach for the selective local thermal treatment of thin films is proposed;in this method,short,powerful current pulses are applied to the target conductive layer.The application of two current pulses with a length of 1.5 s induced the crystallization of a 160-nm thick indium tin oxide(ITO)film,resulting in a sheet resistance of 8.68Ω·sq^(-1),an average visible light transmittance of 86.69%,and a figure of merit(FoM)of 293.61.This FoM is an order of magnitude higher than that of the as-prepared ITO film,and to the best of our knowledge,is among the highest reported values for the polycrystalline ITO films.Simulations have shown that even faster and more localized crystallization could be achieved by increasing the power of pulsed current.This novel annealing method is applicable to most semi-conductive or metallic thin films and requires only a relatively inexpensive pulsed current source,making it potentially more attractive than pulsed laser annealing.
基金financially supported by the National Natural Science Foundation of China(U21B2082,52474410)the National Key R&D Program of China(2023YFB3709903,2020 YFA0714900)+5 种基金the Key R&D Program of Shandong Province,China(2023CXGC010406)the Scientific Research Special Project for First-Class Disciplines in Inner Mongolia Autonomous Region(YLXKZXNKD-001)the Natural Science Foundation of Inner Mongolia Autonomous Region of China(2024ZD06)the Technology Support Project for the Construction of Major Innovation Platforms in Inner Mongolia Autonomous Region(XM2024XTGXQ16)the Beijing Municipal Natural Science Foundation(2222065)the Fundamental Research Funds for the Central Universities(FRF-TP-22-02C2).
文摘The reactor pressure vessel(RPV)is susceptible to brittle fracture due to the influence of ion irradiation and high temperature,which presents a significant risk to the safe operation of nuclear reactors.It has been demonstrated that pulsed electric current can effectively address the issue of embrittlement in RPV steel.However,the relationship between pulse parameters(duty ratio,frequency,current,and time)and the effectiveness of pulse current processing has not been systematically studied.The application of machine learning methods enables autonomous exploration and learning of the relationship between data.Consequently,this study proposes a machine learning method based on the random forest model to establish the relationship between the parameters of electrical pulses and the repair effect of RPV steel.A generative adversarial network is employed to enhance data diversity and scalability,while a particle swarm optimization algorithm is utilized to optimize the initialization weights and biases of the random forest model,aiming to improve the model’s fitting ability and training performance.The results indicate that the coefficient of determination R-square(R^(2)),root mean squared error and mean absolute error values are 0.934,0.045,and 0.036,respectively,suggesting that the model has the potential to predict the performance recovery of RPV steel after pulsed electric field treatment.The prediction of the impact of pulse current parameters on the repair effect will help to enhance and optimize the repair process,thereby providing a scientific basis for pulse current repair processing.
基金supported by the National Natural Science Foundation of China(Grant Nos.12375236 and 12135009)the Strategic Priority Research Program of the Chinese Academy of Sciences(Grant Nos.XDA25050100 and XDA25010100).
文摘The generation and reconnection of magneticflux ropes in a plasma irradiated by two Laguerre–Gaussian laser pulses with different frequen-cies and opposite topological charges are investigated numerically by particle-in-cell simulations.It is shown that twisted plasma currents and hence magneticflux ropes can be effectively generated as long as the laser frequency difference matches the electron plasma frequency.More importantly,subsequent reconnection of magneticflux ropes can occur.Typical signatures of magnetic reconnection,such as magnetic island formation and plasma heating,are identified in the reconnection of magneticflux ropes.Notably,it is found that a strong axial magneticfield can be generated on the axis,owing to the azimuthal current induced during the reconnection of the ropes.This indicates that in the reconnection of magneticflux ropes,the energy can be transferred not only from the magneticfield to the plasma but also from the plasma current back to the magneticfield.This work opens a new avenue to the study of magneticflux ropes,which helps in understanding magnetic topology changes,and resultant magnetic energy dissipation,plasma heating,and particle acceleration found in solarflares,and magnetic confinement fusion devices.
基金financially supported by the National Natural Science Foundation of China(No.U21B2082)Natural Science Foundation of Beijing Municipality(No.2222065)and Fundamental Research Funds for the Central Universities(No.FRF-TP-22-02C2).
