Reliability and wear resistance of cutting picks play a significant role in coal mine exploitation with coal shearers.Tool bit separation,blade breaking,severe erosion of the cutting body and fatigue fractures are the...Reliability and wear resistance of cutting picks play a significant role in coal mine exploitation with coal shearers.Tool bit separation,blade breaking,severe erosion of the cutting body and fatigue fractures are the main reasons for failure of cutting picks.We carried out carburization on a 30CrMnMo alloy to synthesize a new cutting pick material with improved mechanical properties and high wear resistance.The results indicated that carburization can effectively strengthen the surface of the 30CrMnMo alloy by forming a thick carburized layer and thus significantly improve the surface hardness and wear resistance.In addition,the excellent toughness of 30CrMnMo alloy as a substrate of cutting picks can prevent brittle ruptures and fatigue fractures under high impact stress conditions.The significant decrease in both frictional coefficient and rate of erosion of this carburized 30CrMnMo alloy suggests that this alloy is a potential material for cutting picks of coal shearers after rational carburization.展开更多
Efficient hard-rock fragmentation remains a critical challenge in mechanized mining.This study designed an adjustable-spacing mold and conducted double cutting pick indentation tests on granite.Mechanical responses an...Efficient hard-rock fragmentation remains a critical challenge in mechanized mining.This study designed an adjustable-spacing mold and conducted double cutting pick indentation tests on granite.Mechanical responses and fragmentation characteristics under varying horizontal stresses,pick spacings,and groove depths were systematically analyzed.Unidirectional stress concentration altered the rock fragmentation modes,exhibiting a dual effect on the fragmentation process.The maximum indentation force(F_(max)),indentation hardness index(IHI),indentation modulus(IM),and indentation energy(W)initially increased and then decreased with rising horizontal stress.Appropriate spacing promoted radial crack coalescence,whereas too small a spacing(20 mm)caused repetitive re-fragmentation of rock chips,and too large a spacing(50 mm)resulted in unbroken ridges.Pre-cut grooves weakened the rock,reducing F_(max) and specific energy(SE),thus improving fragmentation efficiency,although the improvement slowed beyond a 10-mm groove depth.Based on the results and rock-mass conditioning assisted fragmentation mechanism,a“stress-structure dual control”assisted fragmentation mechanism was proposed,and a“pre-drilling unloading−alternate stopping”mining scheme was exploratorily designed.This approach creates favorable conditions for rock fragmentation by reducing stress levels and rock mass integrity in target zones,providing theoretical support and an engineering paradigm for mecheanized mining of deep resources.展开更多
基金the Youth Foundation of China University of Mining & Technology (No.2009A056)the Tribology Science Fund from State Key Laboratory of Tribology at Tsinghua University (No.SKLTKF08A01)+1 种基金the National Natural Science Foundation of China (Nos.50905180 and 51005234)the National Science and Technology Pillar Program in the Eleventh Five-Year Plan Period (No.2008BAB36B02)
文摘Reliability and wear resistance of cutting picks play a significant role in coal mine exploitation with coal shearers.Tool bit separation,blade breaking,severe erosion of the cutting body and fatigue fractures are the main reasons for failure of cutting picks.We carried out carburization on a 30CrMnMo alloy to synthesize a new cutting pick material with improved mechanical properties and high wear resistance.The results indicated that carburization can effectively strengthen the surface of the 30CrMnMo alloy by forming a thick carburized layer and thus significantly improve the surface hardness and wear resistance.In addition,the excellent toughness of 30CrMnMo alloy as a substrate of cutting picks can prevent brittle ruptures and fatigue fractures under high impact stress conditions.The significant decrease in both frictional coefficient and rate of erosion of this carburized 30CrMnMo alloy suggests that this alloy is a potential material for cutting picks of coal shearers after rational carburization.
基金National Major Science and Technology Project for Deep Earth Exploration(No.2025ZD1008301)National Natural Science Foundation of China(No.52374153)for the financial supportthe support of the China Scholarship Council.
文摘Efficient hard-rock fragmentation remains a critical challenge in mechanized mining.This study designed an adjustable-spacing mold and conducted double cutting pick indentation tests on granite.Mechanical responses and fragmentation characteristics under varying horizontal stresses,pick spacings,and groove depths were systematically analyzed.Unidirectional stress concentration altered the rock fragmentation modes,exhibiting a dual effect on the fragmentation process.The maximum indentation force(F_(max)),indentation hardness index(IHI),indentation modulus(IM),and indentation energy(W)initially increased and then decreased with rising horizontal stress.Appropriate spacing promoted radial crack coalescence,whereas too small a spacing(20 mm)caused repetitive re-fragmentation of rock chips,and too large a spacing(50 mm)resulted in unbroken ridges.Pre-cut grooves weakened the rock,reducing F_(max) and specific energy(SE),thus improving fragmentation efficiency,although the improvement slowed beyond a 10-mm groove depth.Based on the results and rock-mass conditioning assisted fragmentation mechanism,a“stress-structure dual control”assisted fragmentation mechanism was proposed,and a“pre-drilling unloading−alternate stopping”mining scheme was exploratorily designed.This approach creates favorable conditions for rock fragmentation by reducing stress levels and rock mass integrity in target zones,providing theoretical support and an engineering paradigm for mecheanized mining of deep resources.
