Different types of plantations were observed in Baishilazi National Nature Reserve, Liaoning Province, for 34 a. The environmental quality ofAbies holophylla plantations was analyzed under different cutting systems. A...Different types of plantations were observed in Baishilazi National Nature Reserve, Liaoning Province, for 34 a. The environmental quality ofAbies holophylla plantations was analyzed under different cutting systems. Analysis factors included soil erosion rate, humification degree of litters, and water hold capacity. The surface soil loss of clear cutting area was 19000t·km?2·a?1 more than that of selective cutting area. The content of soil organic matter in board-leaved—Abies holophylla forest was 4.62% more than that in pure stand, and the water hold capacity of the mixed forest was 1.43 time of that of pure stand. The mixed forest of board-leaved—Abies holophylla by selective cutting can upgrade the ecological environment quality.展开更多
Forces acting on abrasive in the process of speeding up have been analyzed. Motion differential equation of abrasive in a pipeline and nozzle has been given, respectively. Mechanisms of abrasive particles accelerated ...Forces acting on abrasive in the process of speeding up have been analyzed. Motion differential equation of abrasive in a pipeline and nozzle has been given, respectively. Mechanisms of abrasive particles accelerated in a premixed abrasive jet has been analyzed. The study shows that driven by high-pressure water, velocity of an abrasive is near to velocity of water in pipeline through the acceleration distance. In the taper section of a nozzle, water and abrasive particles are greatly accelerated at the same time. But velocity of an abrasive always lags behind velocity of water. A premixed abrasive jet cutting system has been introduced. The structure and working principles of the system have been given. The system is an assembly of abrasive screening and filling. By use of the premixed abrasive jet cutting system established, cutting experiments have been made to test the main parameters which influence the cutting performances such as working pressure, standoff and traverse velocity, and the nozzle diameter affecting cutting chink width.展开更多
The drum shearer and high pressure water jet combined cutting system is an effective technology to cut hard coal-rock, but one problem of the technology is the choice of pick and nozzle location parameters. In order t...The drum shearer and high pressure water jet combined cutting system is an effective technology to cut hard coal-rock, but one problem of the technology is the choice of pick and nozzle location parameters. In order to solve the problem, the process and mechanism of combined cutting arc studied and mining seepage catastrophe theory is used to construct the mathematic and physical model of combined cutting hard coal-rock. Based on the model and detailed analysis of combined cutting mechanism, the single pick and nozzle combined cutting test-bed is built to test the main pick and nozzle location parameters of drum shearer and water jet combined cutting system. Test results show that the best vertical distance between the pick-tip and nozzle center point is the sum of cutting thickness and proper target distance in the Y axial direction; the best horizontal distance is the length between pick-tip point and coal-rock surface bursting crack point in the X axial direction. The best incident angle of water jet should be the same as the bursting crack line＇s angle in theory, but considering other important factors comprehensively, it is more reasonable when the incident angle of water jet is 90°.展开更多
Diameter frequency distribution in a specific stand provides basic information for forest resources management. In this study, four probability models were applied to analyze diameter distribution of natural forests a...Diameter frequency distribution in a specific stand provides basic information for forest resources management. In this study, four probability models were applied to analyze diameter distribution of natural forests after selective cutting with different intensities （low intensity of 13.0% in volume, medium intensity of 29.1%, high intensity of 45.8%, and extra-high intensity of 67.1%） The results show that the skewness and kurtosis of the four models are positive except that of low intensity selective cutting, which suggest that the number of small-size trees dominate the stand. The more intensity of selective cutting, the wider range of diameter distributions. The diameter structure of selective cutting with low intensity met Weibull and Beta distributions; that of medium intensity met Weibull, negative exponential as well as Gamma distributions; that of high intensity cutting met Weibull and negative exponential distributions, but that of extra-high intensity could not meet any above model. Weibull distribution model fits better than others regarding the structure of diameter distribution in natural forests managed on polycyclic cutting system. The results will provide basic information for sustainable management for mixed natural stands managed on a polycyclic cutting system.展开更多
The principle and the constitution of an intelligent system for on-line and real-time montitoring tool cutting state were discussed and a synthetic sensors schedule combined a new type fluid acoustic emission sens...The principle and the constitution of an intelligent system for on-line and real-time montitoring tool cutting state were discussed and a synthetic sensors schedule combined a new type fluid acoustic emission sensor (AE) with motor current sensor was presented. The parallel communication between control system of machine tools, the monitoring intelligent system,and several decision-making systems for identifying tool cutting state was established It can auto - matically select the sensor way ,monitoring mode and identifying method in machining process- ing so as to build a successful and effective intelligent system for on -line and real-time moni- toring cutting tool states in FMS.展开更多
