Ultradeep extended-reach drilling has become the most effective engineering method for economically developing marginal reservoirs in the eastern South China Sea.However,complications,including poor hole cleaning,high...Ultradeep extended-reach drilling has become the most effective engineering method for economically developing marginal reservoirs in the eastern South China Sea.However,complications,including poor hole cleaning,high pressure loss,and high pump pressure,pose serious threats to the safe and efficient drilling of large-hole sections(i.e.,171/2-in.and 121/4-in.section)with steep inclinations,constraining hydraulic extension limits.In this article,we present a hydraulic extension limit model for extended-reach wells,mainly considering the constraints of rated pump pressure,the safety density window of a formation,cuttings transport,and so on.The key to calculating the hydraulic limit was to obtain the distributions of hydraulic pressure in relation to a cuttings bed throughout an entire wellbore.We then built a mechanical coupling model of annular pressure and transient cuttings transport to overcome the shortcomings of relatively independent calculations of annular pressure and cuttings distribution.A case study showed that variations in drilling parameters during drilling caused corresponding alterations in the cuttings bed distribution.This affected the bottom-hole ECD(Equivalent Circulating Density)and surface SPP(Standpipe Pressure),explaining significant fluctuations in the measurement data.The hydraulic extension limit relates closely to various drilling parameters.Based on the results of a sensitivity analysis,we optimized these drilling parameters.For a 121/4-in.section,the recommended mud displacement was 70 L/s,the recommended ROP(Rate of Penetration)was 50 m/h,and the recommended mud density was 1100 kg/m^(3).Using these recommended operating parameters increased the hydraulic limit by about 2.19 km.展开更多
This research is focused on the calculation of a reasonable detonator delay time for realizing cut blast vibration control.First,the viscoelastic rock mass parameters corresponding to the engineering rock mass quality...This research is focused on the calculation of a reasonable detonator delay time for realizing cut blast vibration control.First,the viscoelastic rock mass parameters corresponding to the engineering rock mass quality classification were determined based on wave theory of Kelvin medium.Then,a calculation model was obtained for the millisecond-delay cut blast vibration in Kelvin media using the Starfield charge superposition principle.Further,the influence of the delay time on the cut blast vibration was quantitatively analyzed and a method for calculating the reasonable cut blasting millisecond delay time is proposed according to the principle of dimensional analysis.Finally,field tests were used to verify the applicability of the method.The results show that 5 ms to 20 ms is a better detonator delay time range and cut blasting vibration can be effectively controlled using the delay time calculated by the calculation model described in this paper.展开更多
The center cutter of a hard rock tunnel boring machine(TBM) is installed on the cutterhead at a small radius and thus bears complex side force.Given this fact,the formation mechanism and change law of the side force s...The center cutter of a hard rock tunnel boring machine(TBM) is installed on the cutterhead at a small radius and thus bears complex side force.Given this fact,the formation mechanism and change law of the side force suffered by the center cutter were studied.Based on the rock shear failure criterion in combination with the lateral rolling width,a model for predicting the average side force was set up.Besides,a numerical analysis model of the rock fragmentation of the center cutter was established,and the instantaneous load changing features were investigated.Results shows that the inner side of the center cutter can form lateral rolling annulus in rock during the rotary cutting process.The smaller the installation radius is,the greater the cutter side force will be.In a working condition,the side force of the innermost center cutter is 11.66 k N,while it decreases sharply when installation radius increases.Variation tends to be gentle when installation radius is larger than 500 mm,and the side force of the outermost center cutter is reduced to 0.74 k N.展开更多
During hard cutting process there is severe thermodynamic coupling effect between cutting tool and workpiece, which causes quenching effect on finished surfaces under certain conditions. However, material phase transf...During hard cutting process there is severe thermodynamic coupling effect between cutting tool and workpiece, which causes quenching effect on finished surfaces under certain conditions. However, material phase transformation mechanism of heat treatment in cutting process is different from the one in traditional process, which leads to changes of the formation mechanism of damaged layer on machined workpiece surface. This paper researches on the generation mechanism of damaged layer on machined surface in the process of PCBN tool hard cutting hardened steel Cr12MoV. Rules of temperature change on machined surface and subsurface are got by means of finite element simulation. In phase transformation temperature experiments rapid transformation instrument is employed, and the effect of quenching under cutting conditions on generation of damaged layer is revealed. Based on that, the phase transformation points of temperature under cutting conditions are determined. By experiment, the effects of cutting speed and tool wear on white layer thickness in damaged layer are revealed. The temperature distribution law of third deformation zone is got by establishing the numerical prediction model, and thickness of white layer in damaged layer is predicted, taking the tool wear effect into consideration. The experimental results show that the model prediction is accurate, and the establishment of prediction model provides a reference for wise selection of parameters in precise hard cutting process. For the machining process with high demanding on surface integrity, the generation of damaged layer on machined surface can be controlled precisely by using the prediction model.展开更多
