Influence of coiling temperature(CT)on the microstructure and mechanical properties of a hot-rolled high-strength steel microalloyed with Ti,Mo and V was elucidated.The precipitation behavior of nano-sized particles w...Influence of coiling temperature(CT)on the microstructure and mechanical properties of a hot-rolled high-strength steel microalloyed with Ti,Mo and V was elucidated.The precipitation behavior of nano-sized particles was investigated by theoretical calculation and quantitative analysis.And the results revealed that V-enriched(Ti,Mo,V)C precipitated in the ferrite matrix.As the CT decreased,the site fractions of Ti in(Ti,Mo,V)C changed little,the site fractions of Mo increased,and the site fractions of V decreased accordingly.Moreover,the low CT could refine the microstructure and precipitated particles but suppress the precipitation of(Ti,Mo,V)C particles simultaneously,leading to the volume fraction of(Ti,Mo,V)C significantly decreasing,consequently causing an increment of grain refinement strengthening and a reduction in precipitation hardening.When the CT was 600℃,the steel characterized by fine polygonal ferrite,a small amount of bainite and nano-sized(Ti,Mo,V)C precipitates exhibited the optimum mechanical properties with the ultimate tensile strength of 870 MPa,yield strength of 807 MPa and elongation to fracture of 17%.展开更多
The influences of coiling temperature and cooling condition on structural transformation of the hot-rolled tertiary oxide scale formed under continuous cooling conditions were studied by thermal gravimetric analyzer. ...The influences of coiling temperature and cooling condition on structural transformation of the hot-rolled tertiary oxide scale formed under continuous cooling conditions were studied by thermal gravimetric analyzer. The fourth oxide scale formed under different conditions were classified and plotted. Because the oxide scale structure transformation is diffusion-controlled and the transformation law is similar to ＂C＂ curve, the eutectoid transformation nose temperature is 450 ℃. Under condition of low temperature and high cooling rate, ion diffusion behavior is restricted so that the eutectoid reaction is suppressed, resulting in that the fourth oxide scale is mainly made up of pre-eutectoid Fe304 and FeO without eu- tectoid products. From scale structure transition diagram, the eutectoid reaction process was affected by coiling temperature and cooling rate, leading to various scale structures.展开更多
The microstructure characteristics and properties(especially hole expansion property)of 800 MPa hot-rolled complex phase steel with different coiling temperatures were studied.The microstructure consisted of polygonal...The microstructure characteristics and properties(especially hole expansion property)of 800 MPa hot-rolled complex phase steel with different coiling temperatures were studied.The microstructure consisted of polygonal ferrite and precipitates when the steel was coiled at 550℃,and when the steel was coiled between 460–520℃,the microstructure was composed of granular bainite and martensite and austenite(M/A)islands.The morphology of the crack was analyzed by scanning electron microscopy,and the in situ scanning electron microscope tensile test was used to find out the fracture mechanism and deformation behavior of the steel with different coiling temperatures.When the steel was coiled at 550℃,the cracks initiated at the ferrite grain boundary and propagated through the grains or along the grain boundaries.When the steel was coiled at 520℃,the cracks first initiated at the junction of ferrite and M/A island and then propagated through the grains.The steel coiled at 520℃ has quite good mechanical properties and relatively high hole expansion ratio.展开更多
The strength-to-weight ratio is an important property of high-strength low-alloy(HSLA)steel in pipeline,whose precipitation strengthening can be improved.The final rolling temperature(FRT)and coiling temperature(CT)ar...The strength-to-weight ratio is an important property of high-strength low-alloy(HSLA)steel in pipeline,whose precipitation strengthening can be improved.The final rolling temperature(FRT)and coiling temperature(CT)are the key process parameters in the control of precipitates and microstructure.Continuous cooling rate was fixed at 10℃/s,and the effects of deformation and coiling temperatures on precipitates and microstructure of Ti-Nb microalloyed HSLA steel were investigated through thermo-mechanical controlled processing on Gleeble 3500.The microstructure is mainly acicular ferrite with high density dislocation and several microns scale.The size and volume fraction of the precipitates were studied under transmission electron microscopy.The results showed that the diameter of the precipitates was in the range between 4 and 240 nm.The optimized combination of parameters is FRT of 820℃and CT of 550℃,and the volume fraction of precipitates obtained under this process is 0.59%.展开更多
