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Heterogeneous interfaces of aluminum bronze/Inconel 718 dissimilar alloys under different wire arc directed energy deposition sequences 被引量:1
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作者 Tianxing Chang Xuewei Fang +4 位作者 You Zhou Hongkai Zhang Naiyuan Xi Shahid Ghafoor Ke Huang 《International Journal of Extreme Manufacturing》 2025年第1期368-381,共14页
The layer-by-layer deposition strategy of additive manufacturing makes it ideal to fabricate dissimilar alloy components with varying functionality,which has promising application potential in a large number of indust... The layer-by-layer deposition strategy of additive manufacturing makes it ideal to fabricate dissimilar alloy components with varying functionality,which has promising application potential in a large number of industrial areas.In this study,two components composed of ERCuAl-A2 aluminum bronze(CuAl9)and Inconel 718 nickel-based superalloy were fabricated with different deposition orders by wire-arc directed energy deposition.Subject to changes in heat input and thermophysical properties of the substrate,the transition region of the deposited Cu-Ni component with the bottom half of CuAl9 and the top half of Inconel 718 is narrow and serrated.This region features a laminated intermetallic compound layer due to the convection and rapid cooling in the molten pool.In contrast,the Ni-Cu component deposited in the opposite order exhibits a 2 mm gradient transition zone.Within this region,a large number of diverse precipitates were found as well as regional variations in grain size due to the multi-layer partial remelting.Both two components show strong bonds and their tensile specimens tested along the vertical direction always fracture at the softer CuAl9 side.Excellent tensile properties along the horizontal direction were obtained for Cu-Ni(Ultimate tensile strength:573 MPa,yield stress:302 MPa,elongation:22%),while those of Ni-Cu are much lower due to the existence of the solidification cracks in the transition zone.The results from this study provide a reference for the additive manufacturing of Cu/Ni dissimilar alloy components,as well as their microstructure and mechanical properties control. 展开更多
关键词 wire-arc directed energy deposition dissimilar alloys microstructure aluminum bronze nickel-based super-alloy
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Microstructure evolution of laser directed energy deposition process prepared CNTs/WE43 composites during solution and aging treatment 被引量:1
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作者 Lyuyuan Wang Zhaodian Wang +3 位作者 Lei Zhao Yuan Chen Yangfan Fu Dongsheng Wu 《Journal of Magnesium and Alloys》 2025年第7期3357-3372,共16页
Solution and aging treatment were conducted on the laser directed energy deposition(LDED)-prepared carbon nanotubes(CNTs)-reinforced WE43(CNTs/WE43)layers to optimize their microstructure and surface properties in thi... Solution and aging treatment were conducted on the laser directed energy deposition(LDED)-prepared carbon nanotubes(CNTs)-reinforced WE43(CNTs/WE43)layers to optimize their microstructure and surface properties in this study.The microstructure of the WE43 and CNTs/WE43 layers was systematically compared.The dissolution of divorced eutectics at the grain boundaries was retarded by CNTs during solution treatment.The spot segregation composed of Mg_(24)Y_(5),CNTs,and Zr cores in the solution treated CNTs/WE43 layer presented a slight decreasing in Y content.The grain growth of both types of layers underwent three stages:slow,rapid,and steady-state.The significant inhibitory effect of CNTs on the grain growth of the LDED WE43 matrix was more pronounced than the promoting effect of temperature,resulting in a 47%increase at 510℃ and a 35%increase at 540℃ in the grain growth exponent compared to the WE43 layers at 510℃.During the subsequent aging treatment at 225℃,the precipitation sequences from plate-shaped β″to plate-shaped and globular β′ were observed in both types of layers.CNTs can facilitate an increase in the nucleation rate of precipitates,but without accelerating precipitation hardening rate.The long and short diameters of the precipitates in peak-aged state were decreased by 48.5%and 43.1%by addition of CNTs,respectively.The wear resistance of both the WE43 and CNTs/WE43 layers can be significantly enhanced through solution and aging treatment.The enhancement in wear resistance for the CNTs/WE43 layers is considerably greater than that of the WE43 layers. 展开更多
关键词 Laser directed energy deposition Cnts-reinforced we43 composite Heat treatment Microstructure evolution
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Enhanced electrochemical corrosion resistance of 316L stainless steel manufactured by ultrasonic rolling assisted laser directed energy deposition 被引量:1
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作者 Guan Liu Yi-gui Su +3 位作者 Xu-yu Pi Dong-xu Wen De-fu Liu Yong-cheng Lin 《China Foundry》 2025年第2期182-194,共13页