In recent years, many coal-producing countries have paid great atte ntion to the land subsidence caused by coal cutting. In China, because of the de nse population in coalfield areas, the land subsidence hazard is mor...In recent years, many coal-producing countries have paid great atte ntion to the land subsidence caused by coal cutting. In China, because of the de nse population in coalfield areas, the land subsidence hazard is more serious. A fter a brief analysis on the mechanism of land subsidence, this paper gives a co mprehensive and systematical account on all kinds of hazards caused by the land subsidence in China. The study shows that land subsidence has endangered land, b uildings, traffic and communication lines, dykes and dams. It also causes damage to ecological and social environment. In order to lessen the hazard of land sub sidence, preventive measures should be taken to reduce the collapse amount, such as extraction with stowing, banded mining system, succession and coordination m ining system, or high-pressure mudflow between rock strata. Measures of reinfor cing or moving certain buildings should also be taken to reduce the destructive degree. In order to harness the subsidence land and bring them under control for farming, measures should be taken such as filling with spoil or fine breeze, ex cavating the deeper and covering the shallower land.展开更多
The burr is one of the common phenomena occurring i n metal cutting operations The mathematical mechanical model of two side dir ection burr formation and transformation is established with plane stress strain th...The burr is one of the common phenomena occurring i n metal cutting operations The mathematical mechanical model of two side dir ection burr formation and transformation is established with plane stress strain theory,based on the orthogonal cutting The main laws of formation and change of the burr are revealed,and it is confirmed by experiment result,which first realizes prediction of the forming and changing of the two side direction burr in metal cutting operation.展开更多
This study is the result of long-term efforts of the authors’team to assess ground response of gob-side entry by roof cutting(GSERC)with hard main roof,aiming at scientific control for GSERC deformation.A comprehensi...This study is the result of long-term efforts of the authors’team to assess ground response of gob-side entry by roof cutting(GSERC)with hard main roof,aiming at scientific control for GSERC deformation.A comprehensive field measurement program was conducted to determine entry deformation,roof fracture zone,and anchor bolt(cable)loading.The results indicate that GSERC deformation presents asymmetric characteristics.The maximum convergence near roof cutting side is 458 mm during the primary use process and 1120 mm during the secondary reuse process.The entry deformation is closely associated with the primary development stage,primary use stage,and secondary reuse stage.The key block movement of roof cutting structure,a complex stress environment,and a mismatch in the supporting design scheme are the failure mechanism of GSERC.A controlling ideology for mining states,including regional and stage divisions,was proposed.Both dynamic and permanent support schemes have been implemented in the field.Engineering practice results indicate that the new support scheme can efficiently ensure long-term entry safety and could be a reliable approach for other engineering practices.展开更多
On-machine inspection has a significant impact on improving high-precision and efficient machining of sculptured surfaces. Due to the lack of machining information and the inability to adapt the parameters to the dyna...On-machine inspection has a significant impact on improving high-precision and efficient machining of sculptured surfaces. Due to the lack of machining information and the inability to adapt the parameters to the dynamic cutting conditions, theoretical modeling of profile inspection usually leads to insufficient adaptation, which causes inaccuracy problems. To address the above issues, a novel coupled model for profile inspection is proposed by combining the theoretical model and the data-driven model. The key process is to first realize local feature extraction based on the acquired vibration signals. The hybrid sampling model, which fuses geometric feature terms and vibration feature terms, is modeled by the lever principle. Then, the weight of each feature term is adaptively assigned by a multi-objective multi-verse optimizer.Finally, an inspection error compensation model based on the attention mechanism considering different probe postures is proposed to reduce the impact of pre-travel and radius errors on inspection accuracy. The anisotropy of the probe system error and its influence mechanism on the inspection accuracy are analyzed quantitatively and qualitatively. Compared with the previous models, the proposed hybrid profile inspection model can significantly improve the accuracy and efficiency of on-machine sampling. The proposed compensation model is able to correct the inspection errors with better accuracy. Simulations and experiments demonstrate the feasibility and validity of the proposed methods. The proposed model and corresponding new findings contribute to high-precision and efficient on-machine inspection, and help to understand the coupling mechanism of inspection errors.展开更多
Sustainable building design in dry tropical areas recommends reducing exposure of buildings to solar radiation and/or designing efficient enclosures with satisfactory thermal inertia.We propose in this paper a study o...Sustainable building design in dry tropical areas recommends reducing exposure of buildings to solar radiation and/or designing efficient enclosures with satisfactory thermal inertia.We propose in this paper a study of the influence of the infiltration rate in the building and the coefficient of thermal transfer by convection of the walls, on the thermal comfort using TRNSYS software. All the models carried out were validated by recognized scientific criteria, namely correlation （R） and determination （R2） coefficients on the one hand and NBME and CVRMSE coefficients defined by ASHARE, 2002 on the other hand. The results obtained indicate that the modulation of the air infiltration rate allows the simulations on TRNSYS to be compared to in-situ measurements, with an annual average relative difference of 2.86% on the temperature difference. Furthermore, depending on the parameterization of the heat transfer coefficients by convection of the internal and external walls of walls used in the STD, the average annual difference can be reduced by 1% to 4% between the predictions and the measurements.展开更多
The hole reaming and side cutting characteristics of offset one-cone bit and conventional one- cone bit were investigated on simulated drilling experimental equipment. The borehole diameter was a little larger than th...The hole reaming and side cutting characteristics of offset one-cone bit and conventional one- cone bit were investigated on simulated drilling experimental equipment. The borehole diameter was a little larger than the bit diameter due to side force. However, the reaming effect was not very apparent, whether drilling with an offset or conventional one-cone bit. The side cutting displacement increased gradually with increasing depth of drilling and side force. The side cutting displacement of offset onecone bits was larger than that of conventional ones under the same conditions of weight-on-bit （WOB）, rotary speed, side force and borehole depth.展开更多
