In engineering practice,it is often necessary to determine functional relationships between dependent and independent variables.These relationships can be highly nonlinear,and classical regression approaches cannot al...In engineering practice,it is often necessary to determine functional relationships between dependent and independent variables.These relationships can be highly nonlinear,and classical regression approaches cannot always provide sufficiently reliable solutions.Nevertheless,Machine Learning(ML)techniques,which offer advanced regression tools to address complicated engineering issues,have been developed and widely explored.This study investigates the selected ML techniques to evaluate their suitability for application in the hot deformation behavior of metallic materials.The ML-based regression methods of Artificial Neural Networks(ANNs),Support Vector Machine(SVM),Decision Tree Regression(DTR),and Gaussian Process Regression(GPR)are applied to mathematically describe hot flow stress curve datasets acquired experimentally for a medium-carbon steel.Although the GPR method has not been used for such a regression task before,the results showed that its performance is the most favorable and practically unrivaled;neither the ANN method nor the other studied ML techniques provide such precise results of the solved regression analysis.展开更多
The hot compression curves and deformed microstructures were investigated under various hot deformation conditions in three states:hot isostatic pressing(HIP,A1),HIP+hot extrusion at 1100℃(A2),and HIP+hot extrusion a...The hot compression curves and deformed microstructures were investigated under various hot deformation conditions in three states:hot isostatic pressing(HIP,A1),HIP+hot extrusion at 1100℃(A2),and HIP+hot extrusion at 1150℃(A3).The results show that A2 sample,extruded at 1100℃ with uniform γ+γ′duplex microstructures,demonstrates excellent hot deformation behavior at both 1050 and 1100℃.The true stress-true strain curves of A2 sample maintain a hardening-softening equilibrium over a larger strain range,with post-deformation average grain size of 5μm.The as-HIPed A1 sample and 1150℃ extruded A3 sample exhibit a softening region in deformation curves at 1050℃,and the grain microstructures reflect an incomplete recrystallized state,i.e.combination of fine recrystallized grains and initial larger grains,characterized by a necklace-like microstructure.The predominant recrystallization mechanism for these samples is strain-induced boundary migration.At 1150℃ with a strain rate of 0.001 s^(-1),the influence of the initial microstructure on hot deformation behavior and resultant microstructure is relatively less pronounced,and postdeformation microstructures are fully recrystallized grains.Fine-grained microstructures are conducive to maximizing the hot deformation potential of alloy.By judiciously adjusting deformation regimes,a fine and uniform deformed microstructure can be obtained.展开更多
Using a Gleeble 3500 thermomechanical simulation testing machine,the hot deformation characteristics of 23Cr-8Ni steel were investigated under the conditions of 1000–1250℃ and 0.001‒10 s^(−1).Furthermore,the microst...Using a Gleeble 3500 thermomechanical simulation testing machine,the hot deformation characteristics of 23Cr-8Ni steel were investigated under the conditions of 1000–1250℃ and 0.001‒10 s^(−1).Furthermore,the microstructure of the characterization region was analyzed to investigate the recrystallization behavior of 23Cr-8Ni steel.Results show that as the strain rate decreases and the deformation temperature increases,the flow stress decreases.Because the softening phenomenon occurs after the peak stress,the flow stress decreases.The stress index(n)is 4.28,and the thermal deformation activation energy(Q)is 588878 J/mol.Processing map is established,and an optimal thermal processing range of 0.001–0.1 s^(−1) and 1000–1200℃ is achieved,therefore greatly promoting the yield rate.展开更多
High-purity silver(Ag)is extensively utilized in electronics,aerospace,and other advanced industries due to its excellent thermal conductivity,electrical conductivity,and machinability.However,the prohibitive material...High-purity silver(Ag)is extensively utilized in electronics,aerospace,and other advanced industries due to its excellent thermal conductivity,electrical conductivity,and machinability.However,the prohibitive material cost poses substantial challenges for optimizing thermal processing parameters through repetitive experimental trials.In this work,hot compression experiments on high-purity silver were conducted using a Gleeble-3800 thermal simulator.The high temperature deformation behaviors,dynamic recovery(DRV)and dynamic recrystallization(DRX)of high-purity silver were studied by constructing an Arrhenius constitutive equation and developing thermal processing maps.The results show that plastic instability of high-purity silver occurs at high strain rates and the optimized hot processing parameters are the strain rate below 0.001 s^(−1) and the temperature of 340−400℃.Microstructural observations exhibit that DRV prefers to occur at lower deformation temperatures(e.g.,250℃).This is attributed to the low stacking fault energy of high-purity silver,which facilitates the decomposition of dislocations into partial dislocations and promotes high-density dislocation accumulation.Furthermore,DRX in high-purity silver becomes increasingly pronounced with increasing deformation temperature and reaches saturation at 350℃.展开更多
The regulation of martensitic transformation and intrinsic brittleness are critical issues for the application of Ni-Mn-Ga shape memory alloys,and they are closely related to the alloy composition andγphase.In this s...The regulation of martensitic transformation and intrinsic brittleness are critical issues for the application of Ni-Mn-Ga shape memory alloys,and they are closely related to the alloy composition andγphase.In this study,single and dual-phase Ni_(55+x)Mn_(25)Ga_(20-x)(x=0,2,4 and 6)alloys were fabricated.The proportion of theγphase was elevated gradually,and the peak martensitic transformation temperature was enhanced from 350 to 460℃ with an increasing Ni/Ga ratio.The microstructures of theγphase were further regulated from continuous block to dispersed granular after annealing.The annealed dual-phase alloy with x=2 exhibited greater yield stress,compressive strength and toughness than the annealed single-phase alloy.It maintained plastic deformation without fracture,even at a strain of 30%.High strain energy and dislocation density were observed in the martensite of the dual-phase alloy,which can be attributed toγphases and the interface between martensite andγphases.Furthermore,[001]-oriented martensite variants were obtained during deformation in the dual-phase alloy.They were parallel to the loading direction and conducive to improving the compressive strength.This protocol provides in-depth insight into the influence of theγphase on the texture evolution and mechanical behavior of martensite during deformation.展开更多
Four powder metallurgy(PM)Ni-based superalloys with different Hf and Ta contents were creep-tested at 650℃ and 970 MPa,700℃ and 770 MPa,and 750℃ and 580 MPa,respectively.The effect of Hf and Ta on creep deformation...Four powder metallurgy(PM)Ni-based superalloys with different Hf and Ta contents were creep-tested at 650℃ and 970 MPa,700℃ and 770 MPa,and 750℃ and 580 MPa,respectively.The effect of Hf and Ta on creep deformation behaviors of the superalloys was studied from multiple scales by SEM,electron backscatter diffraction(EBSD),and aberration-corrected scanning transmission electron microscope(AC-STEM).The results showed that Hf and Ta suppressed the intergranular fracture and initiation of cracks during the acceleration creep stage,which prolonged the creep rupture time.Hf and Ta inhibited the stacking faults extending and the dislocation climbing and promoted the Suzuki segregation of W during the steady-state creep stage,which reduced the minimum creep rate and delayed the start time of the acceleration creep stage.The Suzuki segregation of Co,Cr,Mo,Ti,Nb,W,and Ta along stacking faults was observed after Hf and Ta addition,leading to the localized phase transformation in the γ′phase,and the stacking fault phase was chemically disordered.This study provided ideas for the composition design of novel PM Ni-based superalloys and theoretical foundations for the combined addition of Hf and Ta.展开更多