Under the laser directed energy deposition(LDED)process,the rapid melting and solidification usually lead to the emergence of pores and coarse columnar dendrites,which in turn compromise the properties of the deposite... Under the laser directed energy deposition(LDED)process,the rapid melting and solidification usually lead to the emergence of pores and coarse columnar dendrites,which in turn compromise the properties of the deposited alloys.This study introduced in-situ ultrasonic rolling(UR)as an innovative method to enhance the corrosion resistance of LDED specimens,and the microstructural characteristics and their correlation with corrosion resistance were deeply investigated.The findings reveal that the LDED-UR specimen exhibits a reduction in both the fraction and size of pores.Under the influence of severe plastic deformation generated by LDED-UR process,fully equiaxed grains appear with a reduced average size of 28.61μm(compared to63.98μm for the LDED specimen with columnar grains).The electrochemical corrosion resistance of the LDED-UR specimen is significantly enhanced compared to the LDED specimen.This enhanced corrosion resistance can be attributed to the low fraction of small-sized pores,the fine and uniformly distributed Cr-enriched ferrite phase,and the formation of a compact and thick passive film due to dense grain boundaries.The insight of the correlation between microstructure and corrosion behavior opens up a new pathway to enhance the corrosion resistance of LDED specimens. 展开更多
关键词 laser directed energy deposition ultrasonic rolling 316L stainless steel microstructure electrochemical corrosion resistance
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Temperature Prediction of Laser Directed Energy Deposition Based on ASSFOA-GRNN Model
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作者 Li Dianqi Chai Yuanxin +1 位作者 Miao Liguo Tang Jinghu 《稀有金属材料与工程》 北大核心 2025年第10期2470-2482,共13页
To address the issues of low accuracy,long time consumption,and high cost of the traditional temperature prediction methods for laser directed energy deposition(LDED),a machine learning model combined with numerical s... To address the issues of low accuracy,long time consumption,and high cost of the traditional temperature prediction methods for laser directed energy deposition(LDED),a machine learning model combined with numerical simulation was proposed to predict the temperature during LDED.A finite element(FE)thermal analysis model was established.The model's accuracy was verified through in-situ monitoring experiments,and a basic database for the predictive model was obtained based on FE simulations.Temperature prediction was performed using a generalized regression neural network(GRNN).To reduce dependence on human experience during GRNN parameter tuning and to enhance model prediction performance,an improved adaptive step-size fruit fly optimization algorithm(ASSFOA)was introduced.Finally,the prediction performance of ASSFOA-GRNN model was compared with that of back-propagation neural network model,GRNN model,and fruit fly optimization algorithm(FOA)-GRNN model.The evaluation metrics included the root mean square error(RMSE),mean absolute error(MAE),coefficient of determination(R^(2)),training time,and prediction time.Results show that the ASSFOA-GRNN model exhibits optimal performance regarding RMSE,MAE,and R^(2) indexes.Although its prediction efficiency is slightly lower than that of the FOA-GRNN model,its prediction accuracy is significantly better than that of the other models.This proposed method can be used for temperature prediction in LDED process and also provide a reference for similar methods. 展开更多
关键词 laser directed energy deposition temperature prediction FE simulation generalized regression neural network fruit fly optimization algorithm
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Sensitive Target-Guided Directed Fuzzing for IoT Web Services
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作者 Xiongwei Cui Yunchao Wang Qiang Wei 《Computers, Materials & Continua》 2025年第6期4939-4959,共21页
The development of the Internet of Things(IoT)has brought convenience to people’s lives,but it also introduces significant security risks.Due to the limitations of IoT devices themselves and the challenges of re-host... The development of the Internet of Things(IoT)has brought convenience to people’s lives,but it also introduces significant security risks.Due to the limitations of IoT devices themselves and the challenges of re-hosting technology,existing fuzzing for IoT devices is mainly conducted through black-box methods,which lack effective execution feedback and are blind.Meanwhile,the existing static methods mainly rely on taint analysis,which has high overhead and high false alarm rates.We propose a new directed fuzz testing method for detecting bugs in web service programs of IoT devices,which can test IoT devices more quickly and efficiently.Specifically,we identify external input entry points using multiple features.Then we quickly find sensitive targets and paths affected by external input sources based on sensitive data flow analysis of decompiled code,treating them as testing objects.Finally,we performa directed fuzzing test.We use debugging interfaces to collect execution feedback and guide the programto reach sensitive targets based on programpruning techniques.We have implemented a prototype system,AntDFuzz,and evaluated it on firmware fromten devices across five well-known manufacturers.We discovered twelve potential vulnerabilities,seven of which were confirmed and assigned bug id by China National Vulnerability Database(CNVD).The results show that our approach has the ability to find unknown bugs in real devices and is more efficient compared to existing tools. 展开更多
