Bio-magnesium(Mg)alloys exhibit excellent biocompatibility and biodegradability,making them highly promising for implant applications.However,their limited strength-ductility balance remains a critical challenge restr...Bio-magnesium(Mg)alloys exhibit excellent biocompatibility and biodegradability,making them highly promising for implant applications.However,their limited strength-ductility balance remains a critical challenge restricting widespread use.In this study,ultra-fine-grained and homogeneous Mg alloys were fabricated using double-sided friction stir processing(DS-FSP)with liquid CO_(2) rapid cooling,leading to a significant enhancement in the strength-ductility synergy of the stirred zone.The results demonstrate that DS-FSP samples exhibit simultaneous improvements in ultimate tensile strength(UTS)and elongation,reaching 334.1±15 MPa and 28.2±7.3%,respectively.Compared to the non-uniform fine-grained microstructure obtained through single-sided friction stir processing,DS-FSP generates a uniform ultra-fine-grained structure,fundamentally altering the fracture behavior and mechanisms of Mg alloys.The DS-FSP samples exhibit irregular fracture patterns due to variations in basal slip system activation among different grains.In contrast,single-sided friction stir processing samples,characterized by a fine-grained yet heterogeneous microstructure,display flat shear fractures dominated by high-density dislocation initiation induced by twin formation,with fracture propagation dictated by the non-uniform texture.By achieving an ultra-fine grain size and homogeneous texture,DS-FSP effectively modifies the fracture mechanisms,thereby enhancing the strength-ductility balance of bio-magnesium alloys.展开更多
The double-sided lapping process is extensively employed in the manufacturing of wafers,optical windows,and seal rings due to its high efficiency and ability to achieve precise flatness.However,limited research has ex...The double-sided lapping process is extensively employed in the manufacturing of wafers,optical windows,and seal rings due to its high efficiency and ability to achieve precise flatness.However,limited research has explored the thickness uniformity among different workpieces after double-sided lapping,and the underlying mechanism remains unclear.To address the demand for higher precision,this paper first analyzed the relative kinematic model between the workpiece and the lapping plate to clarify the causes of thickness variations among workpieces after double-sided lapping.Subsequently,a finite element method(FEM)model was developed to account for the pressure distribution on the workpiece surfaces at the initial stage of the process.The results indicate that the number of workpieces influences the final thickness variation.Then,various sets of thin copper plates with different thicknesses were lapped,and the findings revealed that five copper plates processed simultaneously exhibited more uniform thickness compared to the three plates.The experimental results align well with the theoretical analysis.Ultimately,a thickness variation of less than 6μm was achieved on five copper plates measuringΦ100×2.9 mm.This study presents a comprehensive analysis of the mechanisms influencing thickness uniformity in the double-sided lapping process and provides practical guidelines for optimizing the process to achieve stringent precision standards in industrial applications.展开更多
Currently,conventional single-sided friction stir welding is primarily suitable for joining thin plate aluminum alloys,and its application to thick plates is still challenging in terms of welding efficiency and joint ...Currently,conventional single-sided friction stir welding is primarily suitable for joining thin plate aluminum alloys,and its application to thick plates is still challenging in terms of welding efficiency and joint mechanical properties.Simultaneous double-sided friction stir welding(SDS-FSW)is a high-efficiency joining technique specifically developed for welding thick plates.However,there is little research on the influence of SDS-FSW process parameters on the joint mechanical properties.In this study,a 12 mm thick AA6061-T6 aluminum alloy and dual robot welding equipment are used to conduct SDS-FSW experiments exploring the influence of rotational speedωand welding speed v on the mechanical properties and microstructure.The results show that when the welding parameters areω=800 r/min and v=60–80 mm/min,smooth and defect-free thick plate aluminum alloy SDS-FSW joints can be obtained,and the macroscopic morphology of the joints is distributed in a“dumbbell”shape.The grain size in the weld nugget zone increases with increasing welding heat input.The microhardness distribution in the joint displays a“W”shape,and the hardness value of the weld nugget zone can reach 67%to 86%of that of the base metal(BM).The junction between the thermo-mechanically affected zone and the heat affected zone is the weakest region of the joint,with the lowest hardness being approximately 51%of that of the BM.When the welding parameters areω=800 r/min and v=140 mm/min,the SDS-FSW joint has the highest tensile strength,reaching 78.43%of the BM strength and exhibiting ductile fracture characteristics.This research indicates that acceptable weld strength in thick aluminum alloys can be achieved via the SDS-FSW joining mechanism,highlighting its significant potential for industrial applications.展开更多
The T-joints of Ti?6Al?4V alloy were manufactured by double-sided synchronized laser beam welding with the homologous filler wire. The formation, microstructure and mechanical properties of welded joints as well as th...The T-joints of Ti?6Al?4V alloy were manufactured by double-sided synchronized laser beam welding with the homologous filler wire. The formation, microstructure and mechanical properties of welded joints as well as the correlations of each other were investigated. The results indicate that the quality of weld seams is good without defects such as discontinuity, beading, visible cracks or porosity, which is linked to the steady molten pool behavior and droplet transition. The morphologies of the heat affected zone (HAZ) located on the skin and stringer are disparate. The microstructure of the HAZ and fusion zone (FZ) is mainly comprised of acicular martensiticα′ phases. The microhardness of the HAZ and FZ is higher than that of the base metal (BM) and reaches a maximum value at the HAZ near FZ on the stringer. The tensile specimens along the skin and stringer fractured at the BM with ductile fracture surfaces.展开更多
