A two-dimensional cellular automaton method was used to simulate grain growth during the recrystallization annealing of deep-drawing sheet St 15, taking the simulated result of recrystallization and the experimental r...A two-dimensional cellular automaton method was used to simulate grain growth during the recrystallization annealing of deep-drawing sheet St 15, taking the simulated result of recrystallization and the experimental result of the annealing texture of deepdrawing sheet St15 as the initial condition and reference. By means of computer simulation, the microstructures and textures of different periods of grain growth were predicted. It is achieved that the grain size, shape and texture become stable after the grain growth at a constant temperature of 700℃ for 10 h, and the advantaged texture components { 111 } 〈 110 〉 and { 111 } 〈 112〉 are dominant.展开更多
A new comprehensive computer model was developed for sheet metal deep-drawing process, based on the theory of plastic anisotropy and under consideration of the effects of bending, blank-holding force, strain-hardening...A new comprehensive computer model was developed for sheet metal deep-drawing process, based on the theory of plastic anisotropy and under consideration of the effects of bending, blank-holding force, strain-hardening, the variation of thickness and tooling geometry. The model could be used to simulate the deforming stages of deep-drawing process and get the continuous distributions of stress and strain from the radial drawing region of material over a die and the stretch-forming region of material over a punch. It is concluded that the total strain theory can be used as a substitute for the incremental strain theory to analyse the force and deformation in sheet metal deep-drawing process. In addition, the effect of bending was also obtained.展开更多
The effects of an electric field on AIN precipitation and recrystallization texture were investigated. Cold-rolled 08Al killed steel sheets were annealed at 550℃ according to the two-step processes, for various maint...The effects of an electric field on AIN precipitation and recrystallization texture were investigated. Cold-rolled 08Al killed steel sheets were annealed at 550℃ according to the two-step processes, for various maintaining times, with and without applying an electric field. It was found that the electric field promotes the precipitation of the second phase （AlN particles）, strengthens the γ-fiber and weakens the α-fiber texture component in the recrystallized specimens. A possible explanation for the reinforcement of γ-fiber texture by the electric field is that the second phase AIN particle promotes the growth of γ-fiber at the expense of differently oriented grains.展开更多
The Hill's quadric anisotropy yield function and the Barlat-Lian anisotropy yield func- tion describing well anisotropy sheet metal with stronger texture are introduced into a quadric-flow cor- ner constitutive th...The Hill's quadric anisotropy yield function and the Barlat-Lian anisotropy yield func- tion describing well anisotropy sheet metal with stronger texture are introduced into a quadric-flow cor- ner constitutive theory of elastic-plastic finite deformation suitable for deformation localization analy- sis.And then,the elastic-plastic large deformation finite element formulation based on the virtual power principle and the discrete Kirchhoff shell element model including the yield functions and the constitutive theory are established.The focus of the present research is on the numerical simulation of the flange earing of the deep-drawing of anisotropy circular sheets,based on the investigated results, the.schemes for controlling the flange earing are proposed.展开更多
为直角的 TA2M 表金属，过去常描述 anisotropy R 的变化的可用的三角功能被介绍。把对价值 R 的描述基于上面，潜力在凸缘上珍视的一个新假设外部边界定期根据 anisotropy R 的分发法律被安排被建议了，潜在的理论和边界元素方法被用...为直角的 TA2M 表金属，过去常描述 anisotropy R 的变化的可用的三角功能被介绍。把对价值 R 的描述基于上面，潜力在凸缘上珍视的一个新假设外部边界定期根据 anisotropy R 的分发法律被安排被建议了，潜在的理论和边界元素方法被用来计算将提供一个好方法为 orthotropic TA2M 控制深绘画的耳朵的合理空白的形状表金属。通过实际申请，介绍空白的设计途径被同意为深绘画的耳朵的控制有效。展开更多
In accordance with experimental results about the annealing microstructure and texture of cold-rolled deep- drawing sheet based on the compact strip production （CSP） process, a two-dimensional cellular automation si...In accordance with experimental results about the annealing microstructure and texture of cold-rolled deep- drawing sheet based on the compact strip production （CSP） process, a two-dimensional cellular automation simulation model, considering real space and time scale, was established to simulate recrystallization and grain growth during the actual batch annealing process. The simulation results show that pancaked grains form during recrystallization. （111} advantageous texture components become the main parts of the recrystallization texture. After grain growth, the pancaked grains coarsen gradually. The content of （111} advantageous texture components in the annealing texture increases from 55vo1% to 65vo1%; meanwhile, the contents of {112}〈110〉 and {100}〈110〉 texture components decrease by 4% and 8%, respectively, compared with the recrystallization texture. The simulation results of microstructure and texture evolution are also consistent with the experimental ones, proving the accuracy and usefulness of the model.展开更多
On the basis of the criterion of no-wrinkle, the principle and method of prediction and determination of both friction coefficient and forming force on sheet metal deep-drawing are put forward, and proved it's exp...On the basis of the criterion of no-wrinkle, the principle and method of prediction and determination of both friction coefficient and forming force on sheet metal deep-drawing are put forward, and proved it's expedience and practicability. They are suitable for assessment of lubricant properties. Friction coefficient and forming force are a function of material parameter, design parameter and process parameter, especially relative prevent wrinkle blank-holder force. Product of both friction coefficient and prevent wrinkle blank-holder force is only function of process parameter after determining material parameter and design parameter.展开更多
