As the coated materials are widely applied in engineering, estimation of the elastic properties of coating layers is of great practical importance. This paper presents an inversion algorithm for determining the elasti...As the coated materials are widely applied in engineering, estimation of the elastic properties of coating layers is of great practical importance. This paper presents an inversion algorithm for determining the elastic properties of coating layers from the given velocity dispersion of surface ultrasonic waves. Based on the dispersive equation of surface waves in layered half space, an objective function dependent on coating material parameters is introduced. The density and wave velocities, which make the object function minimum, are taken as the inversion results. Inverse analyses of two parameters (longitudinal and transverse velocities) and three parameters (the density, longitudinal and transverse velocities) of the coating layer were made.展开更多
This paper investigates the torsion analysis of coated bars with a rectangular cross-section. Two opposite faces of a bar are coated by two isotropie layers with different materials of the original substrate that are ...This paper investigates the torsion analysis of coated bars with a rectangular cross-section. Two opposite faces of a bar are coated by two isotropie layers with different materials of the original substrate that are perfectly bonded to the bar. With the Saint- Venant torsion theory, the governing equation of the problem in terms of the warping function is established and solved using the finite Fourier cosine transform. The state of stress on the cross-section, warping of the cross-section, and torsional rigidity of the bar are evaluated. Effects of thickness of the coating layers and material properties on these quantities are investigated. A set of graphs are provided that can be used to determine the coating thicknesses and material properties so as to keep the maximum von Mises stress on the cross-section below an allowable value for effective use of the coating layer.展开更多
Lithium-and manganese-rich(LMR)oxide cathode materials are among the most attractive candidates for next-generation energy-storage materials owing to their anomalous capacity.However,severe Mn dissolution that occurs ...Lithium-and manganese-rich(LMR)oxide cathode materials are among the most attractive candidates for next-generation energy-storage materials owing to their anomalous capacity.However,severe Mn dissolution that occurs during long-term cycling,which leads to capacity loss,hinders their application prospects.In this study,nanoscale AlPO_(4)-coated Li_(1.2)Ni_(0.13)Co_(0.13)Mn_(0.54)O_(2)(LMR@APO)with significantly enhanced electrochemical performance is successfully synthesized using a simple and effective sol–gel method to mitigate Mn dissolution and suppress local structural distortion at high voltages.Because of the complex evolution of the structure and oxidation state of LMR materials during electrochemical cycling,observing and analyzing them using traditional single characterization methods may be difficult.Therefore,we combine various synchrotron-based characterization techniques to conduct a detailed analysis of the electronic and coordination structures of the cathode material from the surface to the bulk.Synchrotron-based hard and soft X-ray spectroscopies are integrated to investigate the differences in O and Mn evolution between the surfaces and bulk of the cathode.Advanced synchrotron-based transmission X-ray microscopy combined with X-ray near-edge absorption-structure technology is utilized to visualize the two-dimensional nanometer-scale reactivity of the LMR cathode.The AlPO_(4)-coating layer can stabilize the surface structure of the LMR material,effectively alleviating irreversible oxygen release on the surface and preventing the dissolution of Mn^(2+)at the interface caused by side reactions after a long cycle.Therefore,the spatial reaction uniformity of Mn is enhanced by the AlPO_(4)-coating layer,and rapid capacity decay caused by Mn deactivation is prevented.The AlPO_(4)-coating method is a facile modification strategy for high-performance LMR materials.展开更多
Biaxially oriented polypropylene(BOPP)is one of the most commonly used commercial capacitor films,but its upper operating temperature is below 105℃due to the sharply increased electrical conduction loss at high tempe...Biaxially oriented polypropylene(BOPP)is one of the most commonly used commercial capacitor films,but its upper operating temperature is below 105℃due to the sharply increased electrical conduction loss at high temperature.In this study,growing an inorganic nanoscale coating layer onto the BOPP film's surface is proposed to suppress electrical conduction loss at high temperature,as well as increase its upper operating temperature.Four kinds of inorganic coating layers that have different energy band structure and dielectric property are grown onto the both surface of BOPP films,respectively.The effect of inorganic coating layer on the high-temperature energy storage performance has been systematically investigated.The favorable coating layer materials and appropriate thickness enable the BOPP films to have a significant improvement in high-temperature energy storage performance.Specifically,when the aluminum nitride(AIN)acts as a coating layer,the AIN-BOPP-AIN sandwich-structured films possess a discharged energy density of 1.5 J cm^(-3)with an efficiency of 90%at 125℃,accompanying an outstandingly cyclic property.Both the discharged energy density and operation temperature are significantly enhanced,indicating that this efficient and facile method provides an important reference to improve the high-temperature energy storage performance of polymer-based dielectric films.展开更多
[Background and purposes]Proton exchange membrane fuel cells(PEMFCs),which convert hydrogen energy directly into electrical energy and water,have received overwhelming attention,owing to their potential to significant...[Background and purposes]Proton exchange membrane fuel cells(PEMFCs),which convert hydrogen energy directly into electrical energy and water,have received overwhelming attention,owing to their potential to significantly reduce energy consumption,pollution emissions and reliance on fossil fuels.Bipolar plates are the major part and key component of PEMFCs stack,which provide mechanical strength,collect and conduct current segregate oxidants and reduce agents.They contribute 70-80%weight and 20-30%cost of a whole stack,while significantly affecting the power density.There are three types plates,including metal bipolar plate,graphite bipolar plate and composite bipolar plate.Stainless steel bipolar plates,as one of metal bipolar plate,exhibit promising manufacturability,competitive cost and durability among various metal materials.However,stainless steel would be corroded in the harsh acid(pH 2-5)and humid PEMFCs environment,whereas the leached ions will contaminate the membrane.In addition,the passivated film formed on the surface will increase the interfacial contact resistance(ICR).In order to improve the corrosion resistance and electrical conductivity of steel bipolar plates,surface coatings are essential.Metal nitride coatings,metal carbide coatings,polymer coatings and carbon-based coatings have been introduced in recent years.Carbon-based coatings,mainly including a-C(amorphous Carbon),Ta-C(Tetrahedral amorphous carbon)and DLC(diamond-like carbon),have attracted considerable attention from both academia and industry,owing to their superior performance,such as chemical inertness,mechanical hardness and electrical conductivity.However,Ta-C films as protective coating of PEMFCs have been rarely reported,due to the difficulty in production for industrial application.In this paper,multi-layer Ta-C composite films were produced by using customized industrial-scale vacuum equipment to address those issues.