Well-crystallized hexagonal hematite (α-Fe2O3) platelets were synthesized by hydrothermal process, using a highly concentrated ferric hydroxide as precursor. The precursor was prepared by adding ammonia to the ferr...Well-crystallized hexagonal hematite (α-Fe2O3) platelets were synthesized by hydrothermal process, using a highly concentrated ferric hydroxide as precursor. The precursor was prepared by adding ammonia to the ferric sulfate solution which was obtained by leaching pyrite cinders with sulfuric acid. Structure and morphology of the synthesized products were investigated by X-ray diffraction, scanning electron microscope, transmission electron microscope and selected area electron diffraction. The results reveal that the reaction temperature has significant effects on the structure, size and shape of the synthesized hematite particles. Typical hexagonal hematite platelets, about 0.4-0.6 μm in diameter and 0.1 μm in thickness, were prepared at 230 ℃ for 0.5 h. Al^3+, contained in the sulfuric acid leaching solution as an impurity, plays an extremely important role in the formation of hexagonal hematite. In addition, a possible mechanism about the formation of hexagonal hematite platelets was proposed.展开更多
Micaceous iron oxide (MIO) with a hexagonal flaky shape was prepared by hydrothermal method. The ferric hydroxide used as precursor was obtained by an acidic leaching solution of pyrite cinders reacting with ammonia...Micaceous iron oxide (MIO) with a hexagonal flaky shape was prepared by hydrothermal method. The ferric hydroxide used as precursor was obtained by an acidic leaching solution of pyrite cinders reacting with ammonia solution. The optimal experimental conditions for preparing micaceous iron oxide were investigated by orthogonal experiments. Micaceous iron oxide can be successfully prepared when optimal parameters of total iron concentration of 2.0 mol/L, pH value of 8, n(Fe2+)/n(Fe3+) of 0.1, mass of seed crystal of 1 g, reaction temperature of 260 ℃ and reaction time of 30 min are applied. X-ray diffractometry (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and selected area electron diffractometry (SAEM) were adopted to characterize the hydrothermal products prepared under optimal conditions. The results indicate that highly crystallized α-Fe2O3 hexagonal flakes, about 1.0-1.5 μm in diameter and 0.1 μm in thickness, are prepared. Furthermore, the quality of micaceous iron oxide prepared can meet the required characteristics of micaceous iron oxide pigments for paints (ISO 10601--2007).展开更多
Harrat Lunayyir,a volcanic field in western Saudi Arabia,exhibits diverse geomorphological and topographical features shaped by volcanic,tectonic,and climatic processes.This study integrates field observations,remote ...Harrat Lunayyir,a volcanic field in western Saudi Arabia,exhibits diverse geomorphological and topographical features shaped by volcanic,tectonic,and climatic processes.This study integrates field observations,remote sensing,and GIS analysis to investigate the spatial distribution and relationships between volcanic landforms,lava flows,and topographical variation result obtained is a morphological classification of the cinder cones of Harrat Lunayyir,which can be sub-divided into four types:tephra rings,horseshoe-shaped volcanoes,multiple volcanoes and volcanoes without craters.All of these are monogenetic volcanoes,unlike central volcanoes(stratovolcanoes)which live for tens or hundreds of thousands of years and erupt numerous times.In Harrat Lunayyir,there is a clear dominance of arched horseshoe-shaped volcanoes(58)over ring-shaped cinder cones(10),A1_symmetric cones(circular,uniform cinder cones with a single crater)(32),A2_asymmetric cones(elongated,irregular cones and may feature one or more craters)(8),volcanoes without craters(55)and multiple volcanoes(20).The classification presented in this paper makes it possible to include all morphological types of volcanoes found in the region.This fact also renders the present classification a useful tool to apply in other,both insular and continental volcanic areas to eventually analyze and systematize the study of eruptive edifices with similar traits.Hence,this research will explore the standard physical volcanology literature so as to follow accepted definitions.展开更多
The effect of biochar substituted for anthracite as reductant on magnetizing-roasting pyrite cinder was in- vestigated. The key of magnetizing-roasting is the gasification reaction between reductants and CO2. Since bi...The effect of biochar substituted for anthracite as reductant on magnetizing-roasting pyrite cinder was in- vestigated. The key of magnetizing-roasting is the gasification reaction between reductants and CO2. Since biochar could react with CO2 more rapidly at lower temperature, the reactivity of biochar is better than that of anthracite. The gasification of biochar could produce reducing condition of φco/(φco--φco2 ) about 10 %- 20 % between 700-- 800 ℃, which is in accord with the atmosphere and temperature of Fe2 O3 reduction. So it is beneficial to the reduc- tion of iron mineral of pyrite cinder. Compared with anthracite, bioehar could decrease the roasting temperature from 825 to 750 ℃ and roasting time from 20 to 15 min, which shows that a better effect of magnetization could be ob- tained in the condition of lower temperature and shorter time. Using biochar as reductant, iron concentrate extracted from pyrite cinder as about 64% iron grade could be produced, and the recovery is over 90% under the condition of above 90% grinding particle less than 0. 045 mm and magnetic intensity of 0. 124--0. 194 T.展开更多
