Oxidation behavior of NiCrAlY nanocrystalline coatings with different Cr contents at 1050 and 1150℃is investigated.The results indicate that Al2O3 scales can be formed on NiCrAlY nanocrystalline coatings after oxidat...Oxidation behavior of NiCrAlY nanocrystalline coatings with different Cr contents at 1050 and 1150℃is investigated.The results indicate that Al2O3 scales can be formed on NiCrAlY nanocrystalline coatings after oxidation at high temperature.And their formation and thickening cannot be affected by the change of Cr contents in NiCrAlY coatings.During service,Cr in the coating can affect the microstructure of Ni-based single crystal superalloy.At 1050℃,Cr in the coating can diffuse into the superalloy,destroy its microstructure,and lead to the formation of interdiffusion zone and the precipitation of needle-like topologically closed-packed phase.The higher the Cr content in NiCrAlY the coating is,the more obvious the phenomenon is.However,after oxidation at 1150℃for 100 h,no obvious changes were observed in the microstructure of CMSX-4 single crystal superalloy beneath the three kinds of NiCrAlY nanocrystalline coatings.展开更多
The presence of clay coatings on the surfaces of quartz grains can play a pivotal role in determining the porosity and permeability of sandstone reservoirs,thus directly impacting their reservoir quality.This study em...The presence of clay coatings on the surfaces of quartz grains can play a pivotal role in determining the porosity and permeability of sandstone reservoirs,thus directly impacting their reservoir quality.This study employs a multiphase-field model of syntaxial quartz cementation to explore the effects of clay coatings on quartz cement volumes,porosity,permeability,and their interrelations in sandstone formations.To generate various patterns of clay coatings on quartz grains within three-dimensional(3D)digital sandstone grain packs,a pre-processing toolchain is developed.Through numerical simulation experiments involving syntaxial overgrowth cementation on both single crystals and multigrain packs,the main coating parameters controlling quartz cement volume are elucidated.Such parameters include the growth of exposed pyramidal faces,lateral encasement,coating coverage,and coating pattern,etc.The coating pattern has a remarkable impact on cementation,with the layered coatings corresponding to fast cement growth rates.The coating coverage is positively correlated with the porosity and permeability of sandstone.The cement growth rate of quartz crystals is the lowest in the vertical orientation,and in the middle to late stages of evolution,it is faster in the diagonal orientation than in the horizontal orientation.Through comparing the simulated results of dynamic evolution process with the actual features,it is found that the simulated coating patterns after 20 d and 40 d show clear similarities with natural samples,proving the validity of the proposed three-dimensional numerical modeling of coatings.The methodology and findings presented contribute to improved reservoir characterization and predictive modeling of sandstone formations.展开更多
A novel NiAlTa blade tip protective coating is designed and its oxidation,hot corrosion,and interdiffusion with DD5 single-crystal superalloys are investigated.NiAlTa coatings exhibit low oxidation rates.The dragging ...A novel NiAlTa blade tip protective coating is designed and its oxidation,hot corrosion,and interdiffusion with DD5 single-crystal superalloys are investigated.NiAlTa coatings exhibit low oxidation rates.The dragging effect of Ta on Al hinders the external diffusion of Al.Ta that accumulates at the Al_(2)O_(3)grain boundaries reduces the internal diffusion of O by combining or reacting with it.NaCl aggravates the hot corrosion through self ustaining cycles of chlorination/oxidation.β-NiAl phase fails first as a diffusion channel for the corrosive medium.Significant element interdiffusion occurs.An interdiffusion zone and a secondary reaction zone are formed.Interdiffusion changes the percentage of elements,causing a phase transition of the coating.The volume change caused by the phase transition induces bulging and cracking of the oxide film.Furthermore,the oxidation,hot corrosion,and interdiffusion mechanisms are discussed.展开更多
The corrosion degradation of organic coatings in tropical marine atmospheric environments results in substantial economic losses across various industries.The complexity of a dynamic environment,combined with high cos...The corrosion degradation of organic coatings in tropical marine atmospheric environments results in substantial economic losses across various industries.The complexity of a dynamic environment,combined with high costs,extended experimental periods,and limited data,places a limit on the comprehension of this process.This study addresses this challenge by investigating the corrosion de-gradation of damaged organic coatings in a tropical marine environment using an atmospheric corrosion monitoring sensor and a random forest(RF)model.For damage simulation,a polyurethane coating applied to a Fe/graphite corrosion sensor was intentionally scratched and exposed to the marine atmosphere for over one year.Pearson correlation analysis was performed for the collection and filtering of en-vironmental and corrosion current data.According to the RF model,the following specific conditions contributed to accelerated degrada-tion:relative humidity(RH)above 80%and temperatures below 22.5℃,with the risk increasing significantly when RH exceeded 90%.High RH and temperature exhibited a cumulative effect on coating degradation.A high risk of corrosion occurred in the nighttime.The RF model was also used to predict the coating degradation process using environmental data as input parameters,with the accuracy show-ing improvement when the duration of influential environmental ranges was considered.展开更多
Enhancing the lubricating properties and antibacterial adhesion resistance of implantable medical materials is critical to prevent soft tissue injury during implantation and the formation of bacterial biofilms.Prior s...Enhancing the lubricating properties and antibacterial adhesion resistance of implantable medical materials is critical to prevent soft tissue injury during implantation and the formation of bacterial biofilms.Prior studies may have exhibited limitations in the preparation methodologies and long-term stability of coatings for implantable medical materials.In this study,we developed a multilayered hybrid hydrogel coating method based on the rate difference of polymerization initiation on the material surface.The acquired coating with persistent lubrication capability retained its functionality after 2×10^(4) cycles of friction and 21 days of PBS immersion.A quaternary ammonium salt coating with antibacterial properties was introduced to further functionalize the coating.Animal experiments demonstrated that this coating exhibited remarkable effects on delaying encrustation and bacterial colonization.These studies indicate that this simple method of introducing lubricating and antibacterial coatings on catheters is likely to enhance the biocompatibility of medical devices and has broad application prospects in this field of medical devices.展开更多