A double-sided silicon strip detector(DSSD)with active area of 48 mm x 48 mm and thickness of300μm has been developed. Each side of DSSD consists of48 strips, each with width of 0.9 mm and inter-strip separation of 0...A double-sided silicon strip detector(DSSD)with active area of 48 mm x 48 mm and thickness of300μm has been developed. Each side of DSSD consists of48 strips, each with width of 0.9 mm and inter-strip separation of 0.1 mm. Electrical properties and detection performances including full depletion bias voltage, reverse leakage current, rise time, energy resolution and cross talk have been studied. At a bias of 80 V, leakage current in each strip is less than 15 nA, and rise time for alpha particle at 5157 keV is approximately 15 ns on both sides.Good energy resolutions have been achieved with0.65-0.80% for the junction strips and 0.85-1.00% for the ohmic strips. The cross talk is found to be negligible on both sides. The overall good performance of DSSD indicates its readiness for various nuclear physics experiments.展开更多
In the double-sided arc welding system (DSAW) composing of PAW+TIG arcs, the PAW arc is guided by the TIG arc so that the current mostly flows through the direction of the workpiece thickness and the penetration is gr...In the double-sided arc welding system (DSAW) composing of PAW+TIG arcs, the PAW arc is guided by the TIG arc so that the current mostly flows through the direction of the workpiece thickness and the penetration is greatly improved. To analyze the current density distribution in DSAW is beneficial to understanding of this process. Considering all kinds of dynamic factors acting on the weldpool, this paper discusses firstly the surface deformation of the weldpool and the keyhole formation in PAW+TIG DSAW process on the basis of the magnetohydrodynamic theory and variation principles. Hence, a model of the current density distribution is developed. Through numerical simulation, the current density distribution in PAW+TIG DSAW process is quantitatively analyzed. It shows that the minimal radius of keyhole formed in PAW+TIG DSAW process is 0.5 mm and 89.5 percent of current flows through the keyhole.展开更多
Sheets of aluminum 6061 alloy were welded using bypass-current double-sided arc welding with Al-Si filler wire to investigate the effect of Al-Si intermetallic compounds on the microstructure, microhardness and corros...Sheets of aluminum 6061 alloy were welded using bypass-current double-sided arc welding with Al-Si filler wire to investigate the effect of Al-Si intermetallic compounds on the microstructure, microhardness and corrosion behavior of weld joint. Experimental results indicated that the Al4.5FeSi phase in the topside of the weld joint was finer than that in the backside and newly formed phase of Al0.5Fe3Si0.5 was observed in the backside. The formation of reinforcing phases of Al-Fe-Si in the weld improved the microhardness of the weld by about 18%. The corrosion resistance of the weld zone was greater than that of the base metal, while the corrosion current displayed opposite, and the corrosion resistance of the weld region was better than that of the base metal.展开更多
Friction stir welding (FSW) of aluminum alloys is currently utilized in several modern industries. The joints must have sufficient elastic?plastic response and formability levels similar to that of the base metal. In ...Friction stir welding (FSW) of aluminum alloys is currently utilized in several modern industries. The joints must have sufficient elastic?plastic response and formability levels similar to that of the base metal. In this work, double-sided FSW of AA6061 sheet was compared with its conventional single-sided one. An adjustable tool with different pin lengths (50%?95% of the sheet thickness) was used to perform the double-sided welds. Macro- and micro-structures, strength, and hardness of the joints were investigated to determine the optimum pin penetration depth. The best results were obtained for a double-sided joint made by a pin length equal to 65% of the sheet thickness, which showed an increase of 41% in the ultimate tensile strength compared with the single-sided joint.展开更多
In the proposed method, the current/arc is guided through the keyhole so that the energy of the plasma jet is compensated while it is consumed in heating the workpiece along the keyhole. As a result, deep narrow penet...In the proposed method, the current/arc is guided through the keyhole so that the energy of the plasma jet is compensated while it is consumed in heating the workpiece along the keyhole. As a result, deep narrow penetration has been achieved on 12.7 mm (1/2') thick stainless steel plates using 70 A welding current.展开更多
The double-sided incremental forming(DSIF)improved the process flexibility compared to other incremental sheet forming(ISF)processes.Despite the flexible nature,it faces the challenge of low geometric precision like I...The double-sided incremental forming(DSIF)improved the process flexibility compared to other incremental sheet forming(ISF)processes.Despite the flexible nature,it faces the challenge of low geometric precision like ISF variants.In this work,two strategies are used to overcome this.First,a novel method is employed to determine the optimal support tool location for improving geometric precision.In this method,the toolpath oriented the tools to each other systematically in the circumferential direction.Besides,it squeezed the sheet by the same amount at the point of interest.The impacts of various support tool positions in the circumferential direction are evaluated for geometric precision.The results demonstrate that the support tool should support the master tool within 10°to its local normal in the circumferential direction to improve the geometric accuracy.Second,a two-stage process reduced the geometric error of the part by incrementally accommodating the springback error by artificially increasing the step size for the second stage.With the optimal support tool position and two-stage DSIF,the geometric precision of the part has improved significantly.The proposed method is compared to the best DSIF toolpath strategies for geometric accuracy,surface roughness,forming time,and sheet thickness fluctuations using grey relational analysis(GRA).It outperforms the other toolpath strategies including single-stage DSIF,accumulative double-sided incremental forming(ADSIF),and two-stage mixed double sided incre-mental forming(MDSIF).Our approach can improve geometric precision in complex parts by successfully employing the support tool and managing the springback incrementally.展开更多