Percutaneous coronary intervention (PCI) of chronic total occlusion (CTO) represents the most technically challenging procedure in contemporary interventional cardiology.[1] Blunt lesions and presence of proximal side...Percutaneous coronary intervention (PCI) of chronic total occlusion (CTO) represents the most technically challenging procedure in contemporary interventional cardiology.[1] Blunt lesions and presence of proximal side branch are considered to be strong predictors of reduced technical success.[ 2,3] For such lesions, the antegrade approach may not be feasible or desirable, and the retrograde approach can be used as the initial crossing strategy. However, when treating the blunt CTO with a large side branch proximal to the occlusion, the side branch might be occluded after stent implantation if the retrograde guidewire passed the occluded segment through the subintimal space and re-entered into the true lumen at the opposite side of the side branch.[4] We reported a useful method to solve the above issue which utilizes intravascular ultrasound (IVUS) to guide “extended” reverse controlled antegrade and retrograde subintimal tracking (CART) technique with a cutting balloon.展开更多
A jet mill bit(JMB)is proposed to increase the drilling efficiency and safety of horizontal wells,which has the hydraulic characteristics of depressurization and cuttings cleaning.This paper fills the gap in the hydra...A jet mill bit(JMB)is proposed to increase the drilling efficiency and safety of horizontal wells,which has the hydraulic characteristics of depressurization and cuttings cleaning.This paper fills the gap in the hydraulic study of the JMB by focusing on the hydraulic modeling and optimization of the JMB and considering these two hydraulic characteristics.First,the hydraulic depressurization model and the hydraulic cuttings cleaning model of the JMB are developed respectively.In the models,the pressure ratio and efficiency are chosen as the evaluation parameters of the depressurization capacity of the JMB,and the jet hydraulic power and jet impact force are chosen as the evaluation parameters of cuttings cleaning capacity of the JMB.Second,based on the hydraulic models,the effects of model parameters[friction loss coefficient,target inclination angle,rate of penetration(ROP),flow ratio,and well depth]on the hydraulic performance of the JMB are investigated.The results show that an increase in the friction loss coefficient and target inclination angle cause a significant reduction in the hydraulic depressurization capacity,and the effect of ROP is negligible.The flow ratio is positively related to the hydraulic cuttings cleaning capacity,and the well depth determines the maximum hydraulic cuttings cleaning capacity.Finally,by combining the hydraulic depressurization model and hydraulic cuttings cleaning model,an optimization method of JMB hydraulics is proposed to simultaneously maximize the jet depressurization capacity and the cuttings cleaning capacity.According to the drilling parameters given,the optimal values of the drilling fluid flow rate,backward nozzle diameter,forward nozzle diameter,and throat diameter can be determined.Moreover,a case study is conducted to verify the effectiveness of the optimization method.展开更多
Wiper tools are revered for their capacity to simultaneously achieve high-quality and high-efficient machining.Nonetheless,the cutting mechanism of wiper tools remains unclear,and the cutting force prediction model of...Wiper tools are revered for their capacity to simultaneously achieve high-quality and high-efficient machining.Nonetheless,the cutting mechanism of wiper tools remains unclear,and the cutting force prediction model of wiper tools has not been reported,leading to severe wear of the bottom wiper edge and unstable cutting in machining processes.In this study,the cutting mechanism of wiper tools is systematically analyzed,and the mechanistic cutting force model considering the wiper edge cutting effect was established.The cutting force coefficients were calibrated by the cutting force separation method,which can quickly calibrate the cutting force coefficients for the flank cutting region dominated by the shear effect,the bottom cutting region dominated by the shear effect,and the bottom wiper region dominated by plough effect.Compared with measured cutting forces,the maximum average absolute errors in the predicted forces are 9.2%,7.6%,and 9.3%in the x,y,and z directions,respectively.Furthermore,the feed rate and the length of the wiper edge were primary determinants of the bottom-edge cutting forces.This study provides theoretical guidance and technical support for the wear mechanism and design of wiper tools.展开更多
The remarkable ability of titanium alloys to preserve their superior physical and chemical characteristics when subjected to extreme conditions significantly enhances their importance in the aerospace,military,and med...The remarkable ability of titanium alloys to preserve their superior physical and chemical characteristics when subjected to extreme conditions significantly enhances their importance in the aerospace,military,and medical sectors.However,conventional machining of titanium alloys leads to elevated tool wear,development of surface defects,and reduced machining efficiency due to their low heat conductivity,and chemical affinity.These issues can be somewhat counteracted by integrating ultrasonic vibration in the conventional machining of titanium alloys and also enhance sustainability.This review article offers a holistic evaluation of the influence of ultrasonic vibration-assisted milling and turning on cutting forces,temperature,tool wear,and surface integrity,encompassing surface morphology,surface roughness,surface residual stress,surface hardness,and surface tribological properties during titanium alloys machining.Furthermore,it investigates the sustainability aspect that has not been previously examined.Studies on the performance of ultrasonic-assisted cutting revealed several advantages,including decreased cutting forces and cutting temperature,improved tool life,and a better-machined surface during machining.Consequently,the sustainability factor is improved due to minimized energy consumption and residual waste.In conclusion,the key challenges and future prospects in the ultrasonic-assisted cutting of titanium alloys are also discussed.This review article provides beneficial knowledge for manufactur-ers and researchers regarding ultrasonic vibration-assisted cutting of titanium alloy and will play an important role in achieving sustainability in the industry.展开更多