The chlorination-volatilization process has been adopted to make full use of gold-bearing and iron-rich pyrite cinder. However, problems of low recovery rate, pulverization of pellets, and ring formation have been enc...The chlorination-volatilization process has been adopted to make full use of gold-bearing and iron-rich pyrite cinder. However, problems of low recovery rate, pulverization of pellets, and ring formation have been encountered during the industrialization of this process. The effects of various parameters on the volatilization rates of valuable metals and on the compressive strength of roasted pellets were investigated in this paper. The parameters include the CaCl_2 dosage, heating temperature, and holding time. The results show that heating temperature is the most important parameter for the recovery of target metals. More CaCl_2 was needed for the recovery of zinc than for the recovery of gold, silver, and lead. CaCl_2 started to react with sulfides/SO_2/SiO_2 at temperatures below the melting point of CaCl_2 to generate Cl_2/HCl. Gaseous CaCl_2 was formed at higher temperatures and could react with any of the components. The compressive strength of roasted CaCl_2-bearing pellets first decreased slowly with increasing temperature at temperatures lower than 873 K, which could result in the pulverization of pellets during heating. Their compressive strength increased dramatically with increasing temperature at temperatures greater than 1273 K. Certain quantities of CaCl_2 and Fe(Ⅱ) could improve the compressive strength of the roasted pellets; however, the addition of excessive CaCl_2 decreased the compressive strength of pellets.展开更多
The aim is to remove copper from a pyrite cinder by optimizing the chlorination roasting process using re-sponse surface methodology (RSM) and the reaction mechanism of chlorination roasting based on thermodynamic c...The aim is to remove copper from a pyrite cinder by optimizing the chlorination roasting process using re-sponse surface methodology (RSM) and the reaction mechanism of chlorination roasting based on thermodynamic calculation was discussed. A quadratic model was suggested by RSM to correlate the key parameters, namely, dos-age of chlorinating agent, roasting temperature and roasting time to the copper volatilization ratio. The results indi- cate that the model is well consistent with the experimental data at a correlation coefficient (R2) of 0.95, and the dosage of chlorinating agent and roasting temperature both have significant effects on the copper volatilization ratio. However, a roasting temperature exceeding 1170 ~C decreases the volatilization ratio. The optimum conditions for removing copper from the cinder were identified as chlorinating agent dosage at 5%, roasting temperature at i155.10 ℃ and roasting time of 10 min; under Such a conditiom a copper volatilization ratid of 95.16% Was a- chieved from the cinder. Thermodynamic calculation shows that SiO2 in the pellet plays a key role in the chlorine re-lease from calcium chloride, and the chlorine release reactions cannot occur without it.展开更多
The influence of sulfur content in raw materials on oxidized pellets was studied. The results show that most sulfur exists in the form of elementary sulfur in pyrite cinder, and over 95% sulfur is removed in producing...The influence of sulfur content in raw materials on oxidized pellets was studied. The results show that most sulfur exists in the form of elementary sulfur in pyrite cinder, and over 95% sulfur is removed in producing pyrite cinder oxidized pellets. The compressive strength of fired pellets drops from 3 186 N to 2 405 N when the ratio of pyrite cinder increases from 40% to 70% under the conditions of preheating at 900℃ for 9 min and firing at 1 230 ℃ for 15 min. The porosity and microstructures of fired pellets prove that the higher ratio of pyrite cinder is given, and the more holes and cracks are achieved, leading to the better reducibility index (RI) and reduction swelling index (RSI), and the lower compressive strength of fired pellets and the worse reduction degradation index (RDI).展开更多
Comprehensive utilization of pyrite cinders is increasingly important because of their huge annual outputs and potential valuable metals recovery to cope with the gradual depletion of high-grade mineral resources. In ...Comprehensive utilization of pyrite cinders is increasingly important because of their huge annual outputs and potential valuable metals recovery to cope with the gradual depletion of high-grade mineral resources. In this work, a new process, i.e., a high-temperature chlorination–magnetizing roasting–magnetic separation process, was proposed for recovering Fe and removing Zn, Pb from a low-grade pyrite cinder containing 49.90 wt% Fe, 1.23 wt% Zn, and 0.29 wt% Pb. Various parameters, including the chlorinating conditions(dosage of Ca Cl2, temperature, and time) and the magnetization roasting conditions(amount of coal, temperature, and time) were investigated. The results indicate that the proposed process is effective for Fe recovery and Zn, Pb removal from the pyrite cinder. Through this process, 97.06% Zn, 96.82% Pb, and approximately 90% S can be removed, and 89.74% Fe is recovered as magnetite into the final product under optimal conditions. A purified magnetite concentrate containing 63.07 wt% Fe, 0.16 wt% P, 0.26 wt% S, and trace amounts of nonferrous metals(0.005 wt% Cu, 0.013 wt% Pb, and 0.051 wt% Zn) was obtained. The concentrate can be potentially used as a high-quality feed material for producing oxidized pellets by blending with other high-grade iron ore concentrates.展开更多