Purpose–This research aims to investigate how the adhesion performance of GFRP composite components,commonly used in railway vehicles,is affected when bonded to cataphoresis coated steel substrate surfaces.Design/met...Purpose–This research aims to investigate how the adhesion performance of GFRP composite components,commonly used in railway vehicles,is affected when bonded to cataphoresis coated steel substrate surfaces.Design/methodology/approach–In this context,the aim was to determine the optimal adhesion parameters for bonding GFRP samples with natural and primed surfaces to steel samples with cataphoresis coatings.Then,single-lap joint samples with different bond thicknesses of 1 mm,2 mm and 3 mm were prepared.Finally,tensile tests were performed on the samples.Findings–The results showed that GFRP specimens with natural surfaces,characterised by the highest surface roughness,exhibited the lowest bond strength.But,the highest bonding performance was achieved in specimens where primed GFRP was bonded to cataphoresis coated steel,especially with a bond thickness of 1 mm,and achieving a yield strength of 20 MPa.This situation explains the characteristic difference between surface roughness and chemical coating,which are two essential pre-treatments in adhesive bonding.While surface roughness provides mechanical interlocking,excessive roughness can hinder the adhesive’s wetting ability,causing it to remain suspended on the surface as described in the Cassie–Baxter theorem.In contrast,it has been observed that,despite low surface roughness,chemical coatings enhance the bonding between primer paint and adhesive molecules,and–as stated in the Wenzel theorem–improve the surface wettability.Originality/value–As a preliminary preparation in the adhesive method,primer paint is applied to steel surfaces and GFRP material surfaces in classical industrial applications.In this research,the application of the catapheresis process to the steel substrate instead of primer paint and the bonding of primer-painted GFRP materials to this surface make a unique contribution to the research.展开更多
In order to simultaneously improve the oxidation resistance and the electrical conductivity of solid oxide fuel cell(SOFC)interconnectors,a composite coating of Co–W/NiO was fabricated on ferritic stainless steel by ...In order to simultaneously improve the oxidation resistance and the electrical conductivity of solid oxide fuel cell(SOFC)interconnectors,a composite coating of Co–W/NiO was fabricated on ferritic stainless steel by composite deposition and pre-oxidation.Based on phase identification and microstructural analysis,the novel coating was confirmed to effectively suppress Cr diffusion to form a compact Cr-rich layer.Thus,the oxidation rate has been reduced to 9.46×10−15 g^(2)cm^(−4)s^(−1),which showed a imporvement of 56.4%in oxidation resistance.The area specific resistance value of Co–W/NiO coated steel was evaluated as 27.6 mΩcm^(2),much lower than that of Co–W coating as 53.38 mΩcm^(2),which is adequate for SOFC application.Furthermore,the mechanism of the improvement has been investigated that the addition of NiO led to the formation of Ni–Co spinels and Ni–W composites,which affected the surface microstructure of the coating.Thus,the composite Co–W/NiO coated ferritic stainless steel exhibited the optimal combination for oxidation resistance and electrical conductivity.展开更多
A novel type of microcapsule-encapsulated corrosion inhibitor was prepared in a water-based solution with a pH range of 7-8,and it was applied to the composite organic coating of magnesium alloy plasma electrolytic ox...A novel type of microcapsule-encapsulated corrosion inhibitor was prepared in a water-based solution with a pH range of 7-8,and it was applied to the composite organic coating of magnesium alloy plasma electrolytic oxidation to enhance its corrosion resistance and self-healing properties.The morphology,chemical composition,structure,and functional properties of the composite coating were investigated by scanning electron microscopy(SEM),energy dispersive X-ray spectroscopy(EDS),Fourier transform infrared spectroscopy(FTIR),polarization curve,alternating current impedance,and salt immersion test.The experimental results showed that,after immersion in a 3.5 wt%NaCl solution for 12 h,the coating could effectively protect AZ91D from corrosion.When the coating was damaged,the exposed alloy surface would release metal ions in the corrosive environment and react with the corrosion inhibitor 8-hydroxyquinoline to form a Mg(8-HQ)_(2) chelate,exhibiting significant self-healing behavior.The study results demonstrate the broad application prospects of microcapsule technology in the coating field,providing new ideas for the development of efficient anti-corrosion coatings.展开更多
The as-deposited coating-substrate microstructure has been identified to substantially influence the high-cycle fatigue(HCF)behavior of Ni-based single-crystal(SX)superalloys at 900℃,but the impact of degraded micros...The as-deposited coating-substrate microstructure has been identified to substantially influence the high-cycle fatigue(HCF)behavior of Ni-based single-crystal(SX)superalloys at 900℃,but the impact of degraded microstructure on the HCF behavior remains unclear.In this work,a PtAl-coated third-generation SX superalloy with sheet specimen was thermal-exposed at 1100℃ with different durations and then subjected to HCF tests at 900℃.The influence of microstructural degradation on the HCF life and crack initiation were clarified by analyzing the development of microcracks and coating-substrate microstructure.Notably,the HCF life of the thermal-exposed coated alloy increased abnormally,which was attributed to the transformation of the fatigue crack initiation site from surface mi-crocracks to internal micropores compared to the as-deposited coated alloy.Although the nucleation and growth of surface microcracks occurred along the grain boundaries in the coating and the interdiffusion zone(IDZ)for both the as-deposited and the thermal-exposed coated alloys,remarkable differences of the microcrack growth into the substrate adjacent to the IDZ were observed,changing the crack initiation site.Specifically,the surface microcracks grew into the substrate through the cracking of the non-protective oxide layers in the as-deposited coated alloy.In comparison,the hinderance of the surface microcracks growth was found in the thermal-exposed coated al-loy,due to the formation of a protective Al_(2)O_(3) layer within the microcrack and theγ′rafting in the substrate close to the IDZ.This study will aid in improving the HCF life prediction model for the coated SX superalloys.展开更多
The atmospheric corrosion monitoring(ACM)technique has been widely employed to track the real-time corrosion behavior of metal materials.However,limited studies have applied ACM to the corrosion protection properties ...The atmospheric corrosion monitoring(ACM)technique has been widely employed to track the real-time corrosion behavior of metal materials.However,limited studies have applied ACM to the corrosion protection properties of organic coatings.This study compared a bare epoxy coating with one containing zinc phosphate corrosion inhibitors,both applied on ACM sensors,to observe their corrosion protection properties over time.Coatings with artificial damage via scratches were exposed to immersion and alternating dry and wet environments,which allowed for monitoring galvanic corrosion currents in real-time.Throughout the corrosion tests,the ACM currents of the zinc phosphate/epoxy coating were considerably lower than those of the blank epoxy coating.The trend in ACM current variations closely matched the results obtained from regular electrochemical tests and surface analysis.This alignment highlights the potential of the ACM technique in evaluating the corrosion protection capabilities of organic coatings.Compared with the blank epoxy coating,the zinc phosphate/epoxy coating showed much-decreased ACM current values that confirmed the effective inhibition of zinc phosphate against steel corrosion beneath the damaged coating.展开更多