Double-sided lapping is an precision machining method capable of obtaining high-precision surface.However,during the lapping process of thin pure copper substrate,the workpiece will be warped due to the influence of r...Double-sided lapping is an precision machining method capable of obtaining high-precision surface.However,during the lapping process of thin pure copper substrate,the workpiece will be warped due to the influence of residual stress,including the machining stress and initial residual stress,which will deteriorate the flatness of the workpiece and ultimately affect the performance of components.In this study,finite element method(FEM)was adopted to study the effect of residual stress-related on the deformation of pure copper substrate during double-sided lapping.Considering the initial residual stress of the workpiece,the stress caused by the lapping and their distribution characteristics,a prediction model was proposed for simulating workpiece machining deformation in lapping process by measuring the material removal rate of the upper and lower surfaces of the workpiece under the corresponding parameters.The results showed that the primary cause of the warping deformation of the workpiece in the doublesided lapping is the redistribution of initial residual stress caused by uneven material removal on the both surfaces.The finite element simulation results were in good agreement with the experimental results.展开更多
We present a theoretical model to analyse the propagation of a Gaussian laser beam through double-sided nonlinear media. This model is based on the Huygens-Fresnel diffraction integral method. This theoretical model i...We present a theoretical model to analyse the propagation of a Gaussian laser beam through double-sided nonlinear media. This model is based on the Huygens-Fresnel diffraction integral method. This theoretical model is not only consistent with the cascade structure model for a small nonlinear phase-shift but also can be used for a large nonlinear phase-shift. It has been verified that it is suitable to characterize the double-sided nonlinear media compared with the cascade structure model. A good agreement between the experimental data and the results from the theoretical model is obtained. It will be useful for the design of multi-sided nonlinear materials.展开更多
Up till now, most of the researchers believe that there are four kinds of forces in the weld pool convection, they aresurface tension, electromagnetic force, buoyancy and gas shear stress. So electromagnetic force is ...Up till now, most of the researchers believe that there are four kinds of forces in the weld pool convection, they aresurface tension, electromagnetic force, buoyancy and gas shear stress. So electromagnetic force is very important,especially when large current is applied. In most of previous models, the electromagnetic force is calculated analytically,in which only the axial component of current is considered. Actually the radial component of current has thesame effect, and may be advanced in some locations. In double-sided arc welding process, instead of the earthclamp, another torch is placed on the opposite side; the current will go from one torch, through the weld zone,to another torch. In this case, the current is more concentrated in the weld zone; the electromagnetic force willhave significant effect compared with conventional welding process. In this paper, a new method of numericalcalculation for electromagnetic force is developed, in which both axial and radial components are considered. And asan example, the distribution of electromagnetic force in double-sided arc welding is calculated. It demonstrates thatthis new method could give more accurate simulation of electromagnetic force, and is close to the actual process.展开更多
In this paper, we report a continuous deposition method for double-sided CeO2/YSZ/Y2O3 buffer layers by reel-to-reel in a D.C. magnetron reactive sputtering system. X-ray diffraction exhibited all the samples were hig...In this paper, we report a continuous deposition method for double-sided CeO2/YSZ/Y2O3 buffer layers by reel-to-reel in a D.C. magnetron reactive sputtering system. X-ray diffraction exhibited all the samples were highly c-axis oriented and atomic force microscope observations revealed a smooth, dense and crack-free surface morphology. Out-of-plane, in-plane texture, and surface roughness of multi-buffer layers were improved under optimized deposition conditions. Full width at half maximum (FWHM) values of out-of-plane and in-plane were about 4° and 5.5° in 50 cm double-sided buffed template. YBa2Cu3O7-δ films with thickness of 1.2 μm were deposited on both sides of the buffed tape. Both sides showed similar critical current density, Jc (77 K, self field) as 0.8 MA/cm2 and 0.7 MA/cm2, respectively.展开更多
Defect-induced charge carrier recombination at the interfaces between perovskite and adjacent charge transport layers restricts further improvements in the device performance of perovskite solar cells(PSCs).Defect pas...Defect-induced charge carrier recombination at the interfaces between perovskite and adjacent charge transport layers restricts further improvements in the device performance of perovskite solar cells(PSCs).Defect passivation at these interfaces can reduce trap states and inhibit the induced nonradiative recombination.Herein,we report a double-sided interfacial passivation via simply evaporating potassium chloride(DIP-KCl)at both the hole transport layer(HTL)/perovskite and perovskite/electron transport layer(ETL)interfaces in inverted planar PSCs.We demonstrate that the bottom KCl layer at the HTL/perovskite interface not only reduces the interfacial defects and improves the interfacial contact,but also leads to increased perovskite crystallinity,while the top KCl layer at the perovskite/ETL interface efficiently passivates the perovskite top surface defects and facilitates electron extraction at this interface.Thus,suppressed nonradiative recombination and faster charge extraction at both interfaces close to the perovskite layer can be achieved by using our DIP-KCl strategy.As a result,inverted PSCs based on DIP-KCl present an increased efficiency from 17.1% to 19.2% and enhanced stability,retaining over 90% of their initial efficiency after aging at maximum power point tracking for 1000 h.This work provides a simple and efficient way for defect passivation to further increase the efficiency and stability of PSCs.展开更多
