The continuous growth behavior of austenite grain in 20Cr peritectic steel was analyzed by experiment and theoretical modeling.The peculiar casting experiment with different cooling rates was achieved by multigradient...The continuous growth behavior of austenite grain in 20Cr peritectic steel was analyzed by experiment and theoretical modeling.The peculiar casting experiment with different cooling rates was achieved by multigradient operation scheme,and different morphologies in austenite grain were observed at the target location.The increase in austenite grain size with increasing cooling rate was firstly revealed in steels.The anomalous grain growth theoretically results from the mechanism of peritectic transformation transiting from the diffusional to massive type,and the additional energy storage stimulates the grain boundary migration.A new kinetic model to predict the growth behavior of austenite grain during continuous cooling process was developed,and the energy storage induced by massive type peritectic transformation was novelly taken into account.The parameters in the model were fitted by multiphase field modeling and experimental results.The kinetic model was finally verified by austenite grain size in laboratory test as well as the trial data at different locations in continuously cast bloom.The coarsening behavior of austenite grain during continuous casting was predicted based on the simulated temperature history.It is found that the grain coarsening occurs generally in the mold zone at high temperature for 20Cr steel and then almost levels off in the following process.The austenite finish transformation temperature Tγand primary cooling intensity show great influence on the grain coarsening.As Tγdecreases by 1℃,the austenite grain size decreases by 4μm linearly.However,the variation of Tγagainst heat flux is in a nonlinear relationship,suggesting that low cooling rate is much more harmful for austenite grain coarsening in continuous casting.展开更多
Continuous Fiber-reinforced Metal Matrix Composites(CFMMCs),such as Si C fiberreinforced TC17 matrix composites(SiC_(f)/TC17),are renowned for their exceptional mechanical properties.However,their heterogeneous compos...Continuous Fiber-reinforced Metal Matrix Composites(CFMMCs),such as Si C fiberreinforced TC17 matrix composites(SiC_(f)/TC17),are renowned for their exceptional mechanical properties.However,their heterogeneous compositions present significant machining challenges,including fiber pullout,matrix cracking,and accelerated tool wear.Ultrasonic Vibration-Assisted Grinding(UVAG)has proven to be an effective technique for overcoming these challenges.The material removal mechanisms in UVAG,especially in composites with both ductile and brittle phases,remain poorly understood.To explore these issues,UVAG and Conventional Grinding(CG)experiments were conducted on SiC_(f)/TC17 along two grinding directions:fiber's transverse direction(FT)and fiber's longitudinal direction(FL).This paper aims to provide a new dynamic mechanical model and shed light on the complex removal mechanisms in CFMMCs,which are characterized by a near one-to-one alternation of ductile and brittle phases.The findings reveal that UVAG reduces fiber damage and surface roughness compared to CG,especially when grinding along FT.UVAG lowers normal(F_(n))and tangential grinding forces(F_(t))by 15.3%and 12.3%,respectively.This highlights UVAG's potential for improving the machinability of complex materials like CFMMCs.The proposed grinding force model closely matches the experimental results.This paper hopes to support the precision abrasive machining of CFMMCs,a kind of complex and highly anisotropic composite material,and promote their application in the fields such as aerospace.展开更多
A parameter estimation algorithm of the continuous hidden Markov model isintroduced and the rigorous proof of its convergence is also included. The algorithm uses theViterbi algorithm instead of K-means clustering use...A parameter estimation algorithm of the continuous hidden Markov model isintroduced and the rigorous proof of its convergence is also included. The algorithm uses theViterbi algorithm instead of K-means clustering used in the segmental K-means algorithm to determineoptimal state and branch sequences. Based on the optimal sequence, parameters are estimated withmaximum-likelihood as objective functions. Comparisons with the traditional Baum-Welch and segmentalK-means algorithms on various aspects, such as optimal objectives and fundamentals, are made. Allthree algorithms are applied to face recognition. Results indicate that the proposed algorithm canreduce training time with comparable recognition rate and it is least sensitive to the training set.So its average performance exceeds the other two.展开更多
Based on turbulent theory, a 3D coupled model of fluid flow and solidification was built using finite difference method and used to study the influence of superheating degree and casting speed on fluid flow and solidi...Based on turbulent theory, a 3D coupled model of fluid flow and solidification was built using finite difference method and used to study the influence of superheating degree and casting speed on fluid flow and solidification, analyze the interaction between shell and molten steel, and compare the temperature distribution under different technological conditions. The results indicate that high superheating degree can lengthen the liquid-core depth and make the crack and breakout possible, so suitable superheating should be controlled within 35℃ according to the simulation results. Casting speed which is one of the most important technological parameters of improving production rate, should be controlled between 0. 85 m/min and 1.05 m/min and the caster has great potential in the improvement of blank quality.展开更多
