Al2 O3-Si-Al composite specimens with the size of 25 mm × 25 mm × 125 mm were prepared using fused alumina （as aggregates and fines）,ultra-fine α-Al2O3,Si and Al powders as starting materials,liquid pheno...Al2 O3-Si-Al composite specimens with the size of 25 mm × 25 mm × 125 mm were prepared using fused alumina （as aggregates and fines）,ultra-fine α-Al2O3,Si and Al powders as starting materials,liquid phenol formaldehyde resin as the binder,pressing and heating at 800-1 500 ℃ for 3 h under carbon embedded condition.Evolution of phase composition and microstructure of Al2 O3-Si-Al composite during heating from 800 to 1 500 ℃ under carbon embedded condition were studied.The results show that：（1） Al4 C3,AlN and SiC are initially formed at 800-900 ℃ due to reactions of Al and Si with C or CO and N2 ; （2） at 1 000-1 300 ℃,the amounts of Al4C3,AlN and SiC increase with temperature rising and their crystals grow; （3） at 1 400-1 500 ℃,Al4 C3 and AlN disappear,and minor SiAlON crystals are observed; the nonoxide crystals develop well and they are interlaced in the corundum skeleton structure,which creates strengthening and toughening展开更多
FeAl composites with 21, 37 and 50 wt pct Fe3AlC0.5 were fabricated by a self-propagating high temperature synthesis （SHS） casting. Phases and microstructures were analyzed by X-ray diffraction （XRD） and scanning ...FeAl composites with 21, 37 and 50 wt pct Fe3AlC0.5 were fabricated by a self-propagating high temperature synthesis （SHS） casting. Phases and microstructures were analyzed by X-ray diffraction （XRD） and scanning electron microscopy （SEM）. Microhardness and bending strength of the composites were measured. The composites with 21 and 50 wt pct Fe3AlC0.5 mainly consisted of FeAl and FesAlC0.5 phases, whereas the composite with 37 wt pct Fe3AlC0.5 was composed of FeAl, Fe3AlC0.5 and graphite phases. The bonding of the reinforcement and the matrix was good. Hardness and bending strength of the composite with 37 wt pct Fe3AlC0.5 was lower than those of the 21 and 50 wt pct composites owing to the presence of the soft graphite phase.展开更多
Researches into new and innovative uses of waste plastic materials are continuously advancing. These research efforts try to match society’s need for safe and economic disposal of waste materials. The use of recycled...Researches into new and innovative uses of waste plastic materials are continuously advancing. These research efforts try to match society’s need for safe and economic disposal of waste materials. The use of recycled plastic aggregates saves natural resources and dumping spaces, and helps to maintain a clean environment. The present articles deals with the resistance to chemical attack of polymer-mortars, which are often used as low-cost promising materials for preventing or repairing various reinforced concrete structures. To gain more knowledge on the efficiency of polymer-mortar composites, four mortar mixtures: one specimen with Portland cement and three mixtures with 2.5, 5, and 7.5 wt% of the substitution of cement by polyethylene terephthalate (PET) were exposed to the influence of aggressive environment (0.5%, 1% and 1.5% HCl acids, 10% NH4Cl, 5% H2SO4 acid and 10% (NH4)2SO4 solutions). The measurements of several properties were carried out, the results were analyzed and the combination of X-ray diffraction, FT-IR spectroscopy, differential thermal analysis (DTA), thermogravimetric (TG) analysis, differential scanning calorimetry (DSC) analysis and the composites were also observed by SEM led to the positive identification of the deterioration products’ formation. From this study, it was found that the addition of PET to the modified mortars, means reducing the penetration of aggressive agents. So, the PET-modified mortars exposed to aggressive environments showed better resistance to chemical attack. The new composites appear to offer an attractive low-cost material with consistent properties. The present study highlights the capabilities of the different methods for the analysis of composites and opened new way for the recycling of PET in polymer-mortars.展开更多
Adding magnesite flotation concentrate powder in the production of fused magnesia has become an important method for reducing costs and improving the yield.However,the extensive use of concentrate powder also reduces ...Adding magnesite flotation concentrate powder in the production of fused magnesia has become an important method for reducing costs and improving the yield.However,the extensive use of concentrate powder also reduces the quality of fused magnesia raw materials,which is a major cause of the reduced slag corrosion resistance and service life of magnesia-carbon refractories.The effects of concentrate powder additions(0,30%,60%,and 90%,by mass)on the chemical composition,phase composition,microstructure,bulk density,and apparent porosity of the produced 97-grade fused magnesia were investigated.The results show that as the concentrate powder addition increases,the bulk density first increases and then decreases,while the apparent porosity first decreases and then increases.The crystal size of the fused magnesia increases,and the pores at the grain boundaries become larger.The CaO/SiO_(2)molar ratio(C/S ratio)in the fused magnesia increases from 1.17 to 4.17.The bonding phases between the fused magnesia grains change from low-melting-point phases such as CMS(CaMgSiO_(4))and C_(3)MS_(2)(3CaO·MgO·2SiO_(2))to high-melting-point phases like C_(2)S(2CaO·SiO_(2)),C_(3)S(3CaO·SiO_(2)),and CaO,which is beneficial for improving the high-temperature performance of the fused magnesia.However,during production,the volume effects resulting from the polymorphic transformation of dicalcium silicate(C_(2)S)and the low-temperature decomposition of tricalcium silicate(C_(3)S)create significant voids around the fused magnesia grains.These voids can provide pathways for slag corrosion in subsequent magnesia-carbon products,which is likely the primary reason for the decline in the slag corrosion resistance and service life of carbon-containing refractories made from this type of fused magnesia.展开更多
A new method was proposed for preparing AZ31/1060 composite plates with a corrugated interface,which involved cold-pressing a corrugated surface on the Al plate and then hot-pressing the assembled Mg/Al plate.The resu...A new method was proposed for preparing AZ31/1060 composite plates with a corrugated interface,which involved cold-pressing a corrugated surface on the Al plate and then hot-pressing the assembled Mg/Al plate.The results show that cold-pressing produces intense plastic deformation near the corrugated surface of the Al plate,which promotes dynamic recrystallization of the Al substrate near the interface during the subsequent hot-pressing.In addition,the initial corrugation on the surface of the Al plate also changes the local stress state near the interface during hot pressing,which has a large effect on the texture components of the substrates near the corrugated interface.The construction of the corrugated interface can greatly enhance the shear strength by 2−4 times due to the increased contact area and the strong“mechanical gearing”effect.Moreover,the mechanical properties are largely depended on the orientation relationship between corrugated direction and loading direction.展开更多