The effects of hot-strip coiling temperature on Ti（C,N） precipitation, texture and hydrogen permeation behavior in DC06 EK enamel steel were investigated by TEM, EBSD test and electrochemical hydrogen permeation exp...The effects of hot-strip coiling temperature on Ti（C,N） precipitation, texture and hydrogen permeation behavior in DC06 EK enamel steel were investigated by TEM, EBSD test and electrochemical hydrogen permeation experiment. It was found that the Ti（C,N） particles in hot-strip coarsened with increasing coiling temperature, whereas after cold-rolling and annealing, the size difference of Ti（C,N） particles was lessened. The hot-strip coiling temperature has a significant impact on the recrystallized texture in the subsequent cold-rolled and annealed sheet. Hot-strip using high temperature（700 ℃） coiling leads to strong {111} recrystallized texture in annealed sheet, with peak intensity 9.2. On the contrary, in annealed sheets using hot-strip coiling at 650 ℃, their {111} recrystallized textures were weaker, which was also reflected in their rmvalues. Even though the hydrogen diffusion coefficient is slightly lower（7.76×10^（-5） mm^2/s） in annealed sheet using low temperature coiling（600 ℃）, appropriately higher coiling temperature is more suitable for DC06 EK enamel steel combining both good drawability and fish-scale resistance.展开更多
Various hot rolling schedules were applied to a Nb,V,Ti contained HSLA steel.Coiling temperature had crucial effects on not only yield strength,but also yield ratio and precipitation behavior.600Mpa yield strength is ...Various hot rolling schedules were applied to a Nb,V,Ti contained HSLA steel.Coiling temperature had crucial effects on not only yield strength,but also yield ratio and precipitation behavior.600Mpa yield strength is achieved when coiled at 450℃,which is 100Mpa higher than those coiled at 570℃.However,the low coiling temperature had adverse effect to increase yield ratio,which increased from 0.78 to 0.88 as coiling temperature dropped from 570℃ to 450℃.High resolution SEM analysis shows that sizes of Nb,V,Ti precipitates are affected by coiling temperature.Coarse (Nb,Ti)(C,N) precipitates up to 5μm are observed at higher coiling temperature and to decrease tensile strength,where high coiling temperature corresponds to low cooling rate.With strong cooling and coiling capacity of Shasteel’s 1450mm width hot rolling mill,these results indicate that strength and formability of the steel can be balanced when coiling temperature has been optimized.Alloying and microalloying costs can be reduced by efficiently utilizing the capacity of rolling mill.Alumina inclusions are found to act as nucleus for Nb,V,Ti precipitates,contributing to coarsening of precipitates.展开更多
The effect of coiling temperatures on the evolution of texture in Ti-IF steel during ferritic hot rolling, cold rolling and annealing was studied. It was found that texture evolution at high temperature coiling is abs...The effect of coiling temperatures on the evolution of texture in Ti-IF steel during ferritic hot rolling, cold rolling and annealing was studied. It was found that texture evolution at high temperature coiling is absolutely different from that at low temperature one. The hot band texture includes a strong α-fiber as well as a weak γ-fiber after ferritic hot rolling and low temperature coiling. Both of them intensify after cold rolling and a γ-fiber with peak at {111}〈112〉 is the main texture of annealed samples. However, the main component of the hot band texture after high temperature coiling is v-fiber. After cold rolling, the intensity of γ texture reduces; α fiber （except {111}〈110〉 component） intensifies and a strong and well-proportioned γ-fiber forms in the annealed samples.展开更多
A new intelligent control scheme for hot strip coiling temperature is presented. In this scheme, the prediction mode1 of finishing temperature and the presetting model of main cooling zone are establish based on BP ne...A new intelligent control scheme for hot strip coiling temperature is presented. In this scheme, the prediction mode1 of finishing temperature and the presetting model of main cooling zone are establish based on BP neural network, the feed-forward open-loop control model of main cooling zone is constructed based on T-S fuzzy neural network, a new improved structure of T-S fuzzy neural network is developed, and the feedback close-loop control model of precision cooling zone is obtained based on fuzzy control. The effectiveness of the proposed scheme has been demonstrated by computer simulation with a satisfactory result.展开更多
The effects of cooling rate and coiling temperature on microstructure and mechanical properties of a plain carbon steel were investigated by combining metallography and tensile experiments. The results indicate that f...The effects of cooling rate and coiling temperature on microstructure and mechanical properties of a plain carbon steel were investigated by combining metallography and tensile experiments. The results indicate that ferrite grain size is refined and bainite transformation occurs to ensure high strength and elongation, as the cooling rate is quick enough. Yield strength and tensite strength improve with the decreased finish cooling temperature, but the elongation decreases too significantly to meet the requirements. Thus, the cooling rate must be quick enough, and the appropriate coiling temperature should be carefully selected to obtain refined ferrite and a small amount of bainite to improve the strength while the plasticity is also ensured. Under this condition, the Mn element concentration can be reduced to save cost or produce higher strength steel with same chemical composition.展开更多
To improve the precision of the coiling temperature and the performance of the feedback control system with long pure time delay on hot strip mills, we analyzed the design process of the Dahlin algorithm in detail. Th...To improve the precision of the coiling temperature and the performance of the feedback control system with long pure time delay on hot strip mills, we analyzed the design process of the Dahlin algorithm in detail. The coiling temperature curves controlled by the PID algorithm and Dahlin algorithm were simulated and compared, which showed that the control precision with the Dahlin algorithm was higher than that with the PID algorithm. That was further verified by the production practice.展开更多