A conventional turbulence inhibitor is compared with a swirling chamber from the points of view of fluid flow and removal rate of inclusion in the tundish. Comparing the RTD curves, inclusion removals, and the streaml...A conventional turbulence inhibitor is compared with a swirling chamber from the points of view of fluid flow and removal rate of inclusion in the tundish. Comparing the RTD curves, inclusion removals, and the streamlines in water model experiments, it can be found that the tundish equipped with a swirling chamber has a great effect on improving the flow field, and the floatation rate of inclusion is higher than the tundish with a turbulence inhibitor. Because of the introduction of the swirling chamber, the flow field and inclusion removal in a two-strand swirling flow tundish are asymmetrical. Rotating the inlet direction of swirling chamber 60 degree is a good strategy to improve the asymmetrical flow field.展开更多
Combining with the physical model of level fluctuation in a thick slab continuous casting mold with the cross-section of 1500 mm×280 mm and argon blowing, the rationalities of estimating the level fluctuation by ...Combining with the physical model of level fluctuation in a thick slab continuous casting mold with the cross-section of 1500 mm×280 mm and argon blowing, the rationalities of estimating the level fluctuation by three traditional quantitative approaches were discussed, and the effects of gas flowrate, casting speed, and the immersion depth of submerged entry nozzle （SEN） on the level fluctuation were also investigated. As a result, it seems that three traditional quantitative approaches are not very suitable for estimating the level fluctuation in a mold with argon blowing, so a new approach for estimating level fluctuation in the mold with argon blowing was presented. The experimental results show that the level fluctuation is mainly in the region around the nozzle wall. When the casting speeds are larger than a certain value, there is the escape of large bubbles near the nozzle wall, which causes an obvious increase of level fluctuation. Furthermore, optimal process parameters, viz., the gas flowrate of 6 NL/min, the casting speed of 1.1 m/min, and the immersion depth of 170 mm, are presented to restrain the level fluctuation by a physical model.展开更多
A mathematical model for heat transfer during solidification in continuous casting of automobile steel, was established on researching under the influence of the solidifying process of bloom quality of CCM in the EAF ...A mathematical model for heat transfer during solidification in continuous casting of automobile steel, was established on researching under the influence of the solidifying process of bloom quality of CCM in the EAF steelmaking shop, at Shijiazhuang Iron and Steel Co. Ltd. Several steel grades were chosen to research, such as, 40Cr and 42CrMo. According to the results of the high temperature mechanical property tests of blooms, the respective temperature curves for controlling the solidification of different steels were acquired, and a simulating software was developed. The model was verified using two methods, which were bloom pinshooting and surface strand temperature measuring experiments. The model provided references for research on the solidifying process and optimization of a secondary cooling system for automobile steel. Moreover, it was already applied to real production. The calculated temperature distribution and solidification trend of blooms had offered a reliable theory for optimizing the solidifying process of blooms, increasing withdrawal speed, and improving bloom quality. Meanwhile, a new secondary cooling system was designed to optimize a secondary cooling water distribution, including choice and arrangements of nozzles, calculation of cooling water quantity, and so on. 2008 University of Science and Technology Beijing. All rights reserved.展开更多
The optimal parameters were determined by the water modeling of slab casting. It was found that there are mainly three types of mold powder entrapment in slab continuous casting, i.e., the entrapment caused by the she...The optimal parameters were determined by the water modeling of slab casting. It was found that there are mainly three types of mold powder entrapment in slab continuous casting, i.e., the entrapment caused by the shearing flow near the narrow face of mold, the entrapment caused by vortexes around the submerged entry nozzle （SEN）, and the entrapment caused by the Ar bubbling. Both the velocity of the surface flow and the level fluctuation of the liquids are enlarged with increasing the casting speed, reducing the submersion depth of SEN, decreasing the downward angles of the nozzle outlets, and increasing the Ar flowrate, all of which increase the tendency of mold powder entrapment. Among the four above-mentioned factors, casting speed has the largest effect.展开更多
In the thin slab continuous casting （TSCC） of steel, the issue of optimum fluid flow is very important due to higher casting speeds and has direct influence on the formation of solidified shells and the quality of f...In the thin slab continuous casting （TSCC） of steel, the issue of optimum fluid flow is very important due to higher casting speeds and has direct influence on the formation of solidified shells and the quality of final products. In the current work, a full-scale physical mod- eling of a thin slab easter on the basis of dimensionless Reynolds and Froude similarity criteria was constructed. The flow pattern in the funnel shaped mold with a new tetra-furcated submerged entry nozzle （SEN） was investigated. To determinate optimum operational parameters, some experiments were carried out under various casting conditions. The results show that the tetra-furcated design of the nozzle leads to a special flow pattern in the mold cavity with three-dimensional recirculating flow. It is also shown that the increase of casting speed and gas injection results in surface turbulence. On the other hand, using a higher depth of SEN decreases the vortex in the free surface of the caster. To avoid surface turbulent and related casting problems, it is recommended to use 30-cm and 40-cm SEN depth at the casting speeds of 3.5 and 4.5 m/min, respectively.展开更多
