Silicone rubber(SR)exhibits superior breathability and high-temperature resistance.However,SR is prone to degradation under extreme heat or combustion,limiting its effectiveness in mitigating secondary hazards.In this...Silicone rubber(SR)exhibits superior breathability and high-temperature resistance.However,SR is prone to degradation under extreme heat or combustion,limiting its effectiveness in mitigating secondary hazards.In this study,phosphate glass powder was used to calcinate zinc borate,lanthanum oxide,and cerium oxide.Methylphenyl polysiloxane was then grafted onto the surface of the glass powder,resulting in the modified pow-ders designated as Methylphenyl polysiloxane-grafted zinc borate-modified phosphate glass powder(GF-ZnBM),Methylphenyl polysiloxane-grafted lanthanum oxide-modified phosphate glass powder(GF-LaM),and Methylphenyl polysiloxane-grafted cerium oxide-modified phosphate glass powder(GF-CeM).The modified powders were sub-sequently incorporated into silicone rubber composites to enhance the ceramicization capability of silicone rubber at high temperatures.Specifically,GF-CeM and GF-LaM significantly increased the limiting oxygen index(LOI)to 33%and reduced the tendency for combustion propagation.Additionally,GF-CeM notably contributed to enhancing ceramicization strength.The presence of cerium oxide helps in the melting of the glass powder and enhances its adhesion to the silicone rubber matrix.SR/ZnB-GF exhibited the lowest activation energy among the tested composites,along with the best protective capability.The inclusion of modified glass powder has a minor impact on the rheological properties,indicating that the composite retains its ability to flow and deform under stress.This confirms that the material remains flexible under normal conditions and forms a ceramic structure when heated,thereby exhibiting self-supporting properties.This study provides a practical methodology for the targeted modification of glass powders,thereby further enhancing the fire safety of silicone-based composites.展开更多
SiC_(f)/SiC ceramic matrix composites(SiC_(f)/SiC composites)are difficult to drill small holes due to their heterogeneity,high hardness,and low electrical conductivity.In order to solve the difficulties of poor quali...SiC_(f)/SiC ceramic matrix composites(SiC_(f)/SiC composites)are difficult to drill small holes due to their heterogeneity,high hardness,and low electrical conductivity.In order to solve the difficulties of poor quality and low efficiency when drilling small holes,a novel femtosecond laser rotary drilling(FLRD)technique is proposed.Beam kinematic paths and experimental studies were carried out to analyze the effects of processing parameters on the drilling results in the two-step drilling process.In the through-hole drilling stage,the material removal rate increases with increasing laser power,decreasing feed speed and decreasing pitch.As for the finishing stage of drilling,the exit diameter increased with increasing laser power and decreasing feed speed.The drilling parameters were selected by taking the processing efficiency of through-hole and the quality of finished hole as the constraint criteria.Holes with a diameter of 500μm were drilled using FLRD in 3 mm thick SiC_(f)/SiC composites with a drilling time<150 s.The hole aspect ratio was 6,the taper<0.2°,and there was no significant thermal damage at the orifice or the wall of the hole.The FLRD provides a solution for precision machining of small holes in difficult-to-machine materials by offering the advantages of high processing quality and short drilling times.展开更多
To increase the strength of the laser powder-bed fusion (LPBF) Al-Si-based aluminum alloy, TiB_(2) ceramic particles were selected to be mixed with high-Mg content Al-Si-Mg-Zr powder, and then a novel TiB_(2)/Al-Si-Mg...To increase the strength of the laser powder-bed fusion (LPBF) Al-Si-based aluminum alloy, TiB_(2) ceramic particles were selected to be mixed with high-Mg content Al-Si-Mg-Zr powder, and then a novel TiB_(2)/Al-Si-Mg-Zr composite was fabricated using LPBF. The results indicated that a dense sample with a maximum relative density of 99.85% could be obtained by adjusting the LPBF process parameters. Incorporating TiB_(2) nanoparticles enhanced the powder's laser absorption rate, thereby raising the alloy's intrinsic heat treatment temperature and consequently facilitating the precipitation of Si and βʺ nanoparticles in the α-Al cells. Moreover, the rapid cooling process during LPBF resulted in numerous alloying elements with low-stacking fault energy dissolving in the α-Al matrix, thus promoting the formation of the 9R phase. After a 48 h direct aging treatment at 150℃, the strength of the alloy slightly increased due to the increase of nanoprecipitates. Both yield strength and ultimate tensile strength of the LPBF TiB_(2)/Al-Si-Mg-Zr alloy were significantly higher than that of other LPBF TiB_(2)-modified aluminum alloys with external addition.展开更多