Conventional cross rolling is influenced by the force couple effect of symmetrical rollers,resulting in the c-axis of the plate grains being oriented perpendicular to the rolling surface.This orientation contributes t...Conventional cross rolling is influenced by the force couple effect of symmetrical rollers,resulting in the c-axis of the plate grains being oriented perpendicular to the rolling surface.This orientation contributes to a high degree of work hardening and mechanical anisotropy,thereby complicating subsequent processing.In this study,the hard plate cross rolling(HP-CR)process is put forward for the first time,and the microstructure evolution and mechanical properties of rolled AZ31 Magnesium plate were analyzed.The results indicate that,in comparison to traditional cross rolling(CR),the average grain size of the HP-CR is refined to 5.33µm.Additionally,the average yield strength and elongation of the sheet are enhanced by 15.2%and 35.2%,respectively,while the average tensile strength is 283 MPa,and the r value decreases by 39.8%.These changes are attributed to the combined effects of grain refinement,microstructural homogenization,and basal texture weakening.On the one hand,the substantial energy stored in the original lattice distortion serves as a driving force for the dynamic recrystallization process,facilitating the elimination of the deformed grain structure.This process increases the proportion of recrystallized grains from 5%to 82%,reduces the degree of work hardening,and correspondingly decreases the density of geometrically necessary dislocations(ρ^(GND))by 70.8%,accompanied by the formation of high-angle grain boundaries(HAGB).On the other hand,dynamic recrystallization promotes grain rearrangement,resulting in an increased number of grains oriented in the transverse direction(TD),which diminishes the texture strength of the basal plane.Concurrently,the activation of non-basal slip systems reduces the resistance to dislocation sliding in various directions,significantly reduces the degree of mechanical anisotropy and enhancing the plastic deformation capacity of the plate.This research provides valuable scientific insights and technical foundations for the large-scale manufacturing of high-performance AZ31 magnesium alloy sheets.展开更多
This study produced wide(900-1200 mm)AZ31 alloy sheets with varying thicknesses via continuous casting direct rolling(7 mm,6 mm)combined with stepwise warm rolling(4.5 mm,2 mm),examining the effects of this process on...This study produced wide(900-1200 mm)AZ31 alloy sheets with varying thicknesses via continuous casting direct rolling(7 mm,6 mm)combined with stepwise warm rolling(4.5 mm,2 mm),examining the effects of this process on microstructure,corrosion durability,mechanical properties,and discharge properties.Results showed that the reduced thickness significantly refined the grain size from 131.20µm to 7.90µm with the basal texture intensity reached 52%.Synergistic grain refinement,dislocation,and texture strengthening improved the yield strength(YS),ultimate tensile strength(UTS),and elongation(EL)of the 2 mm-thick sheet by 59.11%,39.75%,and 83.52%,respectively,compared to those of the 7 mm-thick sheet.Corrosion durability was also improved,with a corrosion rate of 2.19 mm·y^(-1)for the 2 mm sheet,which was 41%lower than that of the 7 mm sheet(3.72 mm·y^(-1)),due to the formation of a dense Al(OH)3 and layered double hydroxide corrosion film with mitigated micro-galvanic corrosion.As an Mg-air battery anode,the 2 mm sheet performed the best at 10 mA/cm^(2),achieving an anode efficiency of 61.18%,specific energy of 1660.50 mWh·g^(-1),easy discharge product detachment,and reduced self-corrosion.In summary,this study demonstrates a cost-effective and industrially viable approach that combines continuous casting direct rolling with stepwise warm rolling to produce ultra-wide AZ31 sheets with simultaneously improved overall properties,offering a novel strategy to expand the opportunity for commercial Mg alloys in both structural and functional applications.展开更多
The flow of a tetra-hybrid Casson nanofluid(Al_(2)O_(3)-CuO-TiO_(2)-Ag/H_(2)O)over a nonlinear stretching sheet is investigated.The Buongiorno model is used to account for thermophoresis and Brownian motion,while ther...The flow of a tetra-hybrid Casson nanofluid(Al_(2)O_(3)-CuO-TiO_(2)-Ag/H_(2)O)over a nonlinear stretching sheet is investigated.The Buongiorno model is used to account for thermophoresis and Brownian motion,while thermal radiation is incorporated to examine its influence on the thermal boundary layer.The governing partial differential equations(PDEs)are reduced to a system of nonlinear ordinary differential equations(ODEs)with fully non-dimensional similarity transformations involving all independent variables.To solve the obtained highly nonlinear system of differential equations,a novel Clique polynomial collocation method is applied.The analysis focuses on the effects of the Casson parameter,power index,radiation parameter,thermophoresis parameter,Brownian motion parameter,and Lewis number.The key findings show that thermal radiation intensifies the thermal boundary layer,the Casson parameter reduces the velocity,and the Lewis number suppresses the concentration with direct relevance to polymer processing,coating flows,electronic cooling,and biomedical applications.展开更多