关键词 IOT directed fuzzing sensitive targets VULNERABILITIES
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Privacy-preserving distributed consensus over directed networks with limited communication
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作者 Yang Song Jian Guo Jimin Wang 《Journal of Automation and Intelligence》 2025年第4期291-298,共8页
The issue of privacy leakage in distributed consensus has garnered significant attention over the years,but existing studies often overlook the challenges posed by limited communication in algorithm design.This paper ... The issue of privacy leakage in distributed consensus has garnered significant attention over the years,but existing studies often overlook the challenges posed by limited communication in algorithm design.This paper addresses the issue of privacy preservation in distributed weighted average consensus under limited communication scenarios.Specifically targeting directed and unbalanced topologies,we propose a privacy-preserving implementation protocol that incorporates the Paillier homomorphic encryption scheme.The protocol encrypts only the 1-bit quantized messages exchanged between agents,thus ensuring both the correctness of the consensus result and the confidentiality of each agent's initial state.To demonstrate the practicality of the proposed method,we carry out numerical simulations that illustrate its ability to reach consensus effectively while ensuring the protection of private information. 展开更多
关键词 Distributed consensus Privacy preservation QUANTIZATION Paillier cryptosystem directed network
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RBZZER:A Directed Fuzzing Technique for Efficient Detection of Memory Leaks via Risk Area Analysis
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作者 Xi Peng Peng Jia +1 位作者 Ximing Fan Jiayong Liu 《Computers, Materials & Continua》 2025年第9期4601-4625,共25页
Memory leak is a common software vulnerability that can decrease the reliability of an application and,in severe cases,even cause program crashes.If there are intentionally triggerable memory leak vulnerabilities in a... Memory leak is a common software vulnerability that can decrease the reliability of an application and,in severe cases,even cause program crashes.If there are intentionally triggerable memory leak vulnerabilities in a program,attackers can exploit these bugs to launch denial-of-service attacks or induce the program to exhibit unexpected behaviors due to low memory conditions.Existing fuzzing techniques primarily focus on improving code coverage,and specialized fuzzing techniques for individual memory-related defects like uncontrolled memory allocation do not address memory leak vulnerabilities.MemLock is the first fuzzing technique to address memory consumption vulnerabilities including memory leakage.However,the coverage-centric guidance mechanism of MemLock introduces a degree of aimlessness in the testing process,that results in low seed quality and slow bug exposure speed.To address this issue,we propose a risk areas guidance-based fuzzing technique called RBZZER.First,RBZZER retains MemLock’s memory consumption-guided mechanism and introduces a novel distance-guided approach to expedite the arrival of fuzzing at the potential memory areas.Second,we introduce a new seed scheduling strategy called risk areas-based seed scheduling,which classifies seeds based on potential memory leak areas in the program and further schedules them,thereby effectively improving the efficiency of discovering memory leak vulnerabilities.Experiments demonstrate that RBZZER outperforms the state-of-the-art fuzzing techniques by finding 52%more program unique crashes than the second-best counterpart.In particular,RBZZER can discover the amount of memory leakage at least 112%more than the other baseline fuzzers.Besides,RBZZER detects memory leaks at an average speed that is 9.10x faster than MemLock. 展开更多
关键词 System security software testing directed fuzzing memory leak vulnerability
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Strength improvement achieved by microstructure regulation for wire-arc directed energy deposited Mg-Li alloy
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作者 Yueling Guo Xinglong Di +4 位作者 Ruiwen Shao Ming Fan Xiaoxue Chang Changmeng Liu Enhou Han 《Journal of Magnesium and Alloys》 2025年第9期4446-4459,共14页