All coal fields in North China are affected by floor confined water to varying degrees, floor failure and water inrush risk have always been a major problem to baffle coal mining activities. Roof cutting and pressure ...All coal fields in North China are affected by floor confined water to varying degrees, floor failure and water inrush risk have always been a major problem to baffle coal mining activities. Roof cutting and pressure relief and the lack of protective coal pillar can cause the change of floor stress field, leading to the change of the floor failure depth, stress field of floor is the key to determine the depth of floor failure. In order to deeply study the distribution characteristics of floor stress field in gob-side entry retaining mining with roof cutting, taking the 50107 and 50109 working faces of Dongdong Coal Mine in Chenghe as the research objects, the numerical simulation software is used to simulate the floor stress field distribution of gob-side entry retaining mining with roof cutting and conventional mining. The distribution characteristics of the floor stress field of the working face are compared and analyzed under the three modes of conventional mining of reserved coal pillar, the first mining face of gob-side entry retaining with roof cutting and gob-side entry retaining with roof cutting. The results show that the peak stress concentration in front of the working face all occurs at 10 m under the three mining modes. The stress concentration area in front of conventional working face of reserved coal pillar is mainly in the middle of the working face. The stress concentration area in front of the first working face of gob-side entry retaining with roof cutting (50107) is located in the middle of the working face and the side of the working face of the retaining roadway. The stress concentration area of the working face (50109) is mainly in the middle and the two ends of the working face. The order of the peak value of the maximum concentrated stress in front of the working face is conventional working face of reserved coal pillar > the first working face of gob-side entry retaining with roof cutting (50107) > working face of gob-side entry retaining with roof cutting (50109). There is a stress reduction zone behind the working face, but there is a stress concentration phenomenon extending to the outside of the roadway, and the stress distribution is obviously different. Conventional working face of reserved coal pillar and the first working face of gob-side retaining with roof cutting (50107) show a double peak form of stress concentration on the outside of the two ends of the roadway, and the peak value of the concentrated stress at the rear of the working face is in the following order: On the side close to the transportation roadway, conventional working face of reserved coal pillar = the first working face of gob-side entry retaining with roof cutting (50107) > working face of gob-side entry retaining with roof cutting (50109);on the side close to the return airway, conventional working face of reserved coal pillar > the first working face of gob-side entry retaining with roof cutting (50107) > working face of gob-side entry retaining with roof cutting (50109).展开更多
China has a history of more than five thousand years,and its culture is broad and rich.Among many traditional arts,paper-cutting is a special handicraft full of stories and myths.Paper-cutting is a unique art.People u...China has a history of more than five thousand years,and its culture is broad and rich.Among many traditional arts,paper-cutting is a special handicraft full of stories and myths.Paper-cutting is a unique art.People use scissors to cut paper into many beautiful shapes,such as flowers,animals,or people.This art only needs simple tools,but it is not as easy as it looks.When we watch the masters cut paper,they can create wonderful patterns in just a few minutes.However,for beginners,a lot of practice and patience are necessary.展开更多
With the widespread adoption of ultra-precision machining(UPM)in manufacturing,accurately monitoring the temperature within micro-scale cutting zones has become crucial for ensuring machining quality and tool longevit...With the widespread adoption of ultra-precision machining(UPM)in manufacturing,accurately monitoring the temperature within micro-scale cutting zones has become crucial for ensuring machining quality and tool longevity.This review comprehensively evaluates modern in-process cutting temperature measurement methods,comparing conventional approaches and emerging technologies.Thermal conduction-based and radiation-based measurement paradigms are analyzed in terms of their merits,limitations,and domain-specific applicability,particularly with regard to the unique challenges involving micro-scale cutting zones in UPM.Special emphasis is placed on micro-scale sensor-integrated tools and self-sensing tools that enable real-time thermal monitoring at cutting edges.Furthermore,we explore thermal monitoring and management techniques for atomic and close-to-atomic scale manufacturing(ACSM),as well as the transformative potential of emerging technologies like artificial intelligence(AI),internet of things(IoT),and data fusion for machining temperature measurement.This review may serve as a reference for UPM cutting temperature measurement research,helping foster the development of optimized process control technologies.展开更多
A centrifugal pump with a specific speed ns=67 is considered in this study to investigate the impact of blade cutting(at the outlet edge)on the fluid-induced noise,while keeping all the other geometric parameters unch...A centrifugal pump with a specific speed ns=67 is considered in this study to investigate the impact of blade cutting(at the outlet edge)on the fluid-induced noise,while keeping all the other geometric parameters unchanged.The required unsteady numerical calculations are conducted by applying the RNG k-εturbulence model with the volute dipole being used as the sound source.The results indicate that the internal pressure energy of the centrifugal pump essentially depends on the blade passing frequency and its low-frequency harmonic frequency.Moreover,the pressure pulsation distribution directly affects the noise caused by the centrifugal pump.The sound pressure inside and outside the centrifugal pump and the sound power at the blade passing frequency gradually decrease increasing cutting distance of the impeller blades.When the cutting percentage is 1.21%,that is,the clearance ratio between impeller blade and tongue is 8.57%,the comprehensive performance of the centrifugal pump is the best.展开更多
基金support from the Natural Science Foundation of China(Grant Nos.52234002,52222401,and 52394255)National Key Research and Development Program of China(Grant No.2023YFC2810901)Science Foundation of China University of Petroleum,Beijing(Grant No.ZXZX20230083).