The continuous casting process is used for solidifying molten steel into semi-finished steel.The technology of secondary cooling is extremely important for output of the casting machine and billet quality.A dynamic wa...The continuous casting process is used for solidifying molten steel into semi-finished steel.The technology of secondary cooling is extremely important for output of the casting machine and billet quality.A dynamic water model was introduced,including solidification model in the secondary cooling,feedforward control strategy based on continuous temperature measurement in tundish,and feedback control strategy based on surface temperature measurement.The mathematical model of solidification process was developed according to the principle of solidification,and the solidification model was validated by measuring billet shell thickness through shooting nail and sulfur print.Primary water distribution was calculated by the solidification model according to procedure parameters,and it was adjusted by the other two control strategies online.The model was applied on some caster and billet quality was obviously improved,indicating that the dynamic water model is better than conventional ones.展开更多
Whether the particle will be trapped by the solid-liquid interface or not is dependent on its moving behavior ahead of the interface, so a mathematical model has been developed to investigate the movement of the parti...Whether the particle will be trapped by the solid-liquid interface or not is dependent on its moving behavior ahead of the interface, so a mathematical model has been developed to investigate the movement of the particle ahead of the solid-liquid interface. Based on the theory for the boundary layer, the fluid velocity field near the solid-liquid interface was obtained, and the trajectories of particles were calculated by the equations of motion for particles. In this model, the drag force, the added mass force, the buoyance force, the gravitational force, the Saffman force and the Basset history force are considered. The results show that the behavior of the particle ahead of the solid-liquid interface is affected by the physical property of the particle and fluid flow. And in the continuous casting process, if it moves in the stream directed upward or downward near vertical solid-liquid interface or in the horizontal flow under the solid-liquid interface, the particle with the diameter from 5 um to 60um can reach the solid-liquid interface. But if it moves in horizontal flow above the solid-liquid interface, only the particle with the diameter from 5 um to 10 um can reach the solid-liquid interface.展开更多
The flow characteristics and inclusion removal in a ten-strand continuous casting tundish were investigated with physical modelling and industrial trials. The results show that, among the strands, the strand with the ...The flow characteristics and inclusion removal in a ten-strand continuous casting tundish were investigated with physical modelling and industrial trials. The results show that, among the strands, the strand with the mini mum dimensionless time of the first appearance of tracer at the tundish exit appears to be the worst one for inclusion removal, while the strand with the maximum dimensionless mean residence time shows the best inclusion removal efficiency. The inclusion number decreases with increasing inclusion size for all strands. The inclusion number distri bution among strands is the same for all inclusion sizes and the descending order of inclusion number is basically con sistent with the ascending order of dimensionless mean residence time among individual strands. However, when the strand with the minimum dimensionless time of the first appearance of tracer at the tundish exit is not the same one with the minimum dimensionless mean residence time, the former seems to be inferior to the latter for inclusion re moval.展开更多
The dynamic finite element model （FEM） of a prestressed concrete continuous box-girder bridge, called the Tongyang Canal Bridge, is built and updated based on the results of ambient vibration testing （AVT） using a...The dynamic finite element model （FEM） of a prestressed concrete continuous box-girder bridge, called the Tongyang Canal Bridge, is built and updated based on the results of ambient vibration testing （AVT） using a real-coded accelerating genetic algorithm （RAGA）. The objective functions are defined based on natural frequency and modal assurance criterion （MAC） metrics to evaluate the updated FEM. Two objective functions are defined to fully account for the relative errors and standard deviations of the natural frequencies and MAC between the AVT results and the updated FEM predictions. The dynamically updated FEM of the bridge can better represent its structural dynamics and serve as a baseline in long-term health monitoring, condition assessment and damage identification over the service life of the bridge .展开更多
An iterative learning model predictive control （ILMPC） technique is applied to a class of continuous/batch processes. Such processes are characterized by the operations of batch processes generating periodic strong ...An iterative learning model predictive control （ILMPC） technique is applied to a class of continuous/batch processes. Such processes are characterized by the operations of batch processes generating periodic strong disturbances to the continuous processes and traditional regulatory controllers are unable to eliminate these periodic disturbances. ILMPC integrates the feature of iterative learning control （ILC） handling repetitive signal and the flexibility of model predictive control （MPC）. By on-line monitoring the operation status of batch processes, an event-driven iterative learning algorithm for batch repetitive disturbances is initiated and the soft constraints are adjusted timely as the feasible region is away from the desired operating zone. The results of an industrial application show that the proposed ILMPC method is effective for a class of continuous/batch processes.展开更多