Direct reduction of pyrite cinder in a rotary hearth furnace (RHF) was studied under the condition of labo ratory simulation. Effects of reduction temperature, reduction time, molar ratio of carbon to oxygen, .and C...Direct reduction of pyrite cinder in a rotary hearth furnace (RHF) was studied under the condition of labo ratory simulation. Effects of reduction temperature, reduction time, molar ratio of carbon to oxygen, .and CaO addition on metallization rate as well as compressive strength of the pellets after reduction were discussed. The results showed that the metallization rate and compressive strength were 93.9% and 2 160 N per pellet respectively under the conditions of the reduction temperature of 1 200 ℃, the reduction time of 16 min, and the molar ratio of carbon to oxygen (xc/xo) of 1. 0; adding 2.5% CaO was beneficial to sulfur enrichment in slag phase of pellet, and metal- lization rate increased slightly while compressive strength decreased.展开更多
To find a simple and economical way for treating the domestic wastewater irt small counties and towns, a process combining chemically enhanced primary treatment and a trickling filter (CEPT-TF, representing the physi...To find a simple and economical way for treating the domestic wastewater irt small counties and towns, a process combining chemically enhanced primary treatment and a trickling filter (CEPT-TF, representing the physical and biological effects) was constructed and operated in laboratory conditions. The characteristic behaviors of dissolved organic matter in raw wastewater and effluents were examined during steady-state operation. Experimental results showed that the process of CEPT and TF in series was beneficial for the removal of hydrophobic and hydrophilic organics. Specially, the hydrophobic and aromatic materials could be preferentially removed in the CEPT unit, and the hydrophilic fraction in the TF. Structural changes of the organic fractions during the operation of the different units were also characterized via spectrum analysis.展开更多
The role of CaCl2 during the high temperature chloridizing-reduction roasting process was investigated, aiming at acquiring high strength blast furnace burden with high iron grade and low nonferrous metals content. Th...The role of CaCl2 during the high temperature chloridizing-reduction roasting process was investigated, aiming at acquiring high strength blast furnace burden with high iron grade and low nonferrous metals content. The effects of CaCl2 dosage on pelletizing, preheating and reduction were investigated. The results show that CaCl2 can improve the wet drop strength but reduces the thermostability of pyrite cinder green balls. When the dosage of CaCl2 exceeds 1%, the compressive strength of preheated pellets decreases while the growth of iron oxide particles is improved. Furthermore, the compressive strength of pre-reduced pellets increases but the metallization degree of pre-reduced pellets decreases with CaCl2 additive. The removal tests indicate that Zn can be removed completely without CaCl2 additive, Cu is removed only under the condition with CaCl2 additive and part of Pb must be removed by CaCl2 additive.展开更多
Pyrite cinder and high sulfur magnetite were used as raw materials to produce iron ore pellets. Good quali ties of green balls and fired pellets were obtained from the feed comprising 50G pyrite cinder and 50% high su...Pyrite cinder and high sulfur magnetite were used as raw materials to produce iron ore pellets. Good quali ties of green balls and fired pellets were obtained from the feed comprising 50G pyrite cinder and 50% high sulfur magnetite concentrate at a small scale. Small scale tests were proven by pilot-scale tests. The high grade fired pel lets, assaying 63. 22% Fe, were analyzed, and the compressive strength of fired pellets was over 2 500 N/pellet. The fired pellets possessed excellent metallurgical performances, such as reducibility index higher than 67%, reduction swelling index lower than 15% and low temperature reduction degradation index (+ 3.15 mm) higher than 1%, which can be used as the hurden for blast furnace.展开更多
