The fabrication of 304L stainless welding wires with a diameter 1.6 mm by using electrochemical cold drawing(ECD)of bars with a diameter of 5.6 mm was investigated,as well as that via traditional cold drawing(TCD)for ...The fabrication of 304L stainless welding wires with a diameter 1.6 mm by using electrochemical cold drawing(ECD)of bars with a diameter of 5.6 mm was investigated,as well as that via traditional cold drawing(TCD)for comparison.The results indicated that the dilute H_(2)SO_(4)aqueous solution was an appropriate electrolyte for ECD,and increasing the H_(2)SO_(4)concentration and current density within a range improved the corrosion rate and uniformity,leading to an easier and more coordinated deformation through uniformly distributing geometrically necessary dislocations and curved large-angle grain boundaries,and decreasing their density,and thus,an enhanced electrochemical plasticization(EP).Under the optimized electrochemical parameters(0.5 mol L^(-1)H_(2)SO_(4)electrolyte and current density of 12.2 mA cm^(-2)),the average cumulative reduction rate required for annealing was up to~34%,obviously higher than~20%of TCD due to the decreased work-hardening from the EP,so that the number of annealing was significantly reduced from 10 of TCD to 5,when the drawing pass was 23.In addition,the surface of the ECD wire was distinctly smoother and brighter than that of the TCD one.These findings confirm the large potential in engineering applications of the ECD technology based on the EP effect.展开更多
The texture evolution of cold drawing copper wires produced by continuous casting was measured by X-ray diffractometry and electron back-scatter diffractometry,and was simulated using Taylor model.The results show tha...The texture evolution of cold drawing copper wires produced by continuous casting was measured by X-ray diffractometry and electron back-scatter diffractometry,and was simulated using Taylor model.The results show that in the drawn poly-crystal copper wires produced by traditional continuous casting,111 and 100 duplex fiber texture forms,and with increasing strain,the intensities of 111 and 100 increase.In the drawn single-crystal copper wires produced by Ohno continuous casting,100 rotates to 111,and there is inhomogeneous distribution of fiber texture along radial direction of the wires,which is caused by the distribution of shear deformation.Compared with 100,111 fiber texture is more stable in the drawn copper wires.Comparison of the experimental results with the simulated results shows that the simulation by Taylor model can analyze the texture evolution of drawn copper wires.展开更多
Electron backscattered diffraction （EBSD） and transmission electron microscopy （TEM） were used to investigate effect of electropulsing on microstructure and texture evolution of Ti-6Al-4V during cold drawing. Rese...Electron backscattered diffraction （EBSD） and transmission electron microscopy （TEM） were used to investigate effect of electropulsing on microstructure and texture evolution of Ti-6Al-4V during cold drawing. Research results demonstrate that the electropulsing treatment （EPT） can enhance the deformability of the grains with unfavorable orientations, which makes the compatibility of deformation among grains much better. A comparison in texture evolution between conventional cold drawing and EPT cold drawing indicates that the EPT promotes prismatic 〈a〉 slip moving, restricts pyramidal 〈c＋a〉 slip occurring and accommodates the deformation with c-component by grain boundary sliding. The fraction decrease of low-angle grain boundaries for samples deformed with EPT reveals that the application of electropulsing restricts the formation of the incidental dislocation boundaries and the geometrically necessary boundaries.展开更多
The influence of torsion deformation on textures of cold drawing pearlific steel wires was investigated by twisting the wires to different number of revolutions. Macro-texture （over the entire wire cross section） as...The influence of torsion deformation on textures of cold drawing pearlific steel wires was investigated by twisting the wires to different number of revolutions. Macro-texture （over the entire wire cross section） associated with torsion deformation was investigated by X-ray diffraction, while micro-texture （near the wire surface） was characterized by EBSD. The results show that the （110） macro-texture increases at the beginning of torsion and then decreases with increasing of torsion strain, while the （110） micro-texture decreases linearly with increasing of torsion strain. The relationships between the （110） fiber texture and the microhardness of the wires are also discussed.展开更多
The effects of H_(2)SO_(4)concentration and current in electrochemical corrosion on surface layer softening or plasticizing of Q235 steel bar and their effects on subsequent electrochemical cold drawing(ECD)were inves...The effects of H_(2)SO_(4)concentration and current in electrochemical corrosion on surface layer softening or plasticizing of Q235 steel bar and their effects on subsequent electrochemical cold drawing(ECD)were investigated.The results indicate that the electrochemical corrosion can soften or plasticize the surface layer of Q235 steel bar and then make the subsequent ECD be conducted more easily.The softening degree and thickness of the surface layer are continuously enhanced with increasing corrosion rate,i.e.,increasing H_(2)SO_(4)concentration or current,due to the generation of more vacancy clusters in deeper regions of surface layer.These vacancy clusters then relax dislocations through being absorbed during ECD,and the formation and movement of additional dislocation flux are thereby enhanced,resulting in the further obvious decrease in the drawing force.It is also due to the enhanced formation and movement of additional dislocation flux that the dislocation density and thus the hardness of the surface layer are decreased,as well as that the texture structure is weakened.These behaviors are enhanced as the corrosion rate increases.展开更多