The Pamir-Hindu Kush region at the western end of the Himalayan-Tibet orogen is one of the most active regions on the globe with strong seismicity and deformation and provides a window to evaluate continental collisio...The Pamir-Hindu Kush region at the western end of the Himalayan-Tibet orogen is one of the most active regions on the globe with strong seismicity and deformation and provides a window to evaluate continental collision linked to two intra-continental subduction zones with different polarities.The seismicity and seismic tomography data show a steep northward subducting slab beneath the Hindu Kush and southward subducting slab under the Pamir.Here,we collect seismic catalogue with 3988 earthquake events to compute seismicity images and waveform data from 926 earthquake events to invert focal mechanism solutions and stress field with a view to characterize the subducting slabs under the Pamir-Hindu Kush region.Our results define two distinct seismic zones:a steep one beneath the Hindu Kush and a broad one beneath the Pamir.Deep and intermediate-depth earthquakes are mainly distributed in the Hindu Kush region which is controlled by thrust faulting,whereas the Pamir is dominated by strike-slip stress regime with shallow and intermediate-depth earthquakes.The area where the maximum principal stress axis is vertical in the southern Pamir corresponds to the location of a highconductivity low-velocity region that contributes to the seismogenic processes in this region.We interpret the two distinct seismic zones to represent a double-sided subduction system where the Hindu Kush zone represents the northward subduction of the Indian plate,and the Pamir zone shows southward subduction of the Eurasian plate.A transition fault is inferred in the region between the Hindu Kush and the Pamir which regulates the opposing directions of motion of the Indian and Eurasian plates.展开更多
The penetration mechanism of aluminum alloy in double-sided gas tungsten arc welding (GTAW) process was probed by means of theoretical analysis, experimentation and numerical simulation. The results show that, firstly...The penetration mechanism of aluminum alloy in double-sided gas tungsten arc welding (GTAW) process was probed by means of theoretical analysis, experimentation and numerical simulation. The results show that, firstly, the welding current goes straight through the weld zone, forms a stronger electromagnetic force field, and causes a stronger fluid flow in the weld pool. Secondly, during double-sided GTAW process, when the weld is partial penetrated, a heat-congregated zone forms between the bottoms of the two weld pools, where the temperature can increase quickly even though only a small amount of heat is input. Thirdly, the buoyancy force causes an inward flow in the bottom weld pool, which can drive the hot liquid on the surface to the bottom of the pool.展开更多
The mechanisms of streamer generation and propagation in double-sided pulsed surface dielectric barrier discharge(SDBD)on both sides have been analyzed and investigated by experiment and numerical simulation.The fully...The mechanisms of streamer generation and propagation in double-sided pulsed surface dielectric barrier discharge(SDBD)on both sides have been analyzed and investigated by experiment and numerical simulation.The fully exposed asymmetric SDBD has two discharge processes located on the high voltage electrode(HVE)side and the ground electrode(GE)side.Discharge images of the HVE side and GE side are taken by a digital camera under continuous pulse and ICCD(Intensified Charge Coupled Device)is utilized to diagnose the generation and propagation of streamers in single pulse discharge.In order to understand the physical mechanisms of streamer evolution more deeply,we establish a 2D simulation model and analyze it from the aspects of electron density,ion density,reduced electric field and electron impact ionization source term.The results show that the primary and secondary discharges on the HVE side and the GE side of the double-sided SDBD are composed of positive streamer and negative streamer,respectively.On the HVE side,the accumulation of positive charges on the dielectric surface causes the direction of the electric field to reverse,which is the principal factor for the polarity reversal of the streamer.On the GE side,both the negative charges accumulated on the dielectric surface and the falling voltage are the key factors for the streamer polarity switch.展开更多
A new high efficiency welding method, double-sided double arc welding with double powers （DSAW-D）, is developed for thick plate of low alloy high strength steel in this study. It is well known that the thermal cycle...A new high efficiency welding method, double-sided double arc welding with double powers （DSAW-D）, is developed for thick plate of low alloy high strength steel in this study. It is well known that the thermal cycles have an important influence on the microstructure, shape, stress, distortion and mechanical property. The DSA W-D method can control the temperature field on a wide range by regulating the distance between two arcs, improve the microstructure and prevent hot and cold cracking of high strength steel. But at present, the effect of arc distance on the temperature field and shape is not clear. Therefore, the paper researches the effect of arc distance on the temperature field and weld pool during DSAW-D using finite element method. The transient temperature field of different arc distance in DSAW-D is calculated. To verify the numerical results, the temperature is measured by the thermo-couple and the calculated results agree approximately with experimental data. Farther, the thermal property and mutual effect of double-sided arcs are investigated. The temperature distributions and weld pool profile at different arc distances are obtained. The results show that arc distance is a very important factor to affect the heat process.展开更多
Double-sided arc welding with a single power source can effectively increase the weld penetration, diminish distortion, improve welding speed and save energy. Compared to conventional arc welding processes, double-sid...Double-sided arc welding with a single power source can effectively increase the weld penetration, diminish distortion, improve welding speed and save energy. Compared to conventional arc welding processes, double-sided arc welding can generate a penetrating electromaguetic field to help to form fine dendritic microstrueture in the weld due to the symmetry of heating. Type 1Cr1SNi9Ti aastenitic stainless steel was bead-on-plate welded with double-sided arc welding and conventional plasma arc welding processes, respectively, and microstructure in the weld, heat-affected zone and base metal were examined. After analyzing the black carbon-enriched band in the weld during plasma arc welding with electron probe microanalyzer （ EPMA ） and X-ray diffraction （XRD） technology, it was found that the black band was shaped from the aggregation of ferrite in the fasion boundary. Hardness measurement showed that this black band does not apparently affect the microhardncss distribution in the weld.展开更多
