The analysis of cutting regularity is provided through using and comparing two typical cooling liquids. It is proved that cutting regularity is greatly affected by cooling liquid＇s washing ability. Discharge characte...The analysis of cutting regularity is provided through using and comparing two typical cooling liquids. It is proved that cutting regularity is greatly affected by cooling liquid＇s washing ability. Discharge characteristics and theoretic analysis between two electrodes are also discussed based on discharge waveform. By using composite cooling liquid which has strong washing ability, the efficiency in the first stable cutting phase has reached more than 200 mm^2/min, and the roughness of the surface has reached Ra〈0.8 μm after the fourth cutting with more than 50 mm^2/min average cutting efficiency. It is pointed out that cutting situation of the wire cut electrical discharge machine with high wire traveling speed （HSWEDM） is better than the wire cut electrical discharge machine with low wire traveling speed （LSWEDM） in the condition of improving the cooling liquid washing ability. The machining indices of HSWEDM will be increased remarkably by using the composite cooling liquid.展开更多
This article discusses the development of the numerical methods of gas flow coupled with heat transfer,and introduces the fluid net-works method for rapid prediction of the performance of the composite cooling structu...This article discusses the development of the numerical methods of gas flow coupled with heat transfer,and introduces the fluid net-works method for rapid prediction of the performance of the composite cooling structures in turbine blade.The reliability of these methods is verified by comparing experimental data.For a HPT rotor blade,a rapid prediction on the internal cooling structures is first made by using the fluid network analysis,then an assessment of aerodynamic and heat transfer characteristics is conducted.Based on the network analysis results,three ways to improve the design of the cooling structures are tested,i.e.,adjusting the cooling gas flow mass ratios for different inner cooling cavities,reducing the flow resistances of the channel turning structures,and improving the local internal cooling structure geometries with high temperature distribution.Through the verification of full three-dimensional gas/solid/coolant conjugate heat transfer calculation,we conclude that the modified design can make the overall temperature distribution more even by significantly reducing the highest temperature of the blade surface,and reasonably matching the parameters of different coolant inlets.The results show that the proposed calculation methods can remarkably reduce the design cycle of complex turbine blade cooling structure.展开更多
Hybrid excitation synchronous motor has the advantages of uniform and adjustable electromagnetic field, wide speed range and high power density. It has broad application prospects in new energy electric vehicles, wind...Hybrid excitation synchronous motor has the advantages of uniform and adjustable electromagnetic field, wide speed range and high power density. It has broad application prospects in new energy electric vehicles, wind power generation and other fields. This paper introduces the basic structure of hybrid excitation motor with modular stator, and analyzes the operation principle of hybrid excitation motor. The cooling structure of the water-cooled plate is designed, and the effects of the thickness of the water-cooled plate and the number of water channels in the water-cooled plate on the heat dissipation capacity of the water-cooled plate are analyzed by theoretical and computational fluid dynamics methods. The effects of different water cooling plate structures on water velocity, pressure drop, water pump power consumption and heat dissipation capacity were compared and analyzed. The influence of different inlet flow velocity on the maximum temperature rise of each part of the motor is analyzed, and the temperature of each part of the motor under the optimal water flow is analyzed. The influence of the traditional spiral water jacket cooling structure and the water-cooled plate cooling structure on the maximum temperature rise of the motor components is compared and analyzed. The results show that the water-cooled plate cooling structure is more suitable for the modular stator motor studied in this paper. Based on the water-cooled plate cooling structure, the air-water composite cooling structure is designed, and the effects of the air-water composite cooling structure and the water-cooled plate cooling structure on the maximum temperature rise of each component of the motor are compared and analyzed. The results show that the maximum temperature rise of each component of the motor is reduced under the air-water composite cooling structure.展开更多