Subsurface macro-inclusions and hooks are detrimental to the surface quality of deep-drawing steel sheets. However, little is known about the relationship between macro-inclusions and hooks. Thus, in this work, two ul...Subsurface macro-inclusions and hooks are detrimental to the surface quality of deep-drawing steel sheets. However, little is known about the relationship between macro-inclusions and hooks. Thus, in this work, two ultralow carbon （ULC） steel slabs and two low carbon （LC） aluminum-killed steel slabs were sampled to study the relationship between hooks and subsurface macro-inclusions, which were detected on the cross-sections of steel samples with an area of 56058 mm2 using an automated scanning electron microscopy/energy-disper-sive X-ray spectroscopy system. Results show that subsurface inclusions larger than 200 μm were almost entrapped by hook structures, whereas the location of other inclusions smaller than 200μm had no obvious dependence on the location of solidified hooks. Furthermore, the number density （ND） of subsurface inclusions larger than 200μm decreased from 0.02 to 0 cm-2 in ULC steel as the mean hook depth decreased from 1.57 to 1.01 mm. Similar trends were also observed in LC steel. In addition, the detected inclusions larger than 200μm were concentrated in the region near the slab center （3/8 width-5/8 width）, where hook depths were also larger than those at any other locations. Therefore, minimizing the hook depth is an effective way to reduce inclusion-induced sliver defects in deep-drawing steels.展开更多
hased on both the wrinkle model and fracturc model, the wrinkle critical tangent pressure and the fractureon critical radial tensile stress are calculated respectively. The maximum tangent pressure formula in the flan...hased on both the wrinkle model and fracturc model, the wrinkle critical tangent pressure and the fractureon critical radial tensile stress are calculated respectively. The maximum tangent pressure formula in the flange deformation zone and the maximum radial tensile stress formula in the cylinder-wall pass force zone are given, and both theno-wrinkle limitl criterion and no-fracture limit criterion are put froward. The prediction and control criterion anddiagram of both the wrinkle limit and fracture limit on cylindrical cup deep-drawing, the most suitable formingzone and the limit deep-drawing coefficient are obtained. Comparing with present experience formulae and actualproduct's production, this prediction and control are quite accurate.展开更多
The prediction and control criterion of both the wrinkle limit and fracture limit on the cylindrical cup deep-drawing are given, and the prediction and control diagram of both the wrinkle limit and fracture limit are ...The prediction and control criterion of both the wrinkle limit and fracture limit on the cylindrical cup deep-drawing are given, and the prediction and control diagram of both the wrinkle limit and fracture limit are also given. The results show that it is suitable for no-flange cylindrical cup deep-drawing, narrow-flange cylindrical cup deep-drawing, wide-flange cylindrical cup deep-drawing/expanding compound forming and rigid punch expanding forming.展开更多
In order to solve the problem of poor formability caused by different materials and properties in the process of tailor-welded sheets forming,a forming method was proposed to change the stress state of tailor-welded s...In order to solve the problem of poor formability caused by different materials and properties in the process of tailor-welded sheets forming,a forming method was proposed to change the stress state of tailor-welded sheets by covering the tailor-welded sheets with better plastic properties overlapping sheets.At the same time,the interface friction effect between the overlapping and tailor-welded sheets was utilized to control the stress magnitude and further improve the formability and quality of the tailor-welded sheets.In this work,the bulging process of the tailor-welded overlapping sheets was taken as the research object.Aluminum alloy tailor-welded overlapping sheets bulging specimens were studied by a combination of finite element analysis and experimental verification.The results show that the appropriate use of interface friction between tailor-welded and overlapping sheets can improve the formability of tailor-welded sheets and control the flow of weld seam to improve the forming quality.When increasing the interface friction coefficient on the side of tailor-welded sheets with higher strength and decreasing that on the side of tailor-welded sheets with lower strength,the deformation of the tailor-welded sheets are more uniform,the offset of the weld seam is minimal,the limit bulging height is maximal,and the forming quality is optimal.展开更多
The formation of an embedded electron current sheet within the magnetotail plasma sheet has been poorly understood.In this article,we present an electron current layer detected at the edge of the magnetotail plasma sh...The formation of an embedded electron current sheet within the magnetotail plasma sheet has been poorly understood.In this article,we present an electron current layer detected at the edge of the magnetotail plasma sheet.The ions were demagnetized inside the electron current layer,but the electrons were still frozen in with the magnetic field line.Thus,this decoupling of ions and electrons gave rise to a strong Hall electric field,which could be the reason for the formation of the embedded thin current layer.The magnetized electrons,the absence of the nongyrotropic electron distribution,and negligible energy dissipation in the layer indicate that magnetic reconnection had not been triggered within the embedded thin current layer.The highly asymmetric plasma on the two sides of the current layer and low magnetic shear across it could suppress magnetic reconnection.The observations indicate that the embedded electric current layer,probably generated by the Hall electric field,even down to electron scale,is not a sufficient condition for magnetic reconnection.展开更多