Proton exchange membrane water electrolysis(PEMWE)is one of the most promising strategies to pro-duce green hydrogen energy,and it is crucial to exploit highly conductive and good corrosion-resistant coatings on bipol...Proton exchange membrane water electrolysis(PEMWE)is one of the most promising strategies to pro-duce green hydrogen energy,and it is crucial to exploit highly conductive and good corrosion-resistant coatings on bipolar plates(BPs),one of the core components in PEMWE cells.In this work,NbN coatings are deposited on Ti BPs by magnetron sputtering to improve the corrosion resistance and conductivity,for which the critical process parameters,such as the working pressure,partial nitrogen pressure and de-position temperature are well optimized.It is found that the compact microstructure,highly conductive δ-NbN and uniform nanoparticles play a dominant role in the synergistic improvement of the corrosion resistance and electrical conductivity of NbN coatings.The optimized NbN coatings exhibit excellent cor-rosion resistance with the low corrosion current density of 1.1×10^(-8) A cm^(-2),a high potential value of-0.005 V vs.SCE and a low ICR value of 15.8 mΩcm2@1.5 MPa.Accordingly,NbN coatings can be a promising candidate for the development of the low-cost and high-anti-corrosion Ti BPs of PEMWE.展开更多
Corrosion activities and related accidents are significant issues for marine facilities,leading to considerable economic losses.Waterborne epoxy(EP)coating has been seen as one of the optimal options for corrosion pro...Corrosion activities and related accidents are significant issues for marine facilities,leading to considerable economic losses.Waterborne epoxy(EP)coating has been seen as one of the optimal options for corrosion protection due to its stable properties and eco-friendliness(0 g/L volatile organic compounds).Nevertheless,several intrinsic deficiencies require improvement,such as fragile mechanical properties and defects(macro and micro),resulting in the continuous deterioration of comprehensive coating performances.In this work,a novel nanocomposite coating with mechanical enhancement,intelligent self-reporting,and active protection is fabricated by integrating the functionalized and compatible graphene oxide/cerium based metal-organic framework multiscale structure(GO-CeMOF-P/M).Notably,the homogenous dispersion of GO-CeMOF-P/M and its chemical interaction with the polymer matrix effectively reduces the defects resulting from solution volatilizing and enhances the compactness,which boosts the tensile strength(32.1 MPa/8.5%)and dry adhesion force(5.8 MPa)of the coating.Additionally,the controllable responsiveness and release of multiscale nanocomposite within external environments endow intelligent active protection and self-reporting characteristics for the GO-CeMOF-P/M-EP coating,making it especially suitable for a variety of practical marine applications.Furthermore,following immersion of 80 d in the aggressive environment,Zf=0.01 Hz value of GO-CeMOF-P/M-EP coating is 1.2×10^(10)Ωcm^(2),which is 164.4 times larger than that of EP coating(7.3×10^(7)Ωcm^(2)),demonstrating remarkably strengthened anti-corrosion ability.Consequently,by offering an intriguing design strategy,the current work anticipates addressing the inherent deficiencies of EP coating and facilitating its practicality and feasibility in real sea environments.展开更多
Nano-zinc oxides(ZnO)demonstrate remarkable antibacterial properties.To further enhance the corrosion resistance and antibacterial efficiency of magnesium alloy micro-arc oxidation(MAO)coatings,this study investigates...Nano-zinc oxides(ZnO)demonstrate remarkable antibacterial properties.To further enhance the corrosion resistance and antibacterial efficiency of magnesium alloy micro-arc oxidation(MAO)coatings,this study investigates the preparation of ZnO-containing micro-arc oxidation coatings with dual functionality by incorporating nano-ZnO into MAO electrolyte.The influence of varying ZnO concentrations on the microstructure,corrosion resistance,and antibacterial properties of the coating was examined through microstructure analysis,immersion tests,electrochemical experiments,and antibacterial assays.The findings revealed that the addition of nano-ZnO significantly enhanced the corrosion resistance of the MAO-coated alloy.Specifically,when the ZnO concentration in the electrolyte was 5 g/L,the corrosion rate was more than ten times lower compared to the MAO coatings without ZnO.Moreover,the antibacterial efficacy of ZnO+MAO coating,prepared with a ZnO concentration of 5 g/L,surpassed 95%after 24 h of co-culturing with Staphylococcus aureus(S.aureus).The nano-ZnO+MAO-coated alloy exhibited exceptional degradation resistance,corrosion resistance,and antibacterial effectiveness.展开更多
Silicide coatings have proven to be promising for improving the high-temperature oxidation resistance of niobium alloy.However,the long-term protective property of single silicide coating remains a long-time endeavor ...Silicide coatings have proven to be promising for improving the high-temperature oxidation resistance of niobium alloy.However,the long-term protective property of single silicide coating remains a long-time endeavor due to the deficiency of oxygen-consuming phases,as well as the self-healing ability of the protective layer.Herein,a silicide-based composite coating is constructed on niobium alloy by incor-poration of nano-SiC particles for enhancing the high-temperature oxidation resistance.Isothermal oxi-dation results at 1250℃ for 50 h indicate that NbSi_(2)/Nb_(2)O_(5)-SiO_(2)/SiC multilayer coated sample with a low mass gain of 2.49 mg/cm^(2) shows an improved oxidation resistance compared with NbSi_(2) coating(6.49 mg/cm^(2)).The enhanced high-temperature antioxidant performance of NbSi_(2)/Nb_(2)O_(5)-SiO_(2)/SiC multi-layer coating is mainly attributed to the formation of the protective SiO_(2) self-healing film and the high-temperature diffusion behavior of NbSi_(2)/substrate.展开更多
The present work aims to stabilize the room temperature allotropic transition of ammonium nitrate(AN)particles utilizing a microencapsulation technique,which involves solvent/non-solvent in which nitrocellulose(NC)has...The present work aims to stabilize the room temperature allotropic transition of ammonium nitrate(AN)particles utilizing a microencapsulation technique,which involves solvent/non-solvent in which nitrocellulose(NC)has been employed as a coating agent.The SEM micrographs revealed distinct features of both pure AN and NC,contrasting with the irregular granular surface topography of the coated AN particles,demonstrating the adherence of NC on the AN surface.Structural analysis via infrared spectroscopy(IR)demonstrated a successful association of AN and NC,with slight shifts observed in IR bands indicating interfacial interactions.Powder X-ray Diffraction(PXRD)analysis further elucidated the structural changes induced by the coating process,revealing that the NC coating altered the crystallization pattern of its pure form.Thermal analysis demonstrates distinct profiles for pure and coated AN,for which the coated sample exhibits a temperature increase and an enthalpy decrease of the room temperature allotropic transition by 6℃,and 36%,respectively.Furthermore,the presence of NC coating alters the intermolecular forces within the composite system,leading to a reduction in melting enthalpy of coated AN by~39%compared to pure AN.The thermal decomposition analysis shows a two-step thermolysis process for coated AN,with a significant increase in the released heat by about 78%accompanied by an increase in the activation barrier of NC and AN thermolysis,demonstrating a stabilized reactivity of the AN-NC particles.These findings highlight the synergistic effect of NC coating on AN particles,which contributed to a structural and reactive stabilization of both AN and NC,proving the potential application of NC-coated AN as a strategically advantageous oxidizer in composite solid propellant formulations.展开更多
