机器人加工是航天复杂舱段内腔加工的有效手段。针对部分狭窄深腔舱段的加工需求,需在机器人末端附加延长杆以提升操作可达性。然而,延长杆在拓展加工覆盖范围的同时,会增大系统动柔度,极易引发加工颤振,进而影响加工质量与效率。为此,...机器人加工是航天复杂舱段内腔加工的有效手段。针对部分狭窄深腔舱段的加工需求,需在机器人末端附加延长杆以提升操作可达性。然而,延长杆在拓展加工覆盖范围的同时,会增大系统动柔度,极易引发加工颤振,进而影响加工质量与效率。为此,本文提出一种变频可调式调谐质量阻尼器(Tuned mass damper,TMD)的结构设计与参数优化方法,建立了集成调谐质量阻尼器与机器人加工系统的动力学模型。该方法基于偏心曲柄滑块机构实现频率可调,根据电涡流阻尼原理完成阻尼参数调控。进一步开展机器人加工系统动柔度控制试验,结果表明,本文所提方法可使末端动柔度峰值降低67.8%,显著提升加工稳定性边界。展开更多
The possibility of the electric-hydraulic chattering technology and its application in the cold extrusion were presented.The conventional and electric-hydraulic chattering assisted backward extrusion processes were pe...The possibility of the electric-hydraulic chattering technology and its application in the cold extrusion were presented.The conventional and electric-hydraulic chattering assisted backward extrusion processes were performed on 6061 aluminum alloy billets at room temperature.The experimental results showed that 5.65% reduction in the extrusion load was attained if the die and ejector were vibrated at a frequency of 100 Hz and amplitude of 0.013 mm in the longitudinal direction.The friction coefficient at the billet and tool system interface determined from the finite element analysis（FEA） decreased from 0.2 without chattering to 0.1 with application of electric-hydraulic chattering.The higher values of instantaneous velocity and direction change of material flow were achieved during the chattering assisted backward extrusion process.The strain distribution of the chattering assisted backward extrusion billet revealed lower maximum strain and smoother strain distribution in comparison with that produced by the conventional extrusion method.展开更多
In this paper,a unified terminal sliding mode(UTSM)control method is proposed for second-order nonlinear systems with uncertainties and disturbances.It is seen that the newly defined terminal sliding surface is integr...In this paper,a unified terminal sliding mode(UTSM)control method is proposed for second-order nonlinear systems with uncertainties and disturbances.It is seen that the newly defined terminal sliding surface is integrated with both conventional and fast terminal sliding mode and exhibits design advantages such as a variable exponent,adjustable sliding mode parameters,and chattering-alleviation effect.The inherent dynamic properties of the closed-loop systems with the UTSM control are discussed in detail via the phase plane and Lyapunov stability theory.Both numerical simulations and experimental results show the flexible sliding manifold design,strong robustness against uncertain dynamics,and effective attenuation of chattering phenomenon.展开更多
The chattering characteristic of sliding mode control isanalyzed when it is applied in distributed control systems （DCSs）.For a DCS with random time delay and packet dropout, a discreteswitching system model with ti...The chattering characteristic of sliding mode control isanalyzed when it is applied in distributed control systems （DCSs）.For a DCS with random time delay and packet dropout, a discreteswitching system model with time varying sampling period isconstructed based on the time delay system method. The reachinglaw based sliding mode controller is applied in the proposedsystem. The exponential stability condition in the form of linearmatrix inequality is figured out based on the multi-Lyaponov functionmethod. Then, the chattering characteristic is analyzed for theswitching system, and a chattering region related with time varyingsampling period and external disturbance is proposed. Finally, numericalexamples are given to illustrate the validity of the analysisresult.展开更多
An experimental setup for cold extrusion process with electric-hydraulic chattering was developed and its working principle was introduced. The finite element （FE） model for a kind of cup part （material： 20Cr） wa...An experimental setup for cold extrusion process with electric-hydraulic chattering was developed and its working principle was introduced. The finite element （FE） model for a kind of cup part （material： 20Cr） was built by using the software Deform-3D. FE simulation experiments with and without electric-hydraulic chattering were carried out to analyze the velocity fields and the metal grid flow lines. The extrusion ex- periments of the cup part were also performed under different conditions. The difference of metal flow lines with and without electric-hydraulic chattering was discussed via a scanning electron microscope （SEM） and the Keyence super-depth three-dimensional microscopic system. The results showed that with the electric-hydraulic chattering, the velocity of material flow increases, whereas deformation resistance decreases. Electric hydraulic chattering results in easy metal flow, small bending degree of metal flow lines, slender and dense metal grains, and thereby an improved quality of the deformed parts.展开更多
针对最大功率点跟踪(Maximum power point tracking, MPPT)算法中传统滑模控制存在收敛速度慢、抖振显著等不足,提出一种基于RBF神经网络的光伏系统非线性反步积分滑模(Nonlinear backstepping integral sliding mode control, NBISMC)...针对最大功率点跟踪(Maximum power point tracking, MPPT)算法中传统滑模控制存在收敛速度慢、抖振显著等不足,提出一种基于RBF神经网络的光伏系统非线性反步积分滑模(Nonlinear backstepping integral sliding mode control, NBISMC)最大功率点跟踪策略。首先,采用RBF神经网络对各种气象条件下的光伏电池输出电压进行预测;其次,设计非线性积分滑模面以改善传统滑模控制存在稳态误差及超调量大的问题;最后,设计新型指数趋近律,在加快收敛速度的同时有效削弱了系统高频抖振;通过Lyapunov函数分析非线性反步积分滑模控制的可达性与稳定性,并在静态、动态和遮光条件下进行仿真试验。仿真试验结果表明,在温度和光照强度发生变化的工况下,相比于传统滑模控制,基于RBF神经网络的非线性反步积分滑模控制能在各种气象条件下快速、准确地跟踪光伏系统最大功率点,具有较强的鲁棒性。展开更多