The effects of solid solution on the deformation behavior of binary Mg-xZn(x=0,1,2 wt%)alloys featuring a designated texture that enables extension twinning under tension parallel to the basal pole in most grains,were...The effects of solid solution on the deformation behavior of binary Mg-xZn(x=0,1,2 wt%)alloys featuring a designated texture that enables extension twinning under tension parallel to the basal pole in most grains,were investigated using in-situ neutron diffraction and the EVPSC-TDT model.Neutron diffraction was used to quantitatively track grain-level lattice strains and diffraction intensity changes(related to mechanical twinning)in differently oriented grains of each alloy during cyclic tensile/compressive loadings.These measurements were accurately captured by the model.The stress-strain curves of Mg-1 wt%Zn and Mg-2 wt%Zn alloys show as-expected solid solution strengthening from the addition of Zn compared to pure Mg.The macroscopic yielding and hardening behaviors are explained by alternating slip and twinning modes as calculated by the model.The solid solution's influence on individual deformation modes,including basal〈a〉slip,prismatic〈a〉slip,and extension twinning,was then quantitatively assessed in terms of activity,yielding behavior,and hardening response by combining neutron diffraction results with crystal plasticity predictions.The Mg-1 wt%Zn alloy displays distinct yielding and hardening behavior due to solid solution softening of prismatic〈a〉slip.Additionally,the dependence of extension twinning,in terms of the twinning volume fraction,on Zn content exhibits opposite trends under tensile and compressive loadings.展开更多
The popular constitutive models used in the field of hot forming of magnesium alloys can be divided into phenomenological models,machine learning models,and internal state variables(ISV)models based on physical mechan...The popular constitutive models used in the field of hot forming of magnesium alloys can be divided into phenomenological models,machine learning models,and internal state variables(ISV)models based on physical mechanisms.Currently,there is a lack of comparison and evaluation regarding the suitability of different types of models.In this study,Mg-Gd-Y-Zr alloy is taken as the research object.The hot deformation behavior of the alloy was studied systematically.Subsequently,Arrhenius model with strain compensation,artificial neural network(ANN)model,and ISV model involving dynamic recrystallization(DRX),dislocation density and grain size evolution were established.ANN model demonstrates a higher level of accuracy in fitting the original stress-strain curves compared to both ISV model and modified Arrhenius model,but ANN model is not suitable for predicting the experimental results outside of the initial database.ISV model considers the impact of microstructure evolution history on stress,making it highly effective in reflecting the mechanical responses under complex loading condition.The established ISV model is embedded in the ABAQUS software,which shows good ability in calculating the mechanical response,dimension,and microstructure evolution information of the component during hot forming.展开更多
Ti750s titanium alloy,a novel high-temperature titanium alloy designed for short-term service at elevated temperatures(700–750℃),has previously lacked comprehensive understanding of its hot processing behavior.In th...Ti750s titanium alloy,a novel high-temperature titanium alloy designed for short-term service at elevated temperatures(700–750℃),has previously lacked comprehensive understanding of its hot processing behavior.In this study,the high-temperature deformation behavior and microstructural evolution of the Ti750s alloy were systematically investigated through thermal simulation compression tests conducted at temperatures ranging from 900 to 1070℃and strain rates between 0.1 and 10 s⁻1.A hot processing map was constructed using the dynamic material model to optimize the hot processing parameters.The results indicated that the optimal processing window was between 1040 and 1070℃with a strain rate of 0.1 s⁻1.Processing within the instability region resulted in localized plastic deformation,manifesting as pronounced shear bands and a highly heterogeneous strain distribution;this region should be avoided during hot deformation.Within theα+βphase safety zone characterized by low power dissipation rates between 0.32 and 0.4,the primary deformation mechanism in this region was dynamic recovery(DRV),where the lamellarαgrains underwent deformation and rotation.Conversely,in theα+βphase safety zone with high-power dissipation rates between 0.45 and 0.52,dynamic spheroidization of theαphase and dynamic recrystallization(DRX)of theβphase occurred concurrently.In theβphase safety zone with low power dissipation rates between 0.32 and 0.51,the primary deformation mechanism consisted of DRV ofβgrains,accompanied by limited DRX.However,in theβphase safety zone with high-power dissipation rates exceeding 0.56,both DRV and DRX ofβgrains took place,resulted in a significant increase in the size and number of recrystallized grains compared to those observed under low power dissipation conditions.展开更多
As high-speed railway transportation advances toward increased velocities,it is imperative to enhance the mechanical performance of EA4T axle steel,especially through microstructures regulation by thermal–mechanical ...As high-speed railway transportation advances toward increased velocities,it is imperative to enhance the mechanical performance of EA4T axle steel,especially through microstructures regulation by thermal–mechanical processing.However,little research has been conducted on the phase transformation and microstructure evolution mechanism of EA4T steel under thermal–mechanical load,resulting in a lack of theoretical guidance.The hot deformation behavior and phase transformation mechanism of EA4T steel were investigated under different conditions of strain rates(0.01–10 s^(−1))and temperatures(850–1200℃).A relation of deformation stresses with Zener–Hollomon parameter was established to characterize the mechanical response and dynamic softening effect of EA4T steel during hot compression.The evolution of grain boundaries with different misorientations has been analyzed to evaluate the influence of strain rates and temperatures on the dynamic recrystallization.It was found that the grain refinement mechanisms of EA4T steel by dynamic recrystallization including twin-assisted boundary bulging,sub-grain rotation,and sub-grain growth.Transmission electron microscopy observations confirmed that dynamic recrystallization nuclei and small recrystallized grains impeded martensite phase nucleation during hot deformation,while the ongoing dynamic recrystallization consumed deformation stored energy and reduced dislocation density,which mitigated the stress concentration in the parent phase of martensite,thereby facilitating the uniform growth of martensite lath with a mixing structure of nanotwins and dislocations during quenching.展开更多