The application of components often depends to a large extent on the properties of the surface layer.A novel process chain for the production of components with a hardened surface layer from metastable austenitic stee...The application of components often depends to a large extent on the properties of the surface layer.A novel process chain for the production of components with a hardened surface layer from metastable austenitic steel was presented.The investigated metastable austenitic AISI 347 steel was cold-drawn in solution annealed condition at cryogenic temperatures for pre-hardening,followed by post-hardening via cryogenic turning.The increase in hardness in both processes was due to strain hardening and deformation-induced phase transformation from y-austenite to^-martensite.Cryogenic turning experiments were carried out with solution annealed AISI 347 steel as well as with solution annealed and subsequently cold-drawn AISI 347 steel.The thermomechanical load of the workpiece surface layer during the turning process as well as the resulting surface morphology was characterized.The forces and temperatures were higher in turning the cold-drawn AISI 347 steel than turning the solution annealed AISI 347 steel.After cryogenic turning of the solution annealed material,deformation-induced phase transformation and a significant increase in hardness were detected in the near-surface layer.In contrast,no additional phase transformation was observed after cryogenic turning of the cold-drawn AISI 347 steel.The maximum hardness in the surface layer was similar,whereas the hardness in the core of the cold-drawn AISI 347 steel was higher compared to that in the solution annealed AISI 347 steel.展开更多
Low carbon steel wires were prepared by two processes,serial drawing(SD)and reverse-direction drawing(RD).Effects of the two processes on microstructure and mechanical properties in steel wires were investigated by fi...Low carbon steel wires were prepared by two processes,serial drawing(SD)and reverse-direction drawing(RD).Effects of the two processes on microstructure and mechanical properties in steel wires were investigated by field emissio scanning electron microscopy,electron backscatter diffraction(EBSD),X-ray diffraction and transmission electron microscopy(TEM).Residual compressive stress and more low-angle grain boundaries were introduced into the steel wire by the RD.As a result,the RD wires exhibited a greater tensile strength when drawing strain s<1.18.The SD encouraged grain refinement and texture formation in the wire.The SD wires exhibited a smaller average width of the elongated ferrite grain and a higher intensity of(110)fiber texture at all drawing strains.Therefore,the SD wires showed a bit greater tensile strength and 20%greater torsion performance than the RD wires at c=2.51.TEM and EBSD analysis indicated that dislocation tangle was formed easily in RD wires,and it transformed into twist boundary.This twist boundary impeded the grain refinement in the RD wires,and there were still non-fibrous grains in the RD wires even after heavy drawing.展开更多
By means of electron backscattering diffraction and transmission electron microscopy the microstructure and texture of drawn single crystal copper with initial orientation （110） parallel to axial direction have been...By means of electron backscattering diffraction and transmission electron microscopy the microstructure and texture of drawn single crystal copper with initial orientation （110） parallel to axial direction have been investigated in the present work. In or- der to analyze the effect of initial orientation on microstructure and texture of drawn copper, the results of the drawn （110） sin- gle crystal copper wires have been compared with （100） and （111） single crystal copper wires. It is found that the grain subdi- vision of （110） single crystal is more evident than that of （100） and （111）, and the textures consisting of （111） and （100） abruptly form in the drawn （110） single crystal. At high strains, due to shear strain, the distribution of fiber textures is imho- mogenous along the radial direction of drawn （110） single crystal copper wires. （100） is near the surface and （111） is at the center. The microstructure results of drawn （110） single crystal show that at low strains, it can be characterized as two kinds of geometrically necessary boundaries with noncrystalline character. At medium strains, S bands can be observed. At high strains, lamellar boundaries form. Mean misofientation and average spacing of dislocation boundary are larger in drawn （110） single crystal, as compared with （111） and （100）. In drawn （110） single crystal with high strains, the bimodal distribution forms at lower strains than in drawn （100） single crystal, which is because the dislocation boundaries with high angle are contributed by not only the boundary between （111） and （100） fiber textures but also the boundary in （111） or （100） texture.展开更多
In this study,multilayer lamination welding was employed to prepare graphene/copper(Gr/Cu)composite billets from graphene-coated copper foils,followed by multi-pass cold drawing to produce Φ1 mm Gr/Cu composite wires...In this study,multilayer lamination welding was employed to prepare graphene/copper(Gr/Cu)composite billets from graphene-coated copper foils,followed by multi-pass cold drawing to produce Φ1 mm Gr/Cu composite wires.Microstructure and property analyses in both the cold-drawn and annealed states show that the incorporation of graphene significantly improves the ductility and electrical conductivity of the copper wire.After annealing at 350℃ for 30 minutes,the composite wire demonstrates a tensile strength of 270 MPa and an electrical conductivity of 102.74%IACS,both superior to those of pure copper wire under identical conditions.At 150℃,the electrical conductivity of the annealed composite wire reaches 72.60%IACS,notably higher than the 68.19%IACS of pure copper.The results suggest that graphene is uniformly distributed within the composite wire,with minimal impact on conductivity,while effectively refining the copper grain structure to enhance ductility.Moreover,graphene suppresses copper lattice vibrations at elevated temperatures,reducing the rate of conductivity degradation.展开更多