文摘机器人加工是航天复杂舱段内腔加工的有效手段。针对部分狭窄深腔舱段的加工需求,需在机器人末端附加延长杆以提升操作可达性。然而,延长杆在拓展加工覆盖范围的同时,会增大系统动柔度,极易引发加工颤振,进而影响加工质量与效率。为此,本文提出一种变频可调式调谐质量阻尼器(Tuned mass damper,TMD)的结构设计与参数优化方法,建立了集成调谐质量阻尼器与机器人加工系统的动力学模型。该方法基于偏心曲柄滑块机构实现频率可调,根据电涡流阻尼原理完成阻尼参数调控。进一步开展机器人加工系统动柔度控制试验,结果表明,本文所提方法可使末端动柔度峰值降低67.8%,显著提升加工稳定性边界。
基金Project(51275475)supported by the National Natural Science Foundation of ChinaProject(2014BY001)supported by the Department of Education in Zhejiang Province,ChinaProject(2014EP0110)supported by the Key Laboratory of Special Purpose Equipment and Advanced Manufacturing Technology,Ministry of Education and Zhejiang Province,China
文摘The possibility of the electric-hydraulic chattering technology and its application in the cold extrusion were presented.The conventional and electric-hydraulic chattering assisted backward extrusion processes were performed on 6061 aluminum alloy billets at room temperature.The experimental results showed that 5.65% reduction in the extrusion load was attained if the die and ejector were vibrated at a frequency of 100 Hz and amplitude of 0.013 mm in the longitudinal direction.The friction coefficient at the billet and tool system interface determined from the finite element analysis（FEA） decreased from 0.2 without chattering to 0.1 with application of electric-hydraulic chattering.The higher values of instantaneous velocity and direction change of material flow were achieved during the chattering assisted backward extrusion process.The strain distribution of the chattering assisted backward extrusion billet revealed lower maximum strain and smoother strain distribution in comparison with that produced by the conventional extrusion method.
基金supported by the National Natural Science Foundation of China(62473337,62003305)the Key Research and Development Program of Zhejiang Province(2024C03040,2022C03029)the Leading Innovative and Entrepreneur Team Introduction Program of Zhejiang Province(2023R01006)。
文摘In this paper,a unified terminal sliding mode(UTSM)control method is proposed for second-order nonlinear systems with uncertainties and disturbances.It is seen that the newly defined terminal sliding surface is integrated with both conventional and fast terminal sliding mode and exhibits design advantages such as a variable exponent,adjustable sliding mode parameters,and chattering-alleviation effect.The inherent dynamic properties of the closed-loop systems with the UTSM control are discussed in detail via the phase plane and Lyapunov stability theory.Both numerical simulations and experimental results show the flexible sliding manifold design,strong robustness against uncertain dynamics,and effective attenuation of chattering phenomenon.
基金supported by the National Natural Science Fundation of China(5147618751506221)+1 种基金the Natural Science Basic Research Plan in Shaanxi Province of China(2015JQ51792015JM5207)
文摘The chattering characteristic of sliding mode control isanalyzed when it is applied in distributed control systems （DCSs）.For a DCS with random time delay and packet dropout, a discreteswitching system model with time varying sampling period isconstructed based on the time delay system method. The reachinglaw based sliding mode controller is applied in the proposedsystem. The exponential stability condition in the form of linearmatrix inequality is figured out based on the multi-Lyaponov functionmethod. Then, the chattering characteristic is analyzed for theswitching system, and a chattering region related with time varyingsampling period and external disturbance is proposed. Finally, numericalexamples are given to illustrate the validity of the analysisresult.
文摘An experimental setup for cold extrusion process with electric-hydraulic chattering was developed and its working principle was introduced. The finite element （FE） model for a kind of cup part （material： 20Cr） was built by using the software Deform-3D. FE simulation experiments with and without electric-hydraulic chattering were carried out to analyze the velocity fields and the metal grid flow lines. The extrusion ex- periments of the cup part were also performed under different conditions. The difference of metal flow lines with and without electric-hydraulic chattering was discussed via a scanning electron microscope （SEM） and the Keyence super-depth three-dimensional microscopic system. The results showed that with the electric-hydraulic chattering, the velocity of material flow increases, whereas deformation resistance decreases. Electric hydraulic chattering results in easy metal flow, small bending degree of metal flow lines, slender and dense metal grains, and thereby an improved quality of the deformed parts.
文摘针对最大功率点跟踪(Maximum power point tracking, MPPT)算法中传统滑模控制存在收敛速度慢、抖振显著等不足,提出一种基于RBF神经网络的光伏系统非线性反步积分滑模(Nonlinear backstepping integral sliding mode control, NBISMC)最大功率点跟踪策略。首先,采用RBF神经网络对各种气象条件下的光伏电池输出电压进行预测;其次,设计非线性积分滑模面以改善传统滑模控制存在稳态误差及超调量大的问题;最后,设计新型指数趋近律,在加快收敛速度的同时有效削弱了系统高频抖振;通过Lyapunov函数分析非线性反步积分滑模控制的可达性与稳定性,并在静态、动态和遮光条件下进行仿真试验。仿真试验结果表明,在温度和光照强度发生变化的工况下,相比于传统滑模控制,基于RBF神经网络的非线性反步积分滑模控制能在各种气象条件下快速、准确地跟踪光伏系统最大功率点,具有较强的鲁棒性。