As a 3D printing method,laser powder bed fusion(LPBF)technology has been extensively proven to offer significant advantages in fabricating complex structured specimens,achieving ultra-fine microstructures,and enhancin...As a 3D printing method,laser powder bed fusion(LPBF)technology has been extensively proven to offer significant advantages in fabricating complex structured specimens,achieving ultra-fine microstructures,and enhancing performances.In the domain of manufacturing melt-grown oxide ceramics,it encounters substantial challenges in suppressing crack defects during the rapid solidification process.The strategic integration of high entropy alloys(HEA),leveraging the significant ductility and toughness into ceramic powders represents a major innovation in overcoming the obstacles.The ingenious doping of HEA parti-cles preserves the eutectic microstructures of the Al_(2)O_(3)/GdAlO_(3)(GAP)/ZrO_(2)ceramic composite.The high damage tolerance of the HEA alloy under high strain rates enables the absorption of crack energy and alleviation of internal stresses during LPBF,effectively reducing crack initiation and growth.Due to in-creased curvature forces and intense Marangoni convection at the top of the molt pool,particle collision intensifies,leading to the tendency of HEA particles to agglomerate at the upper part of the molt pool.However,this phenomenon can be effectively alleviated in the remelting process of subsequent layer de-position.Furthermore,a portion of the HEA particles partially dissolves and sinks into the molten pool,acting as heterogeneous nucleation particles,inducing the formation of equiaxed eutectic and leading pri-mary phase nucleation.Some HEA particles diffuse into the lamellar ternary eutectic structures,further promoting the refinement of eutectic microstructures due to increased undercooling.The innovative dop-ing of HEA particles has effectively facilitated the fabrication of turbine-structured,conical,and cylindrical ternary eutectic ceramic composite specimens with diameters of about 70 mm,demonstrating significant developmental potential in the field of ceramic composite manufacturing.展开更多
The feldspar-based microwave dielectric ceramic with low relative permittivity(εr)and excellent mechanical properties has attracted much attention in the fifth-generation wireless communication technology.In this wor...The feldspar-based microwave dielectric ceramic with low relative permittivity(εr)and excellent mechanical properties has attracted much attention in the fifth-generation wireless communication technology.In this work,a series of microwave dielectric ceramic SrAl_(2-x)Ga_(x)Si_(2)O_(8)(0.1≤x≤2.0)was synthesized using the traditional solid-state method.X-ray diffraction pattern indicates that Ga^(3+)can be dissolved into Al^(3+),forming a solid solution.Meanwhile,substitution of Ga^(3+)for Al^(3+)can promote the space group transition from I2/c(0.1≤x≤1.4)to P21/a(1.6≤x≤2.0)with coefficient of thermal expansion(CTE)increasing from 2.9×10^(-6)℃^(-1) to 5.2×10^(-6)℃^(-1).During this substitution,the phase transition can significantly improve the structural symmetry to enhance the dielectric properties and mechanical properties.Rietveld refinement results indicate that Ga^(3+)averagely occupied four Al^(3+)compositions to form solid solution.All ceramics have a dense microstructure and high relative density above 95%.An ultralower of 5.8 was obtained at x=1.6 composition with high quality factor(Q´f)of 50700 GHz and negative temperature coefficients of resonant frequency(tf)of approximately−35×10^(-6)℃^(-1).The densification temperature can be reduced to 940℃by adding 4%(in mass)LiF,resulting in good chemical compatibility with Ag electrode.Meanwhile,negativetf can be tuned to near-zero(+3.7×10^(-6)℃^(-1))by adding CaTiO_(3) ceramic.展开更多
