Mold is the heart of the continuous casting machine. Heat transfer and solidification in a water- cooled mold are the most important factors during the continuous casting of steel. For studying the temperature distrib...Mold is the heart of the continuous casting machine. Heat transfer and solidification in a water- cooled mold are the most important factors during the continuous casting of steel. For studying the temperature distribution of a mold wall, a simulated apparatus of mold was designed and experiments were performed by it. The measured results indicated that the mold wall temperature approaches the temperature of cooling-water. An equivalent thermal-conductivity coefficient was proposed and deduced on the basis of the conclusion of the experiments. This coefficient was applied to solve the heat transfer between the melt and cooling water, and to characterize the heat transfer capacity of the mold. By this equivalent thermal-conductivity coefficient, it is very easy and convenient to numerically simulate the solidification process of continuous casting. And the calculation results are in agreement with the experiments. The effects of custing speed and water flow rate on the mold temperature field were also discussed.展开更多
To investigate the temperature distribution and solidification shell profile in a continuous casting process for round bars, transient mathematical models have been developed to describe the thermal process. Then Fini...To investigate the temperature distribution and solidification shell profile in a continuous casting process for round bars, transient mathematical models have been developed to describe the thermal process. Then Finite Element Method (FEM) has been applied to simulate the solidification process. Parameters including casting speed, casting temperature and cooling conditions have been analyzed. It is shown that different parameters have different influence on the thermal process and must be carefully controlled in continuous casting process. Finally, the simulated results are compared with the experimental ones.展开更多
In order to develop super-board and super-thick slabs, the flow and temperatur fields were studied in slab continuous casting molds under different practical conditions, such as slab dimensions, with-drawing slab spee...In order to develop super-board and super-thick slabs, the flow and temperatur fields were studied in slab continuous casting molds under different practical conditions, such as slab dimensions, with-drawing slab speed, design of nozzles, and superheat tempera-ture. The results showed that it is preferred to incline nozzle bores downwards and the submerged depth of the nozzles is best kept be-tween 250-300 mm. In addition, the solidified shell is thicker at the wide face than that at the narrow face, while the thin points alongthe wide face ekist both in the center and in the some area toward each respective end.展开更多
In this study, the temperature field model of twin-roll thin strip continuous casting was developed, and the interface heat transfer coefficient between the air and the strip surface was computed by using the inverse ...In this study, the temperature field model of twin-roll thin strip continuous casting was developed, and the interface heat transfer coefficient between the air and the strip surface was computed by using the inverse method. The effects of the process parameters including the casting speed, liquid level height, pouring temperature and thickness of the thin strip on the outlet temperature of the rotating rolls and the surface temperature of the thin strip were analyzed.展开更多
In this paper,the problem of 3-D steady heat conduction including the influenceof phase change on billets is turned into the 2-D transient problem by a suitable transformation technique. The effective specific heat ha...In this paper,the problem of 3-D steady heat conduction including the influenceof phase change on billets is turned into the 2-D transient problem by a suitable transformation technique. The effective specific heat has been employed to substitutefor the effect of the phase ceange.The computational formulation of finite element has been presented. And the careful disposal of the phase change region has also beengiven.展开更多
Based on turbulent theory, a 3D coupled model of fluid flow and solidification was built using finite difference method and used to study the influence of superheating degree and casting speed on fluid flow and solidi...Based on turbulent theory, a 3D coupled model of fluid flow and solidification was built using finite difference method and used to study the influence of superheating degree and casting speed on fluid flow and solidification, analyze the interaction between shell and molten steel, and compare the temperature distribution under different technological conditions. The results indicate that high superheating degree can lengthen the liquid-core depth and make the crack and breakout possible, so suitable superheating should be controlled within 35℃ according to the simulation results. Casting speed which is one of the most important technological parameters of improving production rate, should be controlled between 0. 85 m/min and 1.05 m/min and the caster has great potential in the improvement of blank quality.展开更多
The temperature field of aluminum ingot during electromagnetic continuous casting was calculated by the numerical method, and the effects of cooling water strength, position of the cooling water holes and pouring temp...The temperature field of aluminum ingot during electromagnetic continuous casting was calculated by the numerical method, and the effects of cooling water strength, position of the cooling water holes and pouring temperature as well as induction heat on casting speed, were studied. The results show that among the technical parameters the distance from the position of the cooling water holes to the bottom of the mold is the most important factor, whose change from 20 mm to 15 mm and from 15 mm to 10 mm causes the setting rate increasing respectively by 0.14 mm/s and 0.3 mm/s.The calculated results also agree with the experiment well. The simulation program can be used to determine technical parameters of electromagnetic casting of aluminum ingot effectively.展开更多
In order to research the temperature distribution and mechanical deformation of slab bulging during high speed continuous casting, mathematical models have been developed to analyze the thermal and mechanical behavior...In order to research the temperature distribution and mechanical deformation of slab bulging during high speed continuous casting, mathematical models have been developed to analyze the thermal and mechanical behavior of the slab. The thermal history of the slab has been predicted by a two-dimensional transient finite element heat transfer model, whose results serve as the input to the stress model. The stress model has been formulated for a two-dimensional longitudinal plane. In this case,the maximum tensile strain during the bulging process is located at the solidification fi＇ont just past the top of the upstream roll,which may contribute to crack formation. The maximum tensile stresses are located at the cold surface in the middle of the two back-up rolls ,just at the point of the maximum bulging. Stresses near the solidification fi＇ont are small because of the high temperatures which produce lower elastic modulus values. Finally,the effect of the casting speed on the bulging deformation is discussed.展开更多
基金the National Natural Science Foundation of China （No. 599995442）.