Microstructures and service performance(mechanical and electrical properties) of the commercially pure Al conductor wires subjected to different cold drawing strains were investigated. The results show that the micros...Microstructures and service performance(mechanical and electrical properties) of the commercially pure Al conductor wires subjected to different cold drawing strains were investigated. The results show that the microstructures of the cold-drawn Al wires along the radial direction were inhomogeneous, i.e. the texture in the center region was strong <111> and weak <001> components, while that in the surface region shifted from the initial cubic texture to a <112> component and finally developed into a strong<111> component. The volume fraction of the high angle grain boundaries in the surface region was higher than that in the center region. The cold-drawing process greatly enhanced the yield strength of the pure Al wires while retained the acceptable electrical resistivity. The strengthening mechanism and the variation of electrical conductivity of the cold-drawn Al wires are discussed through correlating with microstructure evolution.展开更多
The evolution of microstructure in the drawing process of commercially pure aluminum wire （CPAW） does not only depend on the nature of materials, but also on the stress profile. In this study, the effect of stress p...The evolution of microstructure in the drawing process of commercially pure aluminum wire （CPAW） does not only depend on the nature of materials, but also on the stress profile. In this study, the effect of stress profile on the texture evolution of the CPAW was systematically investigated by combining the numerical simulation and the microstructure observation. The results show that the tensile stress at the wire center promotes the formation of 〈111〉 texture, whereas the shear stress nearby the rim makes little contribution to the texture formation. Therefore, the 〈111 〉 texture at the wire center is stronger than that in the surface layer, which also results in a higher microhardness at the center of the CPAW under axial loading.2017 Published by Elsevier Ltd on behalf of The editorial office of Journal of Materials Science ＆ Technology.展开更多
The microstructure evolution and its effects on the mechanical performance of 2000 MPa bridge cable steel wires were investigated by transmission electron microscope(TEM),electron backscatter diffraction(EBSD),X-ray d...The microstructure evolution and its effects on the mechanical performance of 2000 MPa bridge cable steel wires were investigated by transmission electron microscope(TEM),electron backscatter diffraction(EBSD),X-ray diffractometer(XRD)and mechanical tests.Experimental results reveal that,with the increasing strain from 0 to 1.42,a fiber structure and a<110>fiber texture aligned with the wire axis are gradually developed accompanied by cementite decomposition and the formation of sub-grains;the tensile strength increases linearly from 1510 to 2025 MPa,and the reduction of the area is stable with a slight decline from 44%to 36%.After annealing at 450℃for different times,pronounced changes in the microstructure occur.Cementite lamella fragment into coarser globules corresponding to a remarkable spheroidization process,while ferrite domains recover and recrystallize,and this process is associated to modifications in the mechanical properties.Furthermore,based on the observations on dislocation lines crossing through cementite lamellae,a possible mechanism of cementite decomposition is discussed.展开更多
The microstructures and crystallization behavior of Ti-47 at% Ni-3 at% Fe shape memory alloy wire under the condition of severe cold drawing at room temperature and different post-deformation annealing processes were ...The microstructures and crystallization behavior of Ti-47 at% Ni-3 at% Fe shape memory alloy wire under the condition of severe cold drawing at room temperature and different post-deformation annealing processes were intensively investigated using transmission electron microscope（TEM） and differential scanning calorimetry（DSC）. It is indicated that the amorphous phase is dominant in the Ti50Ni47Fe3 wire after the cold drawing of 78 % areal reduction. The critical temperature for recrystalization is determined at about 300 °C. The average grain size grows from 7 up to 125 nm when annealing temperature rises from300 to 500 °C. Post-deformation annealing process exerts significant influence on the crystallization temperature which climbs up with the increase of annealing temperature.展开更多
304H austenitic stainless steel wire was investigated,emphasizing microstructural deformation,martensite phase transformation,and residual magnetic properties during drawing.Utilizing several microstructural observati...304H austenitic stainless steel wire was investigated,emphasizing microstructural deformation,martensite phase transformation,and residual magnetic properties during drawing.Utilizing several microstructural observation techniques,the volume fraction of martensite,modes of grain deformation in distinct regions,and the phase relationship between austenite and martensite were comprehensively characterized.In addition,a finite element simulation with representative volume elements specific to different zones also offers insights into strain responses during the drawing process.Results from the first-pass drawing reveal that there exists a higher volume fraction of martensite in the central region of 304H austenitic stainless steel wire compared to edge areas.This discrepancy is attributed to a concentrated presence of shear slip system{111}<110>γcrystallographic orientation,primarily accumulating in the central region obeying the Kurdjumov-Sachs path.Subsequent to the second drawing pass,the cumulative shear deformation within distinct regions of the steel wire became more pronounced.This resulted in a progressive augmentation of the volume fraction of martensite in both the central and peripheral regions of the steel wire.Concurrently,this led to a discernible elevation in the overall residual magnetism of the steel wire.展开更多
