In high-speed cutting, natural thermocouple, artificial thermocouple and infrared radiation temperature measurement are usually adopted for measuring cutting temperature, but these methods have difficulty in measuring...In high-speed cutting, natural thermocouple, artificial thermocouple and infrared radiation temperature measurement are usually adopted for measuring cutting temperature, but these methods have difficulty in measuring transient temperature accurately of cutting area on account of low response speed and limited cutting condition. In this paper, NiCr/NiSi thin-film thermocouples（TFTCs） are fabricated according to temperature characteristic of cutting area in high-speed cutting by means of advanced twinned microwave electro cyclotron resonance（MW-ECR） plasma source enhanced radio frequency（RF） reaction non-balance magnetron sputtering technique, and can be used for transient cutting temperature measurement. The time constants of the TFTCs with different thermo-junction film width are measured at four kinds of sampling frequency by using Ultra-CFR short pulsed laser system that established. One-dimensional unsteady heat conduction model is constructed and the dynamic performance is analyzed theoretically. It can be seen from the analysis results that the NiCr/NiSi TFTCs are suitable for measuring transient temperature which varies quickly, the response speed of TFTCs can be obviously improved by reducing the thickness of thin-film, and the area of thermo-junction has little influence on dynamic response time. The dynamic calibration experiments are made on the constructed dynamic calibration system, and the experimental results confirm that sampling frequency should be larger than 50 kHz in dynamic measurement for stable response time, and the shortest response time is 0.042 ms. Measurement methods and devices of cutting heat and cutting temperature measurement are developed and improved by this research, which provide practical methods and instruments in monitoring cutting heat and cutting temperature for research and production in high-speed machining.展开更多
Recently, the barrier coverage was proposed and received much attention in wireless sensor network (WSN), and the degree of the barrier coverage, one of the critical parameters of WSN, must be re-studied due to the di...Recently, the barrier coverage was proposed and received much attention in wireless sensor network (WSN), and the degree of the barrier coverage, one of the critical parameters of WSN, must be re-studied due to the difference between the barrier coverage and blanket coverage. In this paper, we propose two algorithms, namely, local tree based no-way and back (LTNWB) algorithm and sensor minimum cut sets (SMCS) algorithm, for the opened and closed belt regions to determine the degree of the barrier coverage of WSN. Our main objective is to minimize the complexity of these algorithms. For the opened belt region, both algorithms work well, and for the closed belt region, they will still come into existence while some restricted conditions are taken into consideration. Finally, the simulation results demonstrate the feasibility of the proposed algorithms.展开更多
Based on the structure,working principle,and working conditions of conductance water cut sensor,it is revealed that the early failure of the metal electrode of the sensor is due to the comprehensive influence of well ...Based on the structure,working principle,and working conditions of conductance water cut sensor,it is revealed that the early failure of the metal electrode of the sensor is due to the comprehensive influence of well fluid erosion,electrochemical corrosion,and oil pollution during its long-term service in the downhole.A technology for electrode surface treatment is proposed using boron-doped diamond(BDD)films to improve the service performance of the modified electrode.The hot wire chemical vapor deposition method was adopted to fabricate BDD film,the boron doping concentration and deposition time were optimized,and fluorination treatment was applied to improve the wear resistance,electrochemical corrosion resistance,and oleophobic property of the BDD film comprehensively.The results showed that BDD film with boron doping concentration of 6×10^(-3) exhibited high wear resistance and good electrochemical corrosion resistance,and endowed the modified electrode with superior erosion resistance and corrosion resistance.The friction coefficient and wear rate of BDD modified electrode were 92%and 78%lower than those of Invar alloy,also,the low-frequency impedance modulus value of the modified electrode was higher than 1×10^(4) Ω·cm^(2).The BDD film prepared with a deposition time of 8 h had a favorable micro-nano structure owing to small grain size and uniform distribution.Such morphology was conducive to enhancing the oleophobic performance of the modified electrode,and its contact angle in the simulated well fluid was high to 102°.The engineering applicability of BDD film modified electrode under simulated working conditions indicated that,the modified electrode had excellent comprehensive performances of erosion resistance,electrochemical corrosion resistance and oil adhesion resistance,and can realize the long-term stable operation of the conductance water cut sensor under harsh downhole conditions.展开更多