A mathematical model of the computer numerical control (CNC) heavy cuttingservo system including chatter in cutting courses was constructed for the chatter in CNC heavycutting. The theoretical analysis, computer simul...A mathematical model of the computer numerical control (CNC) heavy cuttingservo system including chatter in cutting courses was constructed for the chatter in CNC heavycutting. The theoretical analysis, computer simulation and orthogonal tests on this model show thatincreasing the gain of position K_(pp) can improve the rapid tracking performance of machine tools,and decreasing the delay time of speed loop τ_s can quickly eliminate the static error in thesystem, but the limited cutting width b_(lim) will descend correspondingly; excessively large orexcessively small gain of speed loop K_(ps) can result in decreasing b_(lim); optimizing K_(pp),τ_s and K_(ps) can improve the dynamic and static performance of the system and increase b_(lim).It is easy and feasible to optimize the servo parameters by the orthogonal test. This method caneffectively improve the system's stability and limited cutting width and it is suitable for the CNCheavy cutting of heavy-duty machine tools.展开更多
This paper presents a velocity controller for the cutting system of a trench cutter(TC). The cutting velocity of a cutting system is affected by the unknown load characteristics of rock and soil. In addition, geologic...This paper presents a velocity controller for the cutting system of a trench cutter(TC). The cutting velocity of a cutting system is affected by the unknown load characteristics of rock and soil. In addition, geological conditions vary with time. Due to the complex load characteristics of rock and soil, the cutting load torque of a cutter is related to the geological conditions and the feeding velocity of the cutter. Moreover, a cutter's dynamic model is subjected to uncertainties with unknown effects on its function. In this study, to deal with the particular characteristics of a cutting system, a novel adaptive fuzzy integral sliding mode control(AFISMC) is designed for controlling cutting velocity. The model combines the robust characteristics of an integral sliding mode controller with the adaptive adjusting characteristics of an adaptive fuzzy controller. The AFISMC cutting velocity controller is synthesized using the backstepping technique. The stability of the whole system including the fuzzy inference system, integral sliding mode controller, and the cutting system is proven using the Lyapunov theory. Experiments have been conducted on a TC test bench with the AFISMC under different operating conditions. The experimental results demonstrate that the proposed AFISMC cutting velocity controller gives a superior and robust velocity tracking performance.展开更多
Nanoscale surface roughness of tungsten heavy alloy components is required in the nuclear industry and precision instruments.In this study,a high-performance ultrasonic elliptical vibration cutting(UEVC)system is deve...Nanoscale surface roughness of tungsten heavy alloy components is required in the nuclear industry and precision instruments.In this study,a high-performance ultrasonic elliptical vibration cutting(UEVC)system is developed to solve the precision machining problem of tungsten heavy alloy.A new design method of stepped bending vibration horn based on Timoshenko’s theory is first proposed,and its design process is greatly simplified.The arrangement and working principle of piezoelectric transducers on the ultrasonic vibrator using the fifth resonant mode of bending are analyzed to realize the dual-bending vibration modes.A cutting tool is installed at the end of the ultrasonic vibration unit to output the ultrasonic elliptical vibration locus,which is verified by finite element method.The vibration unit can display different three-degree-of-freedom(3-DOF)UEVC characteristics by adjusting the corresponding position of the unit and workpiece.A dual-channel ultrasonic power supply is developed to excite the ultrasonic vibration unit,which makes the UEVC system present the resonant frequency of 41 kHz and the maximum amplitude of 14.2μm.Different microtopography and surface roughness are obtained by the cutting experiments of tungsten heavy alloy hemispherical workpiece with the UEVC system,which validates the proposed design’s technical capability and provides optimization basis for further improving the machining quality of the curved surface components of tungsten heavy alloy.展开更多
A study was carried out to evaluate the effect of shelterwood cutting methods on stand structure and regeneration density. Data were collected from a northern hardwood forest stands in Iran with Fagus orientalis Lipsk...A study was carried out to evaluate the effect of shelterwood cutting methods on stand structure and regeneration density. Data were collected from a northern hardwood forest stands in Iran with Fagus orientalis Lipsky as dominant species, with/without shelterwood cutting operation. Results clearly demonstrate that the management of Fagus orientalis Lipsky with shelterwood cutting system affected the frequency and diversity of the understory herbaceous species. The frequency of Viola silvestris Lam., Asperula odorata L., Carex spp. and Rubus hyr-canus Juz increased significantly after shelterwood cutting. The DBH （diameter at breast height） of commercial species in control stands （57.50±2.15 cm） was greater than that in treated stands （50.67±1.88 cm）, whereas the total height of trees was similar between treated and control plots （21±0.5 m）. The number of Parrotia persica seedlings increased by 13.2% from 1995 to 2005 whereas the number of Fagus orientalis and Carpinus betulus seedlings significantly decreased from 1995 to 2005. In conclusion, it confirms that instead of shelterwood cutting method other silvicultural practices such as selection cutting method should be applied for the mountainous beech stands of Hyrcanian forests.展开更多