The influence of geometric configuration on the friction characteristics during incremental sheet forming of AA5052 was analyzed by integrating surface morphology and its characteristic parameters,along with plastic s...The influence of geometric configuration on the friction characteristics during incremental sheet forming of AA5052 was analyzed by integrating surface morphology and its characteristic parameters,along with plastic strain,contact pressure,and area.The interface promotes lubrication and support when wall angles were≤40°,a 0.5 mm-thin sheet was used,and a 10 mm-large tool radius was employed.This mainly results in micro-plowing and plastic extrusion flow,leading to lower friction coefficient.However,when wall angles exceed 40°,significant plastic strain roughening occurs,leading to inadequate lubrication on the newly formed surface.Increased sheet thickness and decreased tool radius elevate contact pressure.These actions trigger micro-cutting and adhesion,potentially leading to localized scuffing and dimple tears,and higher friction coefficient.The friction mechanisms remain unaffected by the part’s plane curve features.As the forming process progresses,abrasive wear intensifies,and surface morphology evolves unfavorably for lubrication and friction reduction.展开更多
This article examines the influence of annealing temperature on fracture toughness and forming limit curves of dissimilar aluminum/silver sheets.In the cold roll bonding process,after brushing and acid washing,the pre...This article examines the influence of annealing temperature on fracture toughness and forming limit curves of dissimilar aluminum/silver sheets.In the cold roll bonding process,after brushing and acid washing,the prepared surfaces are placed on top of each other and by rolling with reduction more than 50%,the bonding between layers is established.In this research,the roll bonding process was done at room temperature,without the use of lubricants and with a 70%thickness reduction.Then,the final thickness of the Ag/Al bilayer sheet reached 350μm by several stages of cold rolling.Before cold rolling,it should be noted that to decrease the hardness created due to plastic deformation,the roll-bonded samples were subjected to annealing heat treatment at 400℃for 90 min.Thus,the final samples were annealed at 200,300 and 400℃for 90 min and cooled in a furnace to examine the annealing temperature effects.The uniaxial tensile and microhardness tests measured mechanical properties.Also,to investigate the fracture mechanism,the fractography of the cross-section was examined by scanning electron microscope(SEM).To evaluate the formability of Ag/Al bilayer sheets,forming limit curves were obtained experimentally through the Nakazima test.The resistance of composites to failure due to cracking was also investigated by fracture toughness.The results showed that annealing increases the elongation and formability of the Ag/Al bilayer sheet while reduces the ultimate tensile strength and fracture toughness.However,the changing trend is not the same at different temperatures,and according to the results,the most significant effect is obtained at 300℃and aluminum layers.It was also determined that by increasing annealing temperature,the fracture mechanism from shear ductile with small and shallow dimples becomes ductile with deep cavities.展开更多
A novel laser-based additive manufacturing approach of metal additive manufacturing using powder sheets(MAPS)has been introduced recently.The method utilizes polymer-bound powder sheets for metal AM as a feedstock,ins...A novel laser-based additive manufacturing approach of metal additive manufacturing using powder sheets(MAPS)has been introduced recently.The method utilizes polymer-bound powder sheets for metal AM as a feedstock,instead of loose powders.Conventional laser beam powder bed fusion(LPBF)additive manufacturing(AM)is among the most widespread 3D printing technologies.However,LPBF faces challenges related to safety and the impracticality of changing materials due to its reliance on loose powders.Thus,MAPS demonstrates the capability to overcome the limitations of LPBF by offering enhanced safety and the ability to print multi-material structures without the risk of material cross-contamination.As a part of developing processes,we investigate the effects of polymeric binder content on the printability and microstructural characteristics of MAPS-printed stainless steel 316 L.The results indicate that the average layer thickness of solidified material improves as the scanning speed decreases from 1000 mm/s to 50 mm/s across three different polymeric binder contents:10 wt%,20 wt%,and 30 wt%PCL.Additionally,a higher polymeric binder content(i.e.20 wt%and 30 wt%)in the powder sheets reduces the likelihood of crack formation.Electron backscatter diffraction(EBSD)analysis reveals that an increase in scanning speed promotes the formation of more equiaxed grains,while an increase in polymer content results in a reduction in grain size.These findings provide valuable insights into optimizing MAPS configurations for enhanced productivity and functionality in metal component manufacturing.展开更多
This study focuses on the risks associated with the on-balance sheet recognition of data resources.At the legal level,disputes over ownership often arise due to unclear data property rights,while privacy protection,cy...This study focuses on the risks associated with the on-balance sheet recognition of data resources.At the legal level,disputes over ownership often arise due to unclear data property rights,while privacy protection,cybersecurity,and cross-border data flows create additional compliance challenges.In terms of recognition,the subjectivity of traditional valuation methods,the lack of active markets,and the rapid depreciation of data value caused by technological iteration hinder reliable measurement.With respect to disclosure,organizations face a dilemma between transparency and confidentiality.Collectively,these issues exacerbate audit risks.It is therefore imperative to establish an appropriate legal,accounting,and auditing framework to mitigate such risks and remove barriers to the proper recognition of data assets on balance sheets.展开更多
基金This work was supported by the National Doctorate Fund by the Ministry of Education of China (No.20020008011).