In the present study, microstructure and texture of drawn copper wires with a large number of transverse grain boundaries have been characterized and their mechanical properties have been analyzed. The results show th...In the present study, microstructure and texture of drawn copper wires with a large number of transverse grain boundaries have been characterized and their mechanical properties have been analyzed. The results show that the texture evolution is accelerated by transverse grain boundary and the saturation value 60% of volume fraction of 〈111〉 fiber texture component is reached rapidly with increasing strain. For the microstructure of drawn wires with a large number of transverse grain boundaries, the critical strain, where lamellar boundaries form, is less than that for wires with equiaxed grains or columnar grains （all grain boundaries parallel to axis direction）. Since transverse grain boundary accelerates grain subdivision and dislocation density increases rapidly in drawn wires with a large number of transverse grain boundaries, there are a higher flow stress and a higher work hardening rate.展开更多
Due to its excellent biocompatibility and biodegradability,Mg and its alloys are considered to be promising materials for manufacturing of vascular sent.However,the manufacture of high-precision and high-performance M...Due to its excellent biocompatibility and biodegradability,Mg and its alloys are considered to be promising materials for manufacturing of vascular sent.However,the manufacture of high-precision and high-performance Mg alloys minitubes is still a worldwide problem with a long manufacturing processing caused by the poor workability of Mg alloys.To solve this problem,the cyclic extrusion compression(CEC)was used to pretreat the billet by improving the workability of Mg alloys,finally shortening the manufacturing process.After CEC treatment,the size of grains and second phase particles of Mg alloys were dramatically refined to 3.2μm and 0.3μm,respectively.Only after three passes of cold drawing,the wall thickness of minitube was reduced from 0.200 mm to 0.135 mm and a length was more than 1000 mm.The error of wall thickness was measured to be less than 0.01 mm,implying a high dimensional accuracy.The yield strength(YS),ultimate tensile strength(UTS)and elongation of finished minitube were 220±10 MPa,290±10 MPa and 22.0±0.5%,respectively.In addition,annealing can improve mechanical property and corrosion resistance of minitubes by improving the homogeneity of the microstructure and enhancing the density of basal texture.展开更多
A biodegradable Mg−2Zn−0.4Sc−0.2Zr(ZK20−0.4Sc)alloy wire with a diameter of 0.5 mm was prepared by a combination of hot extrusion and cold-drawing.The average grain size of ZK20−0.4Sc alloy wire on the longitudinal se...A biodegradable Mg−2Zn−0.4Sc−0.2Zr(ZK20−0.4Sc)alloy wire with a diameter of 0.5 mm was prepared by a combination of hot extrusion and cold-drawing.The average grain size of ZK20−0.4Sc alloy wire on the longitudinal section along the drawing direction is approximately 7.3μm.The texture results show relatively strong<1020>and weak<1010>fiber texture components parallel to the drawing direction.The ZK20−0.4Sc alloy wire exhibits better mechanical properties with the tensile strength,yield strength and elongate of(329±2)MPa,(287±2)MPa and(14.2±0.5)%,respectively.The better mechanical properties are mainly attributed to the grain refinement strengthening,dislocation strengthening and precipitation strengthening.With the immersion time increasing to 14 d,the corrosion type transfers from filament corrosion and pitting corrosion to severe localized corrosion.展开更多
This paper analyzes the influence of fatigue loading on the residual stress profile in high strength steel wires. To this end, different sinusoidal loads with diverse values of maximum loading level and number of cycl...This paper analyzes the influence of fatigue loading on the residual stress profile in high strength steel wires. To this end, different sinusoidal loads with diverse values of maximum loading level and number of cycles were simulated on wires in which several residual stress profiles had been previously introduced, some of them with a tensile state and others with a compressive state. An analysis was made of the evolution with time of such residual stress laws by comparing them at key instants of loading, that is, at initial instant, at maximum load, at minimum load and at final instant. Numerical results show only a minor influence of fatigue loading on the residual stress profile.展开更多
The microstructures of pearlitic steel wire rods and steel wires are commonly characterized by secondary electron imaging (SEI)technique using scanning electron microscopy(SEM).In this work,a back-scattered electron i...The microstructures of pearlitic steel wire rods and steel wires are commonly characterized by secondary electron imaging (SEI)technique using scanning electron microscopy(SEM).In this work,a back-scattered electron imaging(BSEI)method is proposed to determine the microstructures of undeformed and deformed pearlitic steels with nanometer scale pearlite lamellae.The results indicate that BSEI technique can characterize the pearlite lamellas veritably and is effective in quantitative measurement of the mean size of pearlite interlamellar spacing.To some extent,BSEI method is more suitable than SEI technique for studying undeformed and not severely deformed pearlitic steels.展开更多
基金supported by Major Science and Technology Project of Gansu Province(Grant No.23ZDGA010)National Natural Science Foundation of China(Grant No.51971105).