Here we fabricate LA103Z Mg-Li alloy via wire-arc directed energy deposition(WA-DED),and subsequent aging treatment is employed to improve its mechanical property.Results show that a typical dual-phase microstructure ... Here we fabricate LA103Z Mg-Li alloy via wire-arc directed energy deposition(WA-DED),and subsequent aging treatment is employed to improve its mechanical property.Results show that a typical dual-phase microstructure is formed upon WA-DED,consisting of α-Mg,β-Li,AlLi and Li_(2)MgAl,with negligible porosity,and the core-shell Li_(2)MgAl/AlLi composite particles are also generated.After aging treatment,the microstructure is slightly coarsened,together with the precipitation of nano-sized D0_(3)-Mg_(3)Al particles,as well as the dissolution and the mergence of α-Mg phases.Negligible strength and ductility anisotropies are found for the as-deposited alloy.Significant strength increment is achieved via aging treatment,and the ultimate strength increases by~20%(~34 MPa),reaching 200±1 MPa.Both as-deposited and aged alloys show acceptable uniform elongation,with a transgranular fracture mode.Precipitation strengthening enabled by nano-sized D0_(3)-Mg_(3)Al precipitates is primarily responsible for the strength increment mediated by aging treatment.Grain refinement strengthening and solid solution strengthening provide additional contributions to the improved strength.Our work thus offers an applicable additive manufacturing pathway for the efficient and safety-guaranteed fabrication of Mg-Li alloy components with decent mechanical property. 展开更多
关键词 Wire-arc direct energy deposition Mg-Li alloy Microstructure Mechanical property Strengthening
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Graph neural networks unveil universal dynamics in directed percolation
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作者 Ji-Hui Han Cheng-Yi Zhang +3 位作者 Gao-Gao Dong Yue-Feng Shi Long-Feng Zhao Yi-Jiang Zou 《Chinese Physics B》 2025年第8期540-545,共6页
Recent advances in statistical physics highlight the significant potential of machine learning for phase transition recognition.This study introduces a deep learning framework based on graph neural network to investig... Recent advances in statistical physics highlight the significant potential of machine learning for phase transition recognition.This study introduces a deep learning framework based on graph neural network to investigate non-equilibrium phase transitions,specifically focusing on the directed percolation process.By converting lattices with varying dimensions and connectivity schemes into graph structures and embedding the temporal evolution of the percolation process into node features,our approach enables unified analysis across diverse systems.The framework utilizes a multi-layer graph attention mechanism combined with global pooling to autonomously extract critical features from local dynamics to global phase transition signatures.The model successfully predicts percolation thresholds without relying on lattice geometry,demonstrating its robustness and versatility.Our approach not only offers new insights into phase transition studies but also provides a powerful tool for analyzing complex dynamical systems across various domains. 展开更多
关键词 graph neural networks non-equilibrium phase transition directed percolation model nonlinear dynamics
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Topology-driven directed synthesis of metal-organic frameworks
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作者 Guoying Han Qazi Mohammad Junaid Xiao Feng 《Chinese Journal of Structural Chemistry》 2025年第3期10-11,共2页
Metal-organic frameworks(MOFs)have garnered widespread attention due to their designability and diversity[1].Customization has always been a pursuit of chemists and materials scientists[2].Topology provides a means of... Metal-organic frameworks(MOFs)have garnered widespread attention due to their designability and diversity[1].Customization has always been a pursuit of chemists and materials scientists[2].Topology provides a means of abstracting the complex structures of MOFs by identifying and classifying the fundamental building units and connection patterns,simplifying the understanding of MOF structures[3]. 展开更多
关键词 directed synthesis TOPOLOGY metal organic frameworks identifying classifying fundamental building units
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Homogeneous equiaxed high-strength GH4169 components fabricated by synchronous-hot-forging-assisted laser-directed energy deposition
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作者 Yunfei Li Weiming Bi +8 位作者 Yunbo Hao Kai Zhao Jiali Gao Qian Bai Danlei Zhao Guangyi Ma Dongjiang Wu Fangyong Niu Guanhui Ren 《Additive Manufacturing Frontiers》 2025年第4期197-214,共18页