基金financial support from the National Key Research and Development Program of China(2021YFC2400703)Zhengzhou City Major Special Project for Collaborative InnovationChina Scholarship Council。
文摘Bio-magnesium(Mg)alloys exhibit excellent biocompatibility and biodegradability,making them highly promising for implant applications.However,their limited strength-ductility balance remains a critical challenge restricting widespread use.In this study,ultra-fine-grained and homogeneous Mg alloys were fabricated using double-sided friction stir processing(DS-FSP)with liquid CO_(2) rapid cooling,leading to a significant enhancement in the strength-ductility synergy of the stirred zone.The results demonstrate that DS-FSP samples exhibit simultaneous improvements in ultimate tensile strength(UTS)and elongation,reaching 334.1±15 MPa and 28.2±7.3%,respectively.Compared to the non-uniform fine-grained microstructure obtained through single-sided friction stir processing,DS-FSP generates a uniform ultra-fine-grained structure,fundamentally altering the fracture behavior and mechanisms of Mg alloys.The DS-FSP samples exhibit irregular fracture patterns due to variations in basal slip system activation among different grains.In contrast,single-sided friction stir processing samples,characterized by a fine-grained yet heterogeneous microstructure,display flat shear fractures dominated by high-density dislocation initiation induced by twin formation,with fracture propagation dictated by the non-uniform texture.By achieving an ultra-fine grain size and homogeneous texture,DS-FSP effectively modifies the fracture mechanisms,thereby enhancing the strength-ductility balance of bio-magnesium alloys.
基金Supported by the Liaoning Provincial Natural Science Foundation(Grant No.2023-MSBA-008)Unveiling and Commanding Program of Liaoning Province(Grant No.2022JH1/10800080)the Fundamental Research Funds for the Central Universities(Grant No.DUT24MS008).
文摘The double-sided lapping process is extensively employed in the manufacturing of wafers,optical windows,and seal rings due to its high efficiency and ability to achieve precise flatness.However,limited research has explored the thickness uniformity among different workpieces after double-sided lapping,and the underlying mechanism remains unclear.To address the demand for higher precision,this paper first analyzed the relative kinematic model between the workpiece and the lapping plate to clarify the causes of thickness variations among workpieces after double-sided lapping.Subsequently,a finite element method(FEM)model was developed to account for the pressure distribution on the workpiece surfaces at the initial stage of the process.The results indicate that the number of workpieces influences the final thickness variation.Then,various sets of thin copper plates with different thicknesses were lapped,and the findings revealed that five copper plates processed simultaneously exhibited more uniform thickness compared to the three plates.The experimental results align well with the theoretical analysis.Ultimately,a thickness variation of less than 6μm was achieved on five copper plates measuringΦ100×2.9 mm.This study presents a comprehensive analysis of the mechanisms influencing thickness uniformity in the double-sided lapping process and provides practical guidelines for optimizing the process to achieve stringent precision standards in industrial applications.
基金Supported by National Key R&D program of China(Grant No.2019YFA0709004)。
文摘Currently,conventional single-sided friction stir welding is primarily suitable for joining thin plate aluminum alloys,and its application to thick plates is still challenging in terms of welding efficiency and joint mechanical properties.Simultaneous double-sided friction stir welding(SDS-FSW)is a high-efficiency joining technique specifically developed for welding thick plates.However,there is little research on the influence of SDS-FSW process parameters on the joint mechanical properties.In this study,a 12 mm thick AA6061-T6 aluminum alloy and dual robot welding equipment are used to conduct SDS-FSW experiments exploring the influence of rotational speedωand welding speed v on the mechanical properties and microstructure.The results show that when the welding parameters areω=800 r/min and v=60–80 mm/min,smooth and defect-free thick plate aluminum alloy SDS-FSW joints can be obtained,and the macroscopic morphology of the joints is distributed in a“dumbbell”shape.The grain size in the weld nugget zone increases with increasing welding heat input.The microhardness distribution in the joint displays a“W”shape,and the hardness value of the weld nugget zone can reach 67%to 86%of that of the base metal(BM).The junction between the thermo-mechanically affected zone and the heat affected zone is the weakest region of the joint,with the lowest hardness being approximately 51%of that of the BM.When the welding parameters areω=800 r/min and v=140 mm/min,the SDS-FSW joint has the highest tensile strength,reaching 78.43%of the BM strength and exhibiting ductile fracture characteristics.This research indicates that acceptable weld strength in thick aluminum alloys can be achieved via the SDS-FSW joining mechanism,highlighting its significant potential for industrial applications.
基金Project supported by Science and Technology on Power Beam Processes Laboratory at Beijing Aeronautical Manufacturing Technology Research Institute,China
文摘The T-joints of Ti?6Al?4V alloy were manufactured by double-sided synchronized laser beam welding with the homologous filler wire. The formation, microstructure and mechanical properties of welded joints as well as the correlations of each other were investigated. The results indicate that the quality of weld seams is good without defects such as discontinuity, beading, visible cracks or porosity, which is linked to the steady molten pool behavior and droplet transition. The morphologies of the heat affected zone (HAZ) located on the skin and stringer are disparate. The microstructure of the HAZ and fusion zone (FZ) is mainly comprised of acicular martensiticα′ phases. The microhardness of the HAZ and FZ is higher than that of the base metal (BM) and reaches a maximum value at the HAZ near FZ on the stringer. The tensile specimens along the skin and stringer fractured at the BM with ductile fracture surfaces.