Given the alarmingly increasing rates of glaucoma worldwide and the lack of satisfactory treatments,there is a dire need to explore more feasible treatment options.Magnesium(Mg)is an essential element in maintaining t...Given the alarmingly increasing rates of glaucoma worldwide and the lack of satisfactory treatments,there is a dire need to explore more feasible treatment options.Magnesium(Mg)is an essential element in maintaining the functional and structural integrity of vital ocular tissues,but Mg and its alloys are rarely mentioned in ophthalmic applications.Our previous research found that hydroxyapatite-coated Mg(Mg@HA)shows the best biocompatibility and bioactivity,and exhibits the effect of inhibiting fibrosis after filtration surgery in the rabbit model,which is expected to be a promising material for glaucoma drainage device.In this study,we further demonstrated the anti-fibrosis effect of Mg@HA from the molecular signal level and the efficacy of implantation in the rabbit filtration surgery model.In vitro experiments showed the surface modification of Mg affects the adhesion behavior and the reorganization of cytoskeleton of Human Western blot analysis and immunofluorescence found that Mg@HA regulates the adhesion and motility of human Tenon’s capsule fibroblasts mainly by down-regulating the phosphorylation of Smad2 and Smad3 in the canonical transforming growth factor-beta(TGF-β)signaling pathway.By observing and recording the condition of filtering blebs and intraocular pressure after surgery,the effectiveness of Mg@HA applied in the rabbit filtration surgery model was further evaluated.In conclusion,the application of hydroxyapatite-coated Mg in the eye has good biocompatibility and has the potential to resist postoperative glaucoma filtration fibrosis,which may be mediated by the regulation of the TGFβ/Smad signaling pathway.展开更多
WC particles reinforced CoCrFeNiMo high-entropy alloy(HEA)composite coatings were prepared on Cr12MoV steel successfully by laser cladding technology to improve the wear resistance of substrates.Effect of WC content o...WC particles reinforced CoCrFeNiMo high-entropy alloy(HEA)composite coatings were prepared on Cr12MoV steel successfully by laser cladding technology to improve the wear resistance of substrates.Effect of WC content on microstructure and wear property of the composite coatings was studied in detail.Large numbers of carbides with four main types:primary carbide crystals,eutectic structures,massive crystals growing along the periphery of the remaining WC particles and incompletely fused WC particles,were found to exist in the WC/CoCrFeNiMo composite coatings.With increasing WC content,the microhardness of coatings is gradually improved while the average friction coefficients follow the opposite trend due to solid solution strengthening and second phase strengthening effect.The maximum microhardness and minimum friction coefficient are HV_(0.2)689.7 and 0.72,respectively,for the composite coating with 30 wt.%WC,the wear resistance of the substrate is improved significantly,the wear mechanisms are spalling wear and abrasive wear due to their high microhardness.展开更多
Diamond coatings possess numerous excellent properties,making them desirable materials for high-performance surface applications.However,without a revolutionary surface modification method,the surface roughness and fr...Diamond coatings possess numerous excellent properties,making them desirable materials for high-performance surface applications.However,without a revolutionary surface modification method,the surface roughness and friction behavior of diamond coatings can impede their ability to meet the demanding requirements of advanced engineering surfaces.This study proposed the thermal stress control at coating interfaces and demonstrated a novel process of precise graphenization on conventional diamond coatings surface through laser induction and mechanical cleavage,without causing damage to the metal substrate.Through experiments and simulations,the influence mechanism of surface graphitization and interfacial thermal stress was elucidated,ultimately enabling rapid conversion of the diamond coating surface to graphene while controlling the coating’s thickness and roughness.Compared to the original diamond coatings,the obtained surfaces exhibited a 63%-72%reduction in friction coefficients,all of which were below 0.1,with a minimum of 0.06,and a 59%-67%decrease in specific wear rates.Moreover,adhesive wear in the friction counterpart was significantly inhibited,resulting in a reduction in wear by 49%-83%.This demonstrated a significant improvement in lubrication and inhibition of mechanochemical wear properties.This study provides an effective and cost-efficient avenue to overcome the application bottleneck of engineered diamond surfaces,with the potential to significantly enhance the performance and expand the application range of diamond-coated components.展开更多
Magnesium and its alloys have gained relevance for their light-weight combined with a high value of strength-to-weight ratio,which makes them useful in fields such as aerospace,automotive as well as biomedical enginee...Magnesium and its alloys have gained relevance for their light-weight combined with a high value of strength-to-weight ratio,which makes them useful in fields such as aerospace,automotive as well as biomedical engineering.Unfortunately,the poor corrosion resistance of Mg-alloys limits their wide acceptance.Advanced composite coatings which are self-healing,superhydrophobic anti corrosive,and wear resistant are new synthetic materials for abating these challenges.The superimposed superhydrophobic surfaces help in minimizing their water contact,thus slowing down the electrochemical reactions on the surface of the alloys,while their self-healing characteristics autonomously aid in the repair of any induced micro-crack,defect or damage towards ensuring the metal's long-term protection.In addition,the integration of wear-resistant materials further improves the durability of coatings under mechanical stress.The most recent research efforts have been directed towards the preparation of multifunctional composites,with an emphasis on nanomaterials,functional polymers,and state-of-the-art fabrication techniques in order to take advantage of their synergistic effects.Some of the methods that have so far exhibited promising potentials in fabricating these materials include the sol-gel method,layer-by-layer assembly,and plasma treatments.However,most of the fabricated products are still faced with significant challenges ranging from long-term stability to homogeneous adhesion of the coatings and their scalability for industrial applications.This review discusses the recent progress and the relationship between corrosion inhibition and self-healing efficiencies of wear resistant polymer nanocomposite coatings.Some challenges related to optimizing coating performance were also discussed.In addition,future directions ranging from the consideration of bioinspired designs,novel hybrid nanocomposite materials,and environmentally sustainable solutions integrated with smart protective coatings were also proposed as new wave technologies that can potentially revolutionize the corrosion protection offered by Mg alloys while opening up prospects for improved performance and sustainability.展开更多
基金supported by the National Natural Science Foundation of China(No.52001142)Young Elite Scientists Sponsorship Program by CAST(No.2022QNRC001)Postgraduate Research&Practice Innovation Program of Jiangsu Province(No.KYCX22_3793).