The hot deformation behavior of magnesium(Mg)alloys is significantly governed by the multi-physics coupling effects of temperature(T),strain rate(ε)and strain(ε),resulting in flow behavior that exhibits pronounced n...The hot deformation behavior of magnesium(Mg)alloys is significantly governed by the multi-physics coupling effects of temperature(T),strain rate(ε)and strain(ε),resulting in flow behavior that exhibits pronounced nonlinearity and multi-scale complexity.This study systematically investigates the hot deformation behavior of Mg-Y-Nd-(Sm)-Zr alloys.Sm alloying promotes recrystallization.The flow stress of Sm-containing alloys declines sharply towards a steady state after reaching its peak value.To overcome the limitations of the Arrhenius-type constitutive(AC)model in predicting complex nonlinear flow behavior,the AC and data hybrid informed neural network(ACINN)model is developed.This approach enhances the predictive accuracy and extends the applicability of the traditional AC model.The evolution of microstructure and recrystallization behavior under hot deformation conditions are investigated based on results from electron backscatter diffraction(EBSD)and transmission electron microscopy(TEM).The relationship between the power dissipation factor(η)and recrystallization behavior is further examined using K-means clustering analysis.The results demonstrate that dynamic recrystallization(DRX)behavior varies with theηvalue,comprising four distinct regimes:dynamic recovery(DRV),discontinuous dynamic recrystallization(DDRX)dominance,continuous dynamic recrystallization(CDRX)dominance and complete dynamic recrystallization.This analysis presents a new perspective for studying the hot deformation processes of Mg alloys.展开更多
Despite the promising prospects of body-centered cubic iron(BCC Fe)in aerospace,energy transportation,and nuclear applications,the effects of extreme environments on its mechanical behaviors and deformation mechanisms...Despite the promising prospects of body-centered cubic iron(BCC Fe)in aerospace,energy transportation,and nuclear applications,the effects of extreme environments on its mechanical behaviors and deformation mechanisms remain elusive to date.In this work,the mechanical responses and deformation behaviors of BCC Fe single crystals under extreme loading conditions are investigated by performing the three-dimensional discrete dislocation dynamics simulations.It turns out that the yield strength(oy)of BCC Fe can be enhanced by increasing the strain rate()and/or decreasing the deformation temperature(T).With the strain rate increasing from=10^(2)s^(-1)to 106 s^(-1),the yield strength at 300 K rises fromσy=51.14 MPa to 1114.57 MPa.When the strain rate exceeds 10^(3)s^(-1),an elastic overshoot phenomenon appears because the applied stress and the low initial dislocation density at the early tensile stage cannot drive the plastic deformation immediately.With the temperature increasing from T=100 K to 800 K,the yield strength atσ_(y)=10^(3)3 s^(-1)decreases fromσε=64.97 MPa to 59.50 MPa.Such temperature and strain rate sensitivity of deformation behaviors are clarified from variations in the configurations of dislocation evolution and dislocation density fluxes.It is demonstrated that at low strain rate(ε≤10^(3)s^(-1))conditions,the deformation behaviors of BCC Fe are dominated by the dislocation multi-slip mechanism.With increasing strain rate to e.g.,>10^(3)s^(-1),the deformation behaviors are governed by the dislocation single-slip.Our investigation on the temperature and strain rate sensitivity of deformation behaviors provides insightful guidance for optimizing the mechanical performances of BCC Fe based ferritic steels.展开更多
The high temperature deformation behaviors of α＋β type titanium alloy TC11 （Ti-6.5Al-3.5Mo-1.5Zr-0.3Si） with coarse lamellar starting microstructure were investigated based on the hot compression tests in the tem...The high temperature deformation behaviors of α＋β type titanium alloy TC11 （Ti-6.5Al-3.5Mo-1.5Zr-0.3Si） with coarse lamellar starting microstructure were investigated based on the hot compression tests in the temperature range of 950-1100 ℃ and the strain rate range of 0.001-10 s-1. The processing maps at different strains were then constructed based on the dynamic materials model, and the hot compression process parameters and deformation mechanism were optimized and analyzed, respectively. The results show that the processing maps exhibit two domains with a high efficiency of power dissipation and a flow instability domain with a less efficiency of power dissipation. The types of domains were characterized by convergence and divergence of the efficiency of power dissipation, respectively. The convergent domain in a＋fl phase field is at the temperature of 950-990 ℃ and the strain rate of 0.001-0.01 s^-1, which correspond to a better hot compression process window of α＋β phase field. The peak of efficiency of power dissipation in α＋β phase field is at 950 ℃ and 0.001 s 1, which correspond to the best hot compression process parameters of α＋β phase field. The convergent domain in β phase field is at the temperature of 1020-1080 ℃ and the strain rate of 0.001-0.1 s^-l, which correspond to a better hot compression process window of β phase field. The peak of efficiency of power dissipation in ℃ phase field occurs at 1050 ℃ over the strain rates from 0.001 s^-1 to 0.01 s^-1, which correspond to the best hot compression process parameters of ,8 phase field. The divergence domain occurs at the strain rates above 0.5 s^-1 and in all the tested temperature range, which correspond to flow instability that is manifested as flow localization and indicated by the flow softening phenomenon in stress-- strain curves. The deformation mechanisms of the optimized hot compression process windows in a＋β and β phase fields are identified to be spheroidizing and dynamic recrystallizing controlled by self-diffusion mechanism, respectively. The microstructure observation of the deformed specimens in different domains matches very well with the optimized results.展开更多
The deformation behaviors of a new quaternary Mg-6Zn-1.5Cu-0.5Zr alloy at temperatures of 523-673 K and strain rates of 0.001-1 s-1 were studied by compressive tests using a Gleeble 3800 thermal-simulator.The results ...The deformation behaviors of a new quaternary Mg-6Zn-1.5Cu-0.5Zr alloy at temperatures of 523-673 K and strain rates of 0.001-1 s-1 were studied by compressive tests using a Gleeble 3800 thermal-simulator.The results show that the flow stress increases as the deformation temperature decreases or as the strain rate increases.A strain-dependent constitutive equation and a feed-forward back-propagation artificial neural network were used to predict flow stress,which showed good agreement with experimental data.The processing map suggests that the domains of 643-673 K and 0.001-0.01 s-1 are corresponded to optimum conditions for hot working of the T4-treated Mg-6Zn-1.5Cu-0.5Zr alloy.展开更多
The grain statistics effect was investigated through asymmetric rolling of pure copper foil by a realistic polycrystalline aggregates model and crystal plasticity element finite model.A polycrystalline aggregate model...The grain statistics effect was investigated through asymmetric rolling of pure copper foil by a realistic polycrystalline aggregates model and crystal plasticity element finite model.A polycrystalline aggregate model was generated and a crystal plasticity-based finite element model was developed for each grain and the specimen as a whole.The crystal plasticity model itself is rate dependent and accounts for local dissipative hardening effects and the original orientation of each grain was generated based on the orientation distribution function（ODF）.The deformation behaviors,including inhomogeneous material flow,decrease of contact press and roll force with the increase of grain size for the constant size of specimens,were studied.It is revealed that when the specimens are composed of only a few grains across thickness,the grains with different sizes,shapes and orientations are unevenly distributed in the specimen and each grain plays a significant role in micro-scale plastic deformation and leads to inhomogeneous deformation and the scatter of experimental and simulation results.The slip system activity was examined and the predicted results are consistent with the surface layer model.The slip band is strictly influenced by the misorientation of neighbor grain with consideration of slip system activity.Furthermore,it is found that the decrease of roll force and the most active of slip system in surface grains are caused by the increase of free surface grain effect when the grain size is increased.The results of the physical experiment and simulation provide a basic understanding of micro-scaled plastic deformation behavior in asymmetric foil rolling.展开更多