A transient multi-physics model incorporated with an electromagneto-thermomechanical coupling is developed to capture the multi-field behavior of a single-pancake(SP)insert no-insulation(NI)coil in a hybrid magnet dur...A transient multi-physics model incorporated with an electromagneto-thermomechanical coupling is developed to capture the multi-field behavior of a single-pancake(SP)insert no-insulation(NI)coil in a hybrid magnet during the charging and discharging processes.The coupled problem is resolved by means of the finite element method(FEM)for the magneto-thermo-elastic behaviors and the Runge-Kutta method for the transient responses of the electrical circuits of the hybrid superconducting magnet system.The results reveal that the transient multi-physics responses of the insert NI coil primarily depend on the charging/discharging procedure of the hybrid magnet.Moreover,a reverse azimuthal current and a compressive hoop stress are induced in the insert NI coil during the charging process,while a forward azimuthal current and a tensile hoop stress are observed during the discharging process.The induced voltages in the insert NI coil can drive the currents flowing across the radial turns where the contact resistance exists.Therefore,it brings forth significant Joule heat,causing a temperature rise and a uniform distribution of this heat in the coil turns.Accordingly,a thermally/mechanically unstable or quenching event may be encountered when a high operating current is flowing in the insert NI coil.It is numerically predicted that a quick charging will induce a compressive hoop stress which may bring a risk of buckling instability in the coil,while a discharging will not.The simulations provide an insight of hybrid superconducting magnets under transient start-up or shutdown phases which are inevitably encountered in practical applications.展开更多
A new Ti-V-Mo complex microalloyed hot-rolled high-strength steel sheet was developed by controlling a thermo-mechanical controlled processing （TMCP） schedule, in particular with variants in coiling temperature. The...A new Ti-V-Mo complex microalloyed hot-rolled high-strength steel sheet was developed by controlling a thermo-mechanical controlled processing （TMCP） schedule, in particular with variants in coiling temperature. The effects of coiling temperature （CT） on various hardening mechanisms and mechanical properties of Ti-V-Mo complex mi- croalloyed high-strength low-alloy steels were investigated. The results revealed that the steels are mainly strengthened by a combined effect of ferrite grain refinement hardening and precipitation hardening. The variation in simulated coiling temperature causes a significant difference in strength, which is mainly attributed to different precipitation hardening increment contributions. When the CT is 600 ℃, the experimental steel has the best mechanical properties： ultimate tensile strength （UTS） 1000 MPa, yield strength （YS） 955 MPa and elongation （EL） 17%. Moreover, about 82 wt% of the total precipitates are nano-sized carbide particles with diameter of 1-10 nm, which is randomly dispersed in the ferrite matrix. The nano-sized carbide particles led to a strong precipitation hardening increment up to 310 MPa.展开更多
Considering the strip speed during controlled laminar cooling on Baosteel 1580 hot strip mill in China, the influence of strip speed fluctuation on coiling temperature control for the tail and “neck” of the strip wa...Considering the strip speed during controlled laminar cooling on Baosteel 1580 hot strip mill in China, the influence of strip speed fluctuation on coiling temperature control for the tail and “neck” of the strip was analyzed. The optimization strategies were put forward and proved effective in operation.展开更多
Precipitation behavior of （Ti, V, Mo）C and microstructural evolution of the ferritic Ti-V-Mo complex microalloyed steel were investigated through changing coiling temperature （CT）. It is demonstrated that the stre...Precipitation behavior of （Ti, V, Mo）C and microstructural evolution of the ferritic Ti-V-Mo complex microalloyed steel were investigated through changing coiling temperature （CT）. It is demonstrated that the strength of the Ti-V-Mo microalloyed steel can be ascribed to the combination of grain refinement hardening and precipitation hardening. The variation of hardness （from 318 to 415 HV, then to 327 HV） with CT （from 500 to 600-625 ℃, then to 700 ℃） was attributed to the changes of volume fraction and particle size of （Ti, V, Mo）C precipitates. The optimum CT was considered as 600-625 ℃, at which the maximum hardness value （415 HV） can be obtained. It was found that the atomic ratios of Ti, V and Mo in （Ti, V, Mo）C carbides were changed as the CT increased. The precipitates with the size of 〈 10 nm were the V-rich particles at higher CT of 600 and 650 ℃, while the Ti-rich particles were observed at lower CT of 500 and 550 ℃. Theoretical calculations indicated that the maximum nucleation rate of （Ti, V, Mo）C in ferrite matrix occurred around 630 ℃, which was consistent with the 625 ℃ obtained from experiment results.展开更多