文摘Oxidation behavior of NiCrAlY nanocrystalline coatings with different Cr contents at 1050 and 1150℃is investigated.The results indicate that Al2O3 scales can be formed on NiCrAlY nanocrystalline coatings after oxidation at high temperature.And their formation and thickening cannot be affected by the change of Cr contents in NiCrAlY coatings.During service,Cr in the coating can affect the microstructure of Ni-based single crystal superalloy.At 1050℃,Cr in the coating can diffuse into the superalloy,destroy its microstructure,and lead to the formation of interdiffusion zone and the precipitation of needle-like topologically closed-packed phase.The higher the Cr content in NiCrAlY the coating is,the more obvious the phenomenon is.However,after oxidation at 1150℃for 100 h,no obvious changes were observed in the microstructure of CMSX-4 single crystal superalloy beneath the three kinds of NiCrAlY nanocrystalline coatings.
基金the Helmholtz association for funding the main parts of the modeling and simulation research work under the program“MTET:38.04.04”。
文摘The presence of clay coatings on the surfaces of quartz grains can play a pivotal role in determining the porosity and permeability of sandstone reservoirs,thus directly impacting their reservoir quality.This study employs a multiphase-field model of syntaxial quartz cementation to explore the effects of clay coatings on quartz cement volumes,porosity,permeability,and their interrelations in sandstone formations.To generate various patterns of clay coatings on quartz grains within three-dimensional(3D)digital sandstone grain packs,a pre-processing toolchain is developed.Through numerical simulation experiments involving syntaxial overgrowth cementation on both single crystals and multigrain packs,the main coating parameters controlling quartz cement volume are elucidated.Such parameters include the growth of exposed pyramidal faces,lateral encasement,coating coverage,and coating pattern,etc.The coating pattern has a remarkable impact on cementation,with the layered coatings corresponding to fast cement growth rates.The coating coverage is positively correlated with the porosity and permeability of sandstone.The cement growth rate of quartz crystals is the lowest in the vertical orientation,and in the middle to late stages of evolution,it is faster in the diagonal orientation than in the horizontal orientation.Through comparing the simulated results of dynamic evolution process with the actual features,it is found that the simulated coating patterns after 20 d and 40 d show clear similarities with natural samples,proving the validity of the proposed three-dimensional numerical modeling of coatings.The methodology and findings presented contribute to improved reservoir characterization and predictive modeling of sandstone formations.
基金financially supported by the Strategic Priority Research Program of the Chinese Academy of Sciences,Grant(No.XDB 047010204)Liaoning Key Laboratory of Aero-engine Material Tribology for both financial and facility support
文摘A novel NiAlTa blade tip protective coating is designed and its oxidation,hot corrosion,and interdiffusion with DD5 single-crystal superalloys are investigated.NiAlTa coatings exhibit low oxidation rates.The dragging effect of Ta on Al hinders the external diffusion of Al.Ta that accumulates at the Al_(2)O_(3)grain boundaries reduces the internal diffusion of O by combining or reacting with it.NaCl aggravates the hot corrosion through self ustaining cycles of chlorination/oxidation.β-NiAl phase fails first as a diffusion channel for the corrosive medium.Significant element interdiffusion occurs.An interdiffusion zone and a secondary reaction zone are formed.Interdiffusion changes the percentage of elements,causing a phase transition of the coating.The volume change caused by the phase transition induces bulging and cracking of the oxide film.Furthermore,the oxidation,hot corrosion,and interdiffusion mechanisms are discussed.
基金supported by the National Key R&D Program of China(No.2022YFB3808803)the National Natural Science Foundation of China(No.52371049)the National Science and Technology Resources Investigation Program of China(No.2021FY100603).
文摘The corrosion degradation of organic coatings in tropical marine atmospheric environments results in substantial economic losses across various industries.The complexity of a dynamic environment,combined with high costs,extended experimental periods,and limited data,places a limit on the comprehension of this process.This study addresses this challenge by investigating the corrosion de-gradation of damaged organic coatings in a tropical marine environment using an atmospheric corrosion monitoring sensor and a random forest(RF)model.For damage simulation,a polyurethane coating applied to a Fe/graphite corrosion sensor was intentionally scratched and exposed to the marine atmosphere for over one year.Pearson correlation analysis was performed for the collection and filtering of en-vironmental and corrosion current data.According to the RF model,the following specific conditions contributed to accelerated degrada-tion:relative humidity(RH)above 80%and temperatures below 22.5℃,with the risk increasing significantly when RH exceeded 90%.High RH and temperature exhibited a cumulative effect on coating degradation.A high risk of corrosion occurred in the nighttime.The RF model was also used to predict the coating degradation process using environmental data as input parameters,with the accuracy show-ing improvement when the duration of influential environmental ranges was considered.
基金financially supported by the National Natural Science Foundation of China(Nos.52373296 and 52173287)。
文摘Enhancing the lubricating properties and antibacterial adhesion resistance of implantable medical materials is critical to prevent soft tissue injury during implantation and the formation of bacterial biofilms.Prior studies may have exhibited limitations in the preparation methodologies and long-term stability of coatings for implantable medical materials.In this study,we developed a multilayered hybrid hydrogel coating method based on the rate difference of polymerization initiation on the material surface.The acquired coating with persistent lubrication capability retained its functionality after 2×10^(4) cycles of friction and 21 days of PBS immersion.A quaternary ammonium salt coating with antibacterial properties was introduced to further functionalize the coating.Animal experiments demonstrated that this coating exhibited remarkable effects on delaying encrustation and bacterial colonization.These studies indicate that this simple method of introducing lubricating and antibacterial coatings on catheters is likely to enhance the biocompatibility of medical devices and has broad application prospects in this field of medical devices.
文摘Purpose–This research aims to investigate how the adhesion performance of GFRP composite components,commonly used in railway vehicles,is affected when bonded to cataphoresis coated steel substrate surfaces.Design/methodology/approach–In this context,the aim was to determine the optimal adhesion parameters for bonding GFRP samples with natural and primed surfaces to steel samples with cataphoresis coatings.Then,single-lap joint samples with different bond thicknesses of 1 mm,2 mm and 3 mm were prepared.Finally,tensile tests were performed on the samples.Findings–The results showed that GFRP specimens with natural surfaces,characterised by the highest surface roughness,exhibited the lowest bond strength.But,the highest bonding performance was achieved in specimens where primed GFRP was bonded to cataphoresis coated steel,especially with a bond thickness of 1 mm,and achieving a yield strength of 20 MPa.This situation explains the characteristic difference between surface roughness and chemical coating,which are two essential pre-treatments in adhesive bonding.While surface roughness provides mechanical interlocking,excessive roughness can hinder the adhesive’s wetting ability,causing it to remain suspended on the surface as described in the Cassie–Baxter theorem.In contrast,it has been observed that,despite low surface roughness,chemical coatings enhance the bonding between primer paint and adhesive molecules,and–as stated in the Wenzel theorem–improve the surface wettability.Originality/value–As a preliminary preparation in the adhesive method,primer paint is applied to steel surfaces and GFRP material surfaces in classical industrial applications.In this research,the application of the catapheresis process to the steel substrate instead of primer paint and the bonding of primer-painted GFRP materials to this surface make a unique contribution to the research.