文摘The impurity iron in silicon material will seriously affect the photoelectric conversion efficiency of silicon solar cells.However,the traditional silicon purification method has the disadvantages of long cycle,high energy consumption and serious pollution.In this study,an efficient and green pulsed electric current purification technology is proposed.The electromigration effect of iron elements,the current density gradient driving of iron phase,and the gravity of iron phase all affect the migration behavior of iron phase in silicon melt under pulsed electric current.Regardless of the depth of electrode insertion into the silicon melt,the solubility of iron in silicon decreases under the pulsed electric current,which helps to form the iron phase.At the same time,the iron phase tends to sink toward the bottom under the influence of gravity.When the electrode is shallowly inserted,a non-uniform electric field is formed in the silicon melt,and the iron phase is mainly driven by the current density gradient to accelerate sink toward the bottom.When the electrode is fully inserted,an approximately uniform electric field is formed in the silicon melt,and iron elements are preferentially migrated to the cathode by electromigration,forming iron phase sinking at the cathode.The study of impurity iron migration behavior in silicon melt under pulsed electric current provides a new approach for the purification of polycrystalline silicon.
基金Project supported by the National Key R&D Program of China(Grant No.2021YFB2012600)。
文摘This work demonstrates a micron-sized nanosecond current pulse probe using a quantum diamond magnetometer.A micron-sized diamond crystal affixed to a fiber tip is integrated on the end of a conical waveguide.We demonstrate real-time visualization of a single 100 nanosecond pulse and discrimination of two pulse trains of different frequencies with a coplanar waveguide and a home-made PCB circuit.This technique finds promising applications in the display of electronic stream and can be used as a pulse discriminator to simultaneously receive and demodulate multiple pulse frequencies.This method of detecting pulse current is expected to provide further detailed analysis of the internal working state of the chip.
基金supported by the National Natural Science Foundation of China(Nos.51974196,52275361,and 52105390)Open Research Fund from National Key Laboratory of Metal Forming Technology and Heavy Equipment(S2308100.W01)+1 种基金Natural Science Foundation of Shanxi Province(No.20210302124426)Special Funds for the Central Government to Guide Local Science and Technology Development(No.YDZX20191400002149).
文摘To improve the plastic deformation performance of a 08AL carbon steel ultra-thin strip,a pulsed electric field was integrated into the plastic processing of the ultra-thin strip,and the effects of high-energy current on its deformation ability were investigated.Current-assisted tensile tests were employed,and the results clarified that the pulsed current could reduce the activation energy of faults and promoted dislocation slip within grains and at grain boundaries,leading to a decrease in the deformation resistance of the metal and an increase in its plastic properties.Under the current density of 2.0 A/mm2,the yield strength,tensile strength,and elongation of the rolled sample reached 425 MPa,467 MPa,and 12.5%,respectively.During the rolling process,it was found that the pulsed current promoted the dynamic recrystallization of the ultra-thin strip,reduced its dislocation density and deformation resistance,and promoted the coordinated deformation of the metal.
基金Supported by National Natural Science Foundation of China(Grant Nos.51974196,51804215)China Postdoctoral Science Foundation(Grant No.2020T130463)+1 种基金Shanxi Provincial Key Research and Development Program(Grant No.201903D421047)Shanxi Provincial Science and Technology Major Projects(Grant No.20181102015)。
文摘The annealing process is usually used to heat-treat cold-deformed 304 stainless steel to improve its microstructure and properties to a certain extent;however,it requires a high temperature and a long time.Because the thickness of the ultrathin strip reaches the micrometer level,it has only one or several layers of grains in the thickness direction,and the control of morphology and performance is complex.In this study,pulsed current loading was used to replace traditional annealing for treating ultrathin strips of cold-rolled 304 stainless steel.After loading a 25 W pulsed current treatment for 5 min on the cold-rolled sample,which had a thickness of 0.035 mm and width of 6 mm,complete recrystallization occurred,and the mechanical properties were significantly improved.At this point,the measured temperature was 540°C.When annealing was used to treat the sample with the same temperature and for the same duration,the microstructure was still dominated by deformed crystals,and the mechanical properties were poor.When annealing was used to obtain a microstructure and properties similar to those obtained via 25 W electrical treatment,the required annealing temperature and time were 810°C and 60 min,respectively.Pulsed current can increase the vacancy diffusion flux in the sample,accelerate the atomic movement,reduce the recrystallization activation energy,and make the cold-rolled 304 stainless steel ultrathin strip completely recrystallize at a lower temperature and in a shorter time.As the current power continued to increase,the recrystallized grains grew.When the pulsed current power was increased to 25 W,the recrystallized grains grew negligibly.Both recrystallization and grain growth have power thresholds.This study provides a novel approach for regulating the microstructure and mechanical properties of ultrathin cold-rolled 304 stainless steel strips.
基金supported by the National Natural Science Foundation of China(No.U21B2082)the Beijing Municipal Natural Science Foundation(No.2222065)the Fundamental Research Funds for the Central Universities(No.FRF-TP-22-02C2).