[Methods]Multiple layered Ta-C coatings were prepared by using PIS624 equipment,which assembled filtered cathodic arc evaporation,ion beam and magnetron sputtering into one equipment,while SS304 and silicon specimens were used as substrate for testing and analysis.Adhesion layer and intermediate layer were deposited by using magnetron sputtering at deposition temperature of 150℃and pressure of 3×10^(−1) Pa,while the sputtering current was set to be 5 A and bias power to be 300 V.The Ta-C layer was coated at arc current of 80-100 A,bias voltage of 1500 V and gas flow of 75 sccm.A scanning electron microscope(CIQTEK SEM3200)was used to characterize surface morphology,coating structure and cross-section profile of the coatings.Raman spectrometer(LabRam HR Evolution,HORIBA JOBIN YVON)was used to identify the bonding valence states.Electrochemical tests were performed by using an electrochemical work station(CHI760,Shanghai Chenhua Instrument Co.,Ltd.),with the traditional three electrode system,where saturated Ag/AgCl and platinum mesh were used as the reference electrode and counter electrode,respectively.All samples were mounted in plastic tube and sealed with epoxy resin,with an exposure area of 2.25 cm^(2),serving as the working electrode.Electrochemical measurements were carried out in simulated PEMFCs cathode environment in 0.5 mol·L^(−1) H_(2)SO_(4)+5 ppm F−solution,at operating temperature of 70℃.As the cathode environment was harsher than the anode environment,all the samples are stabilized at the open-circuit potential(OCP)for approximately 30 min before the EIS measurements.ICR between bipolar plates and GDL was a key parameter affecting performance of the PEMFCs stack.The test sample sandwiched between 2 pieces of carbon paper(simulate gas diffusion layer,GDL)was placed between 2 gold-plated copper electrodes at a compaction pressure of 1.4 MPa,which was considered to be the conventional compaction pressure in the PEMFCs.Under the same conditions,the resistance of a single carbon paper was measured as well.The ICR was calculated according to the formula ICR=1/2(R2−R1)×S,where S was the contact area between GDL and coated stainless steel BPPs.All data of ICR were measured three times for averaging.[Results]The coatings deposited by filtered cathodic arc technology were compact and smooth,which reduced coating porosity and favorable to corrosion resistance.The coating thickness of adhesion and intermediate layers were 180 nm,while the protective Ta-C coating thickness was about 300 nm,forming multiple coating to provide stronger protection for metal bipolar plates.Cr,Ti,Nb and Ta coatings were selected as adhesion layers for comparison.According to electrochemical test,Ta and Nb coatings have higher corrosion resistance.However,Ta and Nb materials would be costly when they are used for mass production.Relatively,Cr and Ti materials were cost effective.Hence,a comprehensive assessment was indispensable to decide the materials to be selected as adhesion layer.Ta-TiN and Ti-TiN combined adhesion and intermediate layer exhibited stronger corrosion resistance,with the corrosion current to be less than 10^(−6) A·cm^(−2).Ta-C protective coating deposited by using filtered cathodic arc technology indicated displayed higher corrosion resistance,with the average corrosion density to be about 1.26×10^(−7) A·cm^(−2).Ta-C coating also shown larger contact angle,with the highest hydrophobicity,which was one of the important advantages for Ta-C,in terms of corrosion resistance.According to Raman spectroscopy,the I(D)/I(G)=549.8/1126.7=0.487,with the estimated fraction of sp^(3) bonding to be in the range of 5154%.The intermediate layer TiN has higher conductivity than the CrN layer.Considering cost,corrosion performance and ICR result,the Ti-TiN layer combination is recommended for industrial scale application.[Conclusions]Multiple layer coating structure of Ta-C film had stronger corrosion resistance;with more than 50%sp^(3) content,while it also had larger water contact angle and higher corrosion resistance than DLC film.The filtered arcing deposition technology was able to make the film to be more consistent and stable than normal arcing technology in terms of the preparation of Ta-C.The coating displayed corrosion density of 1.26×10^(−7) A·cm^(−2) and ICR of less than 5 mΩ·cm^(2),far beyond technical target of 2025 DOE(US Department of Energy).This indicated that the mass-production scale coating technology for PEMFC bipolar plates is highly possible.展开更多
Single-crystalline Ni-rich cathodes can provide high energy density and capacity retention rates for lithium-ion batteries(LIBs).However,single-crystalline Ni-rich cathodes experience severe transition metal dissoluti...Single-crystalline Ni-rich cathodes can provide high energy density and capacity retention rates for lithium-ion batteries(LIBs).However,single-crystalline Ni-rich cathodes experience severe transition metal dissolution,irreversible phase transitions,and reduced structural stability during prolonged cycling at high voltage,which will significantly hinder their practical application.Herein,a Li4TeO5surface coating along with bulk Te-gradient doping strategy is proposed and developed to solve these issues for single-crystalline Ni-rich LiNi_(0.90)Co_(0.05)Mn_(0.05)O_(2)cathode(LTeO-1.0).It has been found that the bulk Te^(6+)gradient doping can lead to the formation of robust Te-O bonds that effectively inhibit H_(2)-H3 phase transformations and reinforce the lattice framework,and the in-situ Li4TeO5coating layer can act as a protective layer that suppresses the parasitic reactions and grain fragmentation.Besides,the modified material exhibits a higher Young's modulus,which will be conducive to maintaining significant structural and electrochemical stability under high-voltage conditions,Especially,the LTeO-1.0 electrode shows the improved Li^(+)diffusion kinetics and thermodynamic stability as well as high capacity retention of 95.83%and 82.12%after 200 cycles at the cut-off voltage of 4.3 and 4,5 V.Therefore,the efficacious dualmodification strategy will definitely contribute to enhancing the structural and electrochemical stability of single-crystalline Ni-rich cathodes and developing their application in LIBs.展开更多
Lithium metal batteries(LMBs) are ideal candidates for next-generation high energy density energy storage systems.However,uncontrollable growth of Li dendrites due to uneven Li plating has restricted the practical app...Lithium metal batteries(LMBs) are ideal candidates for next-generation high energy density energy storage systems.However,uncontrollable growth of Li dendrites due to uneven Li plating has restricted the practical application of the Li metal anode.Here,we develop a highly lithiophilic Zn coating on commercial Cu foil as a substrate for Li metal anode to settle above issues.We find that the lithiophilic nature of Zn can facilitate homogeneous nucleation and deposition of Li on Cu current collector surface.In addition,the uniform Zn coating can not only decrease the nucleation overpotential but also regulate the electric field distribution.Benefiting from the coated Zn layer,the designed anode for half-cell and full-cell tests shows better electrochemical performances compared with the untreated Cu foil.This work provides a simple and effective way to enable a promising dendrite-free lithium metal anode for large-scale industrial applications.展开更多
Spherical carbonyl iron(Fe)powders were coated with magnesioferrite(MgFe2O4)insulating coating layer and then mixed with epoxy-modified silicone resin(ESR).Soft magnetic composites(SMCs)were fabricated by compaction o...Spherical carbonyl iron(Fe)powders were coated with magnesioferrite(MgFe2O4)insulating coating layer and then mixed with epoxy-modified silicone resin(ESR).Soft magnetic composites(SMCs)were fabricated by compaction of the coated powders and annealing treatment.Transmission electron microscopy(TEM),scanning electron microscopy(SEM),energy dispersive spectroscopy(EDS),X-ray diffractometry(XRD)and X-ray photoelectron spectroscopy(XPS)revealed that the MgFe2O4 layer was coated on the surface of the iron powders.The magnetic properties of SMCs were determined using a vibrating sample magnetometer and an auto testing system for magnetic materials.The results showed that the SMCs prepared at 800 MPa and 550℃ exhibited a significant core loss of 167.5 W/kg at 100 kHz and 50 mT.展开更多