A short-time pulse current treatment method was used to treat Incoloy825/20CrNiMo composite plates after hot rolling,and the effects of current density and treatment time on the comprehensive performance of the compos...A short-time pulse current treatment method was used to treat Incoloy825/20CrNiMo composite plates after hot rolling,and the effects of current density and treatment time on the comprehensive performance of the composite plates were systematically investigated.The microstructure of the composite plates was observed by scanning electron microscopy,electron backscatter diffraction and transmission electron microscopy,and the mechanical properties and corrosion resistance of the composite plates under different conditions were analysed using a tensile testing machine and an anodic cathodic polarisation test in 3.5 wt.%NaCl solution.The results show that after pulsed current treatment of 47.34 A/mm^(2) and 5 min,the degree of recovery and recrystallisation of Incoloy825/20CrNiMo composite plate matrix is improved,and the tensile strength is raised to 677.6 MPa with an elongation of 41.5%.The robust metallurgical bonding interface formed on this basis and the high-frequency low-ΣCSL(coincidence site lattice)improved the corrosion resistance of Incoloy825/20CrNiMo composite plate.展开更多
Incorporating ceramic particles into metal matrices is a proven strategy for boosting mechanical properties and wear resistance.The reinforcement potential of tungsten carbide(WC)particles in 316L stainless steel is r...Incorporating ceramic particles into metal matrices is a proven strategy for boosting mechanical properties and wear resistance.The reinforcement potential of tungsten carbide(WC)particles in 316L stainless steel is revealed,utilizing selective laser melting(SLM)to fabricate composites with 5 and 10 vol.%WC.The WC incorporation markedly alters the composite’s microstructure and mechanical attributes.Notably,5 vol.%WC-316L composite exhibits a refined submicron cellular structure,averaging 0.67μm in grain size.Elemental diffusion at WC-316L interface formed a 0.8μm gradient transition layer enriched with M_(2)C carbides(Fe,Cr,W),ensuring robust metallurgical bonding.Compared with unreinforced 316L,5%WC composite exhibits a 70%increase in tensile strength,reaching 1012.6 MPa,and a 25.3%rise in hardness,while maintaining acceptable ductility.10%WC composite achieves a 70.8%hardness enhancement,albeit with reduced elongation.Friction coefficient is reduced by up to 17.3%,and the wear mechanism shifts from adhesive to abrasive,significantly improving wear resistance.展开更多
1.Introduction The strength-ductility trade-offdilemma has long been a per-sistent challenge in Al matrix composites(AMCs)[1,2].This is-sue primarily arises from the agglomeration of reinforcements at the grain bounda...1.Introduction The strength-ductility trade-offdilemma has long been a per-sistent challenge in Al matrix composites(AMCs)[1,2].This is-sue primarily arises from the agglomeration of reinforcements at the grain boundaries(GBs),which restricts local plastic flow dur-ing the plastic deformation and leads to stress concentration[3,4].Recently,the development of concepts aimed at achieving hetero-geneous grain has emerged as a promising approach for enhanc-ing comprehensive mechanical properties[5,6].展开更多
Because of the challenge of compounding lightweight,high-strength Ti/Al alloys due to their considerable disparity in properties,Al 6063 as intermediate layer was proposed to fabricate TC4/Al 6063/Al 7075 three-layer ...Because of the challenge of compounding lightweight,high-strength Ti/Al alloys due to their considerable disparity in properties,Al 6063 as intermediate layer was proposed to fabricate TC4/Al 6063/Al 7075 three-layer composite plate by explosive welding.The microscopic properties of each bonding interface were elucidated through field emission scanning electron microscope and electron backscattered diffraction(EBSD).A methodology combining finite element method-smoothed particle hydrodynamics(FEM-SPH)and molecular dynamics(MD)was proposed for the analysis of the forming and evolution characteristics of explosive welding interfaces at multi-scale.The results demonstrate that the bonding interface morphologies of TC4/Al 6063 and Al 6063/Al 7075 exhibit a flat and wavy configuration,without discernible defects or cracks.The phenomenon of grain refinement is observed in the vicinity of the two bonding interfaces.Furthermore,the degree of plastic deformation of TC4 and Al 7075 is more pronounced than that of Al 6063 in the intermediate layer.The interface morphology characteristics obtained by FEM-SPH simulation exhibit a high degree of similarity to the experimental results.MD simulations reveal that the diffusion of interfacial elements predominantly occurs during the unloading phase,and the simulated thickness of interfacial diffusion aligns well with experimental outcomes.The introduction of intermediate layer in the explosive welding process can effectively produce high-quality titanium/aluminum alloy composite plates.Furthermore,this approach offers a multi-scale simulation strategy for the study of explosive welding bonding interfaces.展开更多
To enhance the anti-corrosion performance of TC4 alloy across a wide temperature range for modern aircrafts operating in increasingly harsh environments, the (TiB+TiC) hybrid reinforced TC4 composites were prepared by...To enhance the anti-corrosion performance of TC4 alloy across a wide temperature range for modern aircrafts operating in increasingly harsh environments, the (TiB+TiC) hybrid reinforced TC4 composites were prepared by laser melting deposition (LMD) via the in-situ reaction between B_(4)C reinforcement and molten TC4 alloy. The effect of B_(4)C content (0, 0.5, 1.5, wt%) on the microstructure and room/high-temperature corrosion behaviour of the composites was investigated. Microstructural analysis revealed that the microstructure of the composites was significantly influenced by the B_(4)C content. The composite containing 0.5 wt% B_(4)C exhibited an optimal microstructure characterized by refined grains, equiaxed α-Ti transformed from lath-shaped α-Ti, well-distributed (TiB+TiC) phases with a proper amount and reduced pore/dislocation defects. This composite also demonstrated the best corrosion resistance at both room temperature (25 ℃) and high temperature (800 ℃), which was primarily attributed to its comprehensive advantages including a favorable microstructure, a uniform dispersion of thermally stable (TiB+TiC) phases and a stable passivation film.展开更多
Solution and aging treatment were conducted on the laser directed energy deposition(LDED)-prepared carbon nanotubes(CNTs)-reinforced WE43(CNTs/WE43)layers to optimize their microstructure and surface properties in thi...Solution and aging treatment were conducted on the laser directed energy deposition(LDED)-prepared carbon nanotubes(CNTs)-reinforced WE43(CNTs/WE43)layers to optimize their microstructure and surface properties in this study.The microstructure of the WE43 and CNTs/WE43 layers was systematically compared.The dissolution of divorced eutectics at the grain boundaries was retarded by CNTs during solution treatment.The spot segregation composed of Mg_(24)Y_(5),CNTs,and Zr cores in the solution treated CNTs/WE43 layer presented a slight decreasing in Y content.The grain growth of both types of layers underwent three stages:slow,rapid,and steady-state.The significant inhibitory effect of CNTs on the grain growth of the LDED WE43 matrix was more pronounced than the promoting effect of temperature,resulting in a 47%increase at 510℃ and a 35%increase at 540℃ in the grain growth exponent compared to the WE43 layers at 510℃.During the subsequent aging treatment at 225℃,the precipitation sequences from plate-shaped β″to plate-shaped and globular β′ were observed in both types of layers.CNTs can facilitate an increase in the nucleation rate of precipitates,but without accelerating precipitation hardening rate.The long and short diameters of the precipitates in peak-aged state were decreased by 48.5%and 43.1%by addition of CNTs,respectively.The wear resistance of both the WE43 and CNTs/WE43 layers can be significantly enhanced through solution and aging treatment.The enhancement in wear resistance for the CNTs/WE43 layers is considerably greater than that of the WE43 layers.展开更多