This study tested an improved fiber tracking algorithm, which was based on fiber assignment using a continuous tracking algorithm and a two-tensor model. Different models and tracking decisions were used by judging th...This study tested an improved fiber tracking algorithm, which was based on fiber assignment using a continuous tracking algorithm and a two-tensor model. Different models and tracking decisions were used by judging the type of estimation of each voxel. Thismethod should solve the cross-track problem. This study included eight healthy subjects, two axonal injury patients and seven demyelinating disease patients. This new algorithm clearly exhibited a difference in nerve fiber direction between axonal injury and demyelinating disease patients and healthy control subjects. Compared with fiber assignment with a continuous tracking algorithm, our novel method can track more and longer nerve fibers, and also can solve the fiber crossing problem.展开更多
A novel control strategy for a continuous stirred tank reactor(CSTR)system,which has the typical characteristic of strongly pronounced nonlinearity,multiple operating points,and a wide operating range,is initiated fro...A novel control strategy for a continuous stirred tank reactor(CSTR)system,which has the typical characteristic of strongly pronounced nonlinearity,multiple operating points,and a wide operating range,is initiated from the point of hybrid systems.The proposed scheme makes full use of the modeling power of mixed logical dy- namical(MLD)systems to describe the highly nonlinear dynamics and multiple operating points in a unified framework as a hybrid system,and takes advantage of the good control quality of model predictive control(MPC) to design a controller.Thus,this approach avoids oscillation during switching between sub-systems,helps to relieve shaking in transition,and augments the stability robustness of the whole system,and finally achieves optimal(i.e. fast and smooth)transition between operating points.The simulation results demonstrate that the presented ap- proach has a satisfactory performance.展开更多
A steady three-dimensional fluid flow and solidification model was built based on CFD software by high-Reynolds-number and Lam-Bremhorst low-Reynolds-number k-ε model.During the simulation,the fixed-grid enthalpy-por...A steady three-dimensional fluid flow and solidification model was built based on CFD software by high-Reynolds-number and Lam-Bremhorst low-Reynolds-number k-ε model.During the simulation,the fixed-grid enthalpy-porosity technique was used to represent the solidification,and Darcy law was adopted to simulate the flow in mushy region.The prediction for steel flow and solidification was evaluated by the comparison of two turbulence models.It is found that both Lam-Bremhorst low-Reynolds-number and high-Reynolds-number k-ε models predict the same trend of the steel flow and temperature distribution.However,due to the effect of turbulent flow on heat transfer,the low-Reynolds-number turbulence model predicts longer penetration depth of molten steel in sub-mold region,less shell growth and higher shell surface temperature at the narrow face compared with standard k-ε model.展开更多
A new mechanics model, which reveals additional longitudinal force transmission between the continuously welded rails and the bridges, is established on the fact that the influence of the mutual relative displacement ...A new mechanics model, which reveals additional longitudinal force transmission between the continuously welded rails and the bridges, is established on the fact that the influence of the mutual relative displacement (among) the rail, the sleeper and the beam is taken into account. An example is presented and numerical results are compared. The results show that the additional longitudinal forces calculated with the new model are less than those of the previous, especially in the case of the flexible pier bridges. The new model is also suitable for the analysis of the additional longitudinal force transmission between rails and bridges of ballastless track with small resistance fasteners without taking the sleeper displacement into account, and compared with the ballast bridges, the ballastless bridges have a much stronger additional longitudinal force transmission between the continuously welded rails and the bridges.展开更多
According to the fact that the actual inductor and actual capacitor are fractional, the mathematical and state-space averaging models of fractional order Buck converters in continuous conduction mode(CCM) are construc...According to the fact that the actual inductor and actual capacitor are fractional, the mathematical and state-space averaging models of fractional order Buck converters in continuous conduction mode(CCM) are constructed by using fractional calculus theory. Firstly, the parameter conditions that ensure that the converter working in CCM is given and transfer functions are derived. Also, the inductor current and the output voltage are analyzed. Then the difference between the mathematical model and the circuit model are analyzed, and the effect of fractional order is studied by comparing the integer order with fractional order model. Finally, the dynamic behavior of the current-controlled Buck converter is investigated. Simulation experiments are achieved via the use of Matlab/Simulink. The experimental results verify the correctness of theoretical analysis, the order should be taken as a significant parameter. When the order is taken as a bifurcation parameter, the dynamic behavior of the converter will be affected and bifurcation points will be changed as order varies.展开更多
基金supported by the Fundamental Research Funds for the Central Universities(No.FRF-TP-19-017A3)National Natural Science Foundation of China(No.51874026).