Cr(Ⅵ) is a common heavy metal ion, which will seriously harm human body and environment.Therefore, the removal of Cr(Ⅵ) has become an attractive topic.In this work, cinder was used as a raw material to synthesize a ...Cr(Ⅵ) is a common heavy metal ion, which will seriously harm human body and environment.Therefore, the removal of Cr(Ⅵ) has become an attractive topic.In this work, cinder was used as a raw material to synthesize a nanoneedle material: γ-(AlOOH@FeOOH)(γ-Al@Fe).The physicochemical properties of γ-Al@Fe were thoroughly characterized, and its effectiveness as a catalyst for photocatalytic reduction of Cr(Ⅵ) was evaluated.The results showed that Cr(Ⅵ) could be efficiently reduced by γ-Al@Fe in the presence of tartaric acid(TA) under visible light.The variable factors on the reaction were investigated in detail, and the results showed that under optimal conditions(γ-Al@Fe 0.4 g/L, TA 0.6 g/L, pH 2), Cr(Ⅵ)was completely reduced within 7 min.Besides, scavenger experiments and EPR proved that O_(2)^(·-) and CO_(2)^(·-) played a significant role in the photocatalytic reduction of Cr(Ⅵ).TA acts as a sacrificial agent to trap the holes and generate strong reducing free radicals: CO_(2)^(·-).Dissolving O_(2) could react with electrons to generate O_(2)^(·-).This work discussed the performance and mechanism of photocatalytic reduction of Cr(Ⅵ) in detail, which provided a new idea for the resource utilization of solid waste and the treatment of heavy metal sewage.展开更多
Chemical looping combustion(CLC)is a clean and efficient flame-free combustion technology,which combust the fuels by lattice oxygen from a solid oxygen carrier with inherent CO_(2)capture.The development of oxygen car...Chemical looping combustion(CLC)is a clean and efficient flame-free combustion technology,which combust the fuels by lattice oxygen from a solid oxygen carrier with inherent CO_(2)capture.The development of oxygen carriers with low cost and high redox performance is crucial to the whole efficiency of CLC process.As the solid by-product from the sulfuric acid production,pyrite cinder presented excellent redox performance as an oxygen carrier in CLC process.The main components in pyrite cinder are Fe_(2)O_(3),CaSO_(4),Al_(2)O_(3)and SiO_(2)in which Fe_(2)O_(3)is the active component to provide lattice oxygen.In order to systematic investigate the functions of supports(CaSO_4,Al_(2)O_(3)and SiO_(2))in pyrite cinder,three oxygen carriers(Fe_(2)O_(3)-CaSO_(4),Fe_(2)O_(3)-Al_(2)O_(3)and Fe_(2)O_(3)-SiO_(2))were prepared and evaluated in this study.The results showed that Fe_(2)O_(3)-CaSO_(4) displayed high redox activity and cycling stability in the multiple redox cycles.However,both Fe_(2)O_(3)-Al_(2)O_(3)and Fe_(2)O_(3)-SiO_(2)experienced serious deactivation during redox reactions.It indicated that the inert Fe-Si solid solution(Fe_(2)SiO_(4))was formed in the spent Fe_(2)O_(3)-SiO_(2)sample,which decreased the oxygen carrying capacity of this sample.The XPS results showed that the oxygen species on the surface of Fe_(2)O_(3)-CaSO_(4) could be fully recovered after the 20 redox cycles.It can be concluded that CaSO_(4) is the key to the high redox activity and cycling stability of pyrite cinder.展开更多
Produced by the production of sulfuric acid from kaolinite type when the Fe2O3 and metakaolin together constitute the kaolinite type pyrite cinder is a typical industrial solid waste. Only in southern Sichuan China st...Produced by the production of sulfuric acid from kaolinite type when the Fe2O3 and metakaolin together constitute the kaolinite type pyrite cinder is a typical industrial solid waste. Only in southern Sichuan China storage capacity has reached millions of tons, that caused serious impact on ecology and environment in this area. It also caused serious waste of resources. The magnetite concentrate and given priority to with partial kaolinite pyrite cinder tailings that were obtained by grinding and magnetic separation. This experiment studied the relationship composition and particle size with its activity when cinder tailings as cement mixed material. The results show that the particle size of D90 were 88 micron, 56 micron, 40 micron, the activity index were 1.036, 1.068, 1.102. The slag after magnetic separation is a kind of very good activity of cement mixed material. It can make good use of the industrial solid waste.展开更多
As an industrial solid waste,pyrite cinder exhibited excellent reactivity and cycle stability in chemical looping combustion.Prior to the experiment,oxygen carriers often experienced a high temperature calcination pro...As an industrial solid waste,pyrite cinder exhibited excellent reactivity and cycle stability in chemical looping combustion.Prior to the experiment,oxygen carriers often experienced a high temperature calcination process to stabilize the physico-chemical properties,which presented significant influence on the redox performance of oxygen carriers.However,the effect of calcination temperature on the cyclic reaction performance of pyrite cinder has not been studied in detail.In this work,the effect of calcination temperature on the redox activity and attrition characteristic of pyrite cinder were studied in a fluidizedbed reactor using CH_(4) as fuel.A series of pyrite cinder samples were prepared by controlling the calcination temperature.The redox activity and attrition rate of the obtained pyrite cinder samples were investigated deeply.The results showed that calcination temperature displayed significant impact on the redox performance of pyrite cinder.Considering CH_(4) conversion(80%–85%)and attrition resistance,the pyrite cinder calcined at 1050℃ presented excellent redox properties.In the whole experiment process,the CO_(2) selectivity of the pyrite cinder samples were not affected by the calcination temperature and were still close to 100%.The results can provide reference for optimizing the calcination temperature of pyrite cinder during chemical looping process.展开更多