For the designing of cutting-dies is a complex and experience-based process,it is poorly supported by conventional 3D CAD software.Thus,the majority of design activities,including the(re)modeling of those cutting die-...For the designing of cutting-dies is a complex and experience-based process,it is poorly supported by conventional 3D CAD software.Thus,the majority of design activities,including the(re)modeling of those cutting die-components that are directly responsible for performing shaping operations on a sheet-metal stamping part,traditionally still need to be carried-out repetitively,separately,and manually by the designer.To eliminate some of these drawbacks and upgrade the capabilities of conventional 3D CAD software,this paper proposes a new methodology for the development of a parametric system capable of automatically performing a(re)modeling process of compound washer dies' cutting-components.The presented methodology integrates CATIA V5 built-in modules,including Part Design,Assembly Design and Knowledge Advisor,publication mechanism,and compound cutting die-design knowledge.The system developed by this methodology represents an 'intelligent' assembly template composed of two modules GAJA1 and GAJA2,respectively.GAJA1 is responsible for the direct input of the die-design problem regarding the shape,dimensions and material of the stamping part,its extraction in the form of geometric features,and the transferring of relevant design parameters and features to the module GAJA2.GAJA2 interprets the current values for the input parameters and automatically performs the modeling process of cutting die-components,using die-design knowledge and the company's internal design and manufacturing standards.Experimental results show that this system significantly shortens the modeling-time for cutting the die-components,improves the modeling-quality,and enables the training of inexperienced designers.展开更多
The purpose of this study is focused on development of an online monitoring system for measuring and evaluating the cutting condition as the ID-blade saw is cutting a silicon ingot. First,the cutting experiments are c...The purpose of this study is focused on development of an online monitoring system for measuring and evaluating the cutting condition as the ID-blade saw is cutting a silicon ingot. First,the cutting experiments are carried out and the cutting signals during the blade slicing a six-inch ingot are measured by a 3-axes load sensor which is mounted on the top of the ingot. To evaluate the blade condition in slicing,a novel data processing method,combining the discrete Fourier transform(DFT) with the discrete Wavelet transform(DWT),is proposed in this paper for extracting the components due to the rotation of the blade and the cutting impedance. To validate the effect of the method,four ID-blades with three different types of the blade edge are used and discussed. The obtained results show that the component induced from the rotation and the component due to the blade slicing can be extracted efficiently by introduction of the proposed method. Furthermore,a simple online monitoring system,which consists of a 3-axes load sensor or acceleration sensor,DC cuts high-pass filter,and AD converter embedded microcomputer,is designed. The estimated cutting condition information obtained from the proposed monitoring system can be used as a feedback signal to the slicing machine for production of high quality wafer.展开更多
This Paper presents an automatic programming system developed for NC laser onning of Chinese charaCterswhich combines AutoCAD with NC Under Windows environment, and generates numerical controlled Programs by extractin...This Paper presents an automatic programming system developed for NC laser onning of Chinese charaCterswhich combines AutoCAD with NC Under Windows environment, and generates numerical controlled Programs by extracting outline (stroke) figures of Chinese Characters from outline character base, optimizing cutting routes, transferring them to AutoCAD for editing operations, such as rotation transfer, enlarging an mirroring, the system can transferto a laser cutting machine througy RS-232 series interface to accomplish laser cutting of large Chinese characters.展开更多
The temperature distribution in the tool, chip and workpiece was studied during the orthogonal cuttingprocess Under several different cutting conditions. The temperature distribution is calculated by the finite differ...The temperature distribution in the tool, chip and workpiece was studied during the orthogonal cuttingprocess Under several different cutting conditions. The temperature distribution is calculated by the finite differencemethod. and the variation of the material properties with temperature was taken was taken into account The results obtained arecoincident with both previous published results and experimental measurements.展开更多
The technique of cutting slabstone with stone-sawi ng machine is analyzed completely. A new kind of cutting movement trajectory is gi ven whose actual cutting efficiency is near to 100%. It can reduce the energy w ear...The technique of cutting slabstone with stone-sawi ng machine is analyzed completely. A new kind of cutting movement trajectory is gi ven whose actual cutting efficiency is near to 100%. It can reduce the energy w earing greatly, and the surface quality of the product is improved to the utmost extent. The design mechanism of the optimal cutting movement trajectory system structure is analyzed incisively. At the same time, the principle of the complex movement of horizontal movement and swing is researched. The optimal design scheme of th e cutting movement trajectory system structure is set up. The choice method to g et the superior value of the movement system structure is found. The mathematics function formula is established which exhibits the relationship between the par ameter of the complex movement structure and that of the system movement structu re. By the formula, the precision value of the offset can be figured out. The r ule is adapted to different types of energy-saving stone-sawing machines. The complex movement structure of horizontal movement and swing is designed to f ulfill the cutting movement. It can make the saw frame move up with the hanging pod deviating from