Mechanical properties of galvannealed (GA) steel sheet used for automotive exposed panel and predicted failure phenomenon of its coating layer were evaluated using finite element method. V-bending test was performed t...Mechanical properties of galvannealed (GA) steel sheet used for automotive exposed panel and predicted failure phenomenon of its coating layer were evaluated using finite element method. V-bending test was performed to understand better the fracture of coating layer of GA steel sheet during plastic deformation. Yield strength of the coating layer was calculated by using a relative difference between hardness of coating layer measured from the nano-indentation test and that of substrate. To measure shearing strength at the interface between substrate and coating layer, shearing test with two specimens attached by an adhesive was carried out. Using the mechanical properties measured, a series of finite element analyses coupled with a failure model was performed. Results reveal that the fracture of coating layer occurs in an irregular manner at the region where compressive deformation is dominant. Meanwhile, a series of vertical cracks perpendicular to material surface are observed at the tensile stressed-region. It is found that 0.26-0.28 of local equivalent plastic strain exists at the coating and substrate at the beginning of failure. The fracture of coating layer depends on ductility of the coating layer considerably as well.展开更多
Mg alloy was protected with Mg:Al layered double hydroxide(LDH)coating intercalated with three green corrosion inhibitors(sodium benzoate,3-aminopropyltriethoxysilane and 8-hydroxyquinoline).The in-situ hydrothermal a...Mg alloy was protected with Mg:Al layered double hydroxide(LDH)coating intercalated with three green corrosion inhibitors(sodium benzoate,3-aminopropyltriethoxysilane and 8-hydroxyquinoline).The in-situ hydrothermal approach was adopted to intercalate corrosion inhibitors into Mg:Al LDH coating.The intercalated Mg:Al LDH coating was successfully acquired,and the crystalline structure of Mg:Al LDH coating was verified with X-ray diffraction(XRD).The organic functional groups of corrosion inhibitors were identified with the help of Fourier transform infrared spectroscopy(FTIR)and X-ray photoelectron spectroscopy(XPS).The compact and uniform morphology was confirmed by scanning electron microscopy(SEM).The electrochemical measurement revealed better corrosion resistance of corrosion inhibitorintercalated Mg:Al LDH coatings as compared to that of pristine Mg alloy.The corrosion protection mechanism of corrosion inhibitors was described and unearthed the corrosion inhibitor with the best performance.展开更多
MgO thin films with different textures are fabricated by the ion beam assisted （IBAD） method on the Y2O3/Al2O3 buffered C276 tape. Then a CaO2 layer is directly grown on the IBAD-MgO film by the pulsed laser deposit...MgO thin films with different textures are fabricated by the ion beam assisted （IBAD） method on the Y2O3/Al2O3 buffered C276 tape. Then a CaO2 layer is directly grown on the IBAD-MgO film by the pulsed laser deposition （PLD） method. Effects of lBAD-MgO texture, substrata temperature and thickness on the grain alignment of the CeO2 layer are investigated. Film characterization is performed by x-ray diffraction and atomic force microscopy. It is found that the orientation and texture degree of the CaO2 layer are very sensitive to the IBAD-MgO texture. By optimizing the IBAD-MgO texture, CeO2 has pure （002） orientation and excellent biaxial texture deposited in a broad substrata temperature range. In addition, the PLD-CeO2 layer has a thickness effect. Under the optimized experimental condition, the PLD-CeO2 layer has a high in-plane texture of △φ = 2.9° and a smooth surface with an rms surface roughness of less than 2nm. The critical current density Jc of a 0.4μm-thick YBCO film deposited on the CeO2 layer is 6.25 × 106 A/cm2 at 77K and a self-field.展开更多
Ce-doped Zn-Al layered double hydroxide（LDH） nanocontainer was synthesized by a co-precipitation method. X-ray diffraction（XRD）, Fourier transform infrared spectroscopy（FT-IR）, scanning electron microscopy（SEM...Ce-doped Zn-Al layered double hydroxide（LDH） nanocontainer was synthesized by a co-precipitation method. X-ray diffraction（XRD）, Fourier transform infrared spectroscopy（FT-IR）, scanning electron microscopy（SEM） and transmission electron microscopy（TEM） methods were used for the characterization of the LDH nanocontainer. The anticorrosion activity of the LDH powders embedded in a hybrid sol-gel coating on aluminum alloy 2024 was investigated by electrochemical impendence spectroscopy（EIS）. The results showed that Ce（III） ions were successfully incorporated into LDHs layers. The sol-gel coating modified with Ce-doped Zn-Al LDHs exhibited higher anticorrosion behavior compared with both unmodified and Ce-undoped LDHs containing coatings, which proved the applicability of Ce-doped LDHs in delaying coating degradation and their potential application as nanocontainers of corrosion inhibitors in self-healing coatings.展开更多
P-doping is an effective way to modulate the electronic structure and improve the Na+diffusion kinetics of TiO_(2), enabling enhanced electrochemical performance. However, it is a challenge to prepare TiO;with a high ...P-doping is an effective way to modulate the electronic structure and improve the Na+diffusion kinetics of TiO_(2), enabling enhanced electrochemical performance. However, it is a challenge to prepare TiO;with a high P-doping concentration starting from TiO_(2)in a crystalline state. In this work, we design a novel two-step route for constructing a carbon-coated anatase P-doping TiO_(2)nanospheres(denote as(PAn TSS)@NC) with high P-doping concentration, by utilizing amorphous TiO;nanospheres with the ultrahigh specific area as P-doping precursor firstly, and followed by carbon coating treatment. Experimental results demonstrate that P is successfully doped into the crystal lattice and carbon layer is well coated on the surface of TiO_(2), with P-doping and carbon-coating contents of ~13.5 wt% and 10.4 wt%, respectively,which results in the enhanced pseudocapacitive behavior as well as favorable Na+and electron transferring kinetics. The(P-AnTSS)@NC sample shows excellent rate and cycle performance, exhibiting specific capacities of 177 and 115 m Ah/g at 0.1 and 1.0 A/g after 150 and 2000 cycles, respectively.展开更多
In this paper, the droplet transfer behavior of the stainless steel coated electrode with double layer coating is researched by means of those experimental methods, such as high speed camera, collecting droplet in wa...In this paper, the droplet transfer behavior of the stainless steel coated electrode with double layer coating is researched by means of those experimental methods, such as high speed camera, collecting droplet in water, surfacing on the steel plate et al. The results show that the droplet transfer indexes of coated electrode are mainly controlled by the size of droplet, which affects the transfer behavior of droplet. The distribution characteristic of the droplet size of the electrode affects the numerical relationship among droplet transfer indexes. The metallurgical process of the coated electrode with double layer coating is carried out continuously in different zones. The main reason for the coated electrode with double layer coating gaining excellent usability quality is that the droplets realize the 'quasi flux wall guided transfer pattern'.展开更多
In order to improve the adhesion of the middle frequency magnetic sputtered zirconium coating on a polyurethane film,an anode layer source was used to pretreat the polyurethane film with nitrogen and oxygen ions.SEMs ...In order to improve the adhesion of the middle frequency magnetic sputtered zirconium coating on a polyurethane film,an anode layer source was used to pretreat the polyurethane film with nitrogen and oxygen ions.SEMs and AFM roughness profiles of treated samples and the contrast groups were obtained.Besides,XPS survey spectrums and high resolution spectrums were also investigated.The adhesion test revealed that ion bombardment could improve the adhesion to the polyurethane coating substrate.A better etching result of oxygen ions versus nitrogen predicts a higher bonding strength of zirconium coating on polyurethane and,indeed,the highest bonding strengths are for oxygen ion bombardment upto 13.3 MPa.As demonstrated in X-ray photoelectron spectroscopy,the oxygen ion also helps to introduce more active groups,and,therefore,it achieves a high value of adhesion strength.展开更多