文摘Ultradeep extended-reach drilling has become the most effective engineering method for economically developing marginal reservoirs in the eastern South China Sea.However,complications,including poor hole cleaning,high pressure loss,and high pump pressure,pose serious threats to the safe and efficient drilling of large-hole sections(i.e.,171/2-in.and 121/4-in.section)with steep inclinations,constraining hydraulic extension limits.In this article,we present a hydraulic extension limit model for extended-reach wells,mainly considering the constraints of rated pump pressure,the safety density window of a formation,cuttings transport,and so on.The key to calculating the hydraulic limit was to obtain the distributions of hydraulic pressure in relation to a cuttings bed throughout an entire wellbore.We then built a mechanical coupling model of annular pressure and transient cuttings transport to overcome the shortcomings of relatively independent calculations of annular pressure and cuttings distribution.A case study showed that variations in drilling parameters during drilling caused corresponding alterations in the cuttings bed distribution.This affected the bottom-hole ECD(Equivalent Circulating Density)and surface SPP(Standpipe Pressure),explaining significant fluctuations in the measurement data.The hydraulic extension limit relates closely to various drilling parameters.Based on the results of a sensitivity analysis,we optimized these drilling parameters.For a 121/4-in.section,the recommended mud displacement was 70 L/s,the recommended ROP(Rate of Penetration)was 50 m/h,and the recommended mud density was 1100 kg/m^(3).Using these recommended operating parameters increased the hydraulic limit by about 2.19 km.
基金National Natural Science Foundation of China under Grant Nos.51979205 and 51939008。
文摘This research is focused on the calculation of a reasonable detonator delay time for realizing cut blast vibration control.First,the viscoelastic rock mass parameters corresponding to the engineering rock mass quality classification were determined based on wave theory of Kelvin medium.Then,a calculation model was obtained for the millisecond-delay cut blast vibration in Kelvin media using the Starfield charge superposition principle.Further,the influence of the delay time on the cut blast vibration was quantitatively analyzed and a method for calculating the reasonable cut blasting millisecond delay time is proposed according to the principle of dimensional analysis.Finally,field tests were used to verify the applicability of the method.The results show that 5 ms to 20 ms is a better detonator delay time range and cut blasting vibration can be effectively controlled using the delay time calculated by the calculation model described in this paper.
基金Project (2013CB035401) supported by the National Basic Research Program of ChinaProject (51475478) supported by the National Natural Science Foundation of ChinaProject (2012AA041803) supported by the High-Tech Research and Development Program of China
文摘The center cutter of a hard rock tunnel boring machine(TBM) is installed on the cutterhead at a small radius and thus bears complex side force.Given this fact,the formation mechanism and change law of the side force suffered by the center cutter were studied.Based on the rock shear failure criterion in combination with the lateral rolling width,a model for predicting the average side force was set up.Besides,a numerical analysis model of the rock fragmentation of the center cutter was established,and the instantaneous load changing features were investigated.Results shows that the inner side of the center cutter can form lateral rolling annulus in rock during the rotary cutting process.The smaller the installation radius is,the greater the cutter side force will be.In a working condition,the side force of the innermost center cutter is 11.66 k N,while it decreases sharply when installation radius increases.Variation tends to be gentle when installation radius is larger than 500 mm,and the side force of the outermost center cutter is reduced to 0.74 k N.
基金Supported by National Natural Science Foundation of China (Grant Nos.51105119,51235003)
文摘During hard cutting process there is severe thermodynamic coupling effect between cutting tool and workpiece, which causes quenching effect on finished surfaces under certain conditions. However, material phase transformation mechanism of heat treatment in cutting process is different from the one in traditional process, which leads to changes of the formation mechanism of damaged layer on machined workpiece surface. This paper researches on the generation mechanism of damaged layer on machined surface in the process of PCBN tool hard cutting hardened steel Cr12MoV. Rules of temperature change on machined surface and subsurface are got by means of finite element simulation. In phase transformation temperature experiments rapid transformation instrument is employed, and the effect of quenching under cutting conditions on generation of damaged layer is revealed. Based on that, the phase transformation points of temperature under cutting conditions are determined. By experiment, the effects of cutting speed and tool wear on white layer thickness in damaged layer are revealed. The temperature distribution law of third deformation zone is got by establishing the numerical prediction model, and thickness of white layer in damaged layer is predicted, taking the tool wear effect into consideration. The experimental results show that the model prediction is accurate, and the establishment of prediction model provides a reference for wise selection of parameters in precise hard cutting process. For the machining process with high demanding on surface integrity, the generation of damaged layer on machined surface can be controlled precisely by using the prediction model.