The hot deformation behavior and microstructure evolution of 1460 Al-Li alloy were investigated by isothermal compression test conducted at various strain rates（10-3-10 s-1） and temperatures（573-773 K）. The flow s...The hot deformation behavior and microstructure evolution of 1460 Al-Li alloy were investigated by isothermal compression test conducted at various strain rates（10-3-10 s-1） and temperatures（573-773 K）. The flow stress curves were corrected by considering the friction at the platen/specimen interface and the temperature change due to the deformation heating. The effects of strain, strain rate and temperature on the deformation behavior were characterized by the Zener-Hollomon parameter in a hyperbolic-sine equation, and the constitutive equations were established according to the peak flow stress associated with dynamic recovery, dynamic recrystallization and the dissolution of T1 phases. In the entire strain rate and temperature range, the prediction capabilities of the developed constitutive equation are proved to be feasible and effective with a linear correlation coefficient and an average absolute relative error coefficient of 0.9909 and 6.72%, respectively.展开更多
The deformation behavior and mechanism of Ti2AlNb-based alloy were experimentally investigated at elevated temperatures. Firstly, the stress?strain relationships at different temperatures and strain rates were investi...The deformation behavior and mechanism of Ti2AlNb-based alloy were experimentally investigated at elevated temperatures. Firstly, the stress?strain relationships at different temperatures and strain rates were investigated via uniaxial tensile testing. Then, formability data, as determined by examining the deep drawing and bending abilities, were obtained through limiting draw ratio (LDR) and bending tests. Finally, metallographic experiments and fracture morphology investigations were conducted to examine the thermal deformation mechanism of the alloy. The results showed that as the temperature increased, the total elongation increased from 13.58% to 97.82% and the yield strength decreased from 788 to 80 MPa over the temperature range from 750 to 950 °C at a strain rate 0.001 s?1. When the temperature reached 950 °C, the strain rate was found to have a great influence on the deformation properties. The plastic formability of the sheet metal was significantly improved and a microstructuraltransformation of O toB2 andα2 occurred in this temperature region, revealing the deformation mechanism of its plasticity.展开更多
The hot deformation behavior of AA2014forging aluminum alloy was investigated by isothermal compression tests attemperatures of350-480°C and strain rates of0.001-1s-1on a Gleeble-3180simulator.The corresponding m...The hot deformation behavior of AA2014forging aluminum alloy was investigated by isothermal compression tests attemperatures of350-480°C and strain rates of0.001-1s-1on a Gleeble-3180simulator.The corresponding microstructures of thealloys under different deformation conditions were studied using optical microscopy(OM),electron back scattered diffraction(EBSD)and transmission electron microscopy(TEM).The processing maps were constructed with strains of0.1,0.3,0.5and0.7.The results showed that the instability domain was more inclined to occur at strain rates higher than0.1s-1and manifested in theform of local non-uniform deformation.At the strain of0.7,the processing map showed two stability domains:domain I(350-430°C,0.005-0.1s-1)and domain II(450-480°C,0.001-0.05s-1).The predominant softening mechanisms in both of the twodomains were dynamic recovery.Uniform microstructures were obtained in domain I,and an extended recovery occurred in domainII,which would lead to the potential sub-grain boundaries progressively transforming into new high-angle grain boundaries.Theoptimum hot working parameters for the AA2014forging aluminum alloy were determined to be370-420°C and0.008-0.08s-1.展开更多
To improve the forming quality and forming limit of the numerical control （NC） bending of high-pressure titanium alloy tubes, in this study, using three-dimensional （3D） finite element method, deformation behavior...To improve the forming quality and forming limit of the numerical control （NC） bending of high-pressure titanium alloy tubes, in this study, using three-dimensional （3D） finite element method, deformation behavior of medium-strength TA 18 high-pressure tubes during NC bending with different bending radii is investigated. The results show that the cross-sectional deformation and the wall thickness variation during NC bending of TA18 tubes using a small bending radius （less than 2 times of tube outside diameter） are clearly different from that using a normal bending radius （between 2 and 4 times of tube outside diameter）. For bending with a normal bending radius, with or without a mandrel, the distribution of the flattening in the bending area resembles a platform and an asymmetric parabola, respectively. For bending with a small bending radius, with or without a mandrel, the flattening both distributes like a parabola, but the former has a stable peak which deflects toward the initial bending section, and the latter has a more pronounced peak with a bending angle and deflects slightly toward the bending section. The wall thickness variations with a normal bending radius, with and without a mandrel, both resemble a platform when the bending angle exceeds a certain angle. For the bending with a small radius, the distribution of the wall thickness variation without a mandrel follows an approximate parabola which increases in value as the bending angle increases. If a mandrel is used, the thickening ratio increases from the initial bending section to the bending section.展开更多
Based on the general [Mo] equivalent criterion and d-electron orbital theory, a new ultrahigh-strength βtitanium alloy with eight major elements(Ti-4.5Al-6.5Mo-2Cr-2.6Nb-2Zr-2Sn-1V, TB17) for industrial applications ...Based on the general [Mo] equivalent criterion and d-electron orbital theory, a new ultrahigh-strength βtitanium alloy with eight major elements(Ti-4.5Al-6.5Mo-2Cr-2.6Nb-2Zr-2Sn-1V, TB17) for industrial applications was developed. An ingot of five tons was successfully melted by thrice vacuum consumable arc melting. The microstructure and elements partitioning of different conditions were investigated systematically. The results suggest that the hierarchical structures of micro-scale first α phase(αf), nano-scale secondary α phase(αs), and ultrafine FCC substructures can be tailored by solution plus aging(STA) heat treatment. The lateral and epitaxial growth of αfphase promotes the HCP-α to FCC substructure transformation with the help of elements partitioning during the aging process. Moreover, the element V, generally regarded as β stabilizer, is found to mainly concentrate in the Al-rich αfphase in this study probably due to its relatively lower content and the strong bonding energy of Al-V. The hierarchical structure has a strong interaction with dislocations, which contributes to achieve a superhigh strength of 1376 MPa.In addition, the plastic strain is partitioned in the multi-scale precipitates(such as the α and FCC substructures) and β matrix, resulting in a considerable plasticity. TEM observation demonstrates that high density entangled dislocations at interfaces and mechanical twins exist in the STA sample after tensile test. It can be deduced that both dislocation slipping and twinning mechanisms are present in this alloy.Therefore, TB17 alloy can serve as an excellent candidate for structural materials on aircrafts that require high strength and lightweight.展开更多
基金supported by the SP2024/089 Project by the Faculty of Materials Science and Technology,VˇSB-Technical University of Ostrava.