Magnesium and aluminum alloys are widely used in various industries because of their excellent properties,and their reliable connection may increase application of materials.Intermetallic compounds(IMCs)affect the joi...Magnesium and aluminum alloys are widely used in various industries because of their excellent properties,and their reliable connection may increase application of materials.Intermetallic compounds(IMCs)affect the joint performance of Mg/Al.In this study,AZ31 Mg alloy with/without a nickel(Ni)coating layer and 6061 Al alloy were joined by ultrasonic-assisted soldering with Sn-3.0Ag-0.5Cu(SAC)filler.The effects of the Ni coating layer on the microstructure and mechanical properties of Mg/Al joints were systematically investigated.The Ni coating layer had a significant effect on formation of the Mg_(2)Sn IMC and the mechanical properties of Mg/Al joints.The blocky Mg_(2)Sn IMC formed in the Mg/SAC/Al joints without a Ni coating layer.The content of the Mg_(2)Sn IMC increased with increasing soldering temperature,but the joint strength decreased.The joint without a Ni coating layer fractured at the blocky Mg_(2)Sn IMC in the solder,and the maximum shear strength was 32.2 MPa.By pre-plating Ni on the Mg substrate,formation of the blocky Mg_(2)Sn IMC was inhibited in the soldering temperature range 240–280℃and the joint strength increased.However,when the soldering temperature increased to 310℃,the blocky Mg_(2)Sn IMC precipitated again in the solder.Transmission electron microscopy showed that some nano-sized Mg_(2)Sn IMC and the(Cu,Ni)_(6)Sn_(5)phase formed in the Mg(Ni)/SAC/Al joint soldered at 280℃,indicating that the Ni coating layer could no longer prevent diffusion of Mg into the solder when the soldering temperature was higher than 280℃.The maximum shear strength of the Mg(Ni)/SAC/Al joint was 58.2 MPa for a soldering temperature of 280℃,which was 80.7%higher than that of the Mg/SAC/Al joint,and the joint was broken at the Mg(Ni)/SAC interface.Pre-plating Ni is a feasible way to inhibit formation of IMCs when joining dissimilar metals.展开更多
The insertion loss of acoustic radiation of damped cylindrical shell described by 3-D elasticity Navier equations under radial harmonic applied load in fluid is presented. The classical integral transform technique, p...The insertion loss of acoustic radiation of damped cylindrical shell described by 3-D elasticity Navier equations under radial harmonic applied load in fluid is presented. The classical integral transform technique, potential theory and Lamè resolution are used to derive the solutions of Navier equations. The higher precision inversion computation is introduced to solve the linear equations. Comparing with acoustic radiation of one-layer cylindrical shell, the influence of thickness, mass density, dilatational wave loss factor and Young's modulus of damping material and circumferential mode number of the cylindrical shell on the insertion loss is concluded. The theoretical model in the paper can be used to deal with the arbitrary thickness and any frequency of the coated layer in dynamic problem. The conclusions may be of theoretical reference to the application of damping material to noise and vibration control of submarines and underwater pipes.展开更多
Laser-assisted gas nitriding of selective Ti-6Al-4V surfaces has been achieved during laser powder bed fusion fabrication by exchanging the argon build gas environment with nitrogen.Systematic variation of processing ...Laser-assisted gas nitriding of selective Ti-6Al-4V surfaces has been achieved during laser powder bed fusion fabrication by exchanging the argon build gas environment with nitrogen.Systematic variation of processing parameters allowed microdendritic Ti N surface coatings to be formed having thicknesses ranging from a few tens of microns to several hundred microns,with TiN dendrite microstructure volume fractions ranging from 0.6 to 0.75;and corresponding Vickers microindentation hardness values ranging from^7.5 GPa–9.5 GPa.Embedded TiN hard layers ranging from 50μm to 150μm thick were also fabricated in the laser-beam additively manufactured Ti-6Al-4V alloy producing prototype,hybrid,planar composites having alternating,ductile Ti-6Al-4V layers with a hardness of^4.5 GPa and a stiff,TiN layer with a hardness of^8.5 GPa.The results demonstrate prospects for fabricating novel,additively manufactured components having selective,hard,wear and corrosion resistant coatings along with periodic,planar or complex metal matrix composite regimes exhibiting superior toughness and related mechanical properties.展开更多
The high-rate cyclability of Li-rich Mn-based oxide(LMO)is highly limited by the electrochemical polarization resulting from the slow kinetic of the Li2MnO3 phase.Herein,the Prussian blue(PB)coating layer with specifi...The high-rate cyclability of Li-rich Mn-based oxide(LMO)is highly limited by the electrochemical polarization resulting from the slow kinetic of the Li2MnO3 phase.Herein,the Prussian blue(PB)coating layer with specific redox potential is introduced as a functionalized interface to overcome the side effect and the escaping of O on the surface of LMO,especially its poor rate capability.In detail,the PB layer can restrict the large polarization of LMO by sharing overloaded current at a high rate due to the synchronous redox of PB and LMO.Consequently,an enhanced high rate performance with capacity retention of 87.8%over 300 cycles is obtained,which is superior to 50.5%of the pristine electrode.Such strategies on the high-rate cyclability of Li-rich Mn-based oxide compatible with good low-rate performances may attract great attention for pursuing durable performances.展开更多
The Ni nanoparticles coated with Pb（Zr,Ti）O3（PZT） were synthesized by a sol-gel method and in situ reaction. And their structure, oxidation resistance, and electromagnetic properties were investigated. The X-ray d...The Ni nanoparticles coated with Pb（Zr,Ti）O3（PZT） were synthesized by a sol-gel method and in situ reaction. And their structure, oxidation resistance, and electromagnetic properties were investigated. The X-ray diffraction patterns（XRD） exhibited that a small amount of impure phase characterized to Ni（OH）2 was detected from the ammonia-treated Ni nanoparticles and the ammonia-treated Ni nanoparticles coated with PZT. After being pre-treated with aqueous ammonia, the PZT coating layer was more uniform and about 10 nm in thickness. The oxidation resistance of the ammonia-treated Ni nanoparticles coated with PZT, compared with that of the non-treated ones, was improved by about 66 ℃. The PZT shell layer prepared by in-situ reaction can greatly reduce the dielectric constant and improve the natural resonance loss at high frequency, so as to obtain the optimal impedance matching performance of the electromagnetic wave transmission.展开更多
基金Project (No. 10372058) supported by the National Natural Science Foundation of China
文摘As the coated materials are widely applied in engineering, estimation of the elastic properties of coating layers is of great practical importance. This paper presents an inversion algorithm for determining the elastic properties of coating layers from the given velocity dispersion of surface ultrasonic waves. Based on the dispersive equation of surface waves in layered half space, an objective function dependent on coating material parameters is introduced. The density and wave velocities, which make the object function minimum, are taken as the inversion results. Inverse analyses of two parameters (longitudinal and transverse velocities) and three parameters (the density, longitudinal and transverse velocities) of the coating layer were made.