To improve the compactness and properties of C/C-SiC-ZrC composites produced by precursor infiltration and pyrolysis(PIP)method,the low-temperature reactive melt infiltration(RMI)process was used to seal the composite...To improve the compactness and properties of C/C-SiC-ZrC composites produced by precursor infiltration and pyrolysis(PIP)method,the low-temperature reactive melt infiltration(RMI)process was used to seal the composites using Zr_(2)Cu as the filler.The microstructure,mechanical properties,and ablation properties of the Zr_(2)Cu packed composites were analyzed.Results show that during Zr_(2)Cu impregnation,the melt efficiently fills the large pores of the composites and is converted to ZrCu due to a partial reaction of zirconium with carbon.This results in an increase in composite density from 1.91 g/cm^(3)to 2.24 g/cm^(3)and a reduction in open porosity by 27.35%.Additionally,the flexural strength of Zr_(2)Cu packed C/C-SiC-ZrC composites is improved from 122.78±8.09 MPa to 135.53±5.40 MPa.After plasma ablation for 20 s,the modified composites demonstrate superior ablative resistance compared to PIP C/C-SiC-ZrC,with mass ablation and linear ablation rates of 2.77×10^(−3)g/s and 2.60×10^(−3)mm/s,respectively.The“selftranspiration”effect of the low-melting point copper-containing phase absorbs the heat of the plasma flame,further reducing the ablation temperature and promoting the formation of refined ZrO_(2)particles within the SiO_(2)melting layer.This provides more stable erosion protection for Zr_(2)Cu packed C/C-SiC-ZrC composites.展开更多
AZ31/Al/Ta composites were prepared using the vacuum hot compression bonding(VHCB)method.The effect of hot compressing temperature on the interface microstructure evolution,phase constitution,and shear strength at the...AZ31/Al/Ta composites were prepared using the vacuum hot compression bonding(VHCB)method.The effect of hot compressing temperature on the interface microstructure evolution,phase constitution,and shear strength at the interface was investigated.Moreover,the interface bonding mechanisms of the AZ31/Al/Ta composites during the VHCB process were explored.The results demonstrate that as the VHCB temperature increases,the phase composition of the interface between Mg and Al changes from the Mg-Al brittle intermetallic compounds(Al_(12)Mg_(17)and Al_(3)Mg_(2))to the Al-Mg solid solution.Meanwhile,the width of the Al/Ta interface diffusion layer at 450℃increases compared to that at 400℃.The shear strengths are 24 and 46 MPa at 400 and 450℃,respectively.The interfacial bonding mechanism of AZ31/Al/Ta composites involves the coexistence of diffusion and mechanical meshing.Avoiding the formation of brittle phases at the interface can significantly improve interfacial bonding strength.展开更多
Fe(Al,Ta)/Fe_(2)Ta(Al)eutectic composites with solidification rates of 6,20,30,and 80μm/s were prepared by a modified Bridgman directional solidification technology.The coarse Fe_(2)Ta(Al)Laves phase was precipitated...Fe(Al,Ta)/Fe_(2)Ta(Al)eutectic composites with solidification rates of 6,20,30,and 80μm/s were prepared by a modified Bridgman directional solidification technology.The coarse Fe_(2)Ta(Al)Laves phase was precipitated at the eutectic colony boundary during the solidification process,which can affect the stability of microstructure and properties of the composites.The coarse Laves phase was refined using different heat treatment processes in the present paper.The influences of different heat treatment parameters on the Laves phase content,lamella/rod spacing,and mechanical properties were investigated in detail.In addition,the corrosion behaviors of Fe(Al,Ta)/Fe_(2)Ta(Al)eutectic composites before and after being annealed heat treatment in a 3 g/L Na_(2)S_(2)O_(3)solution were also studied.It is shown that both the content of Laves phase and lamella/rod spacing are gradually decreased after heat treatment.Micro-hardness is decreased,while the yield strength,compressive strength,and corrosion resistance are improved.The optimum heat treatment process is selected as well.展开更多
In recent years,magnesium(Mg)alloys and magnesium matrix composites(MMCs)have made significant progress in the application of advanced equipment,lightweighting and biomedical engineering.Additive manufacturing(AM),wit...In recent years,magnesium(Mg)alloys and magnesium matrix composites(MMCs)have made significant progress in the application of advanced equipment,lightweighting and biomedical engineering.Additive manufacturing(AM),with high flexibility and design freedom,is of great significance for the rapid prototyping of high-performance Mg alloy components with complex structures.Due to the layerby-layer deposition characteristics of additive manufactured Mg alloys and MMCs,the components exhibit distinct microstructures and properties compared to those manufactured via traditional technologies.AM technology for Mg alloys and MMCs still faces challenges in practical applications,including raw materials,processing conditions,post-processing,and selection of process parameters.This paper presents an overview of recent progress in Mg alloys and MMCs fabricated using various AM technologies,including wire-arc directed energy deposition(WA-DED),laser powder bed fusion(LPBF)and solid-state additive manufacturing(SSAM).The relationships between process parameters,forming quality,microstructure and properties are systematically discussed.In particular,the influence of manufacturing processes and material composition on corrosion behavior and biocompatibility is investigated.Additionally,mechanisms and applications of field-assisted additive manufacturing and post-treatment in defect suppression,microstructure evolution,and performance improvement in Mg alloys and MMCs are summarized.Finally,the potential applications of AM Mg alloys and MMCs are prospected,and future development trends are proposed.展开更多
Graphene nanoplatelets(GNPs)reinforced A380 composites(GNPs/A380 composites)were prepared by ultrasonic vibration casting method.The microstructure,aging behavior and mechanical properties of the composites were inves...Graphene nanoplatelets(GNPs)reinforced A380 composites(GNPs/A380 composites)were prepared by ultrasonic vibration casting method.The microstructure,aging behavior and mechanical properties of the composites were investigated.It was found that the peak aging time of GNPs/A380 composites could be decreased by GNPs.The GNPs-Al interface could serve as a more stable nucleation site for the precipitated phases.With bridging GNPs,the coordinated deformation of the matrix is increased and larger dimples appear on the fracture surface of GNPs/A380 composites.The yield strength of the GNPs/A380 composites increased by 28.1%compared with that of the A380 alloy due to the fine grain strengthening,load transfer and precipitation strengthening mechanisms.展开更多