文摘In engineering practice,it is often necessary to determine functional relationships between dependent and independent variables.These relationships can be highly nonlinear,and classical regression approaches cannot always provide sufficiently reliable solutions.Nevertheless,Machine Learning(ML)techniques,which offer advanced regression tools to address complicated engineering issues,have been developed and widely explored.This study investigates the selected ML techniques to evaluate their suitability for application in the hot deformation behavior of metallic materials.The ML-based regression methods of Artificial Neural Networks(ANNs),Support Vector Machine(SVM),Decision Tree Regression(DTR),and Gaussian Process Regression(GPR)are applied to mathematically describe hot flow stress curve datasets acquired experimentally for a medium-carbon steel.Although the GPR method has not been used for such a regression task before,the results showed that its performance is the most favorable and practically unrivaled;neither the ANN method nor the other studied ML techniques provide such precise results of the solved regression analysis.
基金Shenzhen Science and Technology Program(KJZD20230923113900001)Project of Industry and Information Technology Bureau of Shenzhen Municipality(201806071403422960)。
文摘The hot compression curves and deformed microstructures were investigated under various hot deformation conditions in three states:hot isostatic pressing(HIP,A1),HIP+hot extrusion at 1100℃(A2),and HIP+hot extrusion at 1150℃(A3).The results show that A2 sample,extruded at 1100℃ with uniform γ+γ′duplex microstructures,demonstrates excellent hot deformation behavior at both 1050 and 1100℃.The true stress-true strain curves of A2 sample maintain a hardening-softening equilibrium over a larger strain range,with post-deformation average grain size of 5μm.The as-HIPed A1 sample and 1150℃ extruded A3 sample exhibit a softening region in deformation curves at 1050℃,and the grain microstructures reflect an incomplete recrystallized state,i.e.combination of fine recrystallized grains and initial larger grains,characterized by a necklace-like microstructure.The predominant recrystallization mechanism for these samples is strain-induced boundary migration.At 1150℃ with a strain rate of 0.001 s^(-1),the influence of the initial microstructure on hot deformation behavior and resultant microstructure is relatively less pronounced,and postdeformation microstructures are fully recrystallized grains.Fine-grained microstructures are conducive to maximizing the hot deformation potential of alloy.By judiciously adjusting deformation regimes,a fine and uniform deformed microstructure can be obtained.
文摘Using a Gleeble 3500 thermomechanical simulation testing machine,the hot deformation characteristics of 23Cr-8Ni steel were investigated under the conditions of 1000–1250℃ and 0.001‒10 s^(−1).Furthermore,the microstructure of the characterization region was analyzed to investigate the recrystallization behavior of 23Cr-8Ni steel.Results show that as the strain rate decreases and the deformation temperature increases,the flow stress decreases.Because the softening phenomenon occurs after the peak stress,the flow stress decreases.The stress index(n)is 4.28,and the thermal deformation activation energy(Q)is 588878 J/mol.Processing map is established,and an optimal thermal processing range of 0.001–0.1 s^(−1) and 1000–1200℃ is achieved,therefore greatly promoting the yield rate.
基金Project(52274369)supported by the National Natural Science Foundation of China。
文摘High-purity silver(Ag)is extensively utilized in electronics,aerospace,and other advanced industries due to its excellent thermal conductivity,electrical conductivity,and machinability.However,the prohibitive material cost poses substantial challenges for optimizing thermal processing parameters through repetitive experimental trials.In this work,hot compression experiments on high-purity silver were conducted using a Gleeble-3800 thermal simulator.The high temperature deformation behaviors,dynamic recovery(DRV)and dynamic recrystallization(DRX)of high-purity silver were studied by constructing an Arrhenius constitutive equation and developing thermal processing maps.The results show that plastic instability of high-purity silver occurs at high strain rates and the optimized hot processing parameters are the strain rate below 0.001 s^(−1) and the temperature of 340−400℃.Microstructural observations exhibit that DRV prefers to occur at lower deformation temperatures(e.g.,250℃).This is attributed to the low stacking fault energy of high-purity silver,which facilitates the decomposition of dislocations into partial dislocations and promotes high-density dislocation accumulation.Furthermore,DRX in high-purity silver becomes increasingly pronounced with increasing deformation temperature and reaches saturation at 350℃.
基金supported by the Natural Science Foundation of Heilongjiang Province,China(No.LH2021E051)the National Natural Science Foundation of China(No.52204386)Outstanding Youth Science Fund of Heilongjiang,China(No.JQ2023E003).
文摘The regulation of martensitic transformation and intrinsic brittleness are critical issues for the application of Ni-Mn-Ga shape memory alloys,and they are closely related to the alloy composition andγphase.In this study,single and dual-phase Ni_(55+x)Mn_(25)Ga_(20-x)(x=0,2,4 and 6)alloys were fabricated.The proportion of theγphase was elevated gradually,and the peak martensitic transformation temperature was enhanced from 350 to 460℃ with an increasing Ni/Ga ratio.The microstructures of theγphase were further regulated from continuous block to dispersed granular after annealing.The annealed dual-phase alloy with x=2 exhibited greater yield stress,compressive strength and toughness than the annealed single-phase alloy.It maintained plastic deformation without fracture,even at a strain of 30%.High strain energy and dislocation density were observed in the martensite of the dual-phase alloy,which can be attributed toγphases and the interface between martensite andγphases.Furthermore,[001]-oriented martensite variants were obtained during deformation in the dual-phase alloy.They were parallel to the loading direction and conducive to improving the compressive strength.This protocol provides in-depth insight into the influence of theγphase on the texture evolution and mechanical behavior of martensite during deformation.
基金financially supported by the National Science and Technology Major Project of China(No.2017-Ⅵ-0008-0078)。
文摘Four powder metallurgy(PM)Ni-based superalloys with different Hf and Ta contents were creep-tested at 650℃ and 970 MPa,700℃ and 770 MPa,and 750℃ and 580 MPa,respectively.The effect of Hf and Ta on creep deformation behaviors of the superalloys was studied from multiple scales by SEM,electron backscatter diffraction(EBSD),and aberration-corrected scanning transmission electron microscope(AC-STEM).The results showed that Hf and Ta suppressed the intergranular fracture and initiation of cracks during the acceleration creep stage,which prolonged the creep rupture time.Hf and Ta inhibited the stacking faults extending and the dislocation climbing and promoted the Suzuki segregation of W during the steady-state creep stage,which reduced the minimum creep rate and delayed the start time of the acceleration creep stage.The Suzuki segregation of Co,Cr,Mo,Ti,Nb,W,and Ta along stacking faults was observed after Hf and Ta addition,leading to the localized phase transformation in the γ′phase,and the stacking fault phase was chemically disordered.This study provided ideas for the composition design of novel PM Ni-based superalloys and theoretical foundations for the combined addition of Hf and Ta.