文摘The continuous growth behavior of austenite grain in 20Cr peritectic steel was analyzed by experiment and theoretical modeling.The peculiar casting experiment with different cooling rates was achieved by multigradient operation scheme,and different morphologies in austenite grain were observed at the target location.The increase in austenite grain size with increasing cooling rate was firstly revealed in steels.The anomalous grain growth theoretically results from the mechanism of peritectic transformation transiting from the diffusional to massive type,and the additional energy storage stimulates the grain boundary migration.A new kinetic model to predict the growth behavior of austenite grain during continuous cooling process was developed,and the energy storage induced by massive type peritectic transformation was novelly taken into account.The parameters in the model were fitted by multiphase field modeling and experimental results.The kinetic model was finally verified by austenite grain size in laboratory test as well as the trial data at different locations in continuously cast bloom.The coarsening behavior of austenite grain during continuous casting was predicted based on the simulated temperature history.It is found that the grain coarsening occurs generally in the mold zone at high temperature for 20Cr steel and then almost levels off in the following process.The austenite finish transformation temperature Tγand primary cooling intensity show great influence on the grain coarsening.As Tγdecreases by 1℃,the austenite grain size decreases by 4μm linearly.However,the variation of Tγagainst heat flux is in a nonlinear relationship,suggesting that low cooling rate is much more harmful for austenite grain coarsening in continuous casting.
基金financially supported by the National Natural Science Foundation of China(Nos.92160301,52175415,and 52205475)the Science Center for Gas Turbine Project(No.P2023-B-Ⅳ-003-001)+2 种基金the Natural Science Foundation of Jiangsu Province(No.BK20210295)the Fundamental Research Funds for the Central Universities(Nos.NG2024015 and NS2023028)the State Key Laboratory of Mechanics and Control for Aerospace Structures(Nanjing University of Aeronautics and Astronautics)(No.MCAS-S-0423G02)。
文摘Continuous Fiber-reinforced Metal Matrix Composites(CFMMCs),such as Si C fiberreinforced TC17 matrix composites(SiC_(f)/TC17),are renowned for their exceptional mechanical properties.However,their heterogeneous compositions present significant machining challenges,including fiber pullout,matrix cracking,and accelerated tool wear.Ultrasonic Vibration-Assisted Grinding(UVAG)has proven to be an effective technique for overcoming these challenges.The material removal mechanisms in UVAG,especially in composites with both ductile and brittle phases,remain poorly understood.To explore these issues,UVAG and Conventional Grinding(CG)experiments were conducted on SiC_(f)/TC17 along two grinding directions:fiber's transverse direction(FT)and fiber's longitudinal direction(FL).This paper aims to provide a new dynamic mechanical model and shed light on the complex removal mechanisms in CFMMCs,which are characterized by a near one-to-one alternation of ductile and brittle phases.The findings reveal that UVAG reduces fiber damage and surface roughness compared to CG,especially when grinding along FT.UVAG lowers normal(F_(n))and tangential grinding forces(F_(t))by 15.3%and 12.3%,respectively.This highlights UVAG's potential for improving the machinability of complex materials like CFMMCs.The proposed grinding force model closely matches the experimental results.This paper hopes to support the precision abrasive machining of CFMMCs,a kind of complex and highly anisotropic composite material,and promote their application in the fields such as aerospace.
文摘A parameter estimation algorithm of the continuous hidden Markov model isintroduced and the rigorous proof of its convergence is also included. The algorithm uses theViterbi algorithm instead of K-means clustering used in the segmental K-means algorithm to determineoptimal state and branch sequences. Based on the optimal sequence, parameters are estimated withmaximum-likelihood as objective functions. Comparisons with the traditional Baum-Welch and segmentalK-means algorithms on various aspects, such as optimal objectives and fundamentals, are made. Allthree algorithms are applied to face recognition. Results indicate that the proposed algorithm canreduce training time with comparable recognition rate and it is least sensitive to the training set.So its average performance exceeds the other two.