文摘A two-dimensional cellular automaton method was used to simulate grain growth during the recrystallization annealing of deep-drawing sheet St 15, taking the simulated result of recrystallization and the experimental result of the annealing texture of deepdrawing sheet St15 as the initial condition and reference. By means of computer simulation, the microstructures and textures of different periods of grain growth were predicted. It is achieved that the grain size, shape and texture become stable after the grain growth at a constant temperature of 700℃ for 10 h, and the advantaged texture components { 111 } 〈 110 〉 and { 111 } 〈 112〉 are dominant.
文摘A new comprehensive computer model was developed for sheet metal deep-drawing process, based on the theory of plastic anisotropy and under consideration of the effects of bending, blank-holding force, strain-hardening, the variation of thickness and tooling geometry. The model could be used to simulate the deforming stages of deep-drawing process and get the continuous distributions of stress and strain from the radial drawing region of material over a die and the stretch-forming region of material over a punch. It is concluded that the total strain theory can be used as a substitute for the incremental strain theory to analyse the force and deformation in sheet metal deep-drawing process. In addition, the effect of bending was also obtained.
基金This work was supported by the National Natural Science FoundationShanghai Bao Steel Group of China under Grant No.50374028Doctor Foundation.
文摘The effects of an electric field on AIN precipitation and recrystallization texture were investigated. Cold-rolled 08Al killed steel sheets were annealed at 550℃ according to the two-step processes, for various maintaining times, with and without applying an electric field. It was found that the electric field promotes the precipitation of the second phase （AlN particles）, strengthens the γ-fiber and weakens the α-fiber texture component in the recrystallized specimens. A possible explanation for the reinforcement of γ-fiber texture by the electric field is that the second phase AIN particle promotes the growth of γ-fiber at the expense of differently oriented grains.
基金NSFC(No.19832020)National Automobile Dynamic Simulation Laboratory of China
文摘The Hill's quadric anisotropy yield function and the Barlat-Lian anisotropy yield func- tion describing well anisotropy sheet metal with stronger texture are introduced into a quadric-flow cor- ner constitutive theory of elastic-plastic finite deformation suitable for deformation localization analy- sis.And then,the elastic-plastic large deformation finite element formulation based on the virtual power principle and the discrete Kirchhoff shell element model including the yield functions and the constitutive theory are established.The focus of the present research is on the numerical simulation of the flange earing of the deep-drawing of anisotropy circular sheets,based on the investigated results, the.schemes for controlling the flange earing are proposed.
文摘为直角的 TA2M 表金属，过去常描述 anisotropy R 的变化的可用的三角功能被介绍。把对价值 R 的描述基于上面，潜力在凸缘上珍视的一个新假设外部边界定期根据 anisotropy R 的分发法律被安排被建议了，潜在的理论和边界元素方法被用来计算将提供一个好方法为 orthotropic TA2M 控制深绘画的耳朵的合理空白的形状表金属。通过实际申请，介绍空白的设计途径被同意为深绘画的耳朵的控制有效。
文摘In accordance with experimental results about the annealing microstructure and texture of cold-rolled deep- drawing sheet based on the compact strip production （CSP） process, a two-dimensional cellular automation simulation model, considering real space and time scale, was established to simulate recrystallization and grain growth during the actual batch annealing process. The simulation results show that pancaked grains form during recrystallization. （111} advantageous texture components become the main parts of the recrystallization texture. After grain growth, the pancaked grains coarsen gradually. The content of （111} advantageous texture components in the annealing texture increases from 55vo1% to 65vo1%; meanwhile, the contents of {112}〈110〉 and {100}〈110〉 texture components decrease by 4% and 8%, respectively, compared with the recrystallization texture. The simulation results of microstructure and texture evolution are also consistent with the experimental ones, proving the accuracy and usefulness of the model.