文摘This paper investigates the torsion analysis of coated bars with a rectangular cross-section. Two opposite faces of a bar are coated by two isotropie layers with different materials of the original substrate that are perfectly bonded to the bar. With the Saint- Venant torsion theory, the governing equation of the problem in terms of the warping function is established and solved using the finite Fourier cosine transform. The state of stress on the cross-section, warping of the cross-section, and torsional rigidity of the bar are evaluated. Effects of thickness of the coating layers and material properties on these quantities are investigated. A set of graphs are provided that can be used to determine the coating thicknesses and material properties so as to keep the maximum von Mises stress on the cross-section below an allowable value for effective use of the coating layer.
基金supported by the National Key R&D Program of China(No.2022YFB3807700)National Natural Science Foundation of China(Nos.U20A20248 and 52372247)+1 种基金Shanghai Pujiang Programme(23PJD110)Science and Technology Commission of Shanghai Municipality(No.18DZ2280800)。
文摘Lithium-and manganese-rich(LMR)oxide cathode materials are among the most attractive candidates for next-generation energy-storage materials owing to their anomalous capacity.However,severe Mn dissolution that occurs during long-term cycling,which leads to capacity loss,hinders their application prospects.In this study,nanoscale AlPO_(4)-coated Li_(1.2)Ni_(0.13)Co_(0.13)Mn_(0.54)O_(2)(LMR@APO)with significantly enhanced electrochemical performance is successfully synthesized using a simple and effective sol–gel method to mitigate Mn dissolution and suppress local structural distortion at high voltages.Because of the complex evolution of the structure and oxidation state of LMR materials during electrochemical cycling,observing and analyzing them using traditional single characterization methods may be difficult.Therefore,we combine various synchrotron-based characterization techniques to conduct a detailed analysis of the electronic and coordination structures of the cathode material from the surface to the bulk.Synchrotron-based hard and soft X-ray spectroscopies are integrated to investigate the differences in O and Mn evolution between the surfaces and bulk of the cathode.Advanced synchrotron-based transmission X-ray microscopy combined with X-ray near-edge absorption-structure technology is utilized to visualize the two-dimensional nanometer-scale reactivity of the LMR cathode.The AlPO_(4)-coating layer can stabilize the surface structure of the LMR material,effectively alleviating irreversible oxygen release on the surface and preventing the dissolution of Mn^(2+)at the interface caused by side reactions after a long cycle.Therefore,the spatial reaction uniformity of Mn is enhanced by the AlPO_(4)-coating layer,and rapid capacity decay caused by Mn deactivation is prevented.The AlPO_(4)-coating method is a facile modification strategy for high-performance LMR materials.
基金supported by the National Natural Science Foundation of China(Nos.52277024,U20A20308)Natural Science Foundation of Heilongjiang Province(No.YQ2020E031)+3 种基金China Postdoctoral Science Foundation(Nos.2021T140166,2018M640303)Heilongjiang Province Postdoctoral Science Foundation(No.LBH-Z18099)University Nursing Program for Young Scholars with Creative Talents in Heilongjiang Province(No.UNPYSCT-2020178)the support from the China Scholarship Council(CSC)
文摘Biaxially oriented polypropylene(BOPP)is one of the most commonly used commercial capacitor films,but its upper operating temperature is below 105℃due to the sharply increased electrical conduction loss at high temperature.In this study,growing an inorganic nanoscale coating layer onto the BOPP film's surface is proposed to suppress electrical conduction loss at high temperature,as well as increase its upper operating temperature.Four kinds of inorganic coating layers that have different energy band structure and dielectric property are grown onto the both surface of BOPP films,respectively.The effect of inorganic coating layer on the high-temperature energy storage performance has been systematically investigated.The favorable coating layer materials and appropriate thickness enable the BOPP films to have a significant improvement in high-temperature energy storage performance.Specifically,when the aluminum nitride(AIN)acts as a coating layer,the AIN-BOPP-AIN sandwich-structured films possess a discharged energy density of 1.5 J cm^(-3)with an efficiency of 90%at 125℃,accompanying an outstandingly cyclic property.Both the discharged energy density and operation temperature are significantly enhanced,indicating that this efficient and facile method provides an important reference to improve the high-temperature energy storage performance of polymer-based dielectric films.