基金supported by the National Natural Science Foundation of China(Nos.U1432246,U1632136,U1432127,11375268,11635015,and 11475263)the National Basic Research Program of China(No.2013CB834404)
文摘A double-sided silicon strip detector(DSSD)with active area of 48 mm x 48 mm and thickness of300μm has been developed. Each side of DSSD consists of48 strips, each with width of 0.9 mm and inter-strip separation of 0.1 mm. Electrical properties and detection performances including full depletion bias voltage, reverse leakage current, rise time, energy resolution and cross talk have been studied. At a bias of 80 V, leakage current in each strip is less than 15 nA, and rise time for alpha particle at 5157 keV is approximately 15 ns on both sides.Good energy resolutions have been achieved with0.65-0.80% for the junction strips and 0.85-1.00% for the ohmic strips. The cross talk is found to be negligible on both sides. The overall good performance of DSSD indicates its readiness for various nuclear physics experiments.
基金The authors wish to express their gratitude to the financial support to this project from the project foundation of the National Key Laboratory of Advanced Welding Production Technology of Harbin Institute of Technology and the US National Science Foundation under grant No.DMI 9812981
文摘In the double-sided arc welding system (DSAW) composing of PAW+TIG arcs, the PAW arc is guided by the TIG arc so that the current mostly flows through the direction of the workpiece thickness and the penetration is greatly improved. To analyze the current density distribution in DSAW is beneficial to understanding of this process. Considering all kinds of dynamic factors acting on the weldpool, this paper discusses firstly the surface deformation of the weldpool and the keyhole formation in PAW+TIG DSAW process on the basis of the magnetohydrodynamic theory and variation principles. Hence, a model of the current density distribution is developed. Through numerical simulation, the current density distribution in PAW+TIG DSAW process is quantitatively analyzed. It shows that the minimal radius of keyhole formed in PAW+TIG DSAW process is 0.5 mm and 89.5 percent of current flows through the keyhole.
基金financially supported by the National Natural Science Foundation of China(No.51005049)
文摘Sheets of aluminum 6061 alloy were welded using bypass-current double-sided arc welding with Al-Si filler wire to investigate the effect of Al-Si intermetallic compounds on the microstructure, microhardness and corrosion behavior of weld joint. Experimental results indicated that the Al4.5FeSi phase in the topside of the weld joint was finer than that in the backside and newly formed phase of Al0.5Fe3Si0.5 was observed in the backside. The formation of reinforcing phases of Al-Fe-Si in the weld improved the microhardness of the weld by about 18%. The corrosion resistance of the weld zone was greater than that of the base metal, while the corrosion current displayed opposite, and the corrosion resistance of the weld region was better than that of the base metal.
基金The support of Iran National Science Foundation (INSF) (Grant No. 91051732)
文摘Friction stir welding (FSW) of aluminum alloys is currently utilized in several modern industries. The joints must have sufficient elastic?plastic response and formability levels similar to that of the base metal. In this work, double-sided FSW of AA6061 sheet was compared with its conventional single-sided one. An adjustable tool with different pin lengths (50%?95% of the sheet thickness) was used to perform the double-sided welds. Macro- and micro-structures, strength, and hardness of the joints were investigated to determine the optimum pin penetration depth. The best results were obtained for a double-sided joint made by a pin length equal to 65% of the sheet thickness, which showed an increase of 41% in the ultimate tensile strength compared with the single-sided joint.
基金This work is supported by the National Natural Science Foundation under Grant DMI-9812981
文摘In the proposed method, the current/arc is guided through the keyhole so that the energy of the plasma jet is compensated while it is consumed in heating the workpiece along the keyhole. As a result, deep narrow penetration has been achieved on 12.7 mm (1/2') thick stainless steel plates using 70 A welding current.
基金supported by the National Natural Science Foun-dation of China(Nos.52075025,51975328)Project funded by China Postdoctoral Science Foundation(No.2021T140418)。
文摘The double-sided incremental forming(DSIF)improved the process flexibility compared to other incremental sheet forming(ISF)processes.Despite the flexible nature,it faces the challenge of low geometric precision like ISF variants.In this work,two strategies are used to overcome this.First,a novel method is employed to determine the optimal support tool location for improving geometric precision.In this method,the toolpath oriented the tools to each other systematically in the circumferential direction.Besides,it squeezed the sheet by the same amount at the point of interest.The impacts of various support tool positions in the circumferential direction are evaluated for geometric precision.The results demonstrate that the support tool should support the master tool within 10°to its local normal in the circumferential direction to improve the geometric accuracy.Second,a two-stage process reduced the geometric error of the part by incrementally accommodating the springback error by artificially increasing the step size for the second stage.With the optimal support tool position and two-stage DSIF,the geometric precision of the part has improved significantly.The proposed method is compared to the best DSIF toolpath strategies for geometric accuracy,surface roughness,forming time,and sheet thickness fluctuations using grey relational analysis(GRA).It outperforms the other toolpath strategies including single-stage DSIF,accumulative double-sided incremental forming(ADSIF),and two-stage mixed double sided incre-mental forming(MDSIF).Our approach can improve geometric precision in complex parts by successfully employing the support tool and managing the springback incrementally.