the vertical direction. At the same time, the saw frame have a down-movement. Then the sum of the two movements is near to zero, and the saw blade and the stone can keep in touch during the whole horizontal cutting. The result is that the actual cutting efficiency is 100%. Also, when the hanging pod moves to the limited position, the saw frame can keep the original inertia, and continue to swing up. It makes the back-cutting have high energy-storing. The optimal design of the eccentricity balance wheel is done. The mathematics fo rmula for expressing the movement system structure is deduced. The calculation m ethod and formula is set up which is used to get the value of important componen ts such as offset. The choice method and formula of elasticity distortion coeffi cient is set up when the saw frame moves smoothly. It is concluded that the offs et is the key dimension to actualize the optimal cutting movement trajectory. The resolving of the technical problems discussed above offers a theoretic and technical basis for optimal design of energy-saving stone-sawing machines.展开更多
The paper introduces a new type of cutting system: the Offline Program Profile Lining and Cutting Robot System (OPPLCRS). The system adopts the offline program technology without teaching. The system can measure and c...The paper introduces a new type of cutting system: the Offline Program Profile Lining and Cutting Robot System (OPPLCRS). The system adopts the offline program technology without teaching. The system can measure and compensate every profile’s deformation automatically, so it is suit to process any batch of profiles, and the order of processing different profiles can be arranged at will. The OPPLCRS, firstly appearing in China, will have wide application in profile cutting fields.展开更多
The remarkable ability of titanium alloys to preserve their superior physical and chemical characteristics when subjected to extreme conditions significantly enhances their importance in the aerospace,military,and med...The remarkable ability of titanium alloys to preserve their superior physical and chemical characteristics when subjected to extreme conditions significantly enhances their importance in the aerospace,military,and medical sectors.However,conventional machining of titanium alloys leads to elevated tool wear,development of surface defects,and reduced machining efficiency due to their low heat conductivity,and chemical affinity.These issues can be somewhat counteracted by integrating ultrasonic vibration in the conventional machining of titanium alloys and also enhance sustainability.This review article offers a holistic evaluation of the influence of ultrasonic vibration-assisted milling and turning on cutting forces,temperature,tool wear,and surface integrity,encompassing surface morphology,surface roughness,surface residual stress,surface hardness,and surface tribological properties during titanium alloys machining.Furthermore,it investigates the sustainability aspect that has not been previously examined.Studies on the performance of ultrasonic-assisted cutting revealed several advantages,including decreased cutting forces and cutting temperature,improved tool life,and a better-machined surface during machining.Consequently,the sustainability factor is improved due to minimized energy consumption and residual waste.In conclusion,the key challenges and future prospects in the ultrasonic-assisted cutting of titanium alloys are also discussed.This review article provides beneficial knowledge for manufactur-ers and researchers regarding ultrasonic vibration-assisted cutting of titanium alloy and will play an important role in achieving sustainability in the industry.展开更多
To solve the problem of difficulty in selecting NC cutting parameters by the redundancy technique, a method is put forward to optimize cutting parameters based on a revolutionary mathematical model and a revolutionary...To solve the problem of difficulty in selecting NC cutting parameters by the redundancy technique, a method is put forward to optimize cutting parameters based on a revolutionary mathematical model and a revolutionary cutting parameters database. By use of fuzzy inference rules, it can not only make the method itself evolved and updated, but also ensure data to be correct and feasible from the two optimization routes. Practical running and testing proved that this method can facilitate for the user to select parameters and greatly improve the processing efficiency.展开更多
To improve the poor efficiency of the dust removal system in the plasma cutting station of automotive longitudinal beams,and reduce the cutting surface quality degradation due to dust,a bottom-side suction dust remova...To improve the poor efficiency of the dust removal system in the plasma cutting station of automotive longitudinal beams,and reduce the cutting surface quality degradation due to dust,a bottom-side suction dust removal system is designed,and the dust removal effect is optimized through the setting of the following dampers and diversion plates.The result of numerical simulation indicates that the particle collection rate can reach 99.44%,and the field test also proves the effectiveness of the dust removal system,which is of guiding significance for the transformation of other similar dust removal systems.展开更多
China has a history of more than five thousand years,and its culture is broad and rich.Among many traditional arts,paper-cutting is a special handicraft full of stories and myths.Paper-cutting is a unique art.People u...China has a history of more than five thousand years,and its culture is broad and rich.Among many traditional arts,paper-cutting is a special handicraft full of stories and myths.Paper-cutting is a unique art.People use scissors to cut paper into many beautiful shapes,such as flowers,animals,or people.This art only needs simple tools,but it is not as easy as it looks.When we watch the masters cut paper,they can create wonderful patterns in just a few minutes.However,for beginners,a lot of practice and patience are necessary.展开更多