基金Project(2008A090300016) supported by the Key Science and Technology Item of Guangdong Province,ChinaProject(ZKJ2010022) supported by the Precious Apparatus Opening Center Foundation of Central South University,China
文摘Well-crystallized hexagonal hematite (α-Fe2O3) platelets were synthesized by hydrothermal process, using a highly concentrated ferric hydroxide as precursor. The precursor was prepared by adding ammonia to the ferric sulfate solution which was obtained by leaching pyrite cinders with sulfuric acid. Structure and morphology of the synthesized products were investigated by X-ray diffraction, scanning electron microscope, transmission electron microscope and selected area electron diffraction. The results reveal that the reaction temperature has significant effects on the structure, size and shape of the synthesized hematite particles. Typical hexagonal hematite platelets, about 0.4-0.6 μm in diameter and 0.1 μm in thickness, were prepared at 230 ℃ for 0.5 h. Al^3+, contained in the sulfuric acid leaching solution as an impurity, plays an extremely important role in the formation of hexagonal hematite. In addition, a possible mechanism about the formation of hexagonal hematite platelets was proposed.
基金Project(2008A090300016) supported by Major Science & Technology Special Program of Guangdong Province,China
文摘Micaceous iron oxide (MIO) with a hexagonal flaky shape was prepared by hydrothermal method. The ferric hydroxide used as precursor was obtained by an acidic leaching solution of pyrite cinders reacting with ammonia solution. The optimal experimental conditions for preparing micaceous iron oxide were investigated by orthogonal experiments. Micaceous iron oxide can be successfully prepared when optimal parameters of total iron concentration of 2.0 mol/L, pH value of 8, n(Fe2+)/n(Fe3+) of 0.1, mass of seed crystal of 1 g, reaction temperature of 260 ℃ and reaction time of 30 min are applied. X-ray diffractometry (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and selected area electron diffractometry (SAEM) were adopted to characterize the hydrothermal products prepared under optimal conditions. The results indicate that highly crystallized α-Fe2O3 hexagonal flakes, about 1.0-1.5 μm in diameter and 0.1 μm in thickness, are prepared. Furthermore, the quality of micaceous iron oxide prepared can meet the required characteristics of micaceous iron oxide pigments for paints (ISO 10601--2007).
文摘Harrat Lunayyir,a volcanic field in western Saudi Arabia,exhibits diverse geomorphological and topographical features shaped by volcanic,tectonic,and climatic processes.This study integrates field observations,remote sensing,and GIS analysis to investigate the spatial distribution and relationships between volcanic landforms,lava flows,and topographical variation result obtained is a morphological classification of the cinder cones of Harrat Lunayyir,which can be sub-divided into four types:tephra rings,horseshoe-shaped volcanoes,multiple volcanoes and volcanoes without craters.All of these are monogenetic volcanoes,unlike central volcanoes(stratovolcanoes)which live for tens or hundreds of thousands of years and erupt numerous times.In Harrat Lunayyir,there is a clear dominance of arched horseshoe-shaped volcanoes(58)over ring-shaped cinder cones(10),A1_symmetric cones(circular,uniform cinder cones with a single crater)(32),A2_asymmetric cones(elongated,irregular cones and may feature one or more craters)(8),volcanoes without craters(55)and multiple volcanoes(20).The classification presented in this paper makes it possible to include all morphological types of volcanoes found in the region.This fact also renders the present classification a useful tool to apply in other,both insular and continental volcanic areas to eventually analyze and systematize the study of eruptive edifices with similar traits.Hence,this research will explore the standard physical volcanology literature so as to follow accepted definitions.
基金Item Sponsored by National Natural Science Foundation of China(51174253,51304245)
文摘The effect of biochar substituted for anthracite as reductant on magnetizing-roasting pyrite cinder was in- vestigated. The key of magnetizing-roasting is the gasification reaction between reductants and CO2. Since biochar could react with CO2 more rapidly at lower temperature, the reactivity of biochar is better than that of anthracite. The gasification of biochar could produce reducing condition of φco/(φco--φco2 ) about 10 %- 20 % between 700-- 800 ℃, which is in accord with the atmosphere and temperature of Fe2 O3 reduction. So it is beneficial to the reduc- tion of iron mineral of pyrite cinder. Compared with anthracite, bioehar could decrease the roasting temperature from 825 to 750 ℃ and roasting time from 20 to 15 min, which shows that a better effect of magnetization could be ob- tained in the condition of lower temperature and shorter time. Using biochar as reductant, iron concentrate extracted from pyrite cinder as about 64% iron grade could be produced, and the recovery is over 90% under the condition of above 90% grinding particle less than 0. 045 mm and magnetic intensity of 0. 124--0. 194 T.