Based on the actual operation parameters and temperature-dependent material properties of a gas turbine unit,composite cooling blade model and corresponding reliable boundary conditions were established.Transient ther...Based on the actual operation parameters and temperature-dependent material properties of a gas turbine unit,composite cooling blade model and corresponding reliable boundary conditions were established.Transient thermal-fluid-solid coupling simulations were then comprehensively conducted to analyze the transient flow and the temperature field of the blade under startup,shutdown,and variable loads condition.Combined with the obtained transient temperature data,the non-linear finite element method was exploited to examine the effect of these transient operations on the turbine blade thermal stress characteristics.Results show that the temperature and pressure on the blade surface increase with the load level and vice versa.As the startup process progresses,the film cooling effectiveness and the heat convection of airflows inside the blade continuously grow;high-temperature areas on the pressure surface and along the trailing edge of the blade tip gradually disappear.Locally high-temperature zones with the maximum of 1280 K are generated at the air inlet and outlet of the blade platform and the leading edge of the blade tip.The high thermal stresses detected on the higher temperature side of the temperature gradient are commonly generated in places with large temperature gradients and significant geometry variations.For the startup/shutdown process,the rate of increase/decrease of the thermal stress is positively correlated with the load variation rate.A slight variation rate of the load(1.52%/min)can lead to an apparent alteration(41%)to the thermal stress.In operations under action of the variable load,although thermal stress is less sensitive to the load variation,the rising or falling rate of the exerted load still needs to be carefully controlled due to the highly leveled thermal stresses.展开更多
In this paper,the composite inner cooling structures of the rotating blade in the first stage heavy gas turbine were modeled and simulated by coupling heat transfer (CHT).The flow characteristics and heat transfer per...In this paper,the composite inner cooling structures of the rotating blade in the first stage heavy gas turbine were modeled and simulated by coupling heat transfer (CHT).The flow characteristics and heat transfer performances were comparatively analyzed under two operations of the stationary and the rotational states.The results show that the turbulence intensity,the flow resistance and the heat transfer level of the rotating coolant are significantly increased compared with the stationary state,which is considered to be obtained by the combined effects of the Coriolis force,the centrifugal force and their derived buoyancy forces.It is pointed out that the rotation leads to the non-uniform flow of film holes at the leading edge of the pressure surface along blade height.In addition,it increases the slope of the limiting streamline,which has a decisive influence on the heat transfer of both the pressure and suction surfaces.The paper provides guidance for the design of a rotating composite cooling structure based on the relations between the stationary and rotational conditions.展开更多
基金Provincial Key Laboratory of Precision and Micro-Manufacturing Technology of Jiangsu,China(No.Z0601-052-02).
文摘The analysis of cutting regularity is provided through using and comparing two typical cooling liquids. It is proved that cutting regularity is greatly affected by cooling liquid＇s washing ability. Discharge characteristics and theoretic analysis between two electrodes are also discussed based on discharge waveform. By using composite cooling liquid which has strong washing ability, the efficiency in the first stable cutting phase has reached more than 200 mm^2/min, and the roughness of the surface has reached Ra〈0.8 μm after the fourth cutting with more than 50 mm^2/min average cutting efficiency. It is pointed out that cutting situation of the wire cut electrical discharge machine with high wire traveling speed （HSWEDM） is better than the wire cut electrical discharge machine with low wire traveling speed （LSWEDM） in the condition of improving the cooling liquid washing ability. The machining indices of HSWEDM will be increased remarkably by using the composite cooling liquid.
基金supported by the National Natural Science Foundation of the innovative group of China(Grant No.51121004)the National Natural Science Foundation of China(Grant No.50706009)
文摘This article discusses the development of the numerical methods of gas flow coupled with heat transfer,and introduces the fluid net-works method for rapid prediction of the performance of the composite cooling structures in turbine blade.The reliability of these methods is verified by comparing experimental data.For a HPT rotor blade,a rapid prediction on the internal cooling structures is first made by using the fluid network analysis,then an assessment of aerodynamic and heat transfer characteristics is conducted.Based on the network analysis results,three ways to improve the design of the cooling structures are tested,i.e.,adjusting the cooling gas flow mass ratios for different inner cooling cavities,reducing the flow resistances of the channel turning structures,and improving the local internal cooling structure geometries with high temperature distribution.Through the verification of full three-dimensional gas/solid/coolant conjugate heat transfer calculation,we conclude that the modified design can make the overall temperature distribution more even by significantly reducing the highest temperature of the blade surface,and reasonably matching the parameters of different coolant inlets.The results show that the proposed calculation methods can remarkably reduce the design cycle of complex turbine blade cooling structure.