A novel cooling system combining ultra fast cooling rigs with laminar cooling devices was investigated.Based on the different cooling mechanisms,a serial of mathematic models were established to describe the relations...A novel cooling system combining ultra fast cooling rigs with laminar cooling devices was investigated.Based on the different cooling mechanisms,a serial of mathematic models were established to describe the relationship between water flow and spraying pressure and the relationship between water spraying heat flux and layout of nozzles installed on the top and bottom cooling headers.Model parameters were validated by measured data.Heat transfer models including air convection model,heat radiation model and water cooling capacity model were detailedly introduced.In addition,effects on cooling capacity by water temperature and different valve patterns were also presented.Finally,the comparison results from UFC used or not have been provided with respect to temperature evolution and mechanical properties of Q235B steel grade with thickness of 7.8 mm.Since online application of the sophisticated CTC process control system based on these models,run-out table cooling control system has been running stably and reliably to produce resource-saving,low-cost steels with smaller grain size.展开更多
Feedforward control is the core to control function in the cooling process of hot strip. One of the most important tasks in feedforward control is to determine the arrival time of the strip at various locations on the...Feedforward control is the core to control function in the cooling process of hot strip. One of the most important tasks in feedforward control is to determine the arrival time of the strip at various locations on the runout table for effective control. Based on the principles of element tracking and tracking strategies for variable rolling speed and constant rolling speed, a simple diagonal tracking method for an existing hot strip mill was proposed and tested. The test results show that the proposed strategies are effective for improving tracking control.展开更多
A new type of hot-rolled transformation induced plasticity （TRIP） steel with 2.3%AI was developed to replace conventional Si-bearing TRIP steel to improve surface quality of the steel sheet. The relationship between...A new type of hot-rolled transformation induced plasticity （TRIP） steel with 2.3%AI was developed to replace conventional Si-bearing TRIP steel to improve surface quality of the steel sheet. The relationship between retained austenite volume fraction and hot-rolling processing was researched by Gleeble-2000 thermo-dynamic test for the Al-bearing steel. The experimental result showed that aluminum played an important role on retaining austenite and the volume fraction increased from 4.4% to 7.5% as coiling temperature increased from 350℃ to 450℃, while coiling temperature had a stronger effect on retaining austenite than finishing rolling temoerature.展开更多
Effect of different cooling history on yield ratio of HP295 steel for welded gas cylinder was studied and the result implied that both fine microstructure and good mechanical properties can be attained by using two-st...Effect of different cooling history on yield ratio of HP295 steel for welded gas cylinder was studied and the result implied that both fine microstructure and good mechanical properties can be attained by using two-stage cooling and controlling the coiling temperature. The yield ratio of HP295 steel sheet was reduced to less than 0.8 by twostage cooling process. The pass percent of yield ratio was enhanced from less than 90% to 100%. The mechanical properties satisfied the criteria of GB6653-1994.展开更多
The coiling temperature control of a typical steel strip mill was investigated. Due to the high speed of a strip and complex circumstance, it is very hard to set up a cooling model with high accuracy. A simplified dyn...The coiling temperature control of a typical steel strip mill was investigated. Due to the high speed of a strip and complex circumstance, it is very hard to set up a cooling model with high accuracy. A simplified dynamic model was proposed, based on which a cooling control scheme with combined feedforward, feedback and adaptive algorithms was developed. Meanwhile, the genetic algorithms were used for the optimization of model parameters. Simulations with a model validated using actual plant data were conducted, and the results have confirmed the effectiveness of the proposed control methods. At last, a simulation system for coiling temperature control was developed. It can be used for new product trials and newcomer training.展开更多
Control precision of coiling temperature is one of the key factors affecting the profile shape and surface quality during the cooling process of hot rolled steel strip.For this reason,the core of temperature control p...Control precision of coiling temperature is one of the key factors affecting the profile shape and surface quality during the cooling process of hot rolled steel strip.For this reason,the core of temperature control precision is to establish an effective cooling mathematical model with self-learning function.Starting from this point,a cooling mathematical model with nonlinear structural characteristics is established in this paper for the cooling process of hot rolled steel strip.By the analysis of self-learning ability,key parameters of the mathematical model could be constantly corrected so as to improve temperature control precision and adaptive capability of the model.The site actual application results proved the stable performance and high control precision of the proposed mathematical model,which would lay a solid foundation to improve the steel product qualities.展开更多
基金supported by the National Key R&D Program of China(No.2017 YFB0305100)the Key Research and Development Program of Hubei Province(No.2020BAB057)the Natural Science Foundation and Major Technology Innovation of Hubei Province(No.2017AAA113).