Friction stir processing(FSP)induces severe plastic deformation,generating intense strains and localized heating,which modifies the surface and enables the fabrication of magnesium(Mg)-based composites.This technique ...Friction stir processing(FSP)induces severe plastic deformation,generating intense strains and localized heating,which modifies the surface and enables the fabrication of magnesium(Mg)-based composites.This technique refines the microstructure of Mg alloys,enhancing mechanical properties—particularly ductility,a key limitation of these HCP alloys.This review addresses the underlying microstructural evolution during FSP of Mg alloys and Mg-matrix composites,including(i)grain refinement via continuous and discontinuous dynamic recrystallization(CDRX and DDRX),(ii)fragmentation and redistribution of secondary phases and intermetallics,(iii)transformation of low-and high-angle grain boundaries,and(iv)additional microstructural changes induced by external reinforcements.This review provides a comprehensive analysis of the strengthening mechanisms and their impact on the mechanical properties of FSP Mg alloys and Mgmatrix composites(MMCs).The paper examines the correlation between FSP processing parameters,microstructural evolution,and resulting mechanical properties.It critically highlights how the type of reinforcement and the dynamic recrystallization induced by friction stir processing influence grain boundary character and,consequently,the material’s strengthening response.It includes a comparative evaluation of yield stress,ultimate tensile strength,microhardness,elongation,and fractography for various FSP-treated Mg alloys and MMCs,including AZxx,WExx,ZExx,ZKxx,AMxx,AExx,and Mg-rare earth alloys.Additionally,the novelty of this review lies in its emphasis on connecting microstructural transformations to mechanical performance trends across different alloy systems and processing strategies,an aspect that has been underexplored in previous reviews.Recent advancements in FSP techniques and their implications for improving the performance of Mg-based materials are also discussed.展开更多
In this study,microstructure and mechanical behavior of Mg/Al composite plates with Ti foil interlayer were systematically studied,with a great emphasis on the effect of different thicknesses of Ti foil interlayer.The...In this study,microstructure and mechanical behavior of Mg/Al composite plates with Ti foil interlayer were systematically studied,with a great emphasis on the effect of different thicknesses of Ti foil interlayer.The results show that compared to 100μm thick Ti foil,10μm thick Ti foil is more prone to fracture and is evenly distributed in fragments at the interface.The introduction of Ti foil can effectively refine the grain size of Mg layers of as-rolled Mg/Al composite plates,10μm thick Ti foil has a better refining effect than 100μm thick Ti foil.Ti foil can effectively increase the yield strength(YS)and ultimate strength(UTS)of as-rolled Mg/Al composite plates,10μm thick Ti foil significantly improves the elongation(El)of Mg/Al composite plate,while 100μm thick Ti foil slightly weakens the El.After annealing at 420℃ for 0.5 h and 4 h,Ti foil can inhibit the formation of intermetallic compounds(IMCs)at the interface of Mg/Al composite plates,which effectively improves the YS,UTS and El of Mg/Al composite plates.In addition,Ti foil can also significantly enhance the interfacial shear strength(SS)of Mg/Al composite plates before and after annealing.展开更多
This work used 5CrMnMo steel and titanium carbide(TiC)powders to fabricate particulate metal matrix composites(PMMCS).The composites’microstructure,hardness,and impact toughness were compared with four different tita...This work used 5CrMnMo steel and titanium carbide(TiC)powders to fabricate particulate metal matrix composites(PMMCS).The composites’microstructure,hardness,and impact toughness were compared with four different titanium carbide ceramic particle sizes.The phase composition and microstructure of composites were studied.Vickers hardness and Charpy impact tests were employed to analyze composites’hardness and impact ductility,respectively.The results showed that the four groups of composites are mainly composed of martensite,trace residual austenite,and titanium carbide(undissolved TiC and primary TiC particles).With the growth of the ceramic particle dimension in the composite layer,the number of primary titanium carbide ceramics gradually decreased.When the initial ceramic particle size was small,it tended to generate dendritic primary TiC,and when the particle size was large,it tended to generate polygons and ellipsoids.Furthermore,with the growth of titanium carbide ceramic particle dimension in the composites,the hardness of the composites decreased but the impact toughness of the composites rose first and then descended.When the ceramic particle size was 50-75μm,the composite had the highest hardness,and the impact energy of the composites was the highest,which is 8 J.This was because there were more undissolved titanium carbide ceramics in the composite,and there was a thicker matrix metal between the ceramic particles.展开更多
A novel mechanical stirring-assisted double-melt in-situ reaction casting process was developed to prepare Cu-1TiB2(wt%)composites.The effects of preparation parameters(melting reaction temperature,stirring rate and s...A novel mechanical stirring-assisted double-melt in-situ reaction casting process was developed to prepare Cu-1TiB2(wt%)composites.The effects of preparation parameters(melting reaction temperature,stirring rate and stirring time)on the microstructure and properties of Cu-1TiB2 composites were investigated.The melt viscosity and particle motion during stirring process were analyzed.The strong turbulence and shear effects generated by mechanical stirring in the melt not only significantly improve the particle distribution but also contribute to adequate in-situ reactions and precise control of the chemical composition.The optimal preparation parameters were 1200℃,a stirring rate of 100 r·min^(−1) and a stirring time of 1 min.Combined with the cold rolling process,the tensile strength,elongation and electrical conductivity of the composite reached 475 MPa,6.0%and 88.4%IACS,respectively,which were significantly better than the composite prepared by manual stirring.The good plasticity is attributed to the uniform distribution of TiB_(2) particles,effectively retarding the crack propagation.The dispersion of particles promotes heterogeneous nucleation of Cu matrix and inhibits grain growth.On the other hand,dispersed particles contribute to grain shear fracture and dislocation multiplication during cold deformation.Therefore,the composite achieves higher dislocation strengthening and grain boundary strengthening.展开更多
基金financially supported by Henan Scientific and Technological Research Projects ( 112102210095 )Science Fund for Distinguished Young Scholars of Henan Province ( 124100510019)the Education Department of Henan Province Foundation ( 14A430030)
文摘Al2 O3-Si-Al composite specimens with the size of 25 mm × 25 mm × 125 mm were prepared using fused alumina （as aggregates and fines）,ultra-fine α-Al2O3,Si and Al powders as starting materials,liquid phenol formaldehyde resin as the binder,pressing and heating at 800-1 500 ℃ for 3 h under carbon embedded condition.Evolution of phase composition and microstructure of Al2 O3-Si-Al composite during heating from 800 to 1 500 ℃ under carbon embedded condition were studied.The results show that：（1） Al4 C3,AlN and SiC are initially formed at 800-900 ℃ due to reactions of Al and Si with C or CO and N2 ; （2） at 1 000-1 300 ℃,the amounts of Al4C3,AlN and SiC increase with temperature rising and their crystals grow; （3） at 1 400-1 500 ℃,Al4 C3 and AlN disappear,and minor SiAlON crystals are observed; the nonoxide crystals develop well and they are interlaced in the corundum skeleton structure,which creates strengthening and toughening
基金the National Natural Science Foundation of China(No.50801064)the National 973 Project of China(NO.2007CB607601)the National 863 Project of China(No.2006AA03A219)for financial support.