文摘Mold is the heart of the continuous casting machine. Heat transfer and solidification in a water- cooled mold are the most important factors during the continuous casting of steel. For studying the temperature distribution of a mold wall, a simulated apparatus of mold was designed and experiments were performed by it. The measured results indicated that the mold wall temperature approaches the temperature of cooling-water. An equivalent thermal-conductivity coefficient was proposed and deduced on the basis of the conclusion of the experiments. This coefficient was applied to solve the heat transfer between the melt and cooling water, and to characterize the heat transfer capacity of the mold. By this equivalent thermal-conductivity coefficient, it is very easy and convenient to numerically simulate the solidification process of continuous casting. And the calculation results are in agreement with the experiments. The effects of custing speed and water flow rate on the mold temperature field were also discussed.
文摘To investigate the temperature distribution and solidification shell profile in a continuous casting process for round bars, transient mathematical models have been developed to describe the thermal process. Then Finite Element Method (FEM) has been applied to simulate the solidification process. Parameters including casting speed, casting temperature and cooling conditions have been analyzed. It is shown that different parameters have different influence on the thermal process and must be carefully controlled in continuous casting process. Finally, the simulated results are compared with the experimental ones.
文摘In order to develop super-board and super-thick slabs, the flow and temperatur fields were studied in slab continuous casting molds under different practical conditions, such as slab dimensions, with-drawing slab speed, design of nozzles, and superheat tempera-ture. The results showed that it is preferred to incline nozzle bores downwards and the submerged depth of the nozzles is best kept be-tween 250-300 mm. In addition, the solidified shell is thicker at the wide face than that at the narrow face, while the thin points alongthe wide face ekist both in the center and in the some area toward each respective end.
文摘In this study, the temperature field model of twin-roll thin strip continuous casting was developed, and the interface heat transfer coefficient between the air and the strip surface was computed by using the inverse method. The effects of the process parameters including the casting speed, liquid level height, pouring temperature and thickness of the thin strip on the outlet temperature of the rotating rolls and the surface temperature of the thin strip were analyzed.
文摘In this paper,the problem of 3-D steady heat conduction including the influenceof phase change on billets is turned into the 2-D transient problem by a suitable transformation technique. The effective specific heat has been employed to substitutefor the effect of the phase ceange.The computational formulation of finite element has been presented. And the careful disposal of the phase change region has also beengiven.
文摘Based on turbulent theory, a 3D coupled model of fluid flow and solidification was built using finite difference method and used to study the influence of superheating degree and casting speed on fluid flow and solidification, analyze the interaction between shell and molten steel, and compare the temperature distribution under different technological conditions. The results indicate that high superheating degree can lengthen the liquid-core depth and make the crack and breakout possible, so suitable superheating should be controlled within 35℃ according to the simulation results. Casting speed which is one of the most important technological parameters of improving production rate, should be controlled between 0. 85 m/min and 1.05 m/min and the caster has great potential in the improvement of blank quality.
文摘The temperature field of aluminum ingot during electromagnetic continuous casting was calculated by the numerical method, and the effects of cooling water strength, position of the cooling water holes and pouring temperature as well as induction heat on casting speed, were studied. The results show that among the technical parameters the distance from the position of the cooling water holes to the bottom of the mold is the most important factor, whose change from 20 mm to 15 mm and from 15 mm to 10 mm causes the setting rate increasing respectively by 0.14 mm/s and 0.3 mm/s.The calculated results also agree with the experiment well. The simulation program can be used to determine technical parameters of electromagnetic casting of aluminum ingot effectively.
文摘In order to research the temperature distribution and mechanical deformation of slab bulging during high speed continuous casting, mathematical models have been developed to analyze the thermal and mechanical behavior of the slab. The thermal history of the slab has been predicted by a two-dimensional transient finite element heat transfer model, whose results serve as the input to the stress model. The stress model has been formulated for a two-dimensional longitudinal plane. In this case,the maximum tensile strain during the bulging process is located at the solidification fi＇ont just past the top of the upstream roll,which may contribute to crack formation. The maximum tensile stresses are located at the cold surface in the middle of the two back-up rolls ,just at the point of the maximum bulging. Stresses near the solidification fi＇ont are small because of the high temperatures which produce lower elastic modulus values. Finally,the effect of the casting speed on the bulging deformation is discussed.