文摘Influence of coiling temperature(CT)on the microstructure and mechanical properties of a hot-rolled high-strength steel microalloyed with Ti,Mo and V was elucidated.The precipitation behavior of nano-sized particles was investigated by theoretical calculation and quantitative analysis.And the results revealed that V-enriched(Ti,Mo,V)C precipitated in the ferrite matrix.As the CT decreased,the site fractions of Ti in(Ti,Mo,V)C changed little,the site fractions of Mo increased,and the site fractions of V decreased accordingly.Moreover,the low CT could refine the microstructure and precipitated particles but suppress the precipitation of(Ti,Mo,V)C particles simultaneously,leading to the volume fraction of(Ti,Mo,V)C significantly decreasing,consequently causing an increment of grain refinement strengthening and a reduction in precipitation hardening.When the CT was 600℃,the steel characterized by fine polygonal ferrite,a small amount of bainite and nano-sized(Ti,Mo,V)C precipitates exhibited the optimum mechanical properties with the ultimate tensile strength of 870 MPa,yield strength of 807 MPa and elongation to fracture of 17%.
基金Item Sponsored by National Natural Science Foundation of China(51204047)National High Technology Research and Development Program of China(2011BAE13B04)Fundamental Research Funds for the Central Universities of China(N130407004)
文摘The influences of coiling temperature and cooling condition on structural transformation of the hot-rolled tertiary oxide scale formed under continuous cooling conditions were studied by thermal gravimetric analyzer. The fourth oxide scale formed under different conditions were classified and plotted. Because the oxide scale structure transformation is diffusion-controlled and the transformation law is similar to ＂C＂ curve, the eutectoid transformation nose temperature is 450 ℃. Under condition of low temperature and high cooling rate, ion diffusion behavior is restricted so that the eutectoid reaction is suppressed, resulting in that the fourth oxide scale is mainly made up of pre-eutectoid Fe304 and FeO without eu- tectoid products. From scale structure transition diagram, the eutectoid reaction process was affected by coiling temperature and cooling rate, leading to various scale structures.
基金This work was supported by the Foundation of China Electric Power Research Institute(No.51601174).
文摘The microstructure characteristics and properties(especially hole expansion property)of 800 MPa hot-rolled complex phase steel with different coiling temperatures were studied.The microstructure consisted of polygonal ferrite and precipitates when the steel was coiled at 550℃,and when the steel was coiled between 460–520℃,the microstructure was composed of granular bainite and martensite and austenite(M/A)islands.The morphology of the crack was analyzed by scanning electron microscopy,and the in situ scanning electron microscope tensile test was used to find out the fracture mechanism and deformation behavior of the steel with different coiling temperatures.When the steel was coiled at 550℃,the cracks initiated at the ferrite grain boundary and propagated through the grains or along the grain boundaries.When the steel was coiled at 520℃,the cracks first initiated at the junction of ferrite and M/A island and then propagated through the grains.The steel coiled at 520℃ has quite good mechanical properties and relatively high hole expansion ratio.
基金supported by Science and Technology Innovation Cooperation Project between China and South Africa(2017YFE0113400).