文摘FeAl composites with 21, 37 and 50 wt pct Fe3AlC0.5 were fabricated by a self-propagating high temperature synthesis （SHS） casting. Phases and microstructures were analyzed by X-ray diffraction （XRD） and scanning electron microscopy （SEM）. Microhardness and bending strength of the composites were measured. The composites with 21 and 50 wt pct Fe3AlC0.5 mainly consisted of FeAl and FesAlC0.5 phases, whereas the composite with 37 wt pct Fe3AlC0.5 was composed of FeAl, Fe3AlC0.5 and graphite phases. The bonding of the reinforcement and the matrix was good. Hardness and bending strength of the composite with 37 wt pct Fe3AlC0.5 was lower than those of the 21 and 50 wt pct composites owing to the presence of the soft graphite phase.
文摘Researches into new and innovative uses of waste plastic materials are continuously advancing. These research efforts try to match society’s need for safe and economic disposal of waste materials. The use of recycled plastic aggregates saves natural resources and dumping spaces, and helps to maintain a clean environment. The present articles deals with the resistance to chemical attack of polymer-mortars, which are often used as low-cost promising materials for preventing or repairing various reinforced concrete structures. To gain more knowledge on the efficiency of polymer-mortar composites, four mortar mixtures: one specimen with Portland cement and three mixtures with 2.5, 5, and 7.5 wt% of the substitution of cement by polyethylene terephthalate (PET) were exposed to the influence of aggressive environment (0.5%, 1% and 1.5% HCl acids, 10% NH4Cl, 5% H2SO4 acid and 10% (NH4)2SO4 solutions). The measurements of several properties were carried out, the results were analyzed and the combination of X-ray diffraction, FT-IR spectroscopy, differential thermal analysis (DTA), thermogravimetric (TG) analysis, differential scanning calorimetry (DSC) analysis and the composites were also observed by SEM led to the positive identification of the deterioration products’ formation. From this study, it was found that the addition of PET to the modified mortars, means reducing the penetration of aggressive agents. So, the PET-modified mortars exposed to aggressive environments showed better resistance to chemical attack. The new composites appear to offer an attractive low-cost material with consistent properties. The present study highlights the capabilities of the different methods for the analysis of composites and opened new way for the recycling of PET in polymer-mortars.
基金support from the National Natural Science Foundation of China(U20A20239 and U1908227).
文摘Adding magnesite flotation concentrate powder in the production of fused magnesia has become an important method for reducing costs and improving the yield.However,the extensive use of concentrate powder also reduces the quality of fused magnesia raw materials,which is a major cause of the reduced slag corrosion resistance and service life of magnesia-carbon refractories.The effects of concentrate powder additions(0,30%,60%,and 90%,by mass)on the chemical composition,phase composition,microstructure,bulk density,and apparent porosity of the produced 97-grade fused magnesia were investigated.The results show that as the concentrate powder addition increases,the bulk density first increases and then decreases,while the apparent porosity first decreases and then increases.The crystal size of the fused magnesia increases,and the pores at the grain boundaries become larger.The CaO/SiO_(2)molar ratio(C/S ratio)in the fused magnesia increases from 1.17 to 4.17.The bonding phases between the fused magnesia grains change from low-melting-point phases such as CMS(CaMgSiO_(4))and C_(3)MS_(2)(3CaO·MgO·2SiO_(2))to high-melting-point phases like C_(2)S(2CaO·SiO_(2)),C_(3)S(3CaO·SiO_(2)),and CaO,which is beneficial for improving the high-temperature performance of the fused magnesia.However,during production,the volume effects resulting from the polymorphic transformation of dicalcium silicate(C_(2)S)and the low-temperature decomposition of tricalcium silicate(C_(3)S)create significant voids around the fused magnesia grains.These voids can provide pathways for slag corrosion in subsequent magnesia-carbon products,which is likely the primary reason for the decline in the slag corrosion resistance and service life of carbon-containing refractories made from this type of fused magnesia.
基金supported by Guangdong Major Project of Basic and Applied Basic Research, China (No. 2020B0301030006)Fundamental Research Funds for the Central Universities, China (No. SWU-XDJH202313)+1 种基金Chongqing Postdoctoral Science Foundation Funded Project, China (No. 2112012728014435)the Chongqing Postgraduate Research and Innovation Project, China (No. CYS23197)。
文摘A new method was proposed for preparing AZ31/1060 composite plates with a corrugated interface,which involved cold-pressing a corrugated surface on the Al plate and then hot-pressing the assembled Mg/Al plate.The results show that cold-pressing produces intense plastic deformation near the corrugated surface of the Al plate,which promotes dynamic recrystallization of the Al substrate near the interface during the subsequent hot-pressing.In addition,the initial corrugation on the surface of the Al plate also changes the local stress state near the interface during hot pressing,which has a large effect on the texture components of the substrates near the corrugated interface.The construction of the corrugated interface can greatly enhance the shear strength by 2−4 times due to the increased contact area and the strong“mechanical gearing”effect.Moreover,the mechanical properties are largely depended on the orientation relationship between corrugated direction and loading direction.
基金supported by the National Natural Science Foundation of China(Nos.52475391 and 52305401)the National Key Research and Development Program of China(Nos.2024YFB3714301 and 2018YFA0707305)+2 种基金the Fundamental Research Program of Shanxi Province TZLH20230818001the Research and Innovation Project for Graduate Students in Shanxi Province(No.2024SJ298)the Coordinative Innovation Center of Taiyuan Heavy Machinery Equipment.