ZnAl_(2)O_(4) and ZnAl_(2)O_(4)-based ceramics have attracted much attention from researchers due to their good microwave dielectric,thermal and mechanical properties.In this work,the influence of 5%(in mass)CuO-TiO_(...ZnAl_(2)O_(4) and ZnAl_(2)O_(4)-based ceramics have attracted much attention from researchers due to their good microwave dielectric,thermal and mechanical properties.In this work,the influence of 5%(in mass)CuO-TiO_(2)-Nb_(2)O_(5)(CTN)ternary composite oxide additives with different composition ratios on sintering behavior and properties of ZnAl_(2)O_(4) microwave dielectric ceramics was investigated.When the molar fraction ranges of Cu,Ti and Nb elements in 5%CTN additives are 0.625-0.875,0-0.250 and 0.125-0.625,respectively,sintering temperature of ZnAl_(2)O_(4) ceramics can be reduced from above 1400℃to below 1000℃.The sintering additives CN(Cu:Nb=1:1,molar ratio)and CTN(Cu:Ti:Nb=4:1:3,molar ratio)can reduce sintering temperature of ZnAl_(2)O_(4) ceramics to 975 and 1000℃,respectively,while maintaining good dielectric properties(dielectric constantε_(r)=11.36,quality factor Q׃=8245 GHz andε_(r)=9.52,Q׃=22249 GHz)and flexural strengths(200 and 161 MPa),which are expected to be applied in preparation of low temperature co-fired ceramic(LTCC)materials with copper electrodes.Low-temperature sintering of the ZnAl_(2)O_(4)+CTN system is characterized as activated sintering.Nanometer-level amorphous interfacial films containing Cu,Ti,and Nb elements are observed at the grain boundaries,which may provide fast diffusion pathways for mass transportation during the sintering process.Valence changes of Ti and Cu ions,along with changes of oxygen vacancies,are confirmed,which provides a potential mechanism for reduced sintering temperature of ZnAl_(2)O_(4) ceramics.In addition,a series of reactions occurring at the grain boundaries can activate these boundaries and further promote the sintering densification process.These results suggest a promising way to design a novel LTCC material with excellent properties based on the low temperature sintering of ceramics with the sintering aid of CuO-TiO_(2)-Nb_(2)O_(5) composite oxide.展开更多
Ceramic dielectric materials with high dielectric strength and mechanisms of their internal factors affecting dielectric strength are significantly valuable for industrial application,especially for selection of suita...Ceramic dielectric materials with high dielectric strength and mechanisms of their internal factors affecting dielectric strength are significantly valuable for industrial application,especially for selection of suitable dielectric materials for high-power microwave transmission devices and reliable power transmission.Pure magnesium oxide(MgO),a kind of ceramic dielectric material,possesses great application potential in high-power microwave transmission devices due to its high theoretical dielectric strength,low dielectric constant,and low dielectric loss properties,but its application is limited by high sintering temperature during preparation.This work presented the preparation of a new type of multiphase ceramics based on MgO,which was MgO-1%ZrO_(2)-1%CaCO_(3-x)%MnCO_(3)(MZCM_(x),x=0,0.25,0.50,1.00,1.50,in molar),and their phase structures,morphological features,and dielectric properties were investigated.It was found that inclusion of ZrO_(2) and CaCO_(3) effectively inhibited excessive growth of MgO grains by formation of second phase,while addition of MnCO_(3) promoted the grain boundary diffusion process during the sintering process and reduced activation energy for the grain growth,resulting in a lower ceramic sintering temperature.Excellent performance,including high dielectric strength(Eb=92.3 kV/mm)and quality factor(Q×f=216642 GHz),simultaneously accompanying low dielectric loss(<0.03%),low temperature coefficient of dielectric constant(20.3×10^(–6)℃^(–1),85℃)and resonance frequency(–12.54×10^(–6)℃^(–1)),was achieved in MZCM1.00 ceramics under a relatively low sintering temperature of 1350℃.This work offers an effective solution for selecting dielectric materials for high-power microwave transmission devices.展开更多
With rapid advancements in physics and particle medicine,the domestic accelerator industry has grown rapidly.During the 12th Five-Year Plan period,the Institute of Modern Physics of the Chinese Academy of Sciences too...With rapid advancements in physics and particle medicine,the domestic accelerator industry has grown rapidly.During the 12th Five-Year Plan period,the Institute of Modern Physics of the Chinese Academy of Sciences took on a plurality of accelerator projects.Nevertheless,the stability of the coupler,a crucial system within the cavities of accelerators,has encountered certain difficulties.The alumina ceramics,which constitute the core component of the coupler,are increasingly prone to breakage and solder joint failures due to their inferior environmental adaptability,inadequate mechanical properties,and high gas emissions.Conversely,with the advancements in medical technology and materials science,zirconia ceramics have emerged as a prospective remedy for these problems.This type of ceramic is highly esteemed for its outstanding environmental adaptability,remarkable mechanical properties,and excellent high-temperature resistance,exhibiting extraordinary value in dental applications.This study investigates the use of zirconia ceramics in a 162.5 MHz 3-1/8"standard ceramic window,combining experimental data with finite element RF simulations and multi-physics analysis.A new coupler featuring a zirconia ceramic window was tested on a Quarter-Wave Resonator,demonstrating excellent alignment between electromagnetic simulations and measurement results.This reveals the substantial application potential and practical worth of the zirconia ceramic material in the context of accelerators.展开更多