基金supported by Hubei Natural Science Foundation of Hubei(2023AFB111).
文摘In order to simultaneously improve the oxidation resistance and the electrical conductivity of solid oxide fuel cell(SOFC)interconnectors,a composite coating of Co–W/NiO was fabricated on ferritic stainless steel by composite deposition and pre-oxidation.Based on phase identification and microstructural analysis,the novel coating was confirmed to effectively suppress Cr diffusion to form a compact Cr-rich layer.Thus,the oxidation rate has been reduced to 9.46×10−15 g^(2)cm^(−4)s^(−1),which showed a imporvement of 56.4%in oxidation resistance.The area specific resistance value of Co–W/NiO coated steel was evaluated as 27.6 mΩcm^(2),much lower than that of Co–W coating as 53.38 mΩcm^(2),which is adequate for SOFC application.Furthermore,the mechanism of the improvement has been investigated that the addition of NiO led to the formation of Ni–Co spinels and Ni–W composites,which affected the surface microstructure of the coating.Thus,the composite Co–W/NiO coated ferritic stainless steel exhibited the optimal combination for oxidation resistance and electrical conductivity.
基金Funded by the National Natural Science Foundation of China(No.52271066)Basic Research and Innovation Project for Vehicle Power+1 种基金Key Project of"Two-Chain Integration"in Shaanxi Province(No.2023-LL-QY-33-3)Xi'an Key Laboratory of Corrosion Protection and Functional Coating Technology for Military and Civil Light Alloy and Key Project of Shaanxi Natural Science Foundation Research Program(No.2021JZ-54)。
文摘A novel type of microcapsule-encapsulated corrosion inhibitor was prepared in a water-based solution with a pH range of 7-8,and it was applied to the composite organic coating of magnesium alloy plasma electrolytic oxidation to enhance its corrosion resistance and self-healing properties.The morphology,chemical composition,structure,and functional properties of the composite coating were investigated by scanning electron microscopy(SEM),energy dispersive X-ray spectroscopy(EDS),Fourier transform infrared spectroscopy(FTIR),polarization curve,alternating current impedance,and salt immersion test.The experimental results showed that,after immersion in a 3.5 wt%NaCl solution for 12 h,the coating could effectively protect AZ91D from corrosion.When the coating was damaged,the exposed alloy surface would release metal ions in the corrosive environment and react with the corrosion inhibitor 8-hydroxyquinoline to form a Mg(8-HQ)_(2) chelate,exhibiting significant self-healing behavior.The study results demonstrate the broad application prospects of microcapsule technology in the coating field,providing new ideas for the development of efficient anti-corrosion coatings.
基金financially supported by National Key Research and Development Program of China(No.2022YFB 3708100)the Science Center for Gas Turbine Project,China(No.P2021-A-IV-002-001)+1 种基金the National Natural Science Foundation of China(Nos.52331005 and 52201100)the State Key Laboratory for Advanced Metals and Materials,China(No.2024-Z02).
文摘The as-deposited coating-substrate microstructure has been identified to substantially influence the high-cycle fatigue(HCF)behavior of Ni-based single-crystal(SX)superalloys at 900℃,but the impact of degraded microstructure on the HCF behavior remains unclear.In this work,a PtAl-coated third-generation SX superalloy with sheet specimen was thermal-exposed at 1100℃ with different durations and then subjected to HCF tests at 900℃.The influence of microstructural degradation on the HCF life and crack initiation were clarified by analyzing the development of microcracks and coating-substrate microstructure.Notably,the HCF life of the thermal-exposed coated alloy increased abnormally,which was attributed to the transformation of the fatigue crack initiation site from surface mi-crocracks to internal micropores compared to the as-deposited coated alloy.Although the nucleation and growth of surface microcracks occurred along the grain boundaries in the coating and the interdiffusion zone(IDZ)for both the as-deposited and the thermal-exposed coated alloys,remarkable differences of the microcrack growth into the substrate adjacent to the IDZ were observed,changing the crack initiation site.Specifically,the surface microcracks grew into the substrate through the cracking of the non-protective oxide layers in the as-deposited coated alloy.In comparison,the hinderance of the surface microcracks growth was found in the thermal-exposed coated al-loy,due to the formation of a protective Al_(2)O_(3) layer within the microcrack and theγ′rafting in the substrate close to the IDZ.This study will aid in improving the HCF life prediction model for the coated SX superalloys.
基金financially supported by the National Natural Science Foundation of China(No.52371049)the Young Elite Scientists Sponsorship Program by the China Association for Science and Technology(YESS,No.2020QNRC001)the National Science and Technology Resources Investigation Program of China(Nos.2021FY100603 and 2019FY101404)。
文摘The atmospheric corrosion monitoring(ACM)technique has been widely employed to track the real-time corrosion behavior of metal materials.However,limited studies have applied ACM to the corrosion protection properties of organic coatings.This study compared a bare epoxy coating with one containing zinc phosphate corrosion inhibitors,both applied on ACM sensors,to observe their corrosion protection properties over time.Coatings with artificial damage via scratches were exposed to immersion and alternating dry and wet environments,which allowed for monitoring galvanic corrosion currents in real-time.Throughout the corrosion tests,the ACM currents of the zinc phosphate/epoxy coating were considerably lower than those of the blank epoxy coating.The trend in ACM current variations closely matched the results obtained from regular electrochemical tests and surface analysis.This alignment highlights the potential of the ACM technique in evaluating the corrosion protection capabilities of organic coatings.Compared with the blank epoxy coating,the zinc phosphate/epoxy coating showed much-decreased ACM current values that confirmed the effective inhibition of zinc phosphate against steel corrosion beneath the damaged coating.
基金supported by the National Key Re-search and Development Program of China(No.2022YFB4002100)the National Natural Science Foundation of China(No.52271136)the Natural Science Foundation of Shaanxi Province(Nos.2019TD-020 and 2021JC-06).
文摘Proton exchange membrane water electrolysis(PEMWE)is one of the most promising strategies to pro-duce green hydrogen energy,and it is crucial to exploit highly conductive and good corrosion-resistant coatings on bipolar plates(BPs),one of the core components in PEMWE cells.In this work,NbN coatings are deposited on Ti BPs by magnetron sputtering to improve the corrosion resistance and conductivity,for which the critical process parameters,such as the working pressure,partial nitrogen pressure and de-position temperature are well optimized.It is found that the compact microstructure,highly conductive δ-NbN and uniform nanoparticles play a dominant role in the synergistic improvement of the corrosion resistance and electrical conductivity of NbN coatings.The optimized NbN coatings exhibit excellent cor-rosion resistance with the low corrosion current density of 1.1×10^(-8) A cm^(-2),a high potential value of-0.005 V vs.SCE and a low ICR value of 15.8 mΩcm2@1.5 MPa.Accordingly,NbN coatings can be a promising candidate for the development of the low-cost and high-anti-corrosion Ti BPs of PEMWE.