Laser-directed energy deposition(LDED)technology has demonstrated great potential for the rapid and integrated fabrication of nickel-based superalloy components.The plastic deformation-assisted method is crucial for a... Laser-directed energy deposition(LDED)technology has demonstrated great potential for the rapid and integrated fabrication of nickel-based superalloy components.The plastic deformation-assisted method is crucial for achieving grain refinement and microstructural homogeneity in LDED-fabricated superalloys.However,existing methods suffer from uniformity constraints owing to their high deformation resistance,which significantly limits their application in load-bearing components.To address these issues,a synchronous-hot-forging-assisted(SHFA)LDED additive manufacturing method was proposed,and its effects on the macroscopic morphology,microstructure,and mechanical properties of GH4169 nickel-based alloy specimens were systematically compared.The results demonstrated up to 30.1%average plastic deformation in hot-forging components while maintaining good surface flatness.The synergistic effect of dislocation accumulation and dynamic recrystallization during hot forging enables dramatic grain refinement,reducing the average grain size by 89.1%(from 168.5μm to 18.4μm)while weakening texture intensity from 15.31 to 2.15,ultimately promoting equiaxed grain formation.The pores of hot-forging components changed from fine round to flat,the porosity decreased from 0.264%to 0.089%,and the densification level was significantly improved.With the increase in the synchronous hot-forging force,the average ultimate tensile strength of hot-forging components can reach 1175.1 MPa,while the anisotropy difference is gradually weakened.The SHFA-LDED process not only achieves excellent grain refinement and microstructure homogenization but also enhances mechanical properties,providing a new technical path for the additive manufacturing of high-performance nickel-based superalloy components. 展开更多
关键词 Laser directed energy deposition GH4169 Synchronous hot forging Microstructure Mechanical properties
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The origin of ultrahigh-strength in GWZ1021K alloy fabricated by wire-arc directed energy deposition
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作者 Xinzhi Li Mugong Zhang +4 位作者 Xuewei Fang Xiaochuan Liu You Zhou Tianxing Chang Ke Huang 《Journal of Magnesium and Alloys》 2025年第12期6065-6085,共21页
Research on the preparation of over-sized lightweight magnesium rare-earth(Mg-RE)components using the wire-arc directed energy deposition(WA-DED)is progressively gaining attention in the advanced manufacturing fields.... Research on the preparation of over-sized lightweight magnesium rare-earth(Mg-RE)components using the wire-arc directed energy deposition(WA-DED)is progressively gaining attention in the advanced manufacturing fields.Herein,to satisfy the demand of ultrahigh load-bearing,the Zn-modified Mg-10Gd-2Y-1Zn-0.5Zr(GWZ1021K)alloy was designed for exploring the influence pattern of Zn element on the microstructure and properties of Mg-10Gd-2Y-0.5Zr(GW102K)with high RE content.Specifically,the Zn element enables finer and more homogeneous grains in the as-built GWZ1021K(18.2μm)than that in the as-built GW102K(23.9μm),owing to more nucleation sites and precipitation of nano-γ"and nano-γ’to impede grain growth during the intrinsic heat treatment.After solution treatment,the eutectic phases and RE-rich regions completely disappear in both GW102K and GWZ1021K,yielding elongations of up to 14.6%and 13.2%,respectively.Notably,the high-temperature solution process allows the growth of nano-γ"and nano-γ’,as well as the segregation of RE/Zn clusters and subsequent atomic rearrangements to form the 14H long period stacking ordered(LPSO)structures.Following peak-aging treatment,although dense nano-β’is precipitated in both GW102K and GWZ1021K,the Zn element facilitates the precipitation of nano-β_(1)to relieve the stress concentration induced by the two adjacent nano-β’.Generally,Zn elemental addition enhances strength with a sacrifice of ductility,which can be ascribed to the prismatic nano-β and basal 14H-LPSO structures work together to hinder the movement of both basal and non-basal dislocations.As a result,the GWZ1021K alloy achieves an ultra-high strength with an ultimate tensile strength of 403 MPa and a yield strength of 278 MPa,which far exceeds the reported average level of the WA-DED Mg-RE alloys.This study thus sheds new light on the fabrication of ultrahigh-strength Mg-RE alloy components by WA-DED process through appropriate composition modification. 展开更多
关键词 Wire-arc directed energy deposition Ultrahigh-strength Mg-RE alloy Precipitation evolution Tensile properties Strengthening mechanisms
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Role of Cr addition in Ni-based interlayer on strengthening titanium and steel dissimilar bimetallic structures enabled by directed energy deposition with laser beam
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作者 Boshen Zhao Zhihao Ren +2 位作者 Hui Chang Zhengfei Zhou Yi Ding 《Journal of Materials Science & Technology》 2025年第6期27-42,共16页
