The inhibition effect of an excellent environmental-friendly corrosion inhibitor--berberine on hot-dip coated steels in the diluted HCI has been investigated by using quantum chemistry analysis, mass-loss tests, elec-...The inhibition effect of an excellent environmental-friendly corrosion inhibitor--berberine on hot-dip coated steels in the diluted HCI has been investigated by using quantum chemistry analysis, mass-loss tests, elec- trochemical measurements and scanning electron microscopy （SEM） observation. Calculation results show that berberine has a nearly planar structure with a number of active centers. The value of Mulliken charge, and the distribution of the highest occupied molecular orbital （HOMO） and the lower unoccupied molecular orbital （LUMO） imply that berberine has a good ability of electron exchange with metal surface. The test results indicate that inhibition efficiency （IE%） increases with the inhibitor concentration and the highest IE can reach 99%. Adsorption of berberine on the coating surface follows Langmuir adsorption isotherm with a single molecular layer by chemisorption.展开更多
Hot-dip coating has been practically employed in manufacturing zinc alloy coated steel sheets.However,it is difficult to coat aluminum alloy on a bulky steel substrate without sufficient preheating,because a rapidly s...Hot-dip coating has been practically employed in manufacturing zinc alloy coated steel sheets.However,it is difficult to coat aluminum alloy on a bulky steel substrate without sufficient preheating,because a rapidly solidified layer containing gas babbles is formed on a substrate surface.A variety of iron-aluminides are also formed at the interface of a steel and aluminum hot-dip coating system,which is the main difficulty in joining of steel with aluminum.Ultrasonic vibration was applied to a steel substrate during hot-dip coating of aluminum alloy to control a rapidly solidified layer and a brittle reaction layer.Hot dipping of columnar steel substrates into molten aluminum alloy （Al-2.7 mass fraction Si-4.6 mass fraction Sn） was carried out through the use of a Langevin oscillator with resonant frequency of 19.5 kHz.The application of ultrasonic vibration is quite effective to control a rapidly solidified layer and a surface oxide layer from a substrate surface by the sonocapillary effect based on a cavitation phenomenon,so that the intimate contact is achieved at the beginning of hot-dip coating.The application of ultrasonic vibration to hot-dipping is effective to control a reaction layer with less than 5 #m in thickness.An impact test exhibits that the good adhesive strength is approved in hot-dipped aluminum coatings with a thin reaction layer of approximately 5μm.展开更多
基金supported by the Shandong Provincial Natural Science Foundation, China (No. ZR2009BQ016)the Fundamental Research Funds for the Central Universities, China (No. 12CX04055A)
文摘The inhibition effect of an excellent environmental-friendly corrosion inhibitor--berberine on hot-dip coated steels in the diluted HCI has been investigated by using quantum chemistry analysis, mass-loss tests, elec- trochemical measurements and scanning electron microscopy （SEM） observation. Calculation results show that berberine has a nearly planar structure with a number of active centers. The value of Mulliken charge, and the distribution of the highest occupied molecular orbital （HOMO） and the lower unoccupied molecular orbital （LUMO） imply that berberine has a good ability of electron exchange with metal surface. The test results indicate that inhibition efficiency （IE%） increases with the inhibitor concentration and the highest IE can reach 99%. Adsorption of berberine on the coating surface follows Langmuir adsorption isotherm with a single molecular layer by chemisorption.
文摘Hot-dip coating has been practically employed in manufacturing zinc alloy coated steel sheets.However,it is difficult to coat aluminum alloy on a bulky steel substrate without sufficient preheating,because a rapidly solidified layer containing gas babbles is formed on a substrate surface.A variety of iron-aluminides are also formed at the interface of a steel and aluminum hot-dip coating system,which is the main difficulty in joining of steel with aluminum.Ultrasonic vibration was applied to a steel substrate during hot-dip coating of aluminum alloy to control a rapidly solidified layer and a brittle reaction layer.Hot dipping of columnar steel substrates into molten aluminum alloy （Al-2.7 mass fraction Si-4.6 mass fraction Sn） was carried out through the use of a Langevin oscillator with resonant frequency of 19.5 kHz.The application of ultrasonic vibration is quite effective to control a rapidly solidified layer and a surface oxide layer from a substrate surface by the sonocapillary effect based on a cavitation phenomenon,so that the intimate contact is achieved at the beginning of hot-dip coating.The application of ultrasonic vibration to hot-dipping is effective to control a reaction layer with less than 5 #m in thickness.An impact test exhibits that the good adhesive strength is approved in hot-dipped aluminum coatings with a thin reaction layer of approximately 5μm.