文摘The strength-to-weight ratio is an important property of high-strength low-alloy(HSLA)steel in pipeline,whose precipitation strengthening can be improved.The final rolling temperature(FRT)and coiling temperature(CT)are the key process parameters in the control of precipitates and microstructure.Continuous cooling rate was fixed at 10℃/s,and the effects of deformation and coiling temperatures on precipitates and microstructure of Ti-Nb microalloyed HSLA steel were investigated through thermo-mechanical controlled processing on Gleeble 3500.The microstructure is mainly acicular ferrite with high density dislocation and several microns scale.The size and volume fraction of the precipitates were studied under transmission electron microscopy.The results showed that the diameter of the precipitates was in the range between 4 and 240 nm.The optimized combination of parameters is FRT of 820℃and CT of 550℃,and the volume fraction of precipitates obtained under this process is 0.59%.
基金Funded by the National Natural Science Foundation of China(No.51501056)Natural Science Foundation of Hebei Province(No.E2016209341)+2 种基金Educational Commission of Hebei Province(No.BJ2014031)Project of Science and Technology of Tangshan(Nos.14130243B and 15130202C)Foundation of North China University of Science and Technology(No.JP201510)
文摘The effects of hot-strip coiling temperature on Ti（C,N） precipitation, texture and hydrogen permeation behavior in DC06 EK enamel steel were investigated by TEM, EBSD test and electrochemical hydrogen permeation experiment. It was found that the Ti（C,N） particles in hot-strip coarsened with increasing coiling temperature, whereas after cold-rolling and annealing, the size difference of Ti（C,N） particles was lessened. The hot-strip coiling temperature has a significant impact on the recrystallized texture in the subsequent cold-rolled and annealed sheet. Hot-strip using high temperature（700 ℃） coiling leads to strong {111} recrystallized texture in annealed sheet, with peak intensity 9.2. On the contrary, in annealed sheets using hot-strip coiling at 650 ℃, their {111} recrystallized textures were weaker, which was also reflected in their rmvalues. Even though the hydrogen diffusion coefficient is slightly lower（7.76×10^（-5） mm^2/s） in annealed sheet using low temperature coiling（600 ℃）, appropriately higher coiling temperature is more suitable for DC06 EK enamel steel combining both good drawability and fish-scale resistance.
文摘Various hot rolling schedules were applied to a Nb,V,Ti contained HSLA steel.Coiling temperature had crucial effects on not only yield strength,but also yield ratio and precipitation behavior.600Mpa yield strength is achieved when coiled at 450℃,which is 100Mpa higher than those coiled at 570℃.However,the low coiling temperature had adverse effect to increase yield ratio,which increased from 0.78 to 0.88 as coiling temperature dropped from 570℃ to 450℃.High resolution SEM analysis shows that sizes of Nb,V,Ti precipitates are affected by coiling temperature.Coarse (Nb,Ti)(C,N) precipitates up to 5μm are observed at higher coiling temperature and to decrease tensile strength,where high coiling temperature corresponds to low cooling rate.With strong cooling and coiling capacity of Shasteel’s 1450mm width hot rolling mill,these results indicate that strength and formability of the steel can be balanced when coiling temperature has been optimized.Alloying and microalloying costs can be reduced by efficiently utilizing the capacity of rolling mill.Alumina inclusions are found to act as nucleus for Nb,V,Ti precipitates,contributing to coarsening of precipitates.
基金National Natural Science Foundation of China for financial support, under Grant No. 50104004.
文摘The effect of coiling temperatures on the evolution of texture in Ti-IF steel during ferritic hot rolling, cold rolling and annealing was studied. It was found that texture evolution at high temperature coiling is absolutely different from that at low temperature one. The hot band texture includes a strong α-fiber as well as a weak γ-fiber after ferritic hot rolling and low temperature coiling. Both of them intensify after cold rolling and a γ-fiber with peak at {111}〈112〉 is the main texture of annealed samples. However, the main component of the hot band texture after high temperature coiling is v-fiber. After cold rolling, the intensity of γ texture reduces; α fiber （except {111}〈110〉 component） intensifies and a strong and well-proportioned γ-fiber forms in the annealed samples.
文摘A new intelligent control scheme for hot strip coiling temperature is presented. In this scheme, the prediction mode1 of finishing temperature and the presetting model of main cooling zone are establish based on BP neural network, the feed-forward open-loop control model of main cooling zone is constructed based on T-S fuzzy neural network, a new improved structure of T-S fuzzy neural network is developed, and the feedback close-loop control model of precision cooling zone is obtained based on fuzzy control. The effectiveness of the proposed scheme has been demonstrated by computer simulation with a satisfactory result.