For searching alternative strategies to improve reliability of titanium and steel dissimilar bimetallic joints manufactured by directed energy deposition with laser beam(DED-LB),pure titanium was considered as claddin... For searching alternative strategies to improve reliability of titanium and steel dissimilar bimetallic joints manufactured by directed energy deposition with laser beam(DED-LB),pure titanium was considered as cladding deposited on carbon steel substrate with Ni-based alloy interlayers in this work.Effect of different interlayer modification methods on the microstructure evolution and mechanical properties of joints was analyzed systematically.The distribution of intermetallic compounds(IMCs)such asβ-Ti,Ti_(2)Ni,TiNiFe_(0.2),Ti_(2)Ni_(3)Si and TiB_(2)in joints was revealed.The results showed that original deposition cracks caused by residual stress during processing could be alleviated by substrate preheating treatment while suppressed by the modified interlayer with Cr completely.Notably,additional Cr could reduce reaction activity between Ti and Ni atoms by raising laser molten pool liquidus,leading to fewer IMCs in joints.As a result,both bonding strength and toughness of joints were remarkably improved.The findings em-phasize more significance of optimizing Ni-based interlayer composition with Cr than preheating method to improve the mechanical performance of DED-LB joints. 展开更多
关键词 Dissimilar joints directed energy deposition(DED) Intermetallic compounds Shear strength Ni-based interlayer
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Improved microstructure and mechanical properties of A517Q steel fabricated via laser directed energy deposition assisted by ultrasonic vibration combined with tempering treatment
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作者 LI Jian-liang REN He +6 位作者 WANG Qi-chen CHEN Zu-bin JIANG Guo-rui SUN Wen-yao SU Ye-tong GUO Chun-huan JIANG Feng-chun 《Journal of Central South University》 2025年第3期760-775,共16页
In this work,ultrasonic energy field assistance combined with tempering treatment is proposed to improve the microstructure and mechanical properties of A517Q alloy steel fabricated by laser directed energy deposition... In this work,ultrasonic energy field assistance combined with tempering treatment is proposed to improve the microstructure and mechanical properties of A517Q alloy steel fabricated by laser directed energy deposition(LDED).The effects of ultrasonic vibration(UV)and tempering treatment on microstructure evolution,microhardness distribution and mechanical properties of deposition layer were studied in detail.The microstructure of UV assisted LDED sample after tempering is mainly composed of tempered sorbite(TS).Due to the improvement of microstructure inhomogeneity and grains refinement,UV assisted LDED sample with tempering treatment obtains excellent mechanical properties.The ultimate tensile strength(UTS),yield strength(YS)and elongation after breaking(EL)reach 765 MPa,657 MPa and 19.5%,the increase ratios of UTS and YS are 14.5%and 33.8%while maintaining plasticity compared to original LDED sample,respectively.It is obvious that ultrasonic vibration combined with tempering is a potential and effective method to obtain uniform microstructure and excellent mechanical properties in metal laser directed energy deposition field. 展开更多
关键词 laser directed energy deposition ultrasonic vibration TEMPERING microstructure mechanical property A517Q steel
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Integrated fabrication of magnesium corrugated-core sandwich structures via wire-arc directed energy deposition
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作者 Xinglong Di Jiayuan Cui Xingchen Li +3 位作者 Qifei Han Rui Fu Changmeng Liu Yueling Guo 《Additive Manufacturing Frontiers》 2025年第4期228-235,共8页
This study pioneers the integrated fabrication of magnesium corrugated-core sandwich structures using wire-arc directed energy deposition(WA-DED).Two sandwich structures—V-type and X-type—were designed with optimize... This study pioneers the integrated fabrication of magnesium corrugated-core sandwich structures using wire-arc directed energy deposition(WA-DED).Two sandwich structures—V-type and X-type—were designed with optimized deposition paths to achieve comparable grain morphology while enhancing strength.The compression properties and failure modes of the two corrugated-core sandwich structures were examined through quasi-static compression tests.Results showed that the V-type structure exhibited a higher specific compressive strength(93 MPa∙cm^(3)/g)than the X-type structure(72 MPa∙cm^(3)/g).Both finite element analysis and experimental compression tests indicated that failure occurred at the midsection of the corrugated core.This work offers valuable insights for the efficient fabrication of high-strength corrugated-core sandwich structures. 展开更多
关键词 Sandwich structure Integrated fabrication Wire-arc directed energy deposition Specific compressive strength Finite element method
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Oxidation sequence modulation induced superior high-temperature tribological performance of Ti-Hf-Nb-V refractory high entropy alloy fabricated through directed energy deposition