文摘Based on turbulent theory, a 3D coupled model of fluid flow and solidification was built using finite difference method and used to study the influence of superheating degree and casting speed on fluid flow and solidification, analyze the interaction between shell and molten steel, and compare the temperature distribution under different technological conditions. The results indicate that high superheating degree can lengthen the liquid-core depth and make the crack and breakout possible, so suitable superheating should be controlled within 35℃ according to the simulation results. Casting speed which is one of the most important technological parameters of improving production rate, should be controlled between 0. 85 m/min and 1.05 m/min and the caster has great potential in the improvement of blank quality.
文摘A conventional turbulence inhibitor is compared with a swirling chamber from the points of view of fluid flow and removal rate of inclusion in the tundish. Comparing the RTD curves, inclusion removals, and the streamlines in water model experiments, it can be found that the tundish equipped with a swirling chamber has a great effect on improving the flow field, and the floatation rate of inclusion is higher than the tundish with a turbulence inhibitor. Because of the introduction of the swirling chamber, the flow field and inclusion removal in a two-strand swirling flow tundish are asymmetrical. Rotating the inlet direction of swirling chamber 60 degree is a good strategy to improve the asymmetrical flow field.
基金supported by the Fundamental Research Funds for the Central Universities (No.100402017)China Postdoctoral Science Foundation (No.20080431153)Scientific Research Foundation for Doctor of Liaoning Province, China (No.20071020)
文摘Combining with the physical model of level fluctuation in a thick slab continuous casting mold with the cross-section of 1500 mm×280 mm and argon blowing, the rationalities of estimating the level fluctuation by three traditional quantitative approaches were discussed, and the effects of gas flowrate, casting speed, and the immersion depth of submerged entry nozzle （SEN） on the level fluctuation were also investigated. As a result, it seems that three traditional quantitative approaches are not very suitable for estimating the level fluctuation in a mold with argon blowing, so a new approach for estimating level fluctuation in the mold with argon blowing was presented. The experimental results show that the level fluctuation is mainly in the region around the nozzle wall. When the casting speeds are larger than a certain value, there is the escape of large bubbles near the nozzle wall, which causes an obvious increase of level fluctuation. Furthermore, optimal process parameters, viz., the gas flowrate of 6 NL/min, the casting speed of 1.1 m/min, and the immersion depth of 170 mm, are presented to restrain the level fluctuation by a physical model.
基金the New Century Excellent Talents Program of the Ministry of Education of China(NCET-2007-0067).
文摘A mathematical model for heat transfer during solidification in continuous casting of automobile steel, was established on researching under the influence of the solidifying process of bloom quality of CCM in the EAF steelmaking shop, at Shijiazhuang Iron and Steel Co. Ltd. Several steel grades were chosen to research, such as, 40Cr and 42CrMo. According to the results of the high temperature mechanical property tests of blooms, the respective temperature curves for controlling the solidification of different steels were acquired, and a simulating software was developed. The model was verified using two methods, which were bloom pinshooting and surface strand temperature measuring experiments. The model provided references for research on the solidifying process and optimization of a secondary cooling system for automobile steel. Moreover, it was already applied to real production. The calculated temperature distribution and solidification trend of blooms had offered a reliable theory for optimizing the solidifying process of blooms, increasing withdrawal speed, and improving bloom quality. Meanwhile, a new secondary cooling system was designed to optimize a secondary cooling water distribution, including choice and arrangements of nozzles, calculation of cooling water quantity, and so on. 2008 University of Science and Technology Beijing. All rights reserved.
文摘The optimal parameters were determined by the water modeling of slab casting. It was found that there are mainly three types of mold powder entrapment in slab continuous casting, i.e., the entrapment caused by the shearing flow near the narrow face of mold, the entrapment caused by vortexes around the submerged entry nozzle （SEN）, and the entrapment caused by the Ar bubbling. Both the velocity of the surface flow and the level fluctuation of the liquids are enlarged with increasing the casting speed, reducing the submersion depth of SEN, decreasing the downward angles of the nozzle outlets, and increasing the Ar flowrate, all of which increase the tendency of mold powder entrapment. Among the four above-mentioned factors, casting speed has the largest effect.