With the widespread adoption of ultra-precision machining(UPM)in manufacturing,accurately monitoring the temperature within micro-scale cutting zones has become crucial for ensuring machining quality and tool longevit...With the widespread adoption of ultra-precision machining(UPM)in manufacturing,accurately monitoring the temperature within micro-scale cutting zones has become crucial for ensuring machining quality and tool longevity.This review comprehensively evaluates modern in-process cutting temperature measurement methods,comparing conventional approaches and emerging technologies.Thermal conduction-based and radiation-based measurement paradigms are analyzed in terms of their merits,limitations,and domain-specific applicability,particularly with regard to the unique challenges involving micro-scale cutting zones in UPM.Special emphasis is placed on micro-scale sensor-integrated tools and self-sensing tools that enable real-time thermal monitoring at cutting edges.Furthermore,we explore thermal monitoring and management techniques for atomic and close-to-atomic scale manufacturing(ACSM),as well as the transformative potential of emerging technologies like artificial intelligence(AI),internet of things(IoT),and data fusion for machining temperature measurement.This review may serve as a reference for UPM cutting temperature measurement research,helping foster the development of optimized process control technologies.展开更多
文摘Different types of plantations were observed in Baishilazi National Nature Reserve, Liaoning Province, for 34 a. The environmental quality ofAbies holophylla plantations was analyzed under different cutting systems. Analysis factors included soil erosion rate, humification degree of litters, and water hold capacity. The surface soil loss of clear cutting area was 19000t·km?2·a?1 more than that of selective cutting area. The content of soil organic matter in board-leaved—Abies holophylla forest was 4.62% more than that in pure stand, and the water hold capacity of the mixed forest was 1.43 time of that of pure stand. The mixed forest of board-leaved—Abies holophylla by selective cutting can upgrade the ecological environment quality.
基金supported by the Natural Science Foundation of Anhui Province under Grant No.KJ2009A092
文摘Forces acting on abrasive in the process of speeding up have been analyzed. Motion differential equation of abrasive in a pipeline and nozzle has been given, respectively. Mechanisms of abrasive particles accelerated in a premixed abrasive jet has been analyzed. The study shows that driven by high-pressure water, velocity of an abrasive is near to velocity of water in pipeline through the acceleration distance. In the taper section of a nozzle, water and abrasive particles are greatly accelerated at the same time. But velocity of an abrasive always lags behind velocity of water. A premixed abrasive jet cutting system has been introduced. The structure and working principles of the system have been given. The system is an assembly of abrasive screening and filling. By use of the premixed abrasive jet cutting system established, cutting experiments have been made to test the main parameters which influence the cutting performances such as working pressure, standoff and traverse velocity, and the nozzle diameter affecting cutting chink width.
基金Project(2012AA062104) supported by the National High Technology Research and Development Program of ChinaProject(201104583) supported by the Postdoctoral Special Funded Projects,China
文摘The drum shearer and high pressure water jet combined cutting system is an effective technology to cut hard coal-rock, but one problem of the technology is the choice of pick and nozzle location parameters. In order to solve the problem, the process and mechanism of combined cutting arc studied and mining seepage catastrophe theory is used to construct the mathematic and physical model of combined cutting hard coal-rock. Based on the model and detailed analysis of combined cutting mechanism, the single pick and nozzle combined cutting test-bed is built to test the main pick and nozzle location parameters of drum shearer and water jet combined cutting system. Test results show that the best vertical distance between the pick-tip and nozzle center point is the sum of cutting thickness and proper target distance in the Y axial direction; the best horizontal distance is the length between pick-tip point and coal-rock surface bursting crack point in the X axial direction. The best incident angle of water jet should be the same as the bursting crack line＇s angle in theory, but considering other important factors comprehensively, it is more reasonable when the incident angle of water jet is 90°.
基金supported by the National Natural Sci-ence Foundation of China (Grant No. 30972359)the Natural Science Foundation of Fujian Provinceince (No. 2008J0327, 2009J01232)
文摘Diameter frequency distribution in a specific stand provides basic information for forest resources management. In this study, four probability models were applied to analyze diameter distribution of natural forests after selective cutting with different intensities （low intensity of 13.0% in volume, medium intensity of 29.1%, high intensity of 45.8%, and extra-high intensity of 67.1%） The results show that the skewness and kurtosis of the four models are positive except that of low intensity selective cutting, which suggest that the number of small-size trees dominate the stand. The more intensity of selective cutting, the wider range of diameter distributions. The diameter structure of selective cutting with low intensity met Weibull and Beta distributions; that of medium intensity met Weibull, negative exponential as well as Gamma distributions; that of high intensity cutting met Weibull and negative exponential distributions, but that of extra-high intensity could not meet any above model. Weibull distribution model fits better than others regarding the structure of diameter distribution in natural forests managed on polycyclic cutting system. The results will provide basic information for sustainable management for mixed natural stands managed on a polycyclic cutting system.