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作者 Yong-Yun Zhang Cong-Rui Yang +6 位作者 Xing Tong Jing Zhou Lin Liu Meng Xiao Hai-Bo Ke Kang-Cheung Chan Wei-Hua Wang 《Rare Metals》 2025年第4期2695-2704,共10页
To fulfill the demands of applications under severe operational conditions,alloys should possess outstanding wear resistance at elevated temperatures.A Ti-Hf-Nb-V based refractory high entropy alloy(RHEA)was successfu... To fulfill the demands of applications under severe operational conditions,alloys should possess outstanding wear resistance at elevated temperatures.A Ti-Hf-Nb-V based refractory high entropy alloy(RHEA)was successfully produced using the directed energy deposition(DED)technique,which avoided the formation of fatal defects and showcased well-performed mechanical properties across a broad temperature spectrum.Strategic design of the oxidation sequence enabled the early formation of oxide nanolayers,which can form a polycrystalline oxide nanocoating under a complex stress condition to drastically reduce the wear rate from 2.69×10^(-4) mm^(3)·(N·m)^(−1) at room temperature to 6.90×10^(-7) mm^(3)·(N·m)^(−1) at 600℃.These results indicate that the application of additive manufacturing to fabricate RHEAs with superior wear resistance at high temperatures paves the way for the development of functional coatings designed to withstand extreme conditions. 展开更多
关键词 Refractory high entropy alloy directed energy deposition High temperature Wear resistance Oxidation sequence design
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Review of online quality control for laser directed energy deposition(LDED)additive manufacturing
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作者 Long Ye Hao Xue +6 位作者 Zhaosheng Li Yichang Zhou Guangyu Chen Fangda Xu Ruslan Melentiev Stephen Newman Nan Yu 《International Journal of Extreme Manufacturing》 2025年第6期152-196,共45页
Laser directed energy deposition(LDED)is an emerging branch of metal-based additive manufacturing(AM)processes,offering unprecedented capabilities for high-performance fabrication with complex geometries and near-net ... Laser directed energy deposition(LDED)is an emerging branch of metal-based additive manufacturing(AM)processes,offering unprecedented capabilities for high-performance fabrication with complex geometries and near-net shapes.This technology is gathering increasing attention from industries such as biomedical,automotive,and aerospace.However,achieving consistent part quality and desired material properties is challenging due to intricate processing parameters and potential process defects such as dynamic melt-pool behavior and localized heat accumulation.This paper reviews recent advances in on-line quality control,focusing on in-situ measurement and closed-loop control for efficient assurance of LDED-fabricated parts.The quality principles,encompassing accuracy and material performance,are summarized to lay a foundation for understanding the mechanisms of quality defects and influencing factors.This review explores and thoroughly compares advancements in indirect process measurements,such as optical,thermal,and acoustic monitoring with direct quality measurements,including laser-line scanning and operando synchrotron X-ray imaging.Depending on the sensing techniques,this paper highlights a hierarchical control strategy for adaptive parameter regulation on intra-layer and inter-layer scales.The requirements and performance of various state-of-the-art controllers are critically compared to indicate their suitable applications.The importance of machine learning in detecting process anomalies and predicting build quality based on sensory signals is also outlined.Future directions are proposed towards adaptive,automated,and intelligent quality control,with a focus on multi-modal monitoring,physics-informed neural networks for interpretable analysis,and multi-objective control applications. 展开更多
关键词 additive manufacturing directed energy deposition laser deposition process monitoring quality defects quality control machine learning
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Differential Evolution-Optimized Multi-Output Support Vector Regression-Based Prediction of Weld Bead Morphology in Wire-Fed Laser-Arc Directed Energy Deposition of 2319 Aluminum Alloy
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作者 Runsheng Li Hui Ma +6 位作者 Kui Zeng Haoyuan Suo Chenyu Li Youheng Fu Mingbo Zhang Maoyuan Zhang Xuewei Fang 《Additive Manufacturing Frontiers》 2025年第2期54-67,共14页