文摘The fabrication of 304L stainless welding wires with a diameter 1.6 mm by using electrochemical cold drawing(ECD)of bars with a diameter of 5.6 mm was investigated,as well as that via traditional cold drawing(TCD)for comparison.The results indicated that the dilute H_(2)SO_(4)aqueous solution was an appropriate electrolyte for ECD,and increasing the H_(2)SO_(4)concentration and current density within a range improved the corrosion rate and uniformity,leading to an easier and more coordinated deformation through uniformly distributing geometrically necessary dislocations and curved large-angle grain boundaries,and decreasing their density,and thus,an enhanced electrochemical plasticization(EP).Under the optimized electrochemical parameters(0.5 mol L^(-1)H_(2)SO_(4)electrolyte and current density of 12.2 mA cm^(-2)),the average cumulative reduction rate required for annealing was up to~34%,obviously higher than~20%of TCD due to the decreased work-hardening from the EP,so that the number of annealing was significantly reduced from 10 of TCD to 5,when the drawing pass was 23.In addition,the surface of the ECD wire was distinctly smoother and brighter than that of the TCD one.These findings confirm the large potential in engineering applications of the ECD technology based on the EP effect.
基金Projects(50771076,50901055)supported by the National Natural Science Foundation of ChinaProject(07JK274)supported by the Education Department Foundation of Shaanxi Province,China
文摘The texture evolution of cold drawing copper wires produced by continuous casting was measured by X-ray diffractometry and electron back-scatter diffractometry,and was simulated using Taylor model.The results show that in the drawn poly-crystal copper wires produced by traditional continuous casting,111 and 100 duplex fiber texture forms,and with increasing strain,the intensities of 111 and 100 increase.In the drawn single-crystal copper wires produced by Ohno continuous casting,100 rotates to 111,and there is inhomogeneous distribution of fiber texture along radial direction of the wires,which is caused by the distribution of shear deformation.Compared with 100,111 fiber texture is more stable in the drawn copper wires.Comparison of the experimental results with the simulated results shows that the simulation by Taylor model can analyze the texture evolution of drawn copper wires.
基金Project (NCET-10-0278) supported by the Program for New Century Excellent Talents in University,China
文摘Electron backscattered diffraction （EBSD） and transmission electron microscopy （TEM） were used to investigate effect of electropulsing on microstructure and texture evolution of Ti-6Al-4V during cold drawing. Research results demonstrate that the electropulsing treatment （EPT） can enhance the deformability of the grains with unfavorable orientations, which makes the compatibility of deformation among grains much better. A comparison in texture evolution between conventional cold drawing and EPT cold drawing indicates that the EPT promotes prismatic 〈a〉 slip moving, restricts pyramidal 〈c＋a〉 slip occurring and accommodates the deformation with c-component by grain boundary sliding. The fraction decrease of low-angle grain boundaries for samples deformed with EPT reveals that the application of electropulsing restricts the formation of the incidental dislocation boundaries and the geometrically necessary boundaries.
基金financially supported by the National Natural Science Foundation of China (No. 50890170)the National Key Technology R&D Program of China (No. 2007BAE15B01)the Fundamental Research Funds for the Central Universities of China (No. XDJK2013C088)
文摘The influence of torsion deformation on textures of cold drawing pearlific steel wires was investigated by twisting the wires to different number of revolutions. Macro-texture （over the entire wire cross section） associated with torsion deformation was investigated by X-ray diffraction, while micro-texture （near the wire surface） was characterized by EBSD. The results show that the （110） macro-texture increases at the beginning of torsion and then decreases with increasing of torsion strain, while the （110） micro-texture decreases linearly with increasing of torsion strain. The relationships between the （110） fiber texture and the microhardness of the wires are also discussed.
基金thanks for the National Natural Science Foundation of China(Grant No.51971105)for financial support,and P.Zhang and X.Z.Cao(the Positron Research Platform,Institute of High Energy Physics,CAS,Beijing 100049,China)for conducting the analysis of positron annihilation life spectroscopy.
文摘The effects of H_(2)SO_(4)concentration and current in electrochemical corrosion on surface layer softening or plasticizing of Q235 steel bar and their effects on subsequent electrochemical cold drawing(ECD)were investigated.The results indicate that the electrochemical corrosion can soften or plasticize the surface layer of Q235 steel bar and then make the subsequent ECD be conducted more easily.The softening degree and thickness of the surface layer are continuously enhanced with increasing corrosion rate,i.e.,increasing H_(2)SO_(4)concentration or current,due to the generation of more vacancy clusters in deeper regions of surface layer.These vacancy clusters then relax dislocations through being absorbed during ECD,and the formation and movement of additional dislocation flux are thereby enhanced,resulting in the further obvious decrease in the drawing force.It is also due to the enhanced formation and movement of additional dislocation flux that the dislocation density and thus the hardness of the surface layer are decreased,as well as that the texture structure is weakened.These behaviors are enhanced as the corrosion rate increases.