文摘On the basis of the criterion of no-wrinkle, the principle and method of prediction and determination of both friction coefficient and forming force on sheet metal deep-drawing are put forward, and proved it's expedience and practicability. They are suitable for assessment of lubricant properties. Friction coefficient and forming force are a function of material parameter, design parameter and process parameter, especially relative prevent wrinkle blank-holder force. Product of both friction coefficient and prevent wrinkle blank-holder force is only function of process parameter after determining material parameter and design parameter.
基金supported by the Natural Science Foundation of Heilongjiang Province(No.JQ2022E004).
文摘Conventional cross rolling is influenced by the force couple effect of symmetrical rollers,resulting in the c-axis of the plate grains being oriented perpendicular to the rolling surface.This orientation contributes to a high degree of work hardening and mechanical anisotropy,thereby complicating subsequent processing.In this study,the hard plate cross rolling(HP-CR)process is put forward for the first time,and the microstructure evolution and mechanical properties of rolled AZ31 Magnesium plate were analyzed.The results indicate that,in comparison to traditional cross rolling(CR),the average grain size of the HP-CR is refined to 5.33µm.Additionally,the average yield strength and elongation of the sheet are enhanced by 15.2%and 35.2%,respectively,while the average tensile strength is 283 MPa,and the r value decreases by 39.8%.These changes are attributed to the combined effects of grain refinement,microstructural homogenization,and basal texture weakening.On the one hand,the substantial energy stored in the original lattice distortion serves as a driving force for the dynamic recrystallization process,facilitating the elimination of the deformed grain structure.This process increases the proportion of recrystallized grains from 5%to 82%,reduces the degree of work hardening,and correspondingly decreases the density of geometrically necessary dislocations(ρ^(GND))by 70.8%,accompanied by the formation of high-angle grain boundaries(HAGB).On the other hand,dynamic recrystallization promotes grain rearrangement,resulting in an increased number of grains oriented in the transverse direction(TD),which diminishes the texture strength of the basal plane.Concurrently,the activation of non-basal slip systems reduces the resistance to dislocation sliding in various directions,significantly reduces the degree of mechanical anisotropy and enhancing the plastic deformation capacity of the plate.This research provides valuable scientific insights and technical foundations for the large-scale manufacturing of high-performance AZ31 magnesium alloy sheets.
基金funded by the National Natural Science Foundation of China(No.52204407,No.22208220,No.52304408,No.52304398)the Zhejiang Provincial Natural Science Foundation of China(No.LQN25E010012)the Key Industrial Technology Research and Basic public welfare program projects in Shaoxing city(2023B41003,2023A11004 and 2023A11005).
文摘This study produced wide(900-1200 mm)AZ31 alloy sheets with varying thicknesses via continuous casting direct rolling(7 mm,6 mm)combined with stepwise warm rolling(4.5 mm,2 mm),examining the effects of this process on microstructure,corrosion durability,mechanical properties,and discharge properties.Results showed that the reduced thickness significantly refined the grain size from 131.20µm to 7.90µm with the basal texture intensity reached 52%.Synergistic grain refinement,dislocation,and texture strengthening improved the yield strength(YS),ultimate tensile strength(UTS),and elongation(EL)of the 2 mm-thick sheet by 59.11%,39.75%,and 83.52%,respectively,compared to those of the 7 mm-thick sheet.Corrosion durability was also improved,with a corrosion rate of 2.19 mm·y^(-1)for the 2 mm sheet,which was 41%lower than that of the 7 mm sheet(3.72 mm·y^(-1)),due to the formation of a dense Al(OH)3 and layered double hydroxide corrosion film with mitigated micro-galvanic corrosion.As an Mg-air battery anode,the 2 mm sheet performed the best at 10 mA/cm^(2),achieving an anode efficiency of 61.18%,specific energy of 1660.50 mWh·g^(-1),easy discharge product detachment,and reduced self-corrosion.In summary,this study demonstrates a cost-effective and industrially viable approach that combines continuous casting direct rolling with stepwise warm rolling to produce ultra-wide AZ31 sheets with simultaneously improved overall properties,offering a novel strategy to expand the opportunity for commercial Mg alloys in both structural and functional applications.
基金the UGC,New Delhi,India for financial assistance via the UGC-Junior Research Fellowship(CSIR-UGC NET JULY 2024)(Student ID:241610090610)。
文摘The flow of a tetra-hybrid Casson nanofluid(Al_(2)O_(3)-CuO-TiO_(2)-Ag/H_(2)O)over a nonlinear stretching sheet is investigated.The Buongiorno model is used to account for thermophoresis and Brownian motion,while thermal radiation is incorporated to examine its influence on the thermal boundary layer.The governing partial differential equations(PDEs)are reduced to a system of nonlinear ordinary differential equations(ODEs)with fully non-dimensional similarity transformations involving all independent variables.To solve the obtained highly nonlinear system of differential equations,a novel Clique polynomial collocation method is applied.The analysis focuses on the effects of the Casson parameter,power index,radiation parameter,thermophoresis parameter,Brownian motion parameter,and Lewis number.The key findings show that thermal radiation intensifies the thermal boundary layer,the Casson parameter reduces the velocity,and the Lewis number suppresses the concentration with direct relevance to polymer processing,coating flows,electronic cooling,and biomedical applications.