基金supported by National Natural Science Foundation of China(Grant No.50775210)Liaoning Provincial Natural Science Foundation of China(Grant No.20062143)Liaoning Provincial Universities Science and Technology Program of China(Grant No.05L023)
文摘In high-speed cutting, natural thermocouple, artificial thermocouple and infrared radiation temperature measurement are usually adopted for measuring cutting temperature, but these methods have difficulty in measuring transient temperature accurately of cutting area on account of low response speed and limited cutting condition. In this paper, NiCr/NiSi thin-film thermocouples（TFTCs） are fabricated according to temperature characteristic of cutting area in high-speed cutting by means of advanced twinned microwave electro cyclotron resonance（MW-ECR） plasma source enhanced radio frequency（RF） reaction non-balance magnetron sputtering technique, and can be used for transient cutting temperature measurement. The time constants of the TFTCs with different thermo-junction film width are measured at four kinds of sampling frequency by using Ultra-CFR short pulsed laser system that established. One-dimensional unsteady heat conduction model is constructed and the dynamic performance is analyzed theoretically. It can be seen from the analysis results that the NiCr/NiSi TFTCs are suitable for measuring transient temperature which varies quickly, the response speed of TFTCs can be obviously improved by reducing the thickness of thin-film, and the area of thermo-junction has little influence on dynamic response time. The dynamic calibration experiments are made on the constructed dynamic calibration system, and the experimental results confirm that sampling frequency should be larger than 50 kHz in dynamic measurement for stable response time, and the shortest response time is 0.042 ms. Measurement methods and devices of cutting heat and cutting temperature measurement are developed and improved by this research, which provide practical methods and instruments in monitoring cutting heat and cutting temperature for research and production in high-speed machining.
文摘Recently, the barrier coverage was proposed and received much attention in wireless sensor network (WSN), and the degree of the barrier coverage, one of the critical parameters of WSN, must be re-studied due to the difference between the barrier coverage and blanket coverage. In this paper, we propose two algorithms, namely, local tree based no-way and back (LTNWB) algorithm and sensor minimum cut sets (SMCS) algorithm, for the opened and closed belt regions to determine the degree of the barrier coverage of WSN. Our main objective is to minimize the complexity of these algorithms. For the opened belt region, both algorithms work well, and for the closed belt region, they will still come into existence while some restricted conditions are taken into consideration. Finally, the simulation results demonstrate the feasibility of the proposed algorithms.
基金Supported by the Basic Science Center Project of National Natural Science Foundation of China(72088101)Scientific Research and Technology Development Project of CNPC(2021ZG12)National Key R&D Plan/Key Project of International Scientific and Technological Innovation Cooperation Between Governments(2018YFE0196000).
文摘Based on the structure,working principle,and working conditions of conductance water cut sensor,it is revealed that the early failure of the metal electrode of the sensor is due to the comprehensive influence of well fluid erosion,electrochemical corrosion,and oil pollution during its long-term service in the downhole.A technology for electrode surface treatment is proposed using boron-doped diamond(BDD)films to improve the service performance of the modified electrode.The hot wire chemical vapor deposition method was adopted to fabricate BDD film,the boron doping concentration and deposition time were optimized,and fluorination treatment was applied to improve the wear resistance,electrochemical corrosion resistance,and oleophobic property of the BDD film comprehensively.The results showed that BDD film with boron doping concentration of 6×10^(-3) exhibited high wear resistance and good electrochemical corrosion resistance,and endowed the modified electrode with superior erosion resistance and corrosion resistance.The friction coefficient and wear rate of BDD modified electrode were 92%and 78%lower than those of Invar alloy,also,the low-frequency impedance modulus value of the modified electrode was higher than 1×10^(4) Ω·cm^(2).The BDD film prepared with a deposition time of 8 h had a favorable micro-nano structure owing to small grain size and uniform distribution.Such morphology was conducive to enhancing the oleophobic performance of the modified electrode,and its contact angle in the simulated well fluid was high to 102°.The engineering applicability of BDD film modified electrode under simulated working conditions indicated that,the modified electrode had excellent comprehensive performances of erosion resistance,electrochemical corrosion resistance and oil adhesion resistance,and can realize the long-term stable operation of the conductance water cut sensor under harsh downhole conditions.