Wire-fed laser-arc directed energy deposition(Wire-fed LA-DED)Technol.improves production speed while maintaining high quality and is particularly suited for manufacturing large,complex aluminum or titanium alloy comp... Wire-fed laser-arc directed energy deposition(Wire-fed LA-DED)Technol.improves production speed while maintaining high quality and is particularly suited for manufacturing large,complex aluminum or titanium alloy components.The geometry of the weld bead(height and width)is influenced by multiple intricate parameters and variables during the manufacturing process.Accurately predicting the weld bead shape enables precise control over the surface flatness of the part,helping to prevent defects such as lack of fusion.This significantly reduces dimensional redundancy,enhances printing efficiency,and optimizes material usage.In this study,a quadratic regression prediction model for weld bead geometry was developed using the response surface methodology(RSM),with predictions generated through several machine learning models.These models included the back-propagation neural network(BPNN),support vector regression(SVR),multi-output support vector regression(MOSVR),extreme learning machine(ELM),and a differential evolution-optimized MOSVR(DE-MOSVR)model.Grid search and cross-validation techniques were utilized to identify the optimal parameters for each model to achieve the best predictive performance.A comparison of these models was conducted,followed by an evaluation of their generalization capabilities using an additional 20 sets of test data.The most accurate predictive model was selected based on a comprehensive assessment.The results showed that the DE-MOSVR model outperformed the others,achieving mean squared error,root mean squared error,mean absolute error,and R^(2) values for width(height)predictions of 0.0411(0.0041),0.2028(0.0639),0.1671(0.0550),and 0.9434(0.9433),respectively.It demonstrated the smallest deviation in the validation set,with mean deviations of 1.97% and 1.68%,respectively.The model we developed was validated through the production of prototype parts,providing valuable reference and guidance for predicting and modeling weld bead morphology in the Wire-fed LA-DED process. 展开更多
关键词 Wire-fed laser-arc directed energy deposition Machine learning Differential evolution Geometry prediction 2319 aluminum alloy
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From Geometric Precision to Performance:Improved Online Monitoring System for Thin-Walled Parts by Fine Wire Laser Directed Energy Deposition
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作者 Yi Li Zhenzhong Wang +2 位作者 Chaofan Liu Feng Chen Guo Bi 《Additive Manufacturing Frontiers》 2025年第3期193-208,共16页
Difficulties in the geometric and performance control of wire laser additive manufacturing have hindered its widespread application.In this study,an in situ process monitoring system that combines a machine vision-bas... Difficulties in the geometric and performance control of wire laser additive manufacturing have hindered its widespread application.In this study,an in situ process monitoring system that combines a machine vision-based interlayer height controller(IHC)and P-controller-based melt pool temperature controller(MTC)was developed to improve the vertical dimensional accuracy and mechanical properties of off-axis fine-wire laser-directed energy deposition(OAFW-LDED)for 316 L thin-walled parts.The IHC effectively mitigates external defect inheritance,while its synergy with the MTC ensures process stability,improving the vertical dimensional accuracy to±0.2 mm.Grain refinement was achieved by controlling the thermal input to optimize the thermal history and heat accumulation.A heterogeneous microstructure with alternating coarse and fine grains was observed and intergranular thermal cracking was suppressed.The yield and tensile strengths increased from 262 to 416 MPa to 313 and 516 MPa,respectively,with improved consistency in the yield strength between the top and bottom sections.However,excessive laser heat input caused interlayer cracks.Conversely,increasing the heat input through substrate preheating did not induce additional cracks and improved the overall hardness consistency of the thin-walled samples.Therefore,this study proposes a new formability control strategy for OAFW-LDEDs of thin-walled parts. 展开更多
关键词 Wire-laser directed energy deposition In-situ process monitoring Thermal accumulation Dimensional accuracy Microstructure and mechanical properties
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Time-Varying Formation Tracking Control of Heterogeneous Multi-Agent Systems With Intermittent Communications and Directed Switching Networks
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作者 Yuhan Wang Zhuping Wang +1 位作者 Hao Zhang Huaicheng Yan 《IEEE/CAA Journal of Automatica Sinica》 2025年第1期294-296,共3页
Dear Editor,This letter is concerned with the problem of time-varying formation tracking for heterogeneous multi-agent systems(MASs) under directed switching networks. For this purpose, our first step is to present so... Dear Editor,This letter is concerned with the problem of time-varying formation tracking for heterogeneous multi-agent systems(MASs) under directed switching networks. For this purpose, our first step is to present some sufficient conditions for the exponential stability of a particular category of switched systems. 展开更多
关键词 switched systems time varying formation tracking directed switching networks heterogeneous multi agent systems intermittent communications exponential stability
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