基金financially supported by the National Natural Science Foundation of China(Nos.52371088,52071347,and U20A20233)Guangdong Basic and Applied Basic Research Foundation(No.2023A1515240007)Shenzhen Science and Technology Program(No.KJZD20230923114819041).
文摘Corrosion activities and related accidents are significant issues for marine facilities,leading to considerable economic losses.Waterborne epoxy(EP)coating has been seen as one of the optimal options for corrosion protection due to its stable properties and eco-friendliness(0 g/L volatile organic compounds).Nevertheless,several intrinsic deficiencies require improvement,such as fragile mechanical properties and defects(macro and micro),resulting in the continuous deterioration of comprehensive coating performances.In this work,a novel nanocomposite coating with mechanical enhancement,intelligent self-reporting,and active protection is fabricated by integrating the functionalized and compatible graphene oxide/cerium based metal-organic framework multiscale structure(GO-CeMOF-P/M).Notably,the homogenous dispersion of GO-CeMOF-P/M and its chemical interaction with the polymer matrix effectively reduces the defects resulting from solution volatilizing and enhances the compactness,which boosts the tensile strength(32.1 MPa/8.5%)and dry adhesion force(5.8 MPa)of the coating.Additionally,the controllable responsiveness and release of multiscale nanocomposite within external environments endow intelligent active protection and self-reporting characteristics for the GO-CeMOF-P/M-EP coating,making it especially suitable for a variety of practical marine applications.Furthermore,following immersion of 80 d in the aggressive environment,Zf=0.01 Hz value of GO-CeMOF-P/M-EP coating is 1.2×10^(10)Ωcm^(2),which is 164.4 times larger than that of EP coating(7.3×10^(7)Ωcm^(2)),demonstrating remarkably strengthened anti-corrosion ability.Consequently,by offering an intriguing design strategy,the current work anticipates addressing the inherent deficiencies of EP coating and facilitating its practicality and feasibility in real sea environments.
基金supported by the National Natural Science Foundation of China(No.52001034)the China Postdoctoral Science Foundation(No.2023M731677)the Postgraduate Research&Practice Innovation Program of Jiangsu Province(No.KYCX23_3032).
文摘Nano-zinc oxides(ZnO)demonstrate remarkable antibacterial properties.To further enhance the corrosion resistance and antibacterial efficiency of magnesium alloy micro-arc oxidation(MAO)coatings,this study investigates the preparation of ZnO-containing micro-arc oxidation coatings with dual functionality by incorporating nano-ZnO into MAO electrolyte.The influence of varying ZnO concentrations on the microstructure,corrosion resistance,and antibacterial properties of the coating was examined through microstructure analysis,immersion tests,electrochemical experiments,and antibacterial assays.The findings revealed that the addition of nano-ZnO significantly enhanced the corrosion resistance of the MAO-coated alloy.Specifically,when the ZnO concentration in the electrolyte was 5 g/L,the corrosion rate was more than ten times lower compared to the MAO coatings without ZnO.Moreover,the antibacterial efficacy of ZnO+MAO coating,prepared with a ZnO concentration of 5 g/L,surpassed 95%after 24 h of co-culturing with Staphylococcus aureus(S.aureus).The nano-ZnO+MAO-coated alloy exhibited exceptional degradation resistance,corrosion resistance,and antibacterial effectiveness.
基金supported by the National Natural Science Foundation of China(Nos.U21B2053,52071114,52001100,and 523B2010)Outstanding Youth Project of Natural Science Foundation of Heilongjiang Province(No.YQ2023E008)+1 种基金Young Elite Scientists Sponsorship Program by CAST(NO.2021QNRC001)Heilongjiang Touyan Team Program.
文摘Silicide coatings have proven to be promising for improving the high-temperature oxidation resistance of niobium alloy.However,the long-term protective property of single silicide coating remains a long-time endeavor due to the deficiency of oxygen-consuming phases,as well as the self-healing ability of the protective layer.Herein,a silicide-based composite coating is constructed on niobium alloy by incor-poration of nano-SiC particles for enhancing the high-temperature oxidation resistance.Isothermal oxi-dation results at 1250℃ for 50 h indicate that NbSi_(2)/Nb_(2)O_(5)-SiO_(2)/SiC multilayer coated sample with a low mass gain of 2.49 mg/cm^(2) shows an improved oxidation resistance compared with NbSi_(2) coating(6.49 mg/cm^(2)).The enhanced high-temperature antioxidant performance of NbSi_(2)/Nb_(2)O_(5)-SiO_(2)/SiC multi-layer coating is mainly attributed to the formation of the protective SiO_(2) self-healing film and the high-temperature diffusion behavior of NbSi_(2)/substrate.
文摘The present work aims to stabilize the room temperature allotropic transition of ammonium nitrate(AN)particles utilizing a microencapsulation technique,which involves solvent/non-solvent in which nitrocellulose(NC)has been employed as a coating agent.The SEM micrographs revealed distinct features of both pure AN and NC,contrasting with the irregular granular surface topography of the coated AN particles,demonstrating the adherence of NC on the AN surface.Structural analysis via infrared spectroscopy(IR)demonstrated a successful association of AN and NC,with slight shifts observed in IR bands indicating interfacial interactions.Powder X-ray Diffraction(PXRD)analysis further elucidated the structural changes induced by the coating process,revealing that the NC coating altered the crystallization pattern of its pure form.Thermal analysis demonstrates distinct profiles for pure and coated AN,for which the coated sample exhibits a temperature increase and an enthalpy decrease of the room temperature allotropic transition by 6℃,and 36%,respectively.Furthermore,the presence of NC coating alters the intermolecular forces within the composite system,leading to a reduction in melting enthalpy of coated AN by~39%compared to pure AN.The thermal decomposition analysis shows a two-step thermolysis process for coated AN,with a significant increase in the released heat by about 78%accompanied by an increase in the activation barrier of NC and AN thermolysis,demonstrating a stabilized reactivity of the AN-NC particles.These findings highlight the synergistic effect of NC coating on AN particles,which contributed to a structural and reactive stabilization of both AN and NC,proving the potential application of NC-coated AN as a strategically advantageous oxidizer in composite solid propellant formulations.