文摘In recent years, many coal-producing countries have paid great atte ntion to the land subsidence caused by coal cutting. In China, because of the de nse population in coalfield areas, the land subsidence hazard is more serious. A fter a brief analysis on the mechanism of land subsidence, this paper gives a co mprehensive and systematical account on all kinds of hazards caused by the land subsidence in China. The study shows that land subsidence has endangered land, b uildings, traffic and communication lines, dykes and dams. It also causes damage to ecological and social environment. In order to lessen the hazard of land sub sidence, preventive measures should be taken to reduce the collapse amount, such as extraction with stowing, banded mining system, succession and coordination m ining system, or high-pressure mudflow between rock strata. Measures of reinfor cing or moving certain buildings should also be taken to reduce the destructive degree. In order to harness the subsidence land and bring them under control for farming, measures should be taken such as filling with spoil or fine breeze, ex cavating the deeper and covering the shallower land.
基金This project is supported by National Natural Science Foundation of China(No.59775071).
文摘The burr is one of the common phenomena occurring i n metal cutting operations The mathematical mechanical model of two side dir ection burr formation and transformation is established with plane stress strain theory,based on the orthogonal cutting The main laws of formation and change of the burr are revealed,and it is confirmed by experiment result,which first realizes prediction of the forming and changing of the two side direction burr in metal cutting operation.
基金Project(WPUKFJJ2019-19)supported by the Open Fund of State Key Laboratory of Water Resource Protection and Utilization in Coal Mining,ChinaProject(51974317)supported by the National Natural Science Foundation of China。
文摘This study is the result of long-term efforts of the authors’team to assess ground response of gob-side entry by roof cutting(GSERC)with hard main roof,aiming at scientific control for GSERC deformation.A comprehensive field measurement program was conducted to determine entry deformation,roof fracture zone,and anchor bolt(cable)loading.The results indicate that GSERC deformation presents asymmetric characteristics.The maximum convergence near roof cutting side is 458 mm during the primary use process and 1120 mm during the secondary reuse process.The entry deformation is closely associated with the primary development stage,primary use stage,and secondary reuse stage.The key block movement of roof cutting structure,a complex stress environment,and a mismatch in the supporting design scheme are the failure mechanism of GSERC.A controlling ideology for mining states,including regional and stage divisions,was proposed.Both dynamic and permanent support schemes have been implemented in the field.Engineering practice results indicate that the new support scheme can efficiently ensure long-term entry safety and could be a reliable approach for other engineering practices.
基金National Natural Science Foundation of China (52375412)Fundamental Research Funds for Central Universities (N2203011)China Scholarship Council Program (202306080057)。
文摘On-machine inspection has a significant impact on improving high-precision and efficient machining of sculptured surfaces. Due to the lack of machining information and the inability to adapt the parameters to the dynamic cutting conditions, theoretical modeling of profile inspection usually leads to insufficient adaptation, which causes inaccuracy problems. To address the above issues, a novel coupled model for profile inspection is proposed by combining the theoretical model and the data-driven model. The key process is to first realize local feature extraction based on the acquired vibration signals. The hybrid sampling model, which fuses geometric feature terms and vibration feature terms, is modeled by the lever principle. Then, the weight of each feature term is adaptively assigned by a multi-objective multi-verse optimizer.Finally, an inspection error compensation model based on the attention mechanism considering different probe postures is proposed to reduce the impact of pre-travel and radius errors on inspection accuracy. The anisotropy of the probe system error and its influence mechanism on the inspection accuracy are analyzed quantitatively and qualitatively. Compared with the previous models, the proposed hybrid profile inspection model can significantly improve the accuracy and efficiency of on-machine sampling. The proposed compensation model is able to correct the inspection errors with better accuracy. Simulations and experiments demonstrate the feasibility and validity of the proposed methods. The proposed model and corresponding new findings contribute to high-precision and efficient on-machine inspection, and help to understand the coupling mechanism of inspection errors.
文摘Sustainable building design in dry tropical areas recommends reducing exposure of buildings to solar radiation and/or designing efficient enclosures with satisfactory thermal inertia.We propose in this paper a study of the influence of the infiltration rate in the building and the coefficient of thermal transfer by convection of the walls, on the thermal comfort using TRNSYS software. All the models carried out were validated by recognized scientific criteria, namely correlation （R） and determination （R2） coefficients on the one hand and NBME and CVRMSE coefficients defined by ASHARE, 2002 on the other hand. The results obtained indicate that the modulation of the air infiltration rate allows the simulations on TRNSYS to be compared to in-situ measurements, with an annual average relative difference of 2.86% on the temperature difference. Furthermore, depending on the parameterization of the heat transfer coefficients by convection of the internal and external walls of walls used in the STD, the average annual difference can be reduced by 1% to 4% between the predictions and the measurements.
文摘The hole reaming and side cutting characteristics of offset one-cone bit and conventional one- cone bit were investigated on simulated drilling experimental equipment. The borehole diameter was a little larger than the bit diameter due to side force. However, the reaming effect was not very apparent, whether drilling with an offset or conventional one-cone bit. The side cutting displacement increased gradually with increasing depth of drilling and side force. The side cutting displacement of offset onecone bits was larger than that of conventional ones under the same conditions of weight-on-bit （WOB）, rotary speed, side force and borehole depth.