文摘The principle and the constitution of an intelligent system for on-line and real-time montitoring tool cutting state were discussed and a synthetic sensors schedule combined a new type fluid acoustic emission sensor (AE) with motor current sensor was presented. The parallel communication between control system of machine tools, the monitoring intelligent system,and several decision-making systems for identifying tool cutting state was established It can auto - matically select the sensor way ,monitoring mode and identifying method in machining process- ing so as to build a successful and effective intelligent system for on -line and real-time moni- toring cutting tool states in FMS.
文摘A mathematical model of the computer numerical control (CNC) heavy cuttingservo system including chatter in cutting courses was constructed for the chatter in CNC heavycutting. The theoretical analysis, computer simulation and orthogonal tests on this model show thatincreasing the gain of position K_(pp) can improve the rapid tracking performance of machine tools,and decreasing the delay time of speed loop τ_s can quickly eliminate the static error in thesystem, but the limited cutting width b_(lim) will descend correspondingly; excessively large orexcessively small gain of speed loop K_(ps) can result in decreasing b_(lim); optimizing K_(pp),τ_s and K_(ps) can improve the dynamic and static performance of the system and increase b_(lim).It is easy and feasible to optimize the servo parameters by the orthogonal test. This method caneffectively improve the system's stability and limited cutting width and it is suitable for the CNCheavy cutting of heavy-duty machine tools.
基金supported by the National High-Tech R&D Program(863)of China(No.2012AA041801)
文摘This paper presents a velocity controller for the cutting system of a trench cutter(TC). The cutting velocity of a cutting system is affected by the unknown load characteristics of rock and soil. In addition, geological conditions vary with time. Due to the complex load characteristics of rock and soil, the cutting load torque of a cutter is related to the geological conditions and the feeding velocity of the cutter. Moreover, a cutter's dynamic model is subjected to uncertainties with unknown effects on its function. In this study, to deal with the particular characteristics of a cutting system, a novel adaptive fuzzy integral sliding mode control(AFISMC) is designed for controlling cutting velocity. The model combines the robust characteristics of an integral sliding mode controller with the adaptive adjusting characteristics of an adaptive fuzzy controller. The AFISMC cutting velocity controller is synthesized using the backstepping technique. The stability of the whole system including the fuzzy inference system, integral sliding mode controller, and the cutting system is proven using the Lyapunov theory. Experiments have been conducted on a TC test bench with the AFISMC under different operating conditions. The experimental results demonstrate that the proposed AFISMC cutting velocity controller gives a superior and robust velocity tracking performance.
基金support from the National Natural Science Foundation of China(Grant No.U20A20291)the Xingliao Talent Program of Liaoning Province,China(Grant No.XLYC1907183)the Fundamental Research Funds for the Central Universities,China(Grant No.DUT22ZD201).
文摘Nanoscale surface roughness of tungsten heavy alloy components is required in the nuclear industry and precision instruments.In this study,a high-performance ultrasonic elliptical vibration cutting(UEVC)system is developed to solve the precision machining problem of tungsten heavy alloy.A new design method of stepped bending vibration horn based on Timoshenko’s theory is first proposed,and its design process is greatly simplified.The arrangement and working principle of piezoelectric transducers on the ultrasonic vibrator using the fifth resonant mode of bending are analyzed to realize the dual-bending vibration modes.A cutting tool is installed at the end of the ultrasonic vibration unit to output the ultrasonic elliptical vibration locus,which is verified by finite element method.The vibration unit can display different three-degree-of-freedom(3-DOF)UEVC characteristics by adjusting the corresponding position of the unit and workpiece.A dual-channel ultrasonic power supply is developed to excite the ultrasonic vibration unit,which makes the UEVC system present the resonant frequency of 41 kHz and the maximum amplitude of 14.2μm.Different microtopography and surface roughness are obtained by the cutting experiments of tungsten heavy alloy hemispherical workpiece with the UEVC system,which validates the proposed design’s technical capability and provides optimization basis for further improving the machining quality of the curved surface components of tungsten heavy alloy.
文摘A study was carried out to evaluate the effect of shelterwood cutting methods on stand structure and regeneration density. Data were collected from a northern hardwood forest stands in Iran with Fagus orientalis Lipsky as dominant species, with/without shelterwood cutting operation. Results clearly demonstrate that the management of Fagus orientalis Lipsky with shelterwood cutting system affected the frequency and diversity of the understory herbaceous species. The frequency of Viola silvestris Lam., Asperula odorata L., Carex spp. and Rubus hyr-canus Juz increased significantly after shelterwood cutting. The DBH （diameter at breast height） of commercial species in control stands （57.50±2.15 cm） was greater than that in treated stands （50.67±1.88 cm）, whereas the total height of trees was similar between treated and control plots （21±0.5 m）. The number of Parrotia persica seedlings increased by 13.2% from 1995 to 2005 whereas the number of Fagus orientalis and Carpinus betulus seedlings significantly decreased from 1995 to 2005. In conclusion, it confirms that instead of shelterwood cutting method other silvicultural practices such as selection cutting method should be applied for the mountainous beech stands of Hyrcanian forests.