基金supported by the National Natural Science Foundation of China(Grant No.81670860 and 81700836)Natural Science Foundation of Chongqing(Grant No.cstc2018jcyjAX0034 and cstc2018jcyjAX0016).
文摘Given the alarmingly increasing rates of glaucoma worldwide and the lack of satisfactory treatments,there is a dire need to explore more feasible treatment options.Magnesium(Mg)is an essential element in maintaining the functional and structural integrity of vital ocular tissues,but Mg and its alloys are rarely mentioned in ophthalmic applications.Our previous research found that hydroxyapatite-coated Mg(Mg@HA)shows the best biocompatibility and bioactivity,and exhibits the effect of inhibiting fibrosis after filtration surgery in the rabbit model,which is expected to be a promising material for glaucoma drainage device.In this study,we further demonstrated the anti-fibrosis effect of Mg@HA from the molecular signal level and the efficacy of implantation in the rabbit filtration surgery model.In vitro experiments showed the surface modification of Mg affects the adhesion behavior and the reorganization of cytoskeleton of Human Western blot analysis and immunofluorescence found that Mg@HA regulates the adhesion and motility of human Tenon’s capsule fibroblasts mainly by down-regulating the phosphorylation of Smad2 and Smad3 in the canonical transforming growth factor-beta(TGF-β)signaling pathway.By observing and recording the condition of filtering blebs and intraocular pressure after surgery,the effectiveness of Mg@HA applied in the rabbit filtration surgery model was further evaluated.In conclusion,the application of hydroxyapatite-coated Mg in the eye has good biocompatibility and has the potential to resist postoperative glaucoma filtration fibrosis,which may be mediated by the regulation of the TGFβ/Smad signaling pathway.
基金Project(2021YFC2801904)supported by the National Key R&D Program of ChinaProject(KY10100230067)supported by the Basic Product Innovation Research Project,China+3 种基金Projects(52271130,52305344)supported by the National Natural Science Foundation of ChinaProjects(ZR2020ME017,ZR2020QE186)supported by the Natural Science Foundation of Shandong Province,ChinaProjects(AMGM2024F11,AMGM2021F10,AMGM2023F06)supported by the Science Fund of Shandong Laboratory of Advanced Materials and Green Manufacturing at Yantai,ChinaProject(KY90200210015)supported by Leading Scientific Research Project of China National Nuclear Corporation(CNNC),China。
文摘WC particles reinforced CoCrFeNiMo high-entropy alloy(HEA)composite coatings were prepared on Cr12MoV steel successfully by laser cladding technology to improve the wear resistance of substrates.Effect of WC content on microstructure and wear property of the composite coatings was studied in detail.Large numbers of carbides with four main types:primary carbide crystals,eutectic structures,massive crystals growing along the periphery of the remaining WC particles and incompletely fused WC particles,were found to exist in the WC/CoCrFeNiMo composite coatings.With increasing WC content,the microhardness of coatings is gradually improved while the average friction coefficients follow the opposite trend due to solid solution strengthening and second phase strengthening effect.The maximum microhardness and minimum friction coefficient are HV_(0.2)689.7 and 0.72,respectively,for the composite coating with 30 wt.%WC,the wear resistance of the substrate is improved significantly,the wear mechanisms are spalling wear and abrasive wear due to their high microhardness.
基金support from the National Natural Science Foundation of China(NSFC)[No.52475464,52475463]National Natural Science Foundation of Jiangsu Province(No.BK20231442)+4 种基金the Fundamental Research Funds for the Central Universities(No.NS2024032)the International Joint Laboratory of Sustainable Manufacturing,Ministry of Education and the Fundamental Research Funds for the Central Universities(No.NG2024007)China Scholarship Council(No.202206830048)the Foundation of the Graduate Innovation Center,Nanjing University of Aeronautics and Astronautics(No.kfjj20200510)Funding for Outstanding Doctoral Dissertation in NUAA(No.BCXJ23-09)。
文摘Diamond coatings possess numerous excellent properties,making them desirable materials for high-performance surface applications.However,without a revolutionary surface modification method,the surface roughness and friction behavior of diamond coatings can impede their ability to meet the demanding requirements of advanced engineering surfaces.This study proposed the thermal stress control at coating interfaces and demonstrated a novel process of precise graphenization on conventional diamond coatings surface through laser induction and mechanical cleavage,without causing damage to the metal substrate.Through experiments and simulations,the influence mechanism of surface graphitization and interfacial thermal stress was elucidated,ultimately enabling rapid conversion of the diamond coating surface to graphene while controlling the coating’s thickness and roughness.Compared to the original diamond coatings,the obtained surfaces exhibited a 63%-72%reduction in friction coefficients,all of which were below 0.1,with a minimum of 0.06,and a 59%-67%decrease in specific wear rates.Moreover,adhesive wear in the friction counterpart was significantly inhibited,resulting in a reduction in wear by 49%-83%.This demonstrated a significant improvement in lubrication and inhibition of mechanochemical wear properties.This study provides an effective and cost-efficient avenue to overcome the application bottleneck of engineered diamond surfaces,with the potential to significantly enhance the performance and expand the application range of diamond-coated components.
文摘Magnesium and its alloys have gained relevance for their light-weight combined with a high value of strength-to-weight ratio,which makes them useful in fields such as aerospace,automotive as well as biomedical engineering.Unfortunately,the poor corrosion resistance of Mg-alloys limits their wide acceptance.Advanced composite coatings which are self-healing,superhydrophobic anti corrosive,and wear resistant are new synthetic materials for abating these challenges.The superimposed superhydrophobic surfaces help in minimizing their water contact,thus slowing down the electrochemical reactions on the surface of the alloys,while their self-healing characteristics autonomously aid in the repair of any induced micro-crack,defect or damage towards ensuring the metal's long-term protection.In addition,the integration of wear-resistant materials further improves the durability of coatings under mechanical stress.The most recent research efforts have been directed towards the preparation of multifunctional composites,with an emphasis on nanomaterials,functional polymers,and state-of-the-art fabrication techniques in order to take advantage of their synergistic effects.Some of the methods that have so far exhibited promising potentials in fabricating these materials include the sol-gel method,layer-by-layer assembly,and plasma treatments.However,most of the fabricated products are still faced with significant challenges ranging from long-term stability to homogeneous adhesion of the coatings and their scalability for industrial applications.This review discusses the recent progress and the relationship between corrosion inhibition and self-healing efficiencies of wear resistant polymer nanocomposite coatings.Some challenges related to optimizing coating performance were also discussed.In addition,future directions ranging from the consideration of bioinspired designs,novel hybrid nanocomposite materials,and environmentally sustainable solutions integrated with smart protective coatings were also proposed as new wave technologies that can potentially revolutionize the corrosion protection offered by Mg alloys while opening up prospects for improved performance and sustainability.