文摘The effects of cooling rate and coiling temperature on microstructure and mechanical properties of a plain carbon steel were investigated by combining metallography and tensile experiments. The results indicate that ferrite grain size is refined and bainite transformation occurs to ensure high strength and elongation, as the cooling rate is quick enough. Yield strength and tensite strength improve with the decreased finish cooling temperature, but the elongation decreases too significantly to meet the requirements. Thus, the cooling rate must be quick enough, and the appropriate coiling temperature should be carefully selected to obtain refined ferrite and a small amount of bainite to improve the strength while the plasticity is also ensured. Under this condition, the Mn element concentration can be reduced to save cost or produce higher strength steel with same chemical composition.
文摘To improve the precision of the coiling temperature and the performance of the feedback control system with long pure time delay on hot strip mills, we analyzed the design process of the Dahlin algorithm in detail. The coiling temperature curves controlled by the PID algorithm and Dahlin algorithm were simulated and compared, which showed that the control precision with the Dahlin algorithm was higher than that with the PID algorithm. That was further verified by the production practice.
基金the National Natural Science Foundation of China(Nos.11932008 and 11672120)the Fundamental Research Funds for the Central Universities of China(No.lzujbky-2022-kb01)。
文摘A transient multi-physics model incorporated with an electromagneto-thermomechanical coupling is developed to capture the multi-field behavior of a single-pancake(SP)insert no-insulation(NI)coil in a hybrid magnet during the charging and discharging processes.The coupled problem is resolved by means of the finite element method(FEM)for the magneto-thermo-elastic behaviors and the Runge-Kutta method for the transient responses of the electrical circuits of the hybrid superconducting magnet system.The results reveal that the transient multi-physics responses of the insert NI coil primarily depend on the charging/discharging procedure of the hybrid magnet.Moreover,a reverse azimuthal current and a compressive hoop stress are induced in the insert NI coil during the charging process,while a forward azimuthal current and a tensile hoop stress are observed during the discharging process.The induced voltages in the insert NI coil can drive the currents flowing across the radial turns where the contact resistance exists.Therefore,it brings forth significant Joule heat,causing a temperature rise and a uniform distribution of this heat in the coil turns.Accordingly,a thermally/mechanically unstable or quenching event may be encountered when a high operating current is flowing in the insert NI coil.It is numerically predicted that a quick charging will induce a compressive hoop stress which may bring a risk of buckling instability in the coil,while a discharging will not.The simulations provide an insight of hybrid superconducting magnets under transient start-up or shutdown phases which are inevitably encountered in practical applications.
基金financially supported by the National Basic Research Program of China(No.2010CB630805)the National Natural Science Foundation of China(No.51201036)China Iron&Steel Research Institute Group(No.12060840A)
文摘A new Ti-V-Mo complex microalloyed hot-rolled high-strength steel sheet was developed by controlling a thermo-mechanical controlled processing （TMCP） schedule, in particular with variants in coiling temperature. The effects of coiling temperature （CT） on various hardening mechanisms and mechanical properties of Ti-V-Mo complex mi- croalloyed high-strength low-alloy steels were investigated. The results revealed that the steels are mainly strengthened by a combined effect of ferrite grain refinement hardening and precipitation hardening. The variation in simulated coiling temperature causes a significant difference in strength, which is mainly attributed to different precipitation hardening increment contributions. When the CT is 600 ℃, the experimental steel has the best mechanical properties： ultimate tensile strength （UTS） 1000 MPa, yield strength （YS） 955 MPa and elongation （EL） 17%. Moreover, about 82 wt% of the total precipitates are nano-sized carbide particles with diameter of 1-10 nm, which is randomly dispersed in the ferrite matrix. The nano-sized carbide particles led to a strong precipitation hardening increment up to 310 MPa.
文摘Considering the strip speed during controlled laminar cooling on Baosteel 1580 hot strip mill in China, the influence of strip speed fluctuation on coiling temperature control for the tail and “neck” of the strip was analyzed. The optimization strategies were put forward and proved effective in operation.