基金Major Science and technology projects of Anhui Province (202103a05020003)。
文摘[Background and purposes]Proton exchange membrane fuel cells(PEMFCs),which convert hydrogen energy directly into electrical energy and water,have received overwhelming attention,owing to their potential to significantly reduce energy consumption,pollution emissions and reliance on fossil fuels.Bipolar plates are the major part and key component of PEMFCs stack,which provide mechanical strength,collect and conduct current segregate oxidants and reduce agents.They contribute 70-80%weight and 20-30%cost of a whole stack,while significantly affecting the power density.There are three types plates,including metal bipolar plate,graphite bipolar plate and composite bipolar plate.Stainless steel bipolar plates,as one of metal bipolar plate,exhibit promising manufacturability,competitive cost and durability among various metal materials.However,stainless steel would be corroded in the harsh acid(pH 2-5)and humid PEMFCs environment,whereas the leached ions will contaminate the membrane.In addition,the passivated film formed on the surface will increase the interfacial contact resistance(ICR).In order to improve the corrosion resistance and electrical conductivity of steel bipolar plates,surface coatings are essential.Metal nitride coatings,metal carbide coatings,polymer coatings and carbon-based coatings have been introduced in recent years.Carbon-based coatings,mainly including a-C(amorphous Carbon),Ta-C(Tetrahedral amorphous carbon)and DLC(diamond-like carbon),have attracted considerable attention from both academia and industry,owing to their superior performance,such as chemical inertness,mechanical hardness and electrical conductivity.However,Ta-C films as protective coating of PEMFCs have been rarely reported,due to the difficulty in production for industrial application.In this paper,multi-layer Ta-C composite films were produced by using customized industrial-scale vacuum equipment to address those issues.[Methods]Multiple layered Ta-C coatings were prepared by using PIS624 equipment,which assembled filtered cathodic arc evaporation,ion beam and magnetron sputtering into one equipment,while SS304 and silicon specimens were used as substrate for testing and analysis.Adhesion layer and intermediate layer were deposited by using magnetron sputtering at deposition temperature of 150℃and pressure of 3×10^(−1) Pa,while the sputtering current was set to be 5 A and bias power to be 300 V.The Ta-C layer was coated at arc current of 80-100 A,bias voltage of 1500 V and gas flow of 75 sccm.A scanning electron microscope(CIQTEK SEM3200)was used to characterize surface morphology,coating structure and cross-section profile of the coatings.Raman spectrometer(LabRam HR Evolution,HORIBA JOBIN YVON)was used to identify the bonding valence states.Electrochemical tests were performed by using an electrochemical work station(CHI760,Shanghai Chenhua Instrument Co.,Ltd.),with the traditional three electrode system,where saturated Ag/AgCl and platinum mesh were used as the reference electrode and counter electrode,respectively.All samples were mounted in plastic tube and sealed with epoxy resin,with an exposure area of 2.25 cm^(2),serving as the working electrode.Electrochemical measurements were carried out in simulated PEMFCs cathode environment in 0.5 mol·L^(−1) H_(2)SO_(4)+5 ppm F−solution,at operating temperature of 70℃.As the cathode environment was harsher than the anode environment,all the samples are stabilized at the open-circuit potential(OCP)for approximately 30 min before the EIS measurements.ICR between bipolar plates and GDL was a key parameter affecting performance of the PEMFCs stack.The test sample sandwiched between 2 pieces of carbon paper(simulate gas diffusion layer,GDL)was placed between 2 gold-plated copper electrodes at a compaction pressure of 1.4 MPa,which was considered to be the conventional compaction pressure in the PEMFCs.Under the same conditions,the resistance of a single carbon paper was measured as well.The ICR was calculated according to the formula ICR=1/2(R2−R1)×S,where S was the contact area between GDL and coated stainless steel BPPs.All data of ICR were measured three times for averaging.[Results]The coatings deposited by filtered cathodic arc technology were compact and smooth,which reduced coating porosity and favorable to corrosion resistance.The coating thickness of adhesion and intermediate layers were 180 nm,while the protective Ta-C coating thickness was about 300 nm,forming multiple coating to provide stronger protection for metal bipolar plates.Cr,Ti,Nb and Ta coatings were selected as adhesion layers for comparison.According to electrochemical test,Ta and Nb coatings have higher corrosion resistance.However,Ta and Nb materials would be costly when they are used for mass production.Relatively,Cr and Ti materials were cost effective.Hence,a comprehensive assessment was indispensable to decide the materials to be selected as adhesion layer.Ta-TiN and Ti-TiN combined adhesion and intermediate layer exhibited stronger corrosion resistance,with the corrosion current to be less than 10^(−6) A·cm^(−2).Ta-C protective coating deposited by using filtered cathodic arc technology indicated displayed higher corrosion resistance,with the average corrosion density to be about 1.26×10^(−7) A·cm^(−2).Ta-C coating also shown larger contact angle,with the highest hydrophobicity,which was one of the important advantages for Ta-C,in terms of corrosion resistance.According to Raman spectroscopy,the I(D)/I(G)=549.8/1126.7=0.487,with the estimated fraction of sp^(3) bonding to be in the range of 5154%.The intermediate layer TiN has higher conductivity than the CrN layer.Considering cost,corrosion performance and ICR result,the Ti-TiN layer combination is recommended for industrial scale application.[Conclusions]Multiple layer coating structure of Ta-C film had stronger corrosion resistance;with more than 50%sp^(3) content,while it also had larger water contact angle and higher corrosion resistance than DLC film.The filtered arcing deposition technology was able to make the film to be more consistent and stable than normal arcing technology in terms of the preparation of Ta-C.The coating displayed corrosion density of 1.26×10^(−7) A·cm^(−2) and ICR of less than 5 mΩ·cm^(2),far beyond technical target of 2025 DOE(US Department of Energy).This indicated that the mass-production scale coating technology for PEMFC bipolar plates is highly possible.
基金supported by the National Natural Science Foundation of China(U19A2018)the Natural Science Foundation of Hunan Province(2021JJ30651)the Postgraduate Scientific Research Innovation Project of Hunan Province(CX20230643).
文摘Single-crystalline Ni-rich cathodes can provide high energy density and capacity retention rates for lithium-ion batteries(LIBs).However,single-crystalline Ni-rich cathodes experience severe transition metal dissolution,irreversible phase transitions,and reduced structural stability during prolonged cycling at high voltage,which will significantly hinder their practical application.Herein,a Li4TeO5surface coating along with bulk Te-gradient doping strategy is proposed and developed to solve these issues for single-crystalline Ni-rich LiNi_(0.90)Co_(0.05)Mn_(0.05)O_(2)cathode(LTeO-1.0).It has been found that the bulk Te^(6+)gradient doping can lead to the formation of robust Te-O bonds that effectively inhibit H_(2)-H3 phase transformations and reinforce the lattice framework,and the in-situ Li4TeO5coating layer can act as a protective layer that suppresses the parasitic reactions and grain fragmentation.Besides,the modified material exhibits a higher Young's modulus,which will be conducive to maintaining significant structural and electrochemical stability under high-voltage conditions,Especially,the LTeO-1.0 electrode shows the improved Li^(+)diffusion kinetics and thermodynamic stability as well as high capacity retention of 95.83%and 82.12%after 200 cycles at the cut-off voltage of 4.3 and 4,5 V.Therefore,the efficacious dualmodification strategy will definitely contribute to enhancing the structural and electrochemical stability of single-crystalline Ni-rich cathodes and developing their application in LIBs.
基金the National Natural Science Foundation of China(Nos.U1904216,51771236 and 51901249)the Innovation-Driven Project of Central South University(No.2020CX007)the Natural Science Foundation of Hunan Province(No.2020JJ5719)。
文摘Lithium metal batteries(LMBs) are ideal candidates for next-generation high energy density energy storage systems.However,uncontrollable growth of Li dendrites due to uneven Li plating has restricted the practical application of the Li metal anode.Here,we develop a highly lithiophilic Zn coating on commercial Cu foil as a substrate for Li metal anode to settle above issues.We find that the lithiophilic nature of Zn can facilitate homogeneous nucleation and deposition of Li on Cu current collector surface.In addition,the uniform Zn coating can not only decrease the nucleation overpotential but also regulate the electric field distribution.Benefiting from the coated Zn layer,the designed anode for half-cell and full-cell tests shows better electrochemical performances compared with the untreated Cu foil.This work provides a simple and effective way to enable a promising dendrite-free lithium metal anode for large-scale industrial applications.