文摘As the most important irradiation-induced defects,dislocation loop and copper-rich nanocluster are the major contributors to the embrittlement of the neutron-irradiated reactor pressure vessel steels.In this study,such nano-defects were introduced into the material by 3 MeV Fe ions up to the dose of 1 dpa at high temperature(290℃)to simulate neutron irradiation.It was found that pulsed electric current can effectively reduce 95%of irradiation-induced hardening.Correspondingly,the characterization results showed that almost all the dislocation loops disappeared and the quantity of copper-rich nanoclusters also reduced greatly at relatively low temperature(450℃),and the process took only 20 min.Mean-while,it was qualitatively proved by positron annihilation spectroscopy that the number of irradiation-induced vacancy-type defects and solute-enriched clusters was significantly decreased after electropuls-ing.Furthermore,under the pulsed electric field,the rapid annihilation of the dislocation loops due to their accelerated collision with vacancies can remove the nucleation sites of the copper-rich nanoclusters and make them become dispersed,further promoting the nanoclusters that lack nucleation sites dissolv-ing faster.Therefore,this electropulsing treatment provides a practical“in-situ”performance repair tech-nology to extend the service life of reactor pressure vessel steels by regulating the interaction between vacancies,interstitial atoms and irradiation-induced defects.
文摘The method using pulsed eddy currents to determine the thickness of a conduction plate is extended to enable the simultaneous measurement of the plate thickness and material properties. For optimal performance, a probe must be designed depending on the thickness range that should be accessible. The need for a calibration of the material properties of a conducting plate to enable the measurement of its thickness has been removed. All that is needed is a probe with known dimensions and suitable hardware to create a current pulse and measure a transient magnetic induction.
基金Project(2009AA03Z110) supported by the National High Technology Research and Development Program of ChinaProject (2011CB012902) supported by the National Basic Research Program of China
文摘The application of electric current pulse（ECP） to a solidification process refers to the immersion of electrodes into the liquid metal and the employment of thermal insulators on the upper surface of metal.In order to ascertain the effects of these two factors on the structure refinement by the ECP technique,three groups of experiments were performed with different types of electrodes or various thermal insulators.By the comparison between solidification structures under different conditions,it is followed that the electrode and the thermal insulator have an obvious influence on the grain refinement under an applied ECP,and further analysis demonstrates that the thermal conditions of the liquid surface play a vital role in the modification of solidification structure.Also,the results support the viewpoint that most of the equiaxed grains originate from the liquid surface subjected to an ECP.
基金Projects(51074031,51271042,50874022)supported by the National Natural Science Foundation of ChinaProject(2013M530913)supported by the China Postdoctoral Science FoundationProject(DUT12RC(3)35)supported by the Fundamental Research Funds for the Central Universities of China
文摘The combined effects of direct current pulsed magnetic field （DC-PMF） and inoculation on pure aluminum were investigated, the grain refinement behavior of DC-PMF and inoculation was discussed. The experimental results indicate that the solidification micro structure of pure aluminum can be greatly refined under DC-PMF. Refinement of pure aluminum is attributed to electromagnetic undercooling and forced convection caused by DC-PMF. With single DC-PMF, the grain size in the equiaxed zone is uneven. However, under DC-PMF, by adding 0.05% （mass fraction） Al5Ti-B, the grain size of the sample is smaller, and the size distribution is more uniform than that of single DC-PMF. Furthermore, under the combination of DC-PMF and inoculation, with the increase of output current, the grain size is further reduced. When the output current increases to 100 A, the average grain size can decrease to 113 μn.
基金Project(SELF-2011-01)supported by the Open Project of Shanghai Key Laboratory of Modern Metallurgy and Materials Processing,ChinaProjects(51204109,51035004)supported by the National Natural Science Foundation of China
文摘A mathematical model considering free nuclei was developed to reveal the migration behavior of the free nuclei. Numerical simulation results show that most of the nuclei on the top surface of the melt move downwards and distribute randomly inside the Al melt, which induces more nucleation sites resulting in grain refinement. At the same time, the effect of nuclei size on the nuclei distribution and refinement employing electric current pulse （ECP） was also investigated. The smaller nuclei migrate a short distance with the Al melt at lower speed. But for the larger nuclei, the migration downwards with higher speed benefits the refinement of interior grains of the melt. The research results help to better understand the refinement process and provide a more reasonable explanation of the grain refinement mechanism using ECP.