基金supported financially by the National Key Research and Development Program of China(Nos.2017YFB0305100 and 2017YFB0304700)the National Natural Science Foundation of China(Nos.51704008 and 51674004)+2 种基金the National Key Basic Research Program of China(No.2015CB654803)the Science and Technology Foundation of China Iron&Steel Research Institute Group(No.15G60530A)the National Science Foundation of Anhui University of Technology(No.QZ201603)
文摘Precipitation behavior of （Ti, V, Mo）C and microstructural evolution of the ferritic Ti-V-Mo complex microalloyed steel were investigated through changing coiling temperature （CT）. It is demonstrated that the strength of the Ti-V-Mo microalloyed steel can be ascribed to the combination of grain refinement hardening and precipitation hardening. The variation of hardness （from 318 to 415 HV, then to 327 HV） with CT （from 500 to 600-625 ℃, then to 700 ℃） was attributed to the changes of volume fraction and particle size of （Ti, V, Mo）C precipitates. The optimum CT was considered as 600-625 ℃, at which the maximum hardness value （415 HV） can be obtained. It was found that the atomic ratios of Ti, V and Mo in （Ti, V, Mo）C carbides were changed as the CT increased. The precipitates with the size of 〈 10 nm were the V-rich particles at higher CT of 600 and 650 ℃, while the Ti-rich particles were observed at lower CT of 500 and 550 ℃. Theoretical calculations indicated that the maximum nucleation rate of （Ti, V, Mo）C in ferrite matrix occurred around 630 ℃, which was consistent with the 625 ℃ obtained from experiment results.
基金Project(51034009)supported by the National Natural Science Foundation of China
文摘A novel cooling system combining ultra fast cooling rigs with laminar cooling devices was investigated.Based on the different cooling mechanisms,a serial of mathematic models were established to describe the relationship between water flow and spraying pressure and the relationship between water spraying heat flux and layout of nozzles installed on the top and bottom cooling headers.Model parameters were validated by measured data.Heat transfer models including air convection model,heat radiation model and water cooling capacity model were detailedly introduced.In addition,effects on cooling capacity by water temperature and different valve patterns were also presented.Finally,the comparison results from UFC used or not have been provided with respect to temperature evolution and mechanical properties of Q235B steel grade with thickness of 7.8 mm.Since online application of the sophisticated CTC process control system based on these models,run-out table cooling control system has been running stably and reliably to produce resource-saving,low-cost steels with smaller grain size.
文摘Feedforward control is the core to control function in the cooling process of hot strip. One of the most important tasks in feedforward control is to determine the arrival time of the strip at various locations on the runout table for effective control. Based on the principles of element tracking and tracking strategies for variable rolling speed and constant rolling speed, a simple diagonal tracking method for an existing hot strip mill was proposed and tested. The test results show that the proposed strategies are effective for improving tracking control.
文摘A new type of hot-rolled transformation induced plasticity （TRIP） steel with 2.3%AI was developed to replace conventional Si-bearing TRIP steel to improve surface quality of the steel sheet. The relationship between retained austenite volume fraction and hot-rolling processing was researched by Gleeble-2000 thermo-dynamic test for the Al-bearing steel. The experimental result showed that aluminum played an important role on retaining austenite and the volume fraction increased from 4.4% to 7.5% as coiling temperature increased from 350℃ to 450℃, while coiling temperature had a stronger effect on retaining austenite than finishing rolling temoerature.
基金supported by the National High-Tech Re-search and Development Program of China(863 Program)(No.2001AA332020-01).
文摘Effect of different cooling history on yield ratio of HP295 steel for welded gas cylinder was studied and the result implied that both fine microstructure and good mechanical properties can be attained by using two-stage cooling and controlling the coiling temperature. The yield ratio of HP295 steel sheet was reduced to less than 0.8 by twostage cooling process. The pass percent of yield ratio was enhanced from less than 90% to 100%. The mechanical properties satisfied the criteria of GB6653-1994.
文摘The coiling temperature control of a typical steel strip mill was investigated. Due to the high speed of a strip and complex circumstance, it is very hard to set up a cooling model with high accuracy. A simplified dynamic model was proposed, based on which a cooling control scheme with combined feedforward, feedback and adaptive algorithms was developed. Meanwhile, the genetic algorithms were used for the optimization of model parameters. Simulations with a model validated using actual plant data were conducted, and the results have confirmed the effectiveness of the proposed control methods. At last, a simulation system for coiling temperature control was developed. It can be used for new product trials and newcomer training.
基金Project supported by the National Key Technology Research and Development Program (Grant No.2006BAE03A08)
文摘Control precision of coiling temperature is one of the key factors affecting the profile shape and surface quality during the cooling process of hot rolled steel strip.For this reason,the core of temperature control precision is to establish an effective cooling mathematical model with self-learning function.Starting from this point,a cooling mathematical model with nonlinear structural characteristics is established in this paper for the cooling process of hot rolled steel strip.By the analysis of self-learning ability,key parameters of the mathematical model could be constantly corrected so as to improve temperature control precision and adaptive capability of the model.The site actual application results proved the stable performance and high control precision of the proposed mathematical model,which would lay a solid foundation to improve the steel product qualities.