基金supported by the National Natural Science Foundation of China (51907129)Project Supported by Department of Science and Technology of Liaoning Province (2021-MS-236)。
文摘Hybrid excitation synchronous motor has the advantages of uniform and adjustable electromagnetic field, wide speed range and high power density. It has broad application prospects in new energy electric vehicles, wind power generation and other fields. This paper introduces the basic structure of hybrid excitation motor with modular stator, and analyzes the operation principle of hybrid excitation motor. The cooling structure of the water-cooled plate is designed, and the effects of the thickness of the water-cooled plate and the number of water channels in the water-cooled plate on the heat dissipation capacity of the water-cooled plate are analyzed by theoretical and computational fluid dynamics methods. The effects of different water cooling plate structures on water velocity, pressure drop, water pump power consumption and heat dissipation capacity were compared and analyzed. The influence of different inlet flow velocity on the maximum temperature rise of each part of the motor is analyzed, and the temperature of each part of the motor under the optimal water flow is analyzed. The influence of the traditional spiral water jacket cooling structure and the water-cooled plate cooling structure on the maximum temperature rise of the motor components is compared and analyzed. The results show that the water-cooled plate cooling structure is more suitable for the modular stator motor studied in this paper. Based on the water-cooled plate cooling structure, the air-water composite cooling structure is designed, and the effects of the air-water composite cooling structure and the water-cooled plate cooling structure on the maximum temperature rise of each component of the motor are compared and analyzed. The results show that the maximum temperature rise of each component of the motor is reduced under the air-water composite cooling structure.
基金the National Natural Science Foundation of China(NSFC)(No.52076173)the China Postdoctoral Science Foundation(No.2020M680157)the Fundamental Research Fund of the Central Universities(No.sxxj032020009)for funding。
文摘Based on the actual operation parameters and temperature-dependent material properties of a gas turbine unit,composite cooling blade model and corresponding reliable boundary conditions were established.Transient thermal-fluid-solid coupling simulations were then comprehensively conducted to analyze the transient flow and the temperature field of the blade under startup,shutdown,and variable loads condition.Combined with the obtained transient temperature data,the non-linear finite element method was exploited to examine the effect of these transient operations on the turbine blade thermal stress characteristics.Results show that the temperature and pressure on the blade surface increase with the load level and vice versa.As the startup process progresses,the film cooling effectiveness and the heat convection of airflows inside the blade continuously grow;high-temperature areas on the pressure surface and along the trailing edge of the blade tip gradually disappear.Locally high-temperature zones with the maximum of 1280 K are generated at the air inlet and outlet of the blade platform and the leading edge of the blade tip.The high thermal stresses detected on the higher temperature side of the temperature gradient are commonly generated in places with large temperature gradients and significant geometry variations.For the startup/shutdown process,the rate of increase/decrease of the thermal stress is positively correlated with the load variation rate.A slight variation rate of the load(1.52%/min)can lead to an apparent alteration(41%)to the thermal stress.In operations under action of the variable load,although thermal stress is less sensitive to the load variation,the rising or falling rate of the exerted load still needs to be carefully controlled due to the highly leveled thermal stresses.
基金This research work was funded by the Foundation for Innovative Research Groups of National Nature Science Foundation of China(Grant No.51121004).
文摘In this paper,the composite inner cooling structures of the rotating blade in the first stage heavy gas turbine were modeled and simulated by coupling heat transfer (CHT).The flow characteristics and heat transfer performances were comparatively analyzed under two operations of the stationary and the rotational states.The results show that the turbulence intensity,the flow resistance and the heat transfer level of the rotating coolant are significantly increased compared with the stationary state,which is considered to be obtained by the combined effects of the Coriolis force,the centrifugal force and their derived buoyancy forces.It is pointed out that the rotation leads to the non-uniform flow of film holes at the leading edge of the pressure surface along blade height.In addition,it increases the slope of the limiting streamline,which has a decisive influence on the heat transfer of both the pressure and suction surfaces.The paper provides guidance for the design of a rotating composite cooling structure based on the relations between the stationary and rotational conditions.