文摘The application of components often depends to a large extent on the properties of the surface layer.A novel process chain for the production of components with a hardened surface layer from metastable austenitic steel was presented.The investigated metastable austenitic AISI 347 steel was cold-drawn in solution annealed condition at cryogenic temperatures for pre-hardening,followed by post-hardening via cryogenic turning.The increase in hardness in both processes was due to strain hardening and deformation-induced phase transformation from y-austenite to^-martensite.Cryogenic turning experiments were carried out with solution annealed AISI 347 steel as well as with solution annealed and subsequently cold-drawn AISI 347 steel.The thermomechanical load of the workpiece surface layer during the turning process as well as the resulting surface morphology was characterized.The forces and temperatures were higher in turning the cold-drawn AISI 347 steel than turning the solution annealed AISI 347 steel.After cryogenic turning of the solution annealed material,deformation-induced phase transformation and a significant increase in hardness were detected in the near-surface layer.In contrast,no additional phase transformation was observed after cryogenic turning of the cold-drawn AISI 347 steel.The maximum hardness in the surface layer was similar,whereas the hardness in the core of the cold-drawn AISI 347 steel was higher compared to that in the solution annealed AISI 347 steel.
基金This work is supported by the National Natural Science Foundation of China(Grant No.51371050)Special Talent Program of Jiangsu Province(2015-XCL-004)+2 种基金the Industry・University Strategic Research Fund of Jiangsu Province(BY2016076-08)The study is also partly supported by the Science and Technology Advancement Program of Jiangsu Province(Grant No.BA2017112)L.C.Zhou appreciates the support provided by Fundamental Research Funds for the Central Universities and the Scientific Research Foundation of the Graduate School of Southeast University(YBJJ1674).
文摘Low carbon steel wires were prepared by two processes,serial drawing(SD)and reverse-direction drawing(RD).Effects of the two processes on microstructure and mechanical properties in steel wires were investigated by field emissio scanning electron microscopy,electron backscatter diffraction(EBSD),X-ray diffraction and transmission electron microscopy(TEM).Residual compressive stress and more low-angle grain boundaries were introduced into the steel wire by the RD.As a result,the RD wires exhibited a greater tensile strength when drawing strain s<1.18.The SD encouraged grain refinement and texture formation in the wire.The SD wires exhibited a smaller average width of the elongated ferrite grain and a higher intensity of(110)fiber texture at all drawing strains.Therefore,the SD wires showed a bit greater tensile strength and 20%greater torsion performance than the RD wires at c=2.51.TEM and EBSD analysis indicated that dislocation tangle was formed easily in RD wires,and it transformed into twist boundary.This twist boundary impeded the grain refinement in the RD wires,and there were still non-fibrous grains in the RD wires even after heavy drawing.
基金supported by the National Natural Science Foundation of China (Grant Nos. 50901055, 50771076)the Education Department Foundation of Shanxi Province, China (Grant No. 07JK274)
文摘By means of electron backscattering diffraction and transmission electron microscopy the microstructure and texture of drawn single crystal copper with initial orientation （110） parallel to axial direction have been investigated in the present work. In or- der to analyze the effect of initial orientation on microstructure and texture of drawn copper, the results of the drawn （110） sin- gle crystal copper wires have been compared with （100） and （111） single crystal copper wires. It is found that the grain subdi- vision of （110） single crystal is more evident than that of （100） and （111）, and the textures consisting of （111） and （100） abruptly form in the drawn （110） single crystal. At high strains, due to shear strain, the distribution of fiber textures is imho- mogenous along the radial direction of drawn （110） single crystal copper wires. （100） is near the surface and （111） is at the center. The microstructure results of drawn （110） single crystal show that at low strains, it can be characterized as two kinds of geometrically necessary boundaries with noncrystalline character. At medium strains, S bands can be observed. At high strains, lamellar boundaries form. Mean misofientation and average spacing of dislocation boundary are larger in drawn （110） single crystal, as compared with （111） and （100）. In drawn （110） single crystal with high strains, the bimodal distribution forms at lower strains than in drawn （100） single crystal, which is because the dislocation boundaries with high angle are contributed by not only the boundary between （111） and （100） fiber textures but also the boundary in （111） or （100） texture.