基金Project supported by the European Social Fund,European Union
文摘For the designing of cutting-dies is a complex and experience-based process,it is poorly supported by conventional 3D CAD software.Thus,the majority of design activities,including the(re)modeling of those cutting die-components that are directly responsible for performing shaping operations on a sheet-metal stamping part,traditionally still need to be carried-out repetitively,separately,and manually by the designer.To eliminate some of these drawbacks and upgrade the capabilities of conventional 3D CAD software,this paper proposes a new methodology for the development of a parametric system capable of automatically performing a(re)modeling process of compound washer dies' cutting-components.The presented methodology integrates CATIA V5 built-in modules,including Part Design,Assembly Design and Knowledge Advisor,publication mechanism,and compound cutting die-design knowledge.The system developed by this methodology represents an 'intelligent' assembly template composed of two modules GAJA1 and GAJA2,respectively.GAJA1 is responsible for the direct input of the die-design problem regarding the shape,dimensions and material of the stamping part,its extraction in the form of geometric features,and the transferring of relevant design parameters and features to the module GAJA2.GAJA2 interprets the current values for the input parameters and automatically performs the modeling process of cutting die-components,using die-design knowledge and the company's internal design and manufacturing standards.Experimental results show that this system significantly shortens the modeling-time for cutting the die-components,improves the modeling-quality,and enables the training of inexperienced designers.
文摘The purpose of this study is focused on development of an online monitoring system for measuring and evaluating the cutting condition as the ID-blade saw is cutting a silicon ingot. First,the cutting experiments are carried out and the cutting signals during the blade slicing a six-inch ingot are measured by a 3-axes load sensor which is mounted on the top of the ingot. To evaluate the blade condition in slicing,a novel data processing method,combining the discrete Fourier transform(DFT) with the discrete Wavelet transform(DWT),is proposed in this paper for extracting the components due to the rotation of the blade and the cutting impedance. To validate the effect of the method,four ID-blades with three different types of the blade edge are used and discussed. The obtained results show that the component induced from the rotation and the component due to the blade slicing can be extracted efficiently by introduction of the proposed method. Furthermore,a simple online monitoring system,which consists of a 3-axes load sensor or acceleration sensor,DC cuts high-pass filter,and AD converter embedded microcomputer,is designed. The estimated cutting condition information obtained from the proposed monitoring system can be used as a feedback signal to the slicing machine for production of high quality wafer.
文摘This Paper presents an automatic programming system developed for NC laser onning of Chinese charaCterswhich combines AutoCAD with NC Under Windows environment, and generates numerical controlled Programs by extracting outline (stroke) figures of Chinese Characters from outline character base, optimizing cutting routes, transferring them to AutoCAD for editing operations, such as rotation transfer, enlarging an mirroring, the system can transferto a laser cutting machine througy RS-232 series interface to accomplish laser cutting of large Chinese characters.
文摘The temperature distribution in the tool, chip and workpiece was studied during the orthogonal cuttingprocess Under several different cutting conditions. The temperature distribution is calculated by the finite differencemethod. and the variation of the material properties with temperature was taken was taken into account The results obtained arecoincident with both previous published results and experimental measurements.
文摘The technique of cutting slabstone with stone-sawi ng machine is analyzed completely. A new kind of cutting movement trajectory is gi ven whose actual cutting efficiency is near to 100%. It can reduce the energy w earing greatly, and the surface quality of the product is improved to the utmost extent. The design mechanism of the optimal cutting movement trajectory system structure is analyzed incisively. At the same time, the principle of the complex movement of horizontal movement and swing is researched. The optimal design scheme of th e cutting movement trajectory system structure is set up. The choice method to g et the superior value of the movement system structure is found. The mathematics function formula is established which exhibits the relationship between the par ameter of the complex movement structure and that of the system movement structu re. By the formula, the precision value of the offset can be figured out. The r ule is adapted to different types of energy-saving stone-sawing machines. The complex movement structure of horizontal movement and swing is designed to f ulfill the cutting movement. It can make the saw frame move up with the hanging pod deviating from the vertical direction. At the same time, the saw frame have a down-movement. Then the sum of the two movements is near to zero, and the saw blade and the stone can keep in touch during the whole horizontal cutting. The result is that the actual cutting efficiency is 100%. Also, when the hanging pod moves to the limited position, the saw frame can keep the original inertia, and continue to swing up. It makes the back-cutting have high energy-storing. The optimal design of the eccentricity balance wheel is done. The mathematics fo rmula for expressing the movement system structure is deduced. The calculation m ethod and formula is set up which is used to get the value of important componen ts such as offset. The choice method and formula of elasticity distortion coeffi cient is set up when the saw frame moves smoothly. It is concluded that the offs et is the key dimension to actualize the optimal cutting movement trajectory. The resolving of the technical problems discussed above offers a theoretic and technical basis for optimal design of energy-saving stone-sawing machines.