基金supported by the National Research Foundation grant funded by the Korean government(No,2023R1A2C2007190,RS-2024-00398068)partially funded by the Natural Science Foundation of Shandong Province,China(No.ZR2022QE206).
文摘The effects of solid solution on the deformation behavior of binary Mg-xZn(x=0,1,2 wt%)alloys featuring a designated texture that enables extension twinning under tension parallel to the basal pole in most grains,were investigated using in-situ neutron diffraction and the EVPSC-TDT model.Neutron diffraction was used to quantitatively track grain-level lattice strains and diffraction intensity changes(related to mechanical twinning)in differently oriented grains of each alloy during cyclic tensile/compressive loadings.These measurements were accurately captured by the model.The stress-strain curves of Mg-1 wt%Zn and Mg-2 wt%Zn alloys show as-expected solid solution strengthening from the addition of Zn compared to pure Mg.The macroscopic yielding and hardening behaviors are explained by alternating slip and twinning modes as calculated by the model.The solid solution's influence on individual deformation modes,including basal〈a〉slip,prismatic〈a〉slip,and extension twinning,was then quantitatively assessed in terms of activity,yielding behavior,and hardening response by combining neutron diffraction results with crystal plasticity predictions.The Mg-1 wt%Zn alloy displays distinct yielding and hardening behavior due to solid solution softening of prismatic〈a〉slip.Additionally,the dependence of extension twinning,in terms of the twinning volume fraction,on Zn content exhibits opposite trends under tensile and compressive loadings.
基金supported by the fund of the National Natural Science Foundation of China(52275322,51875127)。
文摘The popular constitutive models used in the field of hot forming of magnesium alloys can be divided into phenomenological models,machine learning models,and internal state variables(ISV)models based on physical mechanisms.Currently,there is a lack of comparison and evaluation regarding the suitability of different types of models.In this study,Mg-Gd-Y-Zr alloy is taken as the research object.The hot deformation behavior of the alloy was studied systematically.Subsequently,Arrhenius model with strain compensation,artificial neural network(ANN)model,and ISV model involving dynamic recrystallization(DRX),dislocation density and grain size evolution were established.ANN model demonstrates a higher level of accuracy in fitting the original stress-strain curves compared to both ISV model and modified Arrhenius model,but ANN model is not suitable for predicting the experimental results outside of the initial database.ISV model considers the impact of microstructure evolution history on stress,making it highly effective in reflecting the mechanical responses under complex loading condition.The established ISV model is embedded in the ABAQUS software,which shows good ability in calculating the mechanical response,dimension,and microstructure evolution information of the component during hot forming.
基金supported by the National basic scientific research projects(JCKY2021204A004)the National Ministries and Commissions Projects(2019-112hbz)the National Natural Science Foundation of China(No.52271113).
文摘Ti750s titanium alloy,a novel high-temperature titanium alloy designed for short-term service at elevated temperatures(700–750℃),has previously lacked comprehensive understanding of its hot processing behavior.In this study,the high-temperature deformation behavior and microstructural evolution of the Ti750s alloy were systematically investigated through thermal simulation compression tests conducted at temperatures ranging from 900 to 1070℃and strain rates between 0.1 and 10 s⁻1.A hot processing map was constructed using the dynamic material model to optimize the hot processing parameters.The results indicated that the optimal processing window was between 1040 and 1070℃with a strain rate of 0.1 s⁻1.Processing within the instability region resulted in localized plastic deformation,manifesting as pronounced shear bands and a highly heterogeneous strain distribution;this region should be avoided during hot deformation.Within theα+βphase safety zone characterized by low power dissipation rates between 0.32 and 0.4,the primary deformation mechanism in this region was dynamic recovery(DRV),where the lamellarαgrains underwent deformation and rotation.Conversely,in theα+βphase safety zone with high-power dissipation rates between 0.45 and 0.52,dynamic spheroidization of theαphase and dynamic recrystallization(DRX)of theβphase occurred concurrently.In theβphase safety zone with low power dissipation rates between 0.32 and 0.51,the primary deformation mechanism consisted of DRV ofβgrains,accompanied by limited DRX.However,in theβphase safety zone with high-power dissipation rates exceeding 0.56,both DRV and DRX ofβgrains took place,resulted in a significant increase in the size and number of recrystallized grains compared to those observed under low power dissipation conditions.
基金support was received from National Key Research and Development Plan from China:Demonstration and application of special steel for typical components of high-end equipment(2017YFB0703004).
文摘As high-speed railway transportation advances toward increased velocities,it is imperative to enhance the mechanical performance of EA4T axle steel,especially through microstructures regulation by thermal–mechanical processing.However,little research has been conducted on the phase transformation and microstructure evolution mechanism of EA4T steel under thermal–mechanical load,resulting in a lack of theoretical guidance.The hot deformation behavior and phase transformation mechanism of EA4T steel were investigated under different conditions of strain rates(0.01–10 s^(−1))and temperatures(850–1200℃).A relation of deformation stresses with Zener–Hollomon parameter was established to characterize the mechanical response and dynamic softening effect of EA4T steel during hot compression.The evolution of grain boundaries with different misorientations has been analyzed to evaluate the influence of strain rates and temperatures on the dynamic recrystallization.It was found that the grain refinement mechanisms of EA4T steel by dynamic recrystallization including twin-assisted boundary bulging,sub-grain rotation,and sub-grain growth.Transmission electron microscopy observations confirmed that dynamic recrystallization nuclei and small recrystallized grains impeded martensite phase nucleation during hot deformation,while the ongoing dynamic recrystallization consumed deformation stored energy and reduced dislocation density,which mitigated the stress concentration in the parent phase of martensite,thereby facilitating the uniform growth of martensite lath with a mixing structure of nanotwins and dislocations during quenching.
基金supported by the National Natural Science Foundation of China(nos.52201119,52371108)Frontier Exploration Project of Longmen Laboratory,China(no.LMQYTSKT014)The Joint Fund of Henan Science and Technology R&D Plan of China(no.242103810056).