基金Project(2016YFB0700302)supported by the National Key Research and Development Program of ChinaProjects(51862030,51563020)supported by the National Natural Science Foundation of China。
文摘Spherical carbonyl iron(Fe)powders were coated with magnesioferrite(MgFe2O4)insulating coating layer and then mixed with epoxy-modified silicone resin(ESR).Soft magnetic composites(SMCs)were fabricated by compaction of the coated powders and annealing treatment.Transmission electron microscopy(TEM),scanning electron microscopy(SEM),energy dispersive spectroscopy(EDS),X-ray diffractometry(XRD)and X-ray photoelectron spectroscopy(XPS)revealed that the MgFe2O4 layer was coated on the surface of the iron powders.The magnetic properties of SMCs were determined using a vibrating sample magnetometer and an auto testing system for magnetic materials.The results showed that the SMCs prepared at 800 MPa and 550℃ exhibited a significant core loss of 167.5 W/kg at 100 kHz and 50 mT.
基金supported by Basic Science Research Program through the National Research Foundation of Korea (NRF) funded by the Ministry of Education, Science and Technology (2009-0074936)
文摘Mechanical properties of galvannealed (GA) steel sheet used for automotive exposed panel and predicted failure phenomenon of its coating layer were evaluated using finite element method. V-bending test was performed to understand better the fracture of coating layer of GA steel sheet during plastic deformation. Yield strength of the coating layer was calculated by using a relative difference between hardness of coating layer measured from the nano-indentation test and that of substrate. To measure shearing strength at the interface between substrate and coating layer, shearing test with two specimens attached by an adhesive was carried out. Using the mechanical properties measured, a series of finite element analyses coupled with a failure model was performed. Results reveal that the fracture of coating layer occurs in an irregular manner at the region where compressive deformation is dominant. Meanwhile, a series of vertical cracks perpendicular to material surface are observed at the tensile stressed-region. It is found that 0.26-0.28 of local equivalent plastic strain exists at the coating and substrate at the beginning of failure. The fracture of coating layer depends on ductility of the coating layer considerably as well.
基金financially supported by the National Natural Science Foundation of China(No.51471021)。
文摘Mg alloy was protected with Mg:Al layered double hydroxide(LDH)coating intercalated with three green corrosion inhibitors(sodium benzoate,3-aminopropyltriethoxysilane and 8-hydroxyquinoline).The in-situ hydrothermal approach was adopted to intercalate corrosion inhibitors into Mg:Al LDH coating.The intercalated Mg:Al LDH coating was successfully acquired,and the crystalline structure of Mg:Al LDH coating was verified with X-ray diffraction(XRD).The organic functional groups of corrosion inhibitors were identified with the help of Fourier transform infrared spectroscopy(FTIR)and X-ray photoelectron spectroscopy(XPS).The compact and uniform morphology was confirmed by scanning electron microscopy(SEM).The electrochemical measurement revealed better corrosion resistance of corrosion inhibitorintercalated Mg:Al LDH coatings as compared to that of pristine Mg alloy.The corrosion protection mechanism of corrosion inhibitors was described and unearthed the corrosion inhibitor with the best performance.
基金Supported by the ITER Project of the Ministry of Science and Technology of China under Grant No 2011GB113004the Shanghai Commission of Science and Technology under Grant Nos 09DZ1206000 and 11DZ1100402the Youth Fund of Natural Science Foundation of China under Grant No 11204174
文摘MgO thin films with different textures are fabricated by the ion beam assisted （IBAD） method on the Y2O3/Al2O3 buffered C276 tape. Then a CaO2 layer is directly grown on the IBAD-MgO film by the pulsed laser deposition （PLD） method. Effects of lBAD-MgO texture, substrata temperature and thickness on the grain alignment of the CeO2 layer are investigated. Film characterization is performed by x-ray diffraction and atomic force microscopy. It is found that the orientation and texture degree of the CaO2 layer are very sensitive to the IBAD-MgO texture. By optimizing the IBAD-MgO texture, CeO2 has pure （002） orientation and excellent biaxial texture deposited in a broad substrata temperature range. In addition, the PLD-CeO2 layer has a thickness effect. Under the optimized experimental condition, the PLD-CeO2 layer has a high in-plane texture of △φ = 2.9° and a smooth surface with an rms surface roughness of less than 2nm. The critical current density Jc of a 0.4μm-thick YBCO film deposited on the CeO2 layer is 6.25 × 106 A/cm2 at 77K and a self-field.
基金Funded by the National Natural Science Foundation of China(No.51271012)
文摘Ce-doped Zn-Al layered double hydroxide（LDH） nanocontainer was synthesized by a co-precipitation method. X-ray diffraction（XRD）, Fourier transform infrared spectroscopy（FT-IR）, scanning electron microscopy（SEM） and transmission electron microscopy（TEM） methods were used for the characterization of the LDH nanocontainer. The anticorrosion activity of the LDH powders embedded in a hybrid sol-gel coating on aluminum alloy 2024 was investigated by electrochemical impendence spectroscopy（EIS）. The results showed that Ce（III） ions were successfully incorporated into LDHs layers. The sol-gel coating modified with Ce-doped Zn-Al LDHs exhibited higher anticorrosion behavior compared with both unmodified and Ce-undoped LDHs containing coatings, which proved the applicability of Ce-doped LDHs in delaying coating degradation and their potential application as nanocontainers of corrosion inhibitors in self-healing coatings.
基金supported by the National Natural Science Foundation of China (No. 21875071)the Guangdong key R&D Program of China (No. 2019B090908001)。
文摘P-doping is an effective way to modulate the electronic structure and improve the Na+diffusion kinetics of TiO_(2), enabling enhanced electrochemical performance. However, it is a challenge to prepare TiO;with a high P-doping concentration starting from TiO_(2)in a crystalline state. In this work, we design a novel two-step route for constructing a carbon-coated anatase P-doping TiO_(2)nanospheres(denote as(PAn TSS)@NC) with high P-doping concentration, by utilizing amorphous TiO;nanospheres with the ultrahigh specific area as P-doping precursor firstly, and followed by carbon coating treatment. Experimental results demonstrate that P is successfully doped into the crystal lattice and carbon layer is well coated on the surface of TiO_(2), with P-doping and carbon-coating contents of ~13.5 wt% and 10.4 wt%, respectively,which results in the enhanced pseudocapacitive behavior as well as favorable Na+and electron transferring kinetics. The(P-AnTSS)@NC sample shows excellent rate and cycle performance, exhibiting specific capacities of 177 and 115 m Ah/g at 0.1 and 1.0 A/g after 150 and 2000 cycles, respectively.
文摘In this paper, the droplet transfer behavior of the stainless steel coated electrode with double layer coating is researched by means of those experimental methods, such as high speed camera, collecting droplet in water, surfacing on the steel plate et al. The results show that the droplet transfer indexes of coated electrode are mainly controlled by the size of droplet, which affects the transfer behavior of droplet. The distribution characteristic of the droplet size of the electrode affects the numerical relationship among droplet transfer indexes. The metallurgical process of the coated electrode with double layer coating is carried out continuously in different zones. The main reason for the coated electrode with double layer coating gaining excellent usability quality is that the droplets realize the 'quasi flux wall guided transfer pattern'.