文摘Subsurface macro-inclusions and hooks are detrimental to the surface quality of deep-drawing steel sheets. However, little is known about the relationship between macro-inclusions and hooks. Thus, in this work, two ultralow carbon （ULC） steel slabs and two low carbon （LC） aluminum-killed steel slabs were sampled to study the relationship between hooks and subsurface macro-inclusions, which were detected on the cross-sections of steel samples with an area of 56058 mm2 using an automated scanning electron microscopy/energy-disper-sive X-ray spectroscopy system. Results show that subsurface inclusions larger than 200 μm were almost entrapped by hook structures, whereas the location of other inclusions smaller than 200μm had no obvious dependence on the location of solidified hooks. Furthermore, the number density （ND） of subsurface inclusions larger than 200μm decreased from 0.02 to 0 cm-2 in ULC steel as the mean hook depth decreased from 1.57 to 1.01 mm. Similar trends were also observed in LC steel. In addition, the detected inclusions larger than 200μm were concentrated in the region near the slab center （3/8 width-5/8 width）, where hook depths were also larger than those at any other locations. Therefore, minimizing the hook depth is an effective way to reduce inclusion-induced sliver defects in deep-drawing steels.
文摘hased on both the wrinkle model and fracturc model, the wrinkle critical tangent pressure and the fractureon critical radial tensile stress are calculated respectively. The maximum tangent pressure formula in the flange deformation zone and the maximum radial tensile stress formula in the cylinder-wall pass force zone are given, and both theno-wrinkle limitl criterion and no-fracture limit criterion are put froward. The prediction and control criterion anddiagram of both the wrinkle limit and fracture limit on cylindrical cup deep-drawing, the most suitable formingzone and the limit deep-drawing coefficient are obtained. Comparing with present experience formulae and actualproduct's production, this prediction and control are quite accurate.
文摘The prediction and control criterion of both the wrinkle limit and fracture limit on the cylindrical cup deep-drawing are given, and the prediction and control diagram of both the wrinkle limit and fracture limit are also given. The results show that it is suitable for no-flange cylindrical cup deep-drawing, narrow-flange cylindrical cup deep-drawing, wide-flange cylindrical cup deep-drawing/expanding compound forming and rigid punch expanding forming.
基金Funded by the National Natural Science Foundation of China(Nos.52075347,51575364)and the Natural Science Foundation of Liaoning Provincial(No.2022-MS-295)。
文摘In order to solve the problem of poor formability caused by different materials and properties in the process of tailor-welded sheets forming,a forming method was proposed to change the stress state of tailor-welded sheets by covering the tailor-welded sheets with better plastic properties overlapping sheets.At the same time,the interface friction effect between the overlapping and tailor-welded sheets was utilized to control the stress magnitude and further improve the formability and quality of the tailor-welded sheets.In this work,the bulging process of the tailor-welded overlapping sheets was taken as the research object.Aluminum alloy tailor-welded overlapping sheets bulging specimens were studied by a combination of finite element analysis and experimental verification.The results show that the appropriate use of interface friction between tailor-welded and overlapping sheets can improve the formability of tailor-welded sheets and control the flow of weld seam to improve the forming quality.When increasing the interface friction coefficient on the side of tailor-welded sheets with higher strength and decreasing that on the side of tailor-welded sheets with lower strength,the deformation of the tailor-welded sheets are more uniform,the offset of the weld seam is minimal,the limit bulging height is maximal,and the forming quality is optimal.
基金the National Natural Science Founda-tion of China(NSFC,Grant No.42174181)and the Key Research Program of Frontier Sciences,CAS(Grant No.QYZDJ-SSW-DQC010).
文摘The formation of an embedded electron current sheet within the magnetotail plasma sheet has been poorly understood.In this article,we present an electron current layer detected at the edge of the magnetotail plasma sheet.The ions were demagnetized inside the electron current layer,but the electrons were still frozen in with the magnetic field line.Thus,this decoupling of ions and electrons gave rise to a strong Hall electric field,which could be the reason for the formation of the embedded thin current layer.The magnetized electrons,the absence of the nongyrotropic electron distribution,and negligible energy dissipation in the layer indicate that magnetic reconnection had not been triggered within the embedded thin current layer.The highly asymmetric plasma on the two sides of the current layer and low magnetic shear across it could suppress magnetic reconnection.The observations indicate that the embedded electric current layer,probably generated by the Hall electric field,even down to electron scale,is not a sufficient condition for magnetic reconnection.