基金Funded by Hunan Provincial Natural Science Foundation(No.2023JJ40074)Hunan Provincial Education Department Excellent Youth Project(No.21B0757)Hunan Provincial Engineering Technology Center(No.2022TP2036)。
文摘In this study,multilayer lamination welding was employed to prepare graphene/copper(Gr/Cu)composite billets from graphene-coated copper foils,followed by multi-pass cold drawing to produce Φ1 mm Gr/Cu composite wires.Microstructure and property analyses in both the cold-drawn and annealed states show that the incorporation of graphene significantly improves the ductility and electrical conductivity of the copper wire.After annealing at 350℃ for 30 minutes,the composite wire demonstrates a tensile strength of 270 MPa and an electrical conductivity of 102.74%IACS,both superior to those of pure copper wire under identical conditions.At 150℃,the electrical conductivity of the annealed composite wire reaches 72.60%IACS,notably higher than the 68.19%IACS of pure copper.The results suggest that graphene is uniformly distributed within the composite wire,with minimal impact on conductivity,while effectively refining the copper grain structure to enhance ductility.Moreover,graphene suppresses copper lattice vibrations at elevated temperatures,reducing the rate of conductivity degradation.
基金supported by the National Natural Science Foundation of China (NSFC, Grant Nos. 51371047 and 51571199)
文摘Microstructures and service performance(mechanical and electrical properties) of the commercially pure Al conductor wires subjected to different cold drawing strains were investigated. The results show that the microstructures of the cold-drawn Al wires along the radial direction were inhomogeneous, i.e. the texture in the center region was strong <111> and weak <001> components, while that in the surface region shifted from the initial cubic texture to a <112> component and finally developed into a strong<111> component. The volume fraction of the high angle grain boundaries in the surface region was higher than that in the center region. The cold-drawing process greatly enhanced the yield strength of the pure Al wires while retained the acceptable electrical resistivity. The strengthening mechanism and the variation of electrical conductivity of the cold-drawn Al wires are discussed through correlating with microstructure evolution.
基金financially supported by the State Grid Corporation of China (No. 52110416001z)the National Natural Science Foundation of China (No. 51331007)
文摘The evolution of microstructure in the drawing process of commercially pure aluminum wire （CPAW） does not only depend on the nature of materials, but also on the stress profile. In this study, the effect of stress profile on the texture evolution of the CPAW was systematically investigated by combining the numerical simulation and the microstructure observation. The results show that the tensile stress at the wire center promotes the formation of 〈111〉 texture, whereas the shear stress nearby the rim makes little contribution to the texture formation. Therefore, the 〈111 〉 texture at the wire center is stronger than that in the surface layer, which also results in a higher microhardness at the center of the CPAW under axial loading.2017 Published by Elsevier Ltd on behalf of The editorial office of Journal of Materials Science ＆ Technology.
基金Funded by the National Key R&D Program of China(No.2017YFB0304801)
文摘The microstructure evolution and its effects on the mechanical performance of 2000 MPa bridge cable steel wires were investigated by transmission electron microscope(TEM),electron backscatter diffraction(EBSD),X-ray diffractometer(XRD)and mechanical tests.Experimental results reveal that,with the increasing strain from 0 to 1.42,a fiber structure and a<110>fiber texture aligned with the wire axis are gradually developed accompanied by cementite decomposition and the formation of sub-grains;the tensile strength increases linearly from 1510 to 2025 MPa,and the reduction of the area is stable with a slight decline from 44%to 36%.After annealing at 450℃for different times,pronounced changes in the microstructure occur.Cementite lamella fragment into coarser globules corresponding to a remarkable spheroidization process,while ferrite domains recover and recrystallize,and this process is associated to modifications in the mechanical properties.Furthermore,based on the observations on dislocation lines crossing through cementite lamellae,a possible mechanism of cementite decomposition is discussed.
基金financially the National Natural Science Foundation of China (Nos. 50835002 and 51105102)the Industry, Education and Research Projects of the China Aviation Industrial (No. cxy2012BH04)
文摘The microstructures and crystallization behavior of Ti-47 at% Ni-3 at% Fe shape memory alloy wire under the condition of severe cold drawing at room temperature and different post-deformation annealing processes were intensively investigated using transmission electron microscope（TEM） and differential scanning calorimetry（DSC）. It is indicated that the amorphous phase is dominant in the Ti50Ni47Fe3 wire after the cold drawing of 78 % areal reduction. The critical temperature for recrystalization is determined at about 300 °C. The average grain size grows from 7 up to 125 nm when annealing temperature rises from300 to 500 °C. Post-deformation annealing process exerts significant influence on the crystallization temperature which climbs up with the increase of annealing temperature.
基金funded by National Natural Science Foundation of China(52201084 and 52231003)Major Program(JD)of Hubei Province(2023BAA019)+2 种基金China Scholarship Council(CSC)Postdoctoral Station of metallurgical Engineering of Wuhan University of Science and Technology(WUST)Postdoctoral workstation of Zhejiang Jincheng New Material Co.,Ltd.