文摘A short-time pulse current treatment method was used to treat Incoloy825/20CrNiMo composite plates after hot rolling,and the effects of current density and treatment time on the comprehensive performance of the composite plates were systematically investigated.The microstructure of the composite plates was observed by scanning electron microscopy,electron backscatter diffraction and transmission electron microscopy,and the mechanical properties and corrosion resistance of the composite plates under different conditions were analysed using a tensile testing machine and an anodic cathodic polarisation test in 3.5 wt.%NaCl solution.The results show that after pulsed current treatment of 47.34 A/mm^(2) and 5 min,the degree of recovery and recrystallisation of Incoloy825/20CrNiMo composite plate matrix is improved,and the tensile strength is raised to 677.6 MPa with an elongation of 41.5%.The robust metallurgical bonding interface formed on this basis and the high-frequency low-ΣCSL(coincidence site lattice)improved the corrosion resistance of Incoloy825/20CrNiMo composite plate.
基金supported by Opening funding of National Key Laboratory of Aerospace Liquid Propulsion(HTKJ2024KL011004)Aeronautical Science Fund of China(ASFC-20240042070001)+2 种基金Opening funding of State Key Laboratory of Metal Forming Technology and Heavy Equipment(B2408100.W05)National Key R&D Program of China(2022YFB4601804)National Natural Science Foundation of China(52250287,52275375).
文摘Incorporating ceramic particles into metal matrices is a proven strategy for boosting mechanical properties and wear resistance.The reinforcement potential of tungsten carbide(WC)particles in 316L stainless steel is revealed,utilizing selective laser melting(SLM)to fabricate composites with 5 and 10 vol.%WC.The WC incorporation markedly alters the composite’s microstructure and mechanical attributes.Notably,5 vol.%WC-316L composite exhibits a refined submicron cellular structure,averaging 0.67μm in grain size.Elemental diffusion at WC-316L interface formed a 0.8μm gradient transition layer enriched with M_(2)C carbides(Fe,Cr,W),ensuring robust metallurgical bonding.Compared with unreinforced 316L,5%WC composite exhibits a 70%increase in tensile strength,reaching 1012.6 MPa,and a 25.3%rise in hardness,while maintaining acceptable ductility.10%WC composite achieves a 70.8%hardness enhancement,albeit with reduced elongation.Friction coefficient is reduced by up to 17.3%,and the wear mechanism shifts from adhesive to abrasive,significantly improving wear resistance.
基金support by the National Natural Science Foundation of China(Grant Nos.U23A20546 and 52271010)the Chinese National Natural Science Fund for Distinguished Young Scholars(Grant No.52025015)the Natural Science Foundation of Tianjin City(No.21JCZDJC00510).
文摘1.Introduction The strength-ductility trade-offdilemma has long been a per-sistent challenge in Al matrix composites(AMCs)[1,2].This is-sue primarily arises from the agglomeration of reinforcements at the grain boundaries(GBs),which restricts local plastic flow dur-ing the plastic deformation and leads to stress concentration[3,4].Recently,the development of concepts aimed at achieving hetero-geneous grain has emerged as a promising approach for enhanc-ing comprehensive mechanical properties[5,6].
基金Opening Foundation of Key Laboratory of Explosive Energy Utilization and Control,Anhui Province(BP20240104)Graduate Innovation Program of China University of Mining and Technology(2024WLJCRCZL049)Postgraduate Research&Practice Innovation Program of Jiangsu Province(KYCX24_2701)。
文摘Because of the challenge of compounding lightweight,high-strength Ti/Al alloys due to their considerable disparity in properties,Al 6063 as intermediate layer was proposed to fabricate TC4/Al 6063/Al 7075 three-layer composite plate by explosive welding.The microscopic properties of each bonding interface were elucidated through field emission scanning electron microscope and electron backscattered diffraction(EBSD).A methodology combining finite element method-smoothed particle hydrodynamics(FEM-SPH)and molecular dynamics(MD)was proposed for the analysis of the forming and evolution characteristics of explosive welding interfaces at multi-scale.The results demonstrate that the bonding interface morphologies of TC4/Al 6063 and Al 6063/Al 7075 exhibit a flat and wavy configuration,without discernible defects or cracks.The phenomenon of grain refinement is observed in the vicinity of the two bonding interfaces.Furthermore,the degree of plastic deformation of TC4 and Al 7075 is more pronounced than that of Al 6063 in the intermediate layer.The interface morphology characteristics obtained by FEM-SPH simulation exhibit a high degree of similarity to the experimental results.MD simulations reveal that the diffusion of interfacial elements predominantly occurs during the unloading phase,and the simulated thickness of interfacial diffusion aligns well with experimental outcomes.The introduction of intermediate layer in the explosive welding process can effectively produce high-quality titanium/aluminum alloy composite plates.Furthermore,this approach offers a multi-scale simulation strategy for the study of explosive welding bonding interfaces.
基金supported by the Tianjin Municipal Natural Science Foundation(No.23JCYBJC00040)the National Nat-ural Science Foundation of China(No.52175369)the Tian-jin Research Innovation Project for Postgraduate Students(No.2022SKY134).
文摘To enhance the anti-corrosion performance of TC4 alloy across a wide temperature range for modern aircrafts operating in increasingly harsh environments, the (TiB+TiC) hybrid reinforced TC4 composites were prepared by laser melting deposition (LMD) via the in-situ reaction between B_(4)C reinforcement and molten TC4 alloy. The effect of B_(4)C content (0, 0.5, 1.5, wt%) on the microstructure and room/high-temperature corrosion behaviour of the composites was investigated. Microstructural analysis revealed that the microstructure of the composites was significantly influenced by the B_(4)C content. The composite containing 0.5 wt% B_(4)C exhibited an optimal microstructure characterized by refined grains, equiaxed α-Ti transformed from lath-shaped α-Ti, well-distributed (TiB+TiC) phases with a proper amount and reduced pore/dislocation defects. This composite also demonstrated the best corrosion resistance at both room temperature (25 ℃) and high temperature (800 ℃), which was primarily attributed to its comprehensive advantages including a favorable microstructure, a uniform dispersion of thermally stable (TiB+TiC) phases and a stable passivation film.
基金supported by the National Natural Science Foundation of China(52005264).