文摘The paper introduces a new type of cutting system: the Offline Program Profile Lining and Cutting Robot System (OPPLCRS). The system adopts the offline program technology without teaching. The system can measure and compensate every profile’s deformation automatically, so it is suit to process any batch of profiles, and the order of processing different profiles can be arranged at will. The OPPLCRS, firstly appearing in China, will have wide application in profile cutting fields.
基金financially supported by the National Natural Science Foundation of China(Nos.92160301,92060203,52175415 and 52205475)the Science Center for Gas Turbine Project(No.P2023-B-IV-003-001)+1 种基金the Natural Science Foundation of Jiangsu Province(No.BK20210295)the Huaqiao University Engineering Research Center of Brittle Materials Machining(MOE,2023IME-001)。
文摘The remarkable ability of titanium alloys to preserve their superior physical and chemical characteristics when subjected to extreme conditions significantly enhances their importance in the aerospace,military,and medical sectors.However,conventional machining of titanium alloys leads to elevated tool wear,development of surface defects,and reduced machining efficiency due to their low heat conductivity,and chemical affinity.These issues can be somewhat counteracted by integrating ultrasonic vibration in the conventional machining of titanium alloys and also enhance sustainability.This review article offers a holistic evaluation of the influence of ultrasonic vibration-assisted milling and turning on cutting forces,temperature,tool wear,and surface integrity,encompassing surface morphology,surface roughness,surface residual stress,surface hardness,and surface tribological properties during titanium alloys machining.Furthermore,it investigates the sustainability aspect that has not been previously examined.Studies on the performance of ultrasonic-assisted cutting revealed several advantages,including decreased cutting forces and cutting temperature,improved tool life,and a better-machined surface during machining.Consequently,the sustainability factor is improved due to minimized energy consumption and residual waste.In conclusion,the key challenges and future prospects in the ultrasonic-assisted cutting of titanium alloys are also discussed.This review article provides beneficial knowledge for manufactur-ers and researchers regarding ultrasonic vibration-assisted cutting of titanium alloy and will play an important role in achieving sustainability in the industry.
文摘To solve the problem of difficulty in selecting NC cutting parameters by the redundancy technique, a method is put forward to optimize cutting parameters based on a revolutionary mathematical model and a revolutionary cutting parameters database. By use of fuzzy inference rules, it can not only make the method itself evolved and updated, but also ensure data to be correct and feasible from the two optimization routes. Practical running and testing proved that this method can facilitate for the user to select parameters and greatly improve the processing efficiency.
基金Changchun Science and Technology Development Plan Project,Automobile Rolling Line Longitudinal Beam Cutting Process Under the Extraction and Dust Removal Process Test and Research,Project Approval No.21ST04。
文摘To improve the poor efficiency of the dust removal system in the plasma cutting station of automotive longitudinal beams,and reduce the cutting surface quality degradation due to dust,a bottom-side suction dust removal system is designed,and the dust removal effect is optimized through the setting of the following dampers and diversion plates.The result of numerical simulation indicates that the particle collection rate can reach 99.44%,and the field test also proves the effectiveness of the dust removal system,which is of guiding significance for the transformation of other similar dust removal systems.
文摘China has a history of more than five thousand years,and its culture is broad and rich.Among many traditional arts,paper-cutting is a special handicraft full of stories and myths.Paper-cutting is a unique art.People use scissors to cut paper into many beautiful shapes,such as flowers,animals,or people.This art only needs simple tools,but it is not as easy as it looks.When we watch the masters cut paper,they can create wonderful patterns in just a few minutes.However,for beginners,a lot of practice and patience are necessary.
基金supported by the National Natural Science Foundation of China(Nos.52425505 and U22A20207)the National Key R&D Program of China(No.2022YFB3403302)the Zhejiang Provincial Key R&D Program of China(No.2023C01056).
文摘With the widespread adoption of ultra-precision machining(UPM)in manufacturing,accurately monitoring the temperature within micro-scale cutting zones has become crucial for ensuring machining quality and tool longevity.This review comprehensively evaluates modern in-process cutting temperature measurement methods,comparing conventional approaches and emerging technologies.Thermal conduction-based and radiation-based measurement paradigms are analyzed in terms of their merits,limitations,and domain-specific applicability,particularly with regard to the unique challenges involving micro-scale cutting zones in UPM.Special emphasis is placed on micro-scale sensor-integrated tools and self-sensing tools that enable real-time thermal monitoring at cutting edges.Furthermore,we explore thermal monitoring and management techniques for atomic and close-to-atomic scale manufacturing(ACSM),as well as the transformative potential of emerging technologies like artificial intelligence(AI),internet of things(IoT),and data fusion for machining temperature measurement.This review may serve as a reference for UPM cutting temperature measurement research,helping foster the development of optimized process control technologies.