文摘304H austenitic stainless steel wire was investigated,emphasizing microstructural deformation,martensite phase transformation,and residual magnetic properties during drawing.Utilizing several microstructural observation techniques,the volume fraction of martensite,modes of grain deformation in distinct regions,and the phase relationship between austenite and martensite were comprehensively characterized.In addition,a finite element simulation with representative volume elements specific to different zones also offers insights into strain responses during the drawing process.Results from the first-pass drawing reveal that there exists a higher volume fraction of martensite in the central region of 304H austenitic stainless steel wire compared to edge areas.This discrepancy is attributed to a concentrated presence of shear slip system{111}<110>γcrystallographic orientation,primarily accumulating in the central region obeying the Kurdjumov-Sachs path.Subsequent to the second drawing pass,the cumulative shear deformation within distinct regions of the steel wire became more pronounced.This resulted in a progressive augmentation of the volume fraction of martensite in both the central and peripheral regions of the steel wire.Concurrently,this led to a discernible elevation in the overall residual magnetism of the steel wire.
基金the financial support of the National Natural Science Foundation of China(Nos.51171135and 50890171)the Key Science and Technology Program of Shaanxi Province,China(No.2012K07-08)
文摘In the present study, microstructure and texture of drawn copper wires with a large number of transverse grain boundaries have been characterized and their mechanical properties have been analyzed. The results show that the texture evolution is accelerated by transverse grain boundary and the saturation value 60% of volume fraction of 〈111〉 fiber texture component is reached rapidly with increasing strain. For the microstructure of drawn wires with a large number of transverse grain boundaries, the critical strain, where lamellar boundaries form, is less than that for wires with equiaxed grains or columnar grains （all grain boundaries parallel to axis direction）. Since transverse grain boundary accelerates grain subdivision and dislocation density increases rapidly in drawn wires with a large number of transverse grain boundaries, there are a higher flow stress and a higher work hardening rate.
基金supported by the National Key Research and Development Program of China(2021YFC2400703)the Key Projects of the Joint Fund of the National Natural Science Foundation of China(U1804251).
文摘Due to its excellent biocompatibility and biodegradability,Mg and its alloys are considered to be promising materials for manufacturing of vascular sent.However,the manufacture of high-precision and high-performance Mg alloys minitubes is still a worldwide problem with a long manufacturing processing caused by the poor workability of Mg alloys.To solve this problem,the cyclic extrusion compression(CEC)was used to pretreat the billet by improving the workability of Mg alloys,finally shortening the manufacturing process.After CEC treatment,the size of grains and second phase particles of Mg alloys were dramatically refined to 3.2μm and 0.3μm,respectively.Only after three passes of cold drawing,the wall thickness of minitube was reduced from 0.200 mm to 0.135 mm and a length was more than 1000 mm.The error of wall thickness was measured to be less than 0.01 mm,implying a high dimensional accuracy.The yield strength(YS),ultimate tensile strength(UTS)and elongation of finished minitube were 220±10 MPa,290±10 MPa and 22.0±0.5%,respectively.In addition,annealing can improve mechanical property and corrosion resistance of minitubes by improving the homogeneity of the microstructure and enhancing the density of basal texture.
基金financial support from the National Nature Science Foundation of China (No.52274369)the Hunan Provincial Natural Science Foundation,China (No.2024JJ6521)。
文摘A biodegradable Mg−2Zn−0.4Sc−0.2Zr(ZK20−0.4Sc)alloy wire with a diameter of 0.5 mm was prepared by a combination of hot extrusion and cold-drawing.The average grain size of ZK20−0.4Sc alloy wire on the longitudinal section along the drawing direction is approximately 7.3μm.The texture results show relatively strong<1020>and weak<1010>fiber texture components parallel to the drawing direction.The ZK20−0.4Sc alloy wire exhibits better mechanical properties with the tensile strength,yield strength and elongate of(329±2)MPa,(287±2)MPa and(14.2±0.5)%,respectively.The better mechanical properties are mainly attributed to the grain refinement strengthening,dislocation strengthening and precipitation strengthening.With the immersion time increasing to 14 d,the corrosion type transfers from filament corrosion and pitting corrosion to severe localized corrosion.
文摘This paper analyzes the influence of fatigue loading on the residual stress profile in high strength steel wires. To this end, different sinusoidal loads with diverse values of maximum loading level and number of cycles were simulated on wires in which several residual stress profiles had been previously introduced, some of them with a tensile state and others with a compressive state. An analysis was made of the evolution with time of such residual stress laws by comparing them at key instants of loading, that is, at initial instant, at maximum load, at minimum load and at final instant. Numerical results show only a minor influence of fatigue loading on the residual stress profile.
基金supported by the National Key Technology R&D Program of China(Grant No.2007BAE15B01)the Major Program of the National Natural Science Foundation of China(Grant No.50890170)
文摘The microstructures of pearlitic steel wire rods and steel wires are commonly characterized by secondary electron imaging (SEI)technique using scanning electron microscopy(SEM).In this work,a back-scattered electron imaging(BSEI)method is proposed to determine the microstructures of undeformed and deformed pearlitic steels with nanometer scale pearlite lamellae.The results indicate that BSEI technique can characterize the pearlite lamellas veritably and is effective in quantitative measurement of the mean size of pearlite interlamellar spacing.To some extent,BSEI method is more suitable than SEI technique for studying undeformed and not severely deformed pearlitic steels.