文摘In the thin slab continuous casting （TSCC） of steel, the issue of optimum fluid flow is very important due to higher casting speeds and has direct influence on the formation of solidified shells and the quality of final products. In the current work, a full-scale physical mod- eling of a thin slab easter on the basis of dimensionless Reynolds and Froude similarity criteria was constructed. The flow pattern in the funnel shaped mold with a new tetra-furcated submerged entry nozzle （SEN） was investigated. To determinate optimum operational parameters, some experiments were carried out under various casting conditions. The results show that the tetra-furcated design of the nozzle leads to a special flow pattern in the mold cavity with three-dimensional recirculating flow. It is also shown that the increase of casting speed and gas injection results in surface turbulence. On the other hand, using a higher depth of SEN decreases the vortex in the free surface of the caster. To avoid surface turbulent and related casting problems, it is recommended to use 30-cm and 40-cm SEN depth at the casting speeds of 3.5 and 4.5 m/min, respectively.
基金Item Sponsored by National Hi-Tech Research and Development Programof China(2006AA040307)
文摘The continuous casting process is used for solidifying molten steel into semi-finished steel.The technology of secondary cooling is extremely important for output of the casting machine and billet quality.A dynamic water model was introduced,including solidification model in the secondary cooling,feedforward control strategy based on continuous temperature measurement in tundish,and feedback control strategy based on surface temperature measurement.The mathematical model of solidification process was developed according to the principle of solidification,and the solidification model was validated by measuring billet shell thickness through shooting nail and sulfur print.Primary water distribution was calculated by the solidification model according to procedure parameters,and it was adjusted by the other two control strategies online.The model was applied on some caster and billet quality was obviously improved,indicating that the dynamic water model is better than conventional ones.
基金This work was supported by the National Natural Science Foundation of China (Grant No. 59734080 and 59504006)the Project of National Fundamental Research and Development of China (Grant No. G1998061510) and High-Tech Research and Development Project
文摘Whether the particle will be trapped by the solid-liquid interface or not is dependent on its moving behavior ahead of the interface, so a mathematical model has been developed to investigate the movement of the particle ahead of the solid-liquid interface. Based on the theory for the boundary layer, the fluid velocity field near the solid-liquid interface was obtained, and the trajectories of particles were calculated by the equations of motion for particles. In this model, the drag force, the added mass force, the buoyance force, the gravitational force, the Saffman force and the Basset history force are considered. The results show that the behavior of the particle ahead of the solid-liquid interface is affected by the physical property of the particle and fluid flow. And in the continuous casting process, if it moves in the stream directed upward or downward near vertical solid-liquid interface or in the horizontal flow under the solid-liquid interface, the particle with the diameter from 5 um to 60um can reach the solid-liquid interface. But if it moves in horizontal flow above the solid-liquid interface, only the particle with the diameter from 5 um to 10 um can reach the solid-liquid interface.
基金Item Sponsored by National Natural Science Foundation of China(51474059,51204042)Fundamental Research Funds for the Central Universities of China(N140205003,L1502006)
文摘The flow characteristics and inclusion removal in a ten-strand continuous casting tundish were investigated with physical modelling and industrial trials. The results show that, among the strands, the strand with the mini mum dimensionless time of the first appearance of tracer at the tundish exit appears to be the worst one for inclusion removal, while the strand with the maximum dimensionless mean residence time shows the best inclusion removal efficiency. The inclusion number decreases with increasing inclusion size for all strands. The inclusion number distri bution among strands is the same for all inclusion sizes and the descending order of inclusion number is basically con sistent with the ascending order of dimensionless mean residence time among individual strands. However, when the strand with the minimum dimensionless time of the first appearance of tracer at the tundish exit is not the same one with the minimum dimensionless mean residence time, the former seems to be inferior to the latter for inclusion re moval.
基金National Natural Science Foundation of China Under Grant No.50575101Transportation Science Research Item of Jiangsu Province Under Grant No.06Y20
文摘The dynamic finite element model （FEM） of a prestressed concrete continuous box-girder bridge, called the Tongyang Canal Bridge, is built and updated based on the results of ambient vibration testing （AVT） using a real-coded accelerating genetic algorithm （RAGA）. The objective functions are defined based on natural frequency and modal assurance criterion （MAC） metrics to evaluate the updated FEM. Two objective functions are defined to fully account for the relative errors and standard deviations of the natural frequencies and MAC between the AVT results and the updated FEM predictions. The dynamically updated FEM of the bridge can better represent its structural dynamics and serve as a baseline in long-term health monitoring, condition assessment and damage identification over the service life of the bridge .
基金Supported by the National Creative Research Groups Science Foundation of China （60721062） and the National High Technology Research and Development Program of China （2007AA04Z162）.