基金the support of the Key Research and Development Program of Shaanxi Province,China(No.2021GXLH-Z-049)。
文摘The influence of geometric configuration on the friction characteristics during incremental sheet forming of AA5052 was analyzed by integrating surface morphology and its characteristic parameters,along with plastic strain,contact pressure,and area.The interface promotes lubrication and support when wall angles were≤40°,a 0.5 mm-thin sheet was used,and a 10 mm-large tool radius was employed.This mainly results in micro-plowing and plastic extrusion flow,leading to lower friction coefficient.However,when wall angles exceed 40°,significant plastic strain roughening occurs,leading to inadequate lubrication on the newly formed surface.Increased sheet thickness and decreased tool radius elevate contact pressure.These actions trigger micro-cutting and adhesion,potentially leading to localized scuffing and dimple tears,and higher friction coefficient.The friction mechanisms remain unaffected by the part’s plane curve features.As the forming process progresses,abrasive wear intensifies,and surface morphology evolves unfavorably for lubrication and friction reduction.
基金Project(4013311)supported by the National Science Foundation of Iran(INSF)。
文摘This article examines the influence of annealing temperature on fracture toughness and forming limit curves of dissimilar aluminum/silver sheets.In the cold roll bonding process,after brushing and acid washing,the prepared surfaces are placed on top of each other and by rolling with reduction more than 50%,the bonding between layers is established.In this research,the roll bonding process was done at room temperature,without the use of lubricants and with a 70%thickness reduction.Then,the final thickness of the Ag/Al bilayer sheet reached 350μm by several stages of cold rolling.Before cold rolling,it should be noted that to decrease the hardness created due to plastic deformation,the roll-bonded samples were subjected to annealing heat treatment at 400℃for 90 min.Thus,the final samples were annealed at 200,300 and 400℃for 90 min and cooled in a furnace to examine the annealing temperature effects.The uniaxial tensile and microhardness tests measured mechanical properties.Also,to investigate the fracture mechanism,the fractography of the cross-section was examined by scanning electron microscope(SEM).To evaluate the formability of Ag/Al bilayer sheets,forming limit curves were obtained experimentally through the Nakazima test.The resistance of composites to failure due to cracking was also investigated by fracture toughness.The results showed that annealing increases the elongation and formability of the Ag/Al bilayer sheet while reduces the ultimate tensile strength and fracture toughness.However,the changing trend is not the same at different temperatures,and according to the results,the most significant effect is obtained at 300℃and aluminum layers.It was also determined that by increasing annealing temperature,the fracture mechanism from shear ductile with small and shallow dimples becomes ductile with deep cavities.
基金supported by PoSAddive–Powder Sheet Additive Manufacturing(co-funded by EIT Raw Materials,Grant No.22021)the AML in Trinity College Dublin.EIT Raw Materials is supported by EIT,a body of the European Union.
文摘A novel laser-based additive manufacturing approach of metal additive manufacturing using powder sheets(MAPS)has been introduced recently.The method utilizes polymer-bound powder sheets for metal AM as a feedstock,instead of loose powders.Conventional laser beam powder bed fusion(LPBF)additive manufacturing(AM)is among the most widespread 3D printing technologies.However,LPBF faces challenges related to safety and the impracticality of changing materials due to its reliance on loose powders.Thus,MAPS demonstrates the capability to overcome the limitations of LPBF by offering enhanced safety and the ability to print multi-material structures without the risk of material cross-contamination.As a part of developing processes,we investigate the effects of polymeric binder content on the printability and microstructural characteristics of MAPS-printed stainless steel 316 L.The results indicate that the average layer thickness of solidified material improves as the scanning speed decreases from 1000 mm/s to 50 mm/s across three different polymeric binder contents:10 wt%,20 wt%,and 30 wt%PCL.Additionally,a higher polymeric binder content(i.e.20 wt%and 30 wt%)in the powder sheets reduces the likelihood of crack formation.Electron backscatter diffraction(EBSD)analysis reveals that an increase in scanning speed promotes the formation of more equiaxed grains,while an increase in polymer content results in a reduction in grain size.These findings provide valuable insights into optimizing MAPS configurations for enhanced productivity and functionality in metal component manufacturing.
文摘This study focuses on the risks associated with the on-balance sheet recognition of data resources.At the legal level,disputes over ownership often arise due to unclear data property rights,while privacy protection,cybersecurity,and cross-border data flows create additional compliance challenges.In terms of recognition,the subjectivity of traditional valuation methods,the lack of active markets,and the rapid depreciation of data value caused by technological iteration hinder reliable measurement.With respect to disclosure,organizations face a dilemma between transparency and confidentiality.Collectively,these issues exacerbate audit risks.It is therefore imperative to establish an appropriate legal,accounting,and auditing framework to mitigate such risks and remove barriers to the proper recognition of data assets on balance sheets.