文摘Percutaneous coronary intervention (PCI) of chronic total occlusion (CTO) represents the most technically challenging procedure in contemporary interventional cardiology.[1] Blunt lesions and presence of proximal side branch are considered to be strong predictors of reduced technical success.[ 2,3] For such lesions, the antegrade approach may not be feasible or desirable, and the retrograde approach can be used as the initial crossing strategy. However, when treating the blunt CTO with a large side branch proximal to the occlusion, the side branch might be occluded after stent implantation if the retrograde guidewire passed the occluded segment through the subintimal space and re-entered into the true lumen at the opposite side of the side branch.[4] We reported a useful method to solve the above issue which utilizes intravascular ultrasound (IVUS) to guide “extended” reverse controlled antegrade and retrograde subintimal tracking (CART) technique with a cutting balloon.
基金financially supported by Youth Project of Natural Science Basic Research Program of Shaanxi Province(Grant number:2023-JC-QN-0538)Scientifical Research Program for Youth Innovation Team Construction of Shaanxi Provincial Department of Education(Grant number:21JP054,22JP032)+1 种基金National Natural Science Foundation of China(Grant numbers:52174012,51804322,51821092,51774301,U1762214)Open Fund(PLC 20210404)of State Key Laboratory of Oil and Gas Reservoir Geology and Exploitation(Chengdu University of Technology)。
文摘A jet mill bit(JMB)is proposed to increase the drilling efficiency and safety of horizontal wells,which has the hydraulic characteristics of depressurization and cuttings cleaning.This paper fills the gap in the hydraulic study of the JMB by focusing on the hydraulic modeling and optimization of the JMB and considering these two hydraulic characteristics.First,the hydraulic depressurization model and the hydraulic cuttings cleaning model of the JMB are developed respectively.In the models,the pressure ratio and efficiency are chosen as the evaluation parameters of the depressurization capacity of the JMB,and the jet hydraulic power and jet impact force are chosen as the evaluation parameters of cuttings cleaning capacity of the JMB.Second,based on the hydraulic models,the effects of model parameters[friction loss coefficient,target inclination angle,rate of penetration(ROP),flow ratio,and well depth]on the hydraulic performance of the JMB are investigated.The results show that an increase in the friction loss coefficient and target inclination angle cause a significant reduction in the hydraulic depressurization capacity,and the effect of ROP is negligible.The flow ratio is positively related to the hydraulic cuttings cleaning capacity,and the well depth determines the maximum hydraulic cuttings cleaning capacity.Finally,by combining the hydraulic depressurization model and hydraulic cuttings cleaning model,an optimization method of JMB hydraulics is proposed to simultaneously maximize the jet depressurization capacity and the cuttings cleaning capacity.According to the drilling parameters given,the optimal values of the drilling fluid flow rate,backward nozzle diameter,forward nozzle diameter,and throat diameter can be determined.Moreover,a case study is conducted to verify the effectiveness of the optimization method.
基金Supported by National Key Research and Development Program of China(Grant No.2018YFA0702900)National Natural Science Foundation of China(Grant Nos.52075076,U1908231)。
文摘Wiper tools are revered for their capacity to simultaneously achieve high-quality and high-efficient machining.Nonetheless,the cutting mechanism of wiper tools remains unclear,and the cutting force prediction model of wiper tools has not been reported,leading to severe wear of the bottom wiper edge and unstable cutting in machining processes.In this study,the cutting mechanism of wiper tools is systematically analyzed,and the mechanistic cutting force model considering the wiper edge cutting effect was established.The cutting force coefficients were calibrated by the cutting force separation method,which can quickly calibrate the cutting force coefficients for the flank cutting region dominated by the shear effect,the bottom cutting region dominated by the shear effect,and the bottom wiper region dominated by plough effect.Compared with measured cutting forces,the maximum average absolute errors in the predicted forces are 9.2%,7.6%,and 9.3%in the x,y,and z directions,respectively.Furthermore,the feed rate and the length of the wiper edge were primary determinants of the bottom-edge cutting forces.This study provides theoretical guidance and technical support for the wear mechanism and design of wiper tools.
基金financially supported by the National Natural Science Foundation of China(Nos.92160301,92060203,52175415 and 52205475)the Science Center for Gas Turbine Project(No.P2023-B-IV-003-001)+1 种基金the Natural Science Foundation of Jiangsu Province(No.BK20210295)the Huaqiao University Engineering Research Center of Brittle Materials Machining(MOE,2023IME-001)。
文摘The remarkable ability of titanium alloys to preserve their superior physical and chemical characteristics when subjected to extreme conditions significantly enhances their importance in the aerospace,military,and medical sectors.However,conventional machining of titanium alloys leads to elevated tool wear,development of surface defects,and reduced machining efficiency due to their low heat conductivity,and chemical affinity.These issues can be somewhat counteracted by integrating ultrasonic vibration in the conventional machining of titanium alloys and also enhance sustainability.This review article offers a holistic evaluation of the influence of ultrasonic vibration-assisted milling and turning on cutting forces,temperature,tool wear,and surface integrity,encompassing surface morphology,surface roughness,surface residual stress,surface hardness,and surface tribological properties during titanium alloys machining.Furthermore,it investigates the sustainability aspect that has not been previously examined.Studies on the performance of ultrasonic-assisted cutting revealed several advantages,including decreased cutting forces and cutting temperature,improved tool life,and a better-machined surface during machining.Consequently,the sustainability factor is improved due to minimized energy consumption and residual waste.In conclusion,the key challenges and future prospects in the ultrasonic-assisted cutting of titanium alloys are also discussed.This review article provides beneficial knowledge for manufactur-ers and researchers regarding ultrasonic vibration-assisted cutting of titanium alloy and will play an important role in achieving sustainability in the industry.