基金National Key Research and Development Program of China(Grant No.2018YFA0702900)Science Challenge Project of China(Grant No.TZ2016006)National Natural Science Foundation of China(Grant No.51975096)。
文摘Double-sided lapping is an precision machining method capable of obtaining high-precision surface.However,during the lapping process of thin pure copper substrate,the workpiece will be warped due to the influence of residual stress,including the machining stress and initial residual stress,which will deteriorate the flatness of the workpiece and ultimately affect the performance of components.In this study,finite element method(FEM)was adopted to study the effect of residual stress-related on the deformation of pure copper substrate during double-sided lapping.Considering the initial residual stress of the workpiece,the stress caused by the lapping and their distribution characteristics,a prediction model was proposed for simulating workpiece machining deformation in lapping process by measuring the material removal rate of the upper and lower surfaces of the workpiece under the corresponding parameters.The results showed that the primary cause of the warping deformation of the workpiece in the doublesided lapping is the redistribution of initial residual stress caused by uneven material removal on the both surfaces.The finite element simulation results were in good agreement with the experimental results.
基金Project supported by the Natural National Science Foundation of China （Grant Nos 20131040 and 50172013）, the Heilongjiang Province Science Foundation （Grant No F2004-8）, and the 0utstanding Young Research Foundation of Heilongjiang University （Grant No JC200307）.
文摘We present a theoretical model to analyse the propagation of a Gaussian laser beam through double-sided nonlinear media. This model is based on the Huygens-Fresnel diffraction integral method. This theoretical model is not only consistent with the cascade structure model for a small nonlinear phase-shift but also can be used for a large nonlinear phase-shift. It has been verified that it is suitable to characterize the double-sided nonlinear media compared with the cascade structure model. A good agreement between the experimental data and the results from the theoretical model is obtained. It will be useful for the design of multi-sided nonlinear materials.
文摘Up till now, most of the researchers believe that there are four kinds of forces in the weld pool convection, they aresurface tension, electromagnetic force, buoyancy and gas shear stress. So electromagnetic force is very important,especially when large current is applied. In most of previous models, the electromagnetic force is calculated analytically,in which only the axial component of current is considered. Actually the radial component of current has thesame effect, and may be advanced in some locations. In double-sided arc welding process, instead of the earthclamp, another torch is placed on the opposite side; the current will go from one torch, through the weld zone,to another torch. In this case, the current is more concentrated in the weld zone; the electromagnetic force willhave significant effect compared with conventional welding process. In this paper, a new method of numericalcalculation for electromagnetic force is developed, in which both axial and radial components are considered. And asan example, the distribution of electromagnetic force in double-sided arc welding is calculated. It demonstrates thatthis new method could give more accurate simulation of electromagnetic force, and is close to the actual process.
文摘In this paper, we report a continuous deposition method for double-sided CeO2/YSZ/Y2O3 buffer layers by reel-to-reel in a D.C. magnetron reactive sputtering system. X-ray diffraction exhibited all the samples were highly c-axis oriented and atomic force microscope observations revealed a smooth, dense and crack-free surface morphology. Out-of-plane, in-plane texture, and surface roughness of multi-buffer layers were improved under optimized deposition conditions. Full width at half maximum (FWHM) values of out-of-plane and in-plane were about 4° and 5.5° in 50 cm double-sided buffed template. YBa2Cu3O7-δ films with thickness of 1.2 μm were deposited on both sides of the buffed tape. Both sides showed similar critical current density, Jc (77 K, self field) as 0.8 MA/cm2 and 0.7 MA/cm2, respectively.
基金financially supported by the National Natural Science Foundation of China,China(51672094,51861145404,51822203,and 11627801)the National Key Research and Development Program of China,China(2016YFA0201001)+4 种基金the China Postdoctoral Science Foundation(2016M602286)the Fundamental Research Funds for the Central Universities,China(2016JCTD111,2018RCPY003,2020kfy XJJS008)the Shenzhen Science and Technology Innovation Committee,China(JCYJ20170307165905513,JCYJ20180507182257563)the Natural Science Foundation of Guangdong Province,China(2017A030313342)the Outstanding Young Talent Research Fund of Zhengzhou University,China。
文摘Defect-induced charge carrier recombination at the interfaces between perovskite and adjacent charge transport layers restricts further improvements in the device performance of perovskite solar cells(PSCs).Defect passivation at these interfaces can reduce trap states and inhibit the induced nonradiative recombination.Herein,we report a double-sided interfacial passivation via simply evaporating potassium chloride(DIP-KCl)at both the hole transport layer(HTL)/perovskite and perovskite/electron transport layer(ETL)interfaces in inverted planar PSCs.We demonstrate that the bottom KCl layer at the HTL/perovskite interface not only reduces the interfacial defects and improves the interfacial contact,but also leads to increased perovskite crystallinity,while the top KCl layer at the perovskite/ETL interface efficiently passivates the perovskite top surface defects and facilitates electron extraction at this interface.Thus,suppressed nonradiative recombination and faster charge extraction at both interfaces close to the perovskite layer can be achieved by using our DIP-KCl strategy.As a result,inverted PSCs based on DIP-KCl present an increased efficiency from 17.1% to 19.2% and enhanced stability,retaining over 90% of their initial efficiency after aging at maximum power point tracking for 1000 h.This work provides a simple and efficient way for defect passivation to further increase the efficiency and stability of PSCs.