基金financially supported by the National NaturalScience Foundation of China (No. 51202249)the National High-Tech Research and Development Program of China (No. 2011AA06A104)the Projects in the National Science & Technology Pillar Program during the 12th Five-year Plan Period (No. 2012BAB08B04)
文摘The chlorination-volatilization process has been adopted to make full use of gold-bearing and iron-rich pyrite cinder. However, problems of low recovery rate, pulverization of pellets, and ring formation have been encountered during the industrialization of this process. The effects of various parameters on the volatilization rates of valuable metals and on the compressive strength of roasted pellets were investigated in this paper. The parameters include the CaCl_2 dosage, heating temperature, and holding time. The results show that heating temperature is the most important parameter for the recovery of target metals. More CaCl_2 was needed for the recovery of zinc than for the recovery of gold, silver, and lead. CaCl_2 started to react with sulfides/SO_2/SiO_2 at temperatures below the melting point of CaCl_2 to generate Cl_2/HCl. Gaseous CaCl_2 was formed at higher temperatures and could react with any of the components. The compressive strength of roasted CaCl_2-bearing pellets first decreased slowly with increasing temperature at temperatures lower than 873 K, which could result in the pulverization of pellets during heating. Their compressive strength increased dramatically with increasing temperature at temperatures greater than 1273 K. Certain quantities of CaCl_2 and Fe(Ⅱ) could improve the compressive strength of the roasted pellets; however, the addition of excessive CaCl_2 decreased the compressive strength of pellets.
基金Item Sponsored by National Natural Science Foundation of China(u0837602,51104076)
文摘The aim is to remove copper from a pyrite cinder by optimizing the chlorination roasting process using re-sponse surface methodology (RSM) and the reaction mechanism of chlorination roasting based on thermodynamic calculation was discussed. A quadratic model was suggested by RSM to correlate the key parameters, namely, dos-age of chlorinating agent, roasting temperature and roasting time to the copper volatilization ratio. The results indi- cate that the model is well consistent with the experimental data at a correlation coefficient (R2) of 0.95, and the dosage of chlorinating agent and roasting temperature both have significant effects on the copper volatilization ratio. However, a roasting temperature exceeding 1170 ~C decreases the volatilization ratio. The optimum conditions for removing copper from the cinder were identified as chlorinating agent dosage at 5%, roasting temperature at i155.10 ℃ and roasting time of 10 min; under Such a conditiom a copper volatilization ratid of 95.16% Was a- chieved from the cinder. Thermodynamic calculation shows that SiO2 in the pellet plays a key role in the chlorine re-lease from calcium chloride, and the chlorine release reactions cannot occur without it.
基金Project(2007k02) supported by the Technology Fund of the Land and Resources Department of Hunan Province, China
文摘The influence of sulfur content in raw materials on oxidized pellets was studied. The results show that most sulfur exists in the form of elementary sulfur in pyrite cinder, and over 95% sulfur is removed in producing pyrite cinder oxidized pellets. The compressive strength of fired pellets drops from 3 186 N to 2 405 N when the ratio of pyrite cinder increases from 40% to 70% under the conditions of preheating at 900℃ for 9 min and firing at 1 230 ℃ for 15 min. The porosity and microstructures of fired pellets prove that the higher ratio of pyrite cinder is given, and the more holes and cracks are achieved, leading to the better reducibility index (RI) and reduction swelling index (RSI), and the lower compressive strength of fired pellets and the worse reduction degradation index (RDI).
基金financially supported by the National Natural Science Foundation of China(No.51574281)the National Torch Program of China(No.2011GH561685)the Hunan Provincial Co-innovation Center for Clean and Efficient Utilization of Strategic Metal Mineral Resources
文摘Comprehensive utilization of pyrite cinders is increasingly important because of their huge annual outputs and potential valuable metals recovery to cope with the gradual depletion of high-grade mineral resources. In this work, a new process, i.e., a high-temperature chlorination–magnetizing roasting–magnetic separation process, was proposed for recovering Fe and removing Zn, Pb from a low-grade pyrite cinder containing 49.90 wt% Fe, 1.23 wt% Zn, and 0.29 wt% Pb. Various parameters, including the chlorinating conditions(dosage of Ca Cl2, temperature, and time) and the magnetization roasting conditions(amount of coal, temperature, and time) were investigated. The results indicate that the proposed process is effective for Fe recovery and Zn, Pb removal from the pyrite cinder. Through this process, 97.06% Zn, 96.82% Pb, and approximately 90% S can be removed, and 89.74% Fe is recovered as magnetite into the final product under optimal conditions. A purified magnetite concentrate containing 63.07 wt% Fe, 0.16 wt% P, 0.26 wt% S, and trace amounts of nonferrous metals(0.005 wt% Cu, 0.013 wt% Pb, and 0.051 wt% Zn) was obtained. The concentrate can be potentially used as a high-quality feed material for producing oxidized pellets by blending with other high-grade iron ore concentrates.