文摘An iterative learning model predictive control （ILMPC） technique is applied to a class of continuous/batch processes. Such processes are characterized by the operations of batch processes generating periodic strong disturbances to the continuous processes and traditional regulatory controllers are unable to eliminate these periodic disturbances. ILMPC integrates the feature of iterative learning control （ILC） handling repetitive signal and the flexibility of model predictive control （MPC）. By on-line monitoring the operation status of batch processes, an event-driven iterative learning algorithm for batch repetitive disturbances is initiated and the soft constraints are adjusted timely as the feasible region is away from the desired operating zone. The results of an industrial application show that the proposed ILMPC method is effective for a class of continuous/batch processes.
基金supported by Xiamen Technology Projects Grand (The study of chronic cerebrovascular insufficiently in Magnetic Resonance Imaging), No.3502Z20084028
文摘This study tested an improved fiber tracking algorithm, which was based on fiber assignment using a continuous tracking algorithm and a two-tensor model. Different models and tracking decisions were used by judging the type of estimation of each voxel. Thismethod should solve the cross-track problem. This study included eight healthy subjects, two axonal injury patients and seven demyelinating disease patients. This new algorithm clearly exhibited a difference in nerve fiber direction between axonal injury and demyelinating disease patients and healthy control subjects. Compared with fiber assignment with a continuous tracking algorithm, our novel method can track more and longer nerve fibers, and also can solve the fiber crossing problem.
基金Supported by the National Natural Science Foundation of China （No.60404018） and the State Key Development Program for Basic Research of China （No.2002CB312200）.
文摘A novel control strategy for a continuous stirred tank reactor(CSTR)system,which has the typical characteristic of strongly pronounced nonlinearity,multiple operating points,and a wide operating range,is initiated from the point of hybrid systems.The proposed scheme makes full use of the modeling power of mixed logical dy- namical(MLD)systems to describe the highly nonlinear dynamics and multiple operating points in a unified framework as a hybrid system,and takes advantage of the good control quality of model predictive control(MPC) to design a controller.Thus,this approach avoids oscillation during switching between sub-systems,helps to relieve shaking in transition,and augments the stability robustness of the whole system,and finally achieves optimal(i.e. fast and smooth)transition between operating points.The simulation results demonstrate that the presented ap- proach has a satisfactory performance.
文摘A steady three-dimensional fluid flow and solidification model was built based on CFD software by high-Reynolds-number and Lam-Bremhorst low-Reynolds-number k-ε model.During the simulation,the fixed-grid enthalpy-porosity technique was used to represent the solidification,and Darcy law was adopted to simulate the flow in mushy region.The prediction for steel flow and solidification was evaluated by the comparison of two turbulence models.It is found that both Lam-Bremhorst low-Reynolds-number and high-Reynolds-number k-ε models predict the same trend of the steel flow and temperature distribution.However,due to the effect of turbulent flow on heat transfer,the low-Reynolds-number turbulence model predicts longer penetration depth of molten steel in sub-mold region,less shell growth and higher shell surface temperature at the narrow face compared with standard k-ε model.
文摘A new mechanics model, which reveals additional longitudinal force transmission between the continuously welded rails and the bridges, is established on the fact that the influence of the mutual relative displacement (among) the rail, the sleeper and the beam is taken into account. An example is presented and numerical results are compared. The results show that the additional longitudinal forces calculated with the new model are less than those of the previous, especially in the case of the flexible pier bridges. The new model is also suitable for the analysis of the additional longitudinal force transmission between rails and bridges of ballastless track with small resistance fasteners without taking the sleeper displacement into account, and compared with the ballast bridges, the ballastless bridges have a much stronger additional longitudinal force transmission between the continuously welded rails and the bridges.
基金Sponsored by the National Natural Sciences Foundation of China(Grant No.61201227)
文摘According to the fact that the actual inductor and actual capacitor are fractional, the mathematical and state-space averaging models of fractional order Buck converters in continuous conduction mode(CCM) are constructed by using fractional calculus theory. Firstly, the parameter conditions that ensure that the converter working in CCM is given and transfer functions are derived. Also, the inductor current and the output voltage are analyzed. Then the difference between the mathematical model and the circuit model are analyzed, and the effect of fractional order is studied by comparing the integer order with fractional order model. Finally, the dynamic behavior of the current-controlled Buck converter is investigated. Simulation experiments are achieved via the use of Matlab/Simulink. The experimental results verify the correctness of theoretical analysis, the order should be taken as a significant parameter. When the order is taken as a bifurcation parameter, the dynamic behavior of the converter will be affected and bifurcation points will be changed as order varies.