文摘The hot deformation behavior of magnesium(Mg)alloys is significantly governed by the multi-physics coupling effects of temperature(T),strain rate(ε)and strain(ε),resulting in flow behavior that exhibits pronounced nonlinearity and multi-scale complexity.This study systematically investigates the hot deformation behavior of Mg-Y-Nd-(Sm)-Zr alloys.Sm alloying promotes recrystallization.The flow stress of Sm-containing alloys declines sharply towards a steady state after reaching its peak value.To overcome the limitations of the Arrhenius-type constitutive(AC)model in predicting complex nonlinear flow behavior,the AC and data hybrid informed neural network(ACINN)model is developed.This approach enhances the predictive accuracy and extends the applicability of the traditional AC model.The evolution of microstructure and recrystallization behavior under hot deformation conditions are investigated based on results from electron backscatter diffraction(EBSD)and transmission electron microscopy(TEM).The relationship between the power dissipation factor(η)and recrystallization behavior is further examined using K-means clustering analysis.The results demonstrate that dynamic recrystallization(DRX)behavior varies with theηvalue,comprising four distinct regimes:dynamic recovery(DRV),discontinuous dynamic recrystallization(DDRX)dominance,continuous dynamic recrystallization(CDRX)dominance and complete dynamic recrystallization.This analysis presents a new perspective for studying the hot deformation processes of Mg alloys.
基金supported by the National Natural Science Foundation of China(Grant Nos.52171013 and 52130110)the Key Research and Development Program of Shaanxi(Grant No.2025CY-YBXM-127)+1 种基金the Natural Science Foundation of Chongqing(Grant No.CSTB2022NSCQ-MSX0369)the Research Fund of the State Key Laboratory of Solidification Processing(NPU)China(Grant No.2023-QZ-03)。
文摘Despite the promising prospects of body-centered cubic iron(BCC Fe)in aerospace,energy transportation,and nuclear applications,the effects of extreme environments on its mechanical behaviors and deformation mechanisms remain elusive to date.In this work,the mechanical responses and deformation behaviors of BCC Fe single crystals under extreme loading conditions are investigated by performing the three-dimensional discrete dislocation dynamics simulations.It turns out that the yield strength(oy)of BCC Fe can be enhanced by increasing the strain rate()and/or decreasing the deformation temperature(T).With the strain rate increasing from=10^(2)s^(-1)to 106 s^(-1),the yield strength at 300 K rises fromσy=51.14 MPa to 1114.57 MPa.When the strain rate exceeds 10^(3)s^(-1),an elastic overshoot phenomenon appears because the applied stress and the low initial dislocation density at the early tensile stage cannot drive the plastic deformation immediately.With the temperature increasing from T=100 K to 800 K,the yield strength atσ_(y)=10^(3)3 s^(-1)decreases fromσε=64.97 MPa to 59.50 MPa.Such temperature and strain rate sensitivity of deformation behaviors are clarified from variations in the configurations of dislocation evolution and dislocation density fluxes.It is demonstrated that at low strain rate(ε≤10^(3)s^(-1))conditions,the deformation behaviors of BCC Fe are dominated by the dislocation multi-slip mechanism.With increasing strain rate to e.g.,>10^(3)s^(-1),the deformation behaviors are governed by the dislocation single-slip.Our investigation on the temperature and strain rate sensitivity of deformation behaviors provides insightful guidance for optimizing the mechanical performances of BCC Fe based ferritic steels.
基金Project (51005112) supported by the National Natural Science Foundation of ChinaProject (2010ZF56019) supported by the Aviation Science Foundation of China+1 种基金Project (GJJ11156) supported by the Education Commission of Jiangxi Province, ChinaProject(GF200901008) supported by the Open Fund of National Defense Key Disciplines Laboratory of Light Alloy Processing Science and Technology, China
文摘The high temperature deformation behaviors of α＋β type titanium alloy TC11 （Ti-6.5Al-3.5Mo-1.5Zr-0.3Si） with coarse lamellar starting microstructure were investigated based on the hot compression tests in the temperature range of 950-1100 ℃ and the strain rate range of 0.001-10 s-1. The processing maps at different strains were then constructed based on the dynamic materials model, and the hot compression process parameters and deformation mechanism were optimized and analyzed, respectively. The results show that the processing maps exhibit two domains with a high efficiency of power dissipation and a flow instability domain with a less efficiency of power dissipation. The types of domains were characterized by convergence and divergence of the efficiency of power dissipation, respectively. The convergent domain in a＋fl phase field is at the temperature of 950-990 ℃ and the strain rate of 0.001-0.01 s^-1, which correspond to a better hot compression process window of α＋β phase field. The peak of efficiency of power dissipation in α＋β phase field is at 950 ℃ and 0.001 s 1, which correspond to the best hot compression process parameters of α＋β phase field. The convergent domain in β phase field is at the temperature of 1020-1080 ℃ and the strain rate of 0.001-0.1 s^-l, which correspond to a better hot compression process window of β phase field. The peak of efficiency of power dissipation in ℃ phase field occurs at 1050 ℃ over the strain rates from 0.001 s^-1 to 0.01 s^-1, which correspond to the best hot compression process parameters of ,8 phase field. The divergence domain occurs at the strain rates above 0.5 s^-1 and in all the tested temperature range, which correspond to flow instability that is manifested as flow localization and indicated by the flow softening phenomenon in stress-- strain curves. The deformation mechanisms of the optimized hot compression process windows in a＋β and β phase fields are identified to be spheroidizing and dynamic recrystallizing controlled by self-diffusion mechanism, respectively. The microstructure observation of the deformed specimens in different domains matches very well with the optimized results.
基金supported by the R&D Program of Korea Institute of Materials Sciencethe World Premier Materials Program funded by The Ministry of Knowledge Economy,Koreasupport from China Scholarship Council(CSC)
文摘The deformation behaviors of a new quaternary Mg-6Zn-1.5Cu-0.5Zr alloy at temperatures of 523-673 K and strain rates of 0.001-1 s-1 were studied by compressive tests using a Gleeble 3800 thermal-simulator.The results show that the flow stress increases as the deformation temperature decreases or as the strain rate increases.A strain-dependent constitutive equation and a feed-forward back-propagation artificial neural network were used to predict flow stress,which showed good agreement with experimental data.The processing map suggests that the domains of 643-673 K and 0.001-0.01 s-1 are corresponded to optimum conditions for hot working of the T4-treated Mg-6Zn-1.5Cu-0.5Zr alloy.
基金Project(51374069)supported by the National Natural Science Foundation of ChinaProject(U1460107)supported by the Joint Fund of the National Natural Science Foundation of China
文摘The grain statistics effect was investigated through asymmetric rolling of pure copper foil by a realistic polycrystalline aggregates model and crystal plasticity element finite model.A polycrystalline aggregate model was generated and a crystal plasticity-based finite element model was developed for each grain and the specimen as a whole.The crystal plasticity model itself is rate dependent and accounts for local dissipative hardening effects and the original orientation of each grain was generated based on the orientation distribution function（ODF）.The deformation behaviors,including inhomogeneous material flow,decrease of contact press and roll force with the increase of grain size for the constant size of specimens,were studied.It is revealed that when the specimens are composed of only a few grains across thickness,the grains with different sizes,shapes and orientations are unevenly distributed in the specimen and each grain plays a significant role in micro-scale plastic deformation and leads to inhomogeneous deformation and the scatter of experimental and simulation results.The slip system activity was examined and the predicted results are consistent with the surface layer model.The slip band is strictly influenced by the misorientation of neighbor grain with consideration of slip system activity.Furthermore,it is found that the decrease of roll force and the most active of slip system in surface grains are caused by the increase of free surface grain effect when the grain size is increased.The results of the physical experiment and simulation provide a basic understanding of micro-scaled plastic deformation behavior in asymmetric foil rolling.