基金Item Sponsored by National Natural Science Foundation of China(51174023)
文摘Direct reduction of pyrite cinder in a rotary hearth furnace (RHF) was studied under the condition of labo ratory simulation. Effects of reduction temperature, reduction time, molar ratio of carbon to oxygen, .and CaO addition on metallization rate as well as compressive strength of the pellets after reduction were discussed. The results showed that the metallization rate and compressive strength were 93.9% and 2 160 N per pellet respectively under the conditions of the reduction temperature of 1 200 ℃, the reduction time of 16 min, and the molar ratio of carbon to oxygen (xc/xo) of 1. 0; adding 2.5% CaO was beneficial to sulfur enrichment in slag phase of pellet, and metal- lization rate increased slightly while compressive strength decreased.
基金supported by the National Critical Scientific and Technological Project of Water Pollution Control and Management (No. 2009ZX07317-009-08)the National Nature Science Foundation of China (No.51121062)
文摘To find a simple and economical way for treating the domestic wastewater irt small counties and towns, a process combining chemically enhanced primary treatment and a trickling filter (CEPT-TF, representing the physical and biological effects) was constructed and operated in laboratory conditions. The characteristic behaviors of dissolved organic matter in raw wastewater and effluents were examined during steady-state operation. Experimental results showed that the process of CEPT and TF in series was beneficial for the removal of hydrophobic and hydrophilic organics. Specially, the hydrophobic and aromatic materials could be preferentially removed in the CEPT unit, and the hydrophilic fraction in the TF. Structural changes of the organic fractions during the operation of the different units were also characterized via spectrum analysis.
基金Project(51504155)supported by the National Natural Science Foundation of ChinaProject(BK20140337)supported by the Basic Research Program of Jiangsu Province+2 种基金ChinaProject(SDY2013A13)supported by the Young Teacher Natural Science Fund of Soochow UniversityChina
文摘The role of CaCl2 during the high temperature chloridizing-reduction roasting process was investigated, aiming at acquiring high strength blast furnace burden with high iron grade and low nonferrous metals content. The effects of CaCl2 dosage on pelletizing, preheating and reduction were investigated. The results show that CaCl2 can improve the wet drop strength but reduces the thermostability of pyrite cinder green balls. When the dosage of CaCl2 exceeds 1%, the compressive strength of preheated pellets decreases while the growth of iron oxide particles is improved. Furthermore, the compressive strength of pre-reduced pellets increases but the metallization degree of pre-reduced pellets decreases with CaCl2 additive. The removal tests indicate that Zn can be removed completely without CaCl2 additive, Cu is removed only under the condition with CaCl2 additive and part of Pb must be removed by CaCl2 additive.
基金Item Sponsored by Torch Program of Ministry of Science and Technology of China(2008FJ5008)
文摘Pyrite cinder and high sulfur magnetite were used as raw materials to produce iron ore pellets. Good quali ties of green balls and fired pellets were obtained from the feed comprising 50G pyrite cinder and 50% high sulfur magnetite concentrate at a small scale. Small scale tests were proven by pilot-scale tests. The high grade fired pel lets, assaying 63. 22% Fe, were analyzed, and the compressive strength of fired pellets was over 2 500 N/pellet. The fired pellets possessed excellent metallurgical performances, such as reducibility index higher than 67%, reduction swelling index lower than 15% and low temperature reduction degradation index (+ 3.15 mm) higher than 1%, which can be used as the hurden for blast furnace.
基金supported by the National Natural Science Foundation of China (Nos.51672077, 51872089)。
文摘Cr(Ⅵ) is a common heavy metal ion, which will seriously harm human body and environment.Therefore, the removal of Cr(Ⅵ) has become an attractive topic.In this work, cinder was used as a raw material to synthesize a nanoneedle material: γ-(AlOOH@FeOOH)(γ-Al@Fe).The physicochemical properties of γ-Al@Fe were thoroughly characterized, and its effectiveness as a catalyst for photocatalytic reduction of Cr(Ⅵ) was evaluated.The results showed that Cr(Ⅵ) could be efficiently reduced by γ-Al@Fe in the presence of tartaric acid(TA) under visible light.The variable factors on the reaction were investigated in detail, and the results showed that under optimal conditions(γ-Al@Fe 0.4 g/L, TA 0.6 g/L, pH 2), Cr(Ⅵ)was completely reduced within 7 min.Besides, scavenger experiments and EPR proved that O_(2)^(·-) and CO_(2)^(·-) played a significant role in the photocatalytic reduction of Cr(Ⅵ).TA acts as a sacrificial agent to trap the holes and generate strong reducing free radicals: CO_(2)^(·-).Dissolving O_(2) could react with electrons to generate O_(2)^(·-).This work discussed the performance and mechanism of photocatalytic reduction of Cr(Ⅵ) in detail, which provided a new idea for the resource utilization of solid waste and the treatment of heavy metal sewage.