基金Projects(51101177,51401040,51171146,51171216) supported by the National Natural Science Foundation of ChinaProject(CSTC2012JJA245) supported by the Natural Science Foundation of Chongqing,China
文摘A Cu-25Cr alloy prepared by vacuum induction melting method was treated by the high current pulsed electron beam （HCPEB） with pulse numbers ranging from 1 to 100. Surface morphologies and microstructures of the alloy before and after the treatment were investigated by scanning electron microscopy and X-ray diffraction. The results show that significant surface modification can be induced by HCPEB with the pulse number reaching 10. Craters with typical morphologies on the Cu-25Cr alloy surface are formed due to the dynamic thermal field induced by the HCPEB. Micro-cracks, as a unique feature, are well revealed in the irradiated Cu-25Cr specimens and attributed to quasi-static thermal stresses accumulated along the specimen surface. The amount of cracks is found to increase with the pulse number and a preference of these cracks to Cr phases rather than Cu phases is also noted. Another characteristic produced by the HCPEB is the fine Cr spheroids, which are determined to be due to occurrence of liquid phase separation in the Cu-25Cr alloy. In addition, an examination on surface roughness of all specimens reveals that more pulses will produce a roughened surface, as a result of compromising the above features.
基金Projects(51204208,51374240)supported by the National Natural Science Foundation of ChinaProject(2012BAA03B04)supported by the National Science and Technology Pillar Program of ChinaProject(2014zzts028)supported by the Fundamental Research Funds for the Central Universities of Central South University,China
文摘The anodic layer and oxygen evolution behavior of Pb-Ag-Nd alloy during pulse current polarization and constant current polarization in 160 g/L H2SO4 solution was comparatively investigated by chronopotentiometry, SEM, XRD, EIS and Tafel techniques. The results show that the anodic layer on Pb-Ag-Nd alloy formed through pulse current polarization is more intact and presents fewer micro-holes than that formed through constant current polarization. This could be attributed to the low current density period, which works as a ‘recovery period＇. During this period, the oxygen evolution reaction is less intense, which benefits the recovery of porous anodic layer. Pb-Ag-Nd anode also shows a lower anodic potential during pulse current polarization, which is in accordance with its smaller charge transfer resistance and smaller Tafel slope coefficient at high over-potential region. The lower anodic potential could be ascribed to the higher concentration of Pb O2 in the anodic layer, which promotes the formation of more reactive sites for the oxygen evolution reaction.
基金Item Sponsored by National Natural Science Foundation of China(50674064,50734008)
文摘A new approach to applying the electric current pulse （ECP） with parallel electrodes to the promotion of the transition from columnar crystal to equiaxed crystal and the improvement of macrosegregation was introduced. The ECP was applied to different stages of the solidification. The results showed that the application of the ECP in both the initial stage （the thickness of solidified shell reached 2 mm approximately） and the late stage （the thickness of solidified shell reached 14 mm approximately） of solidification can promote the columnar to equiaxed transition （CET）. The analysis showed that during solidification, a large number of nuclei around the upper surface fell off due to ECP, which subsequently showered on the melt and impinged the growth front of the columnar crystal. Therefore, the CEToccurred. In addition, this method was also employed to influence the solidification process of bearing steel, and the results showed that the structure was changed from columnar crystal to equiaxed crystal, indicating that ECP can enhance the homogeneity of structure and composition of bearing steel.
文摘The high corrosion resistance of duplex stainless steel （DSS） is due to elements such as Cr, Mo and N, hut also depends on the microstructure. The best general properties are obtained with approximately equal amounts of austenite and ferrite and the absence of third phases such as σ（sigma） and Cr2N. In the present work the effect of heat input variations on the microstructure and corrosion resistance of a DSS UNS S32760 in artificial sea water media were studied. The corrosion resistance in 3.5 % of NaCl solution was evaluated by potentiostatic polarization tests at room temperature. It is found that the presence of sigma phase and Cr2N decreases the corrosion potential. The specimen with heat input of approximately 0.95 kJ/mm have the best corrosion characteristics, which is the result for the lack of deleterious phases such as sigma and Cr2 N and balanced ferrite austenite proportion.
基金financially supported by the National Natural Science Foundation of China(No.51304039)the Fundamental Research Funds for the Central Universities(Nos.N110402008 and N130402021)Meishan Steel Plant Research Fund
文摘In this work, low-density electric current pulse （ECP） has been applied to submerged entry nozzle （SEN） and its effect on the morphology of the inclusion buildup and the distribution of the inclusions in slab has been explored. The results reveal that under the unique effects of ECP, part of small inclusions less than 10 μm is expelled through the boundary layer along the current direction to form dense inclusion buildup. This method is of great potential to prolong the service life of SEN and improve the quality of the steel product.
基金Foundation item:NSFC(11075028)Fundamental Research Funds for the Central Universities(DUT10LK07)
文摘High current pulsed electron beam (HCPEB) has been developed as a useful tool for surface treatment of materials.In the present work,the fundamental principle of HCPEB source was described along with the device configuration and working parameters.Through the different kinds of HCPEB surface treatment experiments conducted,the enhanced surface properties induced by HPCEB treatment were illustrated and explained with their microstructure characterization results.