文摘All coal fields in North China are affected by floor confined water to varying degrees, floor failure and water inrush risk have always been a major problem to baffle coal mining activities. Roof cutting and pressure relief and the lack of protective coal pillar can cause the change of floor stress field, leading to the change of the floor failure depth, stress field of floor is the key to determine the depth of floor failure. In order to deeply study the distribution characteristics of floor stress field in gob-side entry retaining mining with roof cutting, taking the 50107 and 50109 working faces of Dongdong Coal Mine in Chenghe as the research objects, the numerical simulation software is used to simulate the floor stress field distribution of gob-side entry retaining mining with roof cutting and conventional mining. The distribution characteristics of the floor stress field of the working face are compared and analyzed under the three modes of conventional mining of reserved coal pillar, the first mining face of gob-side entry retaining with roof cutting and gob-side entry retaining with roof cutting. The results show that the peak stress concentration in front of the working face all occurs at 10 m under the three mining modes. The stress concentration area in front of conventional working face of reserved coal pillar is mainly in the middle of the working face. The stress concentration area in front of the first working face of gob-side entry retaining with roof cutting (50107) is located in the middle of the working face and the side of the working face of the retaining roadway. The stress concentration area of the working face (50109) is mainly in the middle and the two ends of the working face. The order of the peak value of the maximum concentrated stress in front of the working face is conventional working face of reserved coal pillar > the first working face of gob-side entry retaining with roof cutting (50107) > working face of gob-side entry retaining with roof cutting (50109). There is a stress reduction zone behind the working face, but there is a stress concentration phenomenon extending to the outside of the roadway, and the stress distribution is obviously different. Conventional working face of reserved coal pillar and the first working face of gob-side retaining with roof cutting (50107) show a double peak form of stress concentration on the outside of the two ends of the roadway, and the peak value of the concentrated stress at the rear of the working face is in the following order: On the side close to the transportation roadway, conventional working face of reserved coal pillar = the first working face of gob-side entry retaining with roof cutting (50107) > working face of gob-side entry retaining with roof cutting (50109);on the side close to the return airway, conventional working face of reserved coal pillar > the first working face of gob-side entry retaining with roof cutting (50107) > working face of gob-side entry retaining with roof cutting (50109).
文摘China has a history of more than five thousand years,and its culture is broad and rich.Among many traditional arts,paper-cutting is a special handicraft full of stories and myths.Paper-cutting is a unique art.People use scissors to cut paper into many beautiful shapes,such as flowers,animals,or people.This art only needs simple tools,but it is not as easy as it looks.When we watch the masters cut paper,they can create wonderful patterns in just a few minutes.However,for beginners,a lot of practice and patience are necessary.
基金supported by the National Natural Science Foundation of China(Nos.52425505 and U22A20207)the National Key R&D Program of China(No.2022YFB3403302)the Zhejiang Provincial Key R&D Program of China(No.2023C01056).
文摘With the widespread adoption of ultra-precision machining(UPM)in manufacturing,accurately monitoring the temperature within micro-scale cutting zones has become crucial for ensuring machining quality and tool longevity.This review comprehensively evaluates modern in-process cutting temperature measurement methods,comparing conventional approaches and emerging technologies.Thermal conduction-based and radiation-based measurement paradigms are analyzed in terms of their merits,limitations,and domain-specific applicability,particularly with regard to the unique challenges involving micro-scale cutting zones in UPM.Special emphasis is placed on micro-scale sensor-integrated tools and self-sensing tools that enable real-time thermal monitoring at cutting edges.Furthermore,we explore thermal monitoring and management techniques for atomic and close-to-atomic scale manufacturing(ACSM),as well as the transformative potential of emerging technologies like artificial intelligence(AI),internet of things(IoT),and data fusion for machining temperature measurement.This review may serve as a reference for UPM cutting temperature measurement research,helping foster the development of optimized process control technologies.
文摘A centrifugal pump with a specific speed ns=67 is considered in this study to investigate the impact of blade cutting(at the outlet edge)on the fluid-induced noise,while keeping all the other geometric parameters unchanged.The required unsteady numerical calculations are conducted by applying the RNG k-εturbulence model with the volute dipole being used as the sound source.The results indicate that the internal pressure energy of the centrifugal pump essentially depends on the blade passing frequency and its low-frequency harmonic frequency.Moreover,the pressure pulsation distribution directly affects the noise caused by the centrifugal pump.The sound pressure inside and outside the centrifugal pump and the sound power at the blade passing frequency gradually decrease increasing cutting distance of the impeller blades.When the cutting percentage is 1.21%,that is,the clearance ratio between impeller blade and tongue is 8.57%,the comprehensive performance of the centrifugal pump is the best.