基金Project supported by the Nonferrous Metal Oriented Advanced Structural Materials and Manufacturing Cooperative Innovation CenterProject(2013JSJJ0001)supported by the Teachers’Research Foundation of Central South UniversityChina
文摘The hot deformation behavior and microstructure evolution of 1460 Al-Li alloy were investigated by isothermal compression test conducted at various strain rates（10-3-10 s-1） and temperatures（573-773 K）. The flow stress curves were corrected by considering the friction at the platen/specimen interface and the temperature change due to the deformation heating. The effects of strain, strain rate and temperature on the deformation behavior were characterized by the Zener-Hollomon parameter in a hyperbolic-sine equation, and the constitutive equations were established according to the peak flow stress associated with dynamic recovery, dynamic recrystallization and the dissolution of T1 phases. In the entire strain rate and temperature range, the prediction capabilities of the developed constitutive equation are proved to be feasible and effective with a linear correlation coefficient and an average absolute relative error coefficient of 0.9909 and 6.72%, respectively.
基金Project(XAEP-KIZ-KIB-1309-0063)supported by the Fundamental Research for General Armament Department,China
文摘The deformation behavior and mechanism of Ti2AlNb-based alloy were experimentally investigated at elevated temperatures. Firstly, the stress?strain relationships at different temperatures and strain rates were investigated via uniaxial tensile testing. Then, formability data, as determined by examining the deep drawing and bending abilities, were obtained through limiting draw ratio (LDR) and bending tests. Finally, metallographic experiments and fracture morphology investigations were conducted to examine the thermal deformation mechanism of the alloy. The results showed that as the temperature increased, the total elongation increased from 13.58% to 97.82% and the yield strength decreased from 788 to 80 MPa over the temperature range from 750 to 950 °C at a strain rate 0.001 s?1. When the temperature reached 950 °C, the strain rate was found to have a great influence on the deformation properties. The plastic formability of the sheet metal was significantly improved and a microstructuraltransformation of O toB2 andα2 occurred in this temperature region, revealing the deformation mechanism of its plasticity.
基金Project(51301209) supported by the National Natural Science Foundation of China
文摘The hot deformation behavior of AA2014forging aluminum alloy was investigated by isothermal compression tests attemperatures of350-480°C and strain rates of0.001-1s-1on a Gleeble-3180simulator.The corresponding microstructures of thealloys under different deformation conditions were studied using optical microscopy(OM),electron back scattered diffraction(EBSD)and transmission electron microscopy(TEM).The processing maps were constructed with strains of0.1,0.3,0.5and0.7.The results showed that the instability domain was more inclined to occur at strain rates higher than0.1s-1and manifested in theform of local non-uniform deformation.At the strain of0.7,the processing map showed two stability domains:domain I(350-430°C,0.005-0.1s-1)and domain II(450-480°C,0.001-0.05s-1).The predominant softening mechanisms in both of the twodomains were dynamic recovery.Uniform microstructures were obtained in domain I,and an extended recovery occurred in domainII,which would lead to the potential sub-grain boundaries progressively transforming into new high-angle grain boundaries.Theoptimum hot working parameters for the AA2014forging aluminum alloy were determined to be370-420°C and0.008-0.08s-1.
基金National Natural Science Foundation of China(51175429)Program for New Century Excellent Talents in University(NCET-08-0462)+2 种基金Foundation of NWPU (JC201136)Fund of the State Key Laboratory of Solidification Processing in NWPU (KP200919)"111" Project (B08040)
文摘To improve the forming quality and forming limit of the numerical control （NC） bending of high-pressure titanium alloy tubes, in this study, using three-dimensional （3D） finite element method, deformation behavior of medium-strength TA 18 high-pressure tubes during NC bending with different bending radii is investigated. The results show that the cross-sectional deformation and the wall thickness variation during NC bending of TA18 tubes using a small bending radius （less than 2 times of tube outside diameter） are clearly different from that using a normal bending radius （between 2 and 4 times of tube outside diameter）. For bending with a normal bending radius, with or without a mandrel, the distribution of the flattening in the bending area resembles a platform and an asymmetric parabola, respectively. For bending with a small bending radius, with or without a mandrel, the flattening both distributes like a parabola, but the former has a stable peak which deflects toward the initial bending section, and the latter has a more pronounced peak with a bending angle and deflects slightly toward the bending section. The wall thickness variations with a normal bending radius, with and without a mandrel, both resemble a platform when the bending angle exceeds a certain angle. For the bending with a small radius, the distribution of the wall thickness variation without a mandrel follows an approximate parabola which increases in value as the bending angle increases. If a mandrel is used, the thickening ratio increases from the initial bending section to the bending section.
基金financial support from “13th five-year plan” equipment pre-research project of China (41422010501)。
文摘Based on the general [Mo] equivalent criterion and d-electron orbital theory, a new ultrahigh-strength βtitanium alloy with eight major elements(Ti-4.5Al-6.5Mo-2Cr-2.6Nb-2Zr-2Sn-1V, TB17) for industrial applications was developed. An ingot of five tons was successfully melted by thrice vacuum consumable arc melting. The microstructure and elements partitioning of different conditions were investigated systematically. The results suggest that the hierarchical structures of micro-scale first α phase(αf), nano-scale secondary α phase(αs), and ultrafine FCC substructures can be tailored by solution plus aging(STA) heat treatment. The lateral and epitaxial growth of αfphase promotes the HCP-α to FCC substructure transformation with the help of elements partitioning during the aging process. Moreover, the element V, generally regarded as β stabilizer, is found to mainly concentrate in the Al-rich αfphase in this study probably due to its relatively lower content and the strong bonding energy of Al-V. The hierarchical structure has a strong interaction with dislocations, which contributes to achieve a superhigh strength of 1376 MPa.In addition, the plastic strain is partitioned in the multi-scale precipitates(such as the α and FCC substructures) and β matrix, resulting in a considerable plasticity. TEM observation demonstrates that high density entangled dislocations at interfaces and mechanical twins exist in the STA sample after tensile test. It can be deduced that both dislocation slipping and twinning mechanisms are present in this alloy.Therefore, TB17 alloy can serve as an excellent candidate for structural materials on aircrafts that require high strength and lightweight.