基金supported by the Program for High-Level Entrepreneurial and Innovative Talents Introduction of Jiangsu ProvinceFoundation of State Key Laboratory of High-efficiency Utilization of Coal and Green Chemical Engineering(2021-K56)+1 种基金Foundation of Key Laboratory of Energy Thermal Conversion and Control of Ministry of EducationSenior Talent Foundation of Jiangsu University(20JDG40)。
文摘Chemical looping combustion(CLC)is a clean and efficient flame-free combustion technology,which combust the fuels by lattice oxygen from a solid oxygen carrier with inherent CO_(2)capture.The development of oxygen carriers with low cost and high redox performance is crucial to the whole efficiency of CLC process.As the solid by-product from the sulfuric acid production,pyrite cinder presented excellent redox performance as an oxygen carrier in CLC process.The main components in pyrite cinder are Fe_(2)O_(3),CaSO_(4),Al_(2)O_(3)and SiO_(2)in which Fe_(2)O_(3)is the active component to provide lattice oxygen.In order to systematic investigate the functions of supports(CaSO_4,Al_(2)O_(3)and SiO_(2))in pyrite cinder,three oxygen carriers(Fe_(2)O_(3)-CaSO_(4),Fe_(2)O_(3)-Al_(2)O_(3)and Fe_(2)O_(3)-SiO_(2))were prepared and evaluated in this study.The results showed that Fe_(2)O_(3)-CaSO_(4) displayed high redox activity and cycling stability in the multiple redox cycles.However,both Fe_(2)O_(3)-Al_(2)O_(3)and Fe_(2)O_(3)-SiO_(2)experienced serious deactivation during redox reactions.It indicated that the inert Fe-Si solid solution(Fe_(2)SiO_(4))was formed in the spent Fe_(2)O_(3)-SiO_(2)sample,which decreased the oxygen carrying capacity of this sample.The XPS results showed that the oxygen species on the surface of Fe_(2)O_(3)-CaSO_(4) could be fully recovered after the 20 redox cycles.It can be concluded that CaSO_(4) is the key to the high redox activity and cycling stability of pyrite cinder.
文摘Produced by the production of sulfuric acid from kaolinite type when the Fe2O3 and metakaolin together constitute the kaolinite type pyrite cinder is a typical industrial solid waste. Only in southern Sichuan China storage capacity has reached millions of tons, that caused serious impact on ecology and environment in this area. It also caused serious waste of resources. The magnetite concentrate and given priority to with partial kaolinite pyrite cinder tailings that were obtained by grinding and magnetic separation. This experiment studied the relationship composition and particle size with its activity when cinder tailings as cement mixed material. The results show that the particle size of D90 were 88 micron, 56 micron, 40 micron, the activity index were 1.036, 1.068, 1.102. The slag after magnetic separation is a kind of very good activity of cement mixed material. It can make good use of the industrial solid waste.
基金supported by the China Postdoctoral Science Foundation(2020M681503)Foundation of State Key Laboratory of High-efficiency Utilization of Coal and Green Chemical Engineering(2021-K56).
文摘As an industrial solid waste,pyrite cinder exhibited excellent reactivity and cycle stability in chemical looping combustion.Prior to the experiment,oxygen carriers often experienced a high temperature calcination process to stabilize the physico-chemical properties,which presented significant influence on the redox performance of oxygen carriers.However,the effect of calcination temperature on the cyclic reaction performance of pyrite cinder has not been studied in detail.In this work,the effect of calcination temperature on the redox activity and attrition characteristic of pyrite cinder were studied in a fluidizedbed reactor using CH_(4) as fuel.A series of pyrite cinder samples were prepared by controlling the calcination temperature.The redox activity and attrition rate of the obtained pyrite cinder samples were investigated deeply.The results showed that calcination temperature displayed significant impact on the redox performance of pyrite cinder.Considering CH_(4) conversion(80%–85%)and attrition resistance,the pyrite cinder calcined at 1050℃ presented excellent redox properties.In the whole experiment process,the CO_(2) selectivity of the pyrite cinder samples were not affected by the calcination temperature and were still close to 100%.The results can provide reference for optimizing the calcination temperature of pyrite cinder during chemical looping process.