基金jointly supported by National 985 Platform construction project,China Geological Survey(Grant No.12120114002211)National Nature Science Foundation of China(Grant No.41230206)a fund of the Graduate School of the China University of Geosciences for visiting and conducting research abroad。
文摘The Pamir-Hindu Kush region at the western end of the Himalayan-Tibet orogen is one of the most active regions on the globe with strong seismicity and deformation and provides a window to evaluate continental collision linked to two intra-continental subduction zones with different polarities.The seismicity and seismic tomography data show a steep northward subducting slab beneath the Hindu Kush and southward subducting slab under the Pamir.Here,we collect seismic catalogue with 3988 earthquake events to compute seismicity images and waveform data from 926 earthquake events to invert focal mechanism solutions and stress field with a view to characterize the subducting slabs under the Pamir-Hindu Kush region.Our results define two distinct seismic zones:a steep one beneath the Hindu Kush and a broad one beneath the Pamir.Deep and intermediate-depth earthquakes are mainly distributed in the Hindu Kush region which is controlled by thrust faulting,whereas the Pamir is dominated by strike-slip stress regime with shallow and intermediate-depth earthquakes.The area where the maximum principal stress axis is vertical in the southern Pamir corresponds to the location of a highconductivity low-velocity region that contributes to the seismogenic processes in this region.We interpret the two distinct seismic zones to represent a double-sided subduction system where the Hindu Kush zone represents the northward subduction of the Indian plate,and the Pamir zone shows southward subduction of the Eurasian plate.A transition fault is inferred in the region between the Hindu Kush and the Pamir which regulates the opposing directions of motion of the Indian and Eurasian plates.
文摘The penetration mechanism of aluminum alloy in double-sided gas tungsten arc welding (GTAW) process was probed by means of theoretical analysis, experimentation and numerical simulation. The results show that, firstly, the welding current goes straight through the weld zone, forms a stronger electromagnetic force field, and causes a stronger fluid flow in the weld pool. Secondly, during double-sided GTAW process, when the weld is partial penetrated, a heat-congregated zone forms between the bottoms of the two weld pools, where the temperature can increase quickly even though only a small amount of heat is input. Thirdly, the buoyancy force causes an inward flow in the bottom weld pool, which can drive the hot liquid on the surface to the bottom of the pool.
基金supported by National Natural Science Foundation of China(Nos.51877027 and 52107140)Project funded by China Postdoctoral Science Foundation(No.2021M700662)。
文摘The mechanisms of streamer generation and propagation in double-sided pulsed surface dielectric barrier discharge(SDBD)on both sides have been analyzed and investigated by experiment and numerical simulation.The fully exposed asymmetric SDBD has two discharge processes located on the high voltage electrode(HVE)side and the ground electrode(GE)side.Discharge images of the HVE side and GE side are taken by a digital camera under continuous pulse and ICCD(Intensified Charge Coupled Device)is utilized to diagnose the generation and propagation of streamers in single pulse discharge.In order to understand the physical mechanisms of streamer evolution more deeply,we establish a 2D simulation model and analyze it from the aspects of electron density,ion density,reduced electric field and electron impact ionization source term.The results show that the primary and secondary discharges on the HVE side and the GE side of the double-sided SDBD are composed of positive streamer and negative streamer,respectively.On the HVE side,the accumulation of positive charges on the dielectric surface causes the direction of the electric field to reverse,which is the principal factor for the polarity reversal of the streamer.On the GE side,both the negative charges accumulated on the dielectric surface and the falling voltage are the key factors for the streamer polarity switch.
基金This work was supported by National Natural Science Foundation of China, No 50675046, 50775053.
文摘A new high efficiency welding method, double-sided double arc welding with double powers （DSAW-D）, is developed for thick plate of low alloy high strength steel in this study. It is well known that the thermal cycles have an important influence on the microstructure, shape, stress, distortion and mechanical property. The DSA W-D method can control the temperature field on a wide range by regulating the distance between two arcs, improve the microstructure and prevent hot and cold cracking of high strength steel. But at present, the effect of arc distance on the temperature field and shape is not clear. Therefore, the paper researches the effect of arc distance on the temperature field and weld pool during DSAW-D using finite element method. The transient temperature field of different arc distance in DSAW-D is calculated. To verify the numerical results, the temperature is measured by the thermo-couple and the calculated results agree approximately with experimental data. Farther, the thermal property and mutual effect of double-sided arcs are investigated. The temperature distributions and weld pool profile at different arc distances are obtained. The results show that arc distance is a very important factor to affect the heat process.
文摘Double-sided arc welding with a single power source can effectively increase the weld penetration, diminish distortion, improve welding speed and save energy. Compared to conventional arc welding processes, double-sided arc welding can generate a penetrating electromaguetic field to help to form fine dendritic microstrueture in the weld due to the symmetry of heating. Type 1Cr1SNi9Ti aastenitic stainless steel was bead-on-plate welded with double-sided arc welding and conventional plasma arc welding processes, respectively, and microstructure in the weld, heat-affected zone and base metal were examined. After analyzing the black carbon-enriched band in the weld during plasma arc welding with electron probe microanalyzer （ EPMA ） and X-ray diffraction （XRD） technology, it was found that the black band was shaped from the aggregation of ferrite in the fasion boundary. Hardness measurement showed that this black band does not apparently affect the microhardncss distribution in the weld.