文摘In order to improve the adhesion of the middle frequency magnetic sputtered zirconium coating on a polyurethane film,an anode layer source was used to pretreat the polyurethane film with nitrogen and oxygen ions.SEMs and AFM roughness profiles of treated samples and the contrast groups were obtained.Besides,XPS survey spectrums and high resolution spectrums were also investigated.The adhesion test revealed that ion bombardment could improve the adhesion to the polyurethane coating substrate.A better etching result of oxygen ions versus nitrogen predicts a higher bonding strength of zirconium coating on polyurethane and,indeed,the highest bonding strengths are for oxygen ion bombardment upto 13.3 MPa.As demonstrated in X-ray photoelectron spectroscopy,the oxygen ion also helps to introduce more active groups,and,therefore,it achieves a high value of adhesion strength.
基金financial support from the National Natural Science Foundation of China(grant numbers 52275385 and U2167216)the Sichuan Province Science and Technology Support Program(grant number 2022YFG0086)。
文摘Magnesium and aluminum alloys are widely used in various industries because of their excellent properties,and their reliable connection may increase application of materials.Intermetallic compounds(IMCs)affect the joint performance of Mg/Al.In this study,AZ31 Mg alloy with/without a nickel(Ni)coating layer and 6061 Al alloy were joined by ultrasonic-assisted soldering with Sn-3.0Ag-0.5Cu(SAC)filler.The effects of the Ni coating layer on the microstructure and mechanical properties of Mg/Al joints were systematically investigated.The Ni coating layer had a significant effect on formation of the Mg_(2)Sn IMC and the mechanical properties of Mg/Al joints.The blocky Mg_(2)Sn IMC formed in the Mg/SAC/Al joints without a Ni coating layer.The content of the Mg_(2)Sn IMC increased with increasing soldering temperature,but the joint strength decreased.The joint without a Ni coating layer fractured at the blocky Mg_(2)Sn IMC in the solder,and the maximum shear strength was 32.2 MPa.By pre-plating Ni on the Mg substrate,formation of the blocky Mg_(2)Sn IMC was inhibited in the soldering temperature range 240–280℃and the joint strength increased.However,when the soldering temperature increased to 310℃,the blocky Mg_(2)Sn IMC precipitated again in the solder.Transmission electron microscopy showed that some nano-sized Mg_(2)Sn IMC and the(Cu,Ni)_(6)Sn_(5)phase formed in the Mg(Ni)/SAC/Al joint soldered at 280℃,indicating that the Ni coating layer could no longer prevent diffusion of Mg into the solder when the soldering temperature was higher than 280℃.The maximum shear strength of the Mg(Ni)/SAC/Al joint was 58.2 MPa for a soldering temperature of 280℃,which was 80.7%higher than that of the Mg/SAC/Al joint,and the joint was broken at the Mg(Ni)/SAC interface.Pre-plating Ni is a feasible way to inhibit formation of IMCs when joining dissimilar metals.
文摘The insertion loss of acoustic radiation of damped cylindrical shell described by 3-D elasticity Navier equations under radial harmonic applied load in fluid is presented. The classical integral transform technique, potential theory and Lamè resolution are used to derive the solutions of Navier equations. The higher precision inversion computation is introduced to solve the linear equations. Comparing with acoustic radiation of one-layer cylindrical shell, the influence of thickness, mass density, dilatational wave loss factor and Young's modulus of damping material and circumferential mode number of the cylindrical shell on the insertion loss is concluded. The theoretical model in the paper can be used to deal with the arbitrary thickness and any frequency of the coated layer in dynamic problem. The conclusions may be of theoretical reference to the application of damping material to noise and vibration control of submarines and underwater pipes.
基金provided through the MSI STEM Research&Development Consortium sponsored by the U.S.Army via cooperative agreement#W911SR-14-2-0001 project number 0025。
文摘Laser-assisted gas nitriding of selective Ti-6Al-4V surfaces has been achieved during laser powder bed fusion fabrication by exchanging the argon build gas environment with nitrogen.Systematic variation of processing parameters allowed microdendritic Ti N surface coatings to be formed having thicknesses ranging from a few tens of microns to several hundred microns,with TiN dendrite microstructure volume fractions ranging from 0.6 to 0.75;and corresponding Vickers microindentation hardness values ranging from^7.5 GPa–9.5 GPa.Embedded TiN hard layers ranging from 50μm to 150μm thick were also fabricated in the laser-beam additively manufactured Ti-6Al-4V alloy producing prototype,hybrid,planar composites having alternating,ductile Ti-6Al-4V layers with a hardness of^4.5 GPa and a stiff,TiN layer with a hardness of^8.5 GPa.The results demonstrate prospects for fabricating novel,additively manufactured components having selective,hard,wear and corrosion resistant coatings along with periodic,planar or complex metal matrix composite regimes exhibiting superior toughness and related mechanical properties.
基金supported by the National Natural Science Foundation of China (51802261,52072298,and 52172228)the Natural Science Foundation of Shaanxi (2019GHJD-13 and 2020JC-41)+2 种基金the Natural Science Basic Research Plan in Shaanxi province of China (2019JLP-04)Xi'an Science and Technology Project of China (2019219714SYS012CG034)the foundation of National Key Laboratory (6142808200202),PR China.
文摘The high-rate cyclability of Li-rich Mn-based oxide(LMO)is highly limited by the electrochemical polarization resulting from the slow kinetic of the Li2MnO3 phase.Herein,the Prussian blue(PB)coating layer with specific redox potential is introduced as a functionalized interface to overcome the side effect and the escaping of O on the surface of LMO,especially its poor rate capability.In detail,the PB layer can restrict the large polarization of LMO by sharing overloaded current at a high rate due to the synchronous redox of PB and LMO.Consequently,an enhanced high rate performance with capacity retention of 87.8%over 300 cycles is obtained,which is superior to 50.5%of the pristine electrode.Such strategies on the high-rate cyclability of Li-rich Mn-based oxide compatible with good low-rate performances may attract great attention for pursuing durable performances.
基金Funded by the National Natural Science Foundation of China(No.61201051)
文摘The Ni nanoparticles coated with Pb（Zr,Ti）O3（PZT） were synthesized by a sol-gel method and in situ reaction. And their structure, oxidation resistance, and electromagnetic properties were investigated. The X-ray diffraction patterns（XRD） exhibited that a small amount of impure phase characterized to Ni（OH）2 was detected from the ammonia-treated Ni nanoparticles and the ammonia-treated Ni nanoparticles coated with PZT. After being pre-treated with aqueous ammonia, the PZT coating layer was more uniform and about 10 nm in thickness. The oxidation resistance of the ammonia-treated Ni nanoparticles coated with PZT, compared with that of the non-treated ones, was improved by about 66 ℃. The PZT shell layer prepared by in-situ reaction can greatly reduce the dielectric constant and improve the natural resonance loss at high frequency, so as to obtain the optimal impedance matching performance of the electromagnetic wave transmission.