文摘Solution and aging treatment were conducted on the laser directed energy deposition(LDED)-prepared carbon nanotubes(CNTs)-reinforced WE43(CNTs/WE43)layers to optimize their microstructure and surface properties in this study.The microstructure of the WE43 and CNTs/WE43 layers was systematically compared.The dissolution of divorced eutectics at the grain boundaries was retarded by CNTs during solution treatment.The spot segregation composed of Mg_(24)Y_(5),CNTs,and Zr cores in the solution treated CNTs/WE43 layer presented a slight decreasing in Y content.The grain growth of both types of layers underwent three stages:slow,rapid,and steady-state.The significant inhibitory effect of CNTs on the grain growth of the LDED WE43 matrix was more pronounced than the promoting effect of temperature,resulting in a 47%increase at 510℃ and a 35%increase at 540℃ in the grain growth exponent compared to the WE43 layers at 510℃.During the subsequent aging treatment at 225℃,the precipitation sequences from plate-shaped β″to plate-shaped and globular β′ were observed in both types of layers.CNTs can facilitate an increase in the nucleation rate of precipitates,but without accelerating precipitation hardening rate.The long and short diameters of the precipitates in peak-aged state were decreased by 48.5%and 43.1%by addition of CNTs,respectively.The wear resistance of both the WE43 and CNTs/WE43 layers can be significantly enhanced through solution and aging treatment.The enhancement in wear resistance for the CNTs/WE43 layers is considerably greater than that of the WE43 layers.
基金Open Fund of Zhijian Laboratory,Rocket Force University of Engineering(2024-ZJSYS-KF02-09)National Natural Science Foundation of China(51902028,52272034)+1 种基金Key Research and Development Program of Shaanxi(2023JBGS-15)Fundamental Research Funds for the Central Universities(Changan University,300102313202,300102312406)。
文摘To improve the compactness and properties of C/C-SiC-ZrC composites produced by precursor infiltration and pyrolysis(PIP)method,the low-temperature reactive melt infiltration(RMI)process was used to seal the composites using Zr_(2)Cu as the filler.The microstructure,mechanical properties,and ablation properties of the Zr_(2)Cu packed composites were analyzed.Results show that during Zr_(2)Cu impregnation,the melt efficiently fills the large pores of the composites and is converted to ZrCu due to a partial reaction of zirconium with carbon.This results in an increase in composite density from 1.91 g/cm^(3)to 2.24 g/cm^(3)and a reduction in open porosity by 27.35%.Additionally,the flexural strength of Zr_(2)Cu packed C/C-SiC-ZrC composites is improved from 122.78±8.09 MPa to 135.53±5.40 MPa.After plasma ablation for 20 s,the modified composites demonstrate superior ablative resistance compared to PIP C/C-SiC-ZrC,with mass ablation and linear ablation rates of 2.77×10^(−3)g/s and 2.60×10^(−3)mm/s,respectively.The“selftranspiration”effect of the low-melting point copper-containing phase absorbs the heat of the plasma flame,further reducing the ablation temperature and promoting the formation of refined ZrO_(2)particles within the SiO_(2)melting layer.This provides more stable erosion protection for Zr_(2)Cu packed C/C-SiC-ZrC composites.
基金National Natural Science Foundation of China(52275308,52301146)Fundamental Research Funds for the Central Universities(2023JG007)Supported by Shi Changxu Innovation Center for Advanced Materials(SCXKFJJ202207)。
文摘AZ31/Al/Ta composites were prepared using the vacuum hot compression bonding(VHCB)method.The effect of hot compressing temperature on the interface microstructure evolution,phase constitution,and shear strength at the interface was investigated.Moreover,the interface bonding mechanisms of the AZ31/Al/Ta composites during the VHCB process were explored.The results demonstrate that as the VHCB temperature increases,the phase composition of the interface between Mg and Al changes from the Mg-Al brittle intermetallic compounds(Al_(12)Mg_(17)and Al_(3)Mg_(2))to the Al-Mg solid solution.Meanwhile,the width of the Al/Ta interface diffusion layer at 450℃increases compared to that at 400℃.The shear strengths are 24 and 46 MPa at 400 and 450℃,respectively.The interfacial bonding mechanism of AZ31/Al/Ta composites involves the coexistence of diffusion and mechanical meshing.Avoiding the formation of brittle phases at the interface can significantly improve interfacial bonding strength.
基金Funded by the Key Industry Innovation Chain(Group)Project of Shaanxi Province,China(No.2019ZDLGY 04-04)the Project of Yulin Science and Technology Bureau(No.2023-CXY-197)。
文摘Fe(Al,Ta)/Fe_(2)Ta(Al)eutectic composites with solidification rates of 6,20,30,and 80μm/s were prepared by a modified Bridgman directional solidification technology.The coarse Fe_(2)Ta(Al)Laves phase was precipitated at the eutectic colony boundary during the solidification process,which can affect the stability of microstructure and properties of the composites.The coarse Laves phase was refined using different heat treatment processes in the present paper.The influences of different heat treatment parameters on the Laves phase content,lamella/rod spacing,and mechanical properties were investigated in detail.In addition,the corrosion behaviors of Fe(Al,Ta)/Fe_(2)Ta(Al)eutectic composites before and after being annealed heat treatment in a 3 g/L Na_(2)S_(2)O_(3)solution were also studied.It is shown that both the content of Laves phase and lamella/rod spacing are gradually decreased after heat treatment.Micro-hardness is decreased,while the yield strength,compressive strength,and corrosion resistance are improved.The optimum heat treatment process is selected as well.
基金supported by the Natural Science Foundation of Jiangsu Province(Grants No BK20232038).
文摘In recent years,magnesium(Mg)alloys and magnesium matrix composites(MMCs)have made significant progress in the application of advanced equipment,lightweighting and biomedical engineering.Additive manufacturing(AM),with high flexibility and design freedom,is of great significance for the rapid prototyping of high-performance Mg alloy components with complex structures.Due to the layerby-layer deposition characteristics of additive manufactured Mg alloys and MMCs,the components exhibit distinct microstructures and properties compared to those manufactured via traditional technologies.AM technology for Mg alloys and MMCs still faces challenges in practical applications,including raw materials,processing conditions,post-processing,and selection of process parameters.This paper presents an overview of recent progress in Mg alloys and MMCs fabricated using various AM technologies,including wire-arc directed energy deposition(WA-DED),laser powder bed fusion(LPBF)and solid-state additive manufacturing(SSAM).The relationships between process parameters,forming quality,microstructure and properties are systematically discussed.In particular,the influence of manufacturing processes and material composition on corrosion behavior and biocompatibility is investigated.Additionally,mechanisms and applications of field-assisted additive manufacturing and post-treatment in defect suppression,microstructure evolution,and performance improvement in Mg alloys and MMCs are summarized.Finally,the potential applications of AM Mg alloys and MMCs are prospected,and future development trends are proposed.
基金supported by the National Natural Science Foundation of China(No.51965040)。
文摘Graphene nanoplatelets(GNPs)reinforced A380 composites(GNPs/A380 composites)were prepared by ultrasonic vibration casting method.The microstructure,aging behavior and mechanical properties of the composites were investigated.It was found that the peak aging time of GNPs/A380 composites could be decreased by GNPs.The GNPs-Al interface could serve as a more stable nucleation site for the precipitated phases.With bridging GNPs,the coordinated deformation of the matrix is increased and larger dimples appear on the fracture surface of GNPs/A380 composites.The yield strength of the GNPs/A380 composites increased by 28.1%compared with that of the A380 alloy due to the fine grain strengthening,load transfer and precipitation strengthening mechanisms.
基金the National Science Foundation under grant number CMMI-2339857.
文摘Friction stir processing(FSP)induces severe plastic deformation,generating intense strains and localized heating,which modifies the surface and enables the fabrication of magnesium(Mg)-based composites.This technique refines the microstructure of Mg alloys,enhancing mechanical properties—particularly ductility,a key limitation of these HCP alloys.This review addresses the underlying microstructural evolution during FSP of Mg alloys and Mg-matrix composites,including(i)grain refinement via continuous and discontinuous dynamic recrystallization(CDRX and DDRX),(ii)fragmentation and redistribution of secondary phases and intermetallics,(iii)transformation of low-and high-angle grain boundaries,and(iv)additional microstructural changes induced by external reinforcements.This review provides a comprehensive analysis of the strengthening mechanisms and their impact on the mechanical properties of FSP Mg alloys and Mgmatrix composites(MMCs).The paper examines the correlation between FSP processing parameters,microstructural evolution,and resulting mechanical properties.It critically highlights how the type of reinforcement and the dynamic recrystallization induced by friction stir processing influence grain boundary character and,consequently,the material’s strengthening response.It includes a comparative evaluation of yield stress,ultimate tensile strength,microhardness,elongation,and fractography for various FSP-treated Mg alloys and MMCs,including AZxx,WExx,ZExx,ZKxx,AMxx,AExx,and Mg-rare earth alloys.Additionally,the novelty of this review lies in its emphasis on connecting microstructural transformations to mechanical performance trends across different alloy systems and processing strategies,an aspect that has been underexplored in previous reviews.Recent advancements in FSP techniques and their implications for improving the performance of Mg-based materials are also discussed.
基金supported by the National Key Research and Development Program of China(2022YFB3708400)the Guangdong Major Project of Basic and Applied Basic Research(2020B0301030006)+4 种基金the Youth Talent Support Programme of Guangdong Provincial Association for Science and Technology(SKXRC202301)the Guangdong Academy of Science Fund(2020GDASYL-20200101001,2023GDASQNRC-0210,2023GDASQNRC-0321)the Guangdong Science and Technology plan project(2023A0505030002)the GINM’Special Project of Science and Technology Development(2023GINMZX-202301020108)Evaluation Project of Guangdong Provincial Key Laboratory(2023B1212060043).
文摘In this study,microstructure and mechanical behavior of Mg/Al composite plates with Ti foil interlayer were systematically studied,with a great emphasis on the effect of different thicknesses of Ti foil interlayer.The results show that compared to 100μm thick Ti foil,10μm thick Ti foil is more prone to fracture and is evenly distributed in fragments at the interface.The introduction of Ti foil can effectively refine the grain size of Mg layers of as-rolled Mg/Al composite plates,10μm thick Ti foil has a better refining effect than 100μm thick Ti foil.Ti foil can effectively increase the yield strength(YS)and ultimate strength(UTS)of as-rolled Mg/Al composite plates,10μm thick Ti foil significantly improves the elongation(El)of Mg/Al composite plate,while 100μm thick Ti foil slightly weakens the El.After annealing at 420℃ for 0.5 h and 4 h,Ti foil can inhibit the formation of intermetallic compounds(IMCs)at the interface of Mg/Al composite plates,which effectively improves the YS,UTS and El of Mg/Al composite plates.In addition,Ti foil can also significantly enhance the interfacial shear strength(SS)of Mg/Al composite plates before and after annealing.
基金supported by the Equipment Pre-research and Sharing Technology(41423030503)provided funding for this workThe Equipment Pre-research and Sharing Technology(41423030503)funded this work.
文摘This work used 5CrMnMo steel and titanium carbide(TiC)powders to fabricate particulate metal matrix composites(PMMCS).The composites’microstructure,hardness,and impact toughness were compared with four different titanium carbide ceramic particle sizes.The phase composition and microstructure of composites were studied.Vickers hardness and Charpy impact tests were employed to analyze composites’hardness and impact ductility,respectively.The results showed that the four groups of composites are mainly composed of martensite,trace residual austenite,and titanium carbide(undissolved TiC and primary TiC particles).With the growth of the ceramic particle dimension in the composite layer,the number of primary titanium carbide ceramics gradually decreased.When the initial ceramic particle size was small,it tended to generate dendritic primary TiC,and when the particle size was large,it tended to generate polygons and ellipsoids.Furthermore,with the growth of titanium carbide ceramic particle dimension in the composites,the hardness of the composites decreased but the impact toughness of the composites rose first and then descended.When the ceramic particle size was 50-75μm,the composite had the highest hardness,and the impact energy of the composites was the highest,which is 8 J.This was because there were more undissolved titanium carbide ceramics in the composite,and there was a thicker matrix metal between the ceramic particles.
基金supported by the National Natural Science Foundation of China(Nos.U2202255 and 52371038)the Science and Technology Innovation Program of Hunan Province(No.2023RC1019).
文摘A novel mechanical stirring-assisted double-melt in-situ reaction casting process was developed to prepare Cu-1TiB2(wt%)composites.The effects of preparation parameters(melting reaction temperature,stirring rate and stirring time)on the microstructure and properties of Cu-1TiB2 composites were investigated.The melt viscosity and particle motion during stirring process were analyzed.The strong turbulence and shear effects generated by mechanical stirring in the melt not only significantly improve the particle distribution but also contribute to adequate in-situ reactions and precise control of the chemical composition.The optimal preparation parameters were 1200℃,a stirring rate of 100 r·min^(−1) and a stirring time of 1 min.Combined with the cold rolling process,the tensile strength,elongation and electrical conductivity of the composite reached 475 MPa,6.0%and 88.4%IACS,respectively,which were significantly better than the composite prepared by manual stirring.The good plasticity is attributed to the uniform distribution of TiB_(2) particles,effectively retarding the crack propagation.The dispersion of particles promotes heterogeneous nucleation of Cu matrix and inhibits grain growth.On the other hand,dispersed particles contribute to grain shear fracture and dislocation multiplication during cold deformation.Therefore,the composite achieves higher dislocation strengthening and grain boundary strengthening.