High-temperature piezoelectric vibration sensors are the preferred choice for structural health monitoring in harsh environments such as high temperatures and complex vibrations.Bismuth layer-structured CaBi_(4)Ti_(4)...High-temperature piezoelectric vibration sensors are the preferred choice for structural health monitoring in harsh environments such as high temperatures and complex vibrations.Bismuth layer-structured CaBi_(4)Ti_(4)O_(15)(CBT)high-temperature piezoelectric ceramics,with high Curie temperature(TC),are the key components for piezoelectric vibration sensors operating at temperatures exceeding 500℃.However,their low piezoelectric coefficient(d_(33))greatly limits their high-temperature applications.In this work,a novel Bi^(3+)self-doping strategy was employed to enhance the piezoelectric performance of CBT ceramics.The enhancement is attributed to an increase in the number of grain boundaries,providing more sites for space charge accumulation and promoting formation of space charge polarization.Furthermore,given that space charge polarization predominantly occurs at low frequencies,dielectric temperature spectra at different frequencies were used to elucidate the mechanism by which space charge polarization enhances piezoelectric properties of CBT ceramics.Excellent overall performance was achieved for the CBT-based high-temperature piezoelectric ceramics.Among them,TC reached 778℃,d_(33) increased by more than 30%,reaching 20.1 pC/N,and the electrical resistivity improved by one order of magnitude(reaching 6.33×10^(6)Ω·cm at 500℃).These advancements provide a key functional material with excellent performance for practical applications of piezoelectric vibration sensors at 500℃and above.展开更多
The failure of mechanical components is mainly caused by three key mechanisms:wear,corrosion,and fatigue.Among these failure modes,wear of mechanical components notably increases energy consumption and leads to substa...The failure of mechanical components is mainly caused by three key mechanisms:wear,corrosion,and fatigue.Among these failure modes,wear of mechanical components notably increases energy consumption and leads to substantial economic losses.Fe-Cr-C-B-Ti-Y wear-resistant cladding metals were prepared by the plasma cladding method.The wear performance of the cladding metals was analyzed using an MLS-23 rubber wheel wet sand wear tester.X-ray diffraction,scanning electron microscope,electron backscatter diffraction,and transmission electron microscope were employed to investigate the phase composition and microstructure of the cladding metals,followed by a discussion of their strengthening and wear mechanisms.The results indicate that the microstructure of Fe-Cr-C-B-Ti-Y cladding metals is composed of austeniteγ-Fe,M_(23)(C,B)_(6)eutectic carbide,and TiC hard phase.As the Y_(2)O_(3)content increases,the hardness and wear resistance of the cladding metal show a trend of first increasing and then decreasing.When the Y_(2)O_(3)content is 0.4wt%,the precipitation of TiC hard phase and M_(23)(C,B)_(6)-type eutectic carbides reaches maximum,and the grain size is the finest.The cladding metal exhibits optimal formability,featuring the smallest wetting angle of 52.2°.Under this condition,the Rockwell hardness value of the cladding metal is 89.7 HRC,and the wear mass loss is 0.27 g.The dominant wear mechanism of cladding metals is abrasive wear,and the material removal process involves micro-cutting and plowing.展开更多
Sc_(2)O_(3),as a host for solid-state laser gain materials,has advantage of high thermal conductivity and easy matching with activating ions,which is promising in high-power laser applications.Currently,Yb-doped Sc_(2...Sc_(2)O_(3),as a host for solid-state laser gain materials,has advantage of high thermal conductivity and easy matching with activating ions,which is promising in high-power laser applications.Currently,Yb-doped Sc_(2)O_(3) ceramics have been fabricated at very high sintering temperatures,but their optical quality and sintering process still need further improvement.In this work,5%Yb:Sc_(2)O_(3)(in mass)nano-powders were obtained by co-precipitation,and then transparent ceramics were fabricated by vacuum pre-sintering and hot isostatic pressing(HIP)post-treatment.The cubic Yb:Sc_(2)O_(3) nano-powders with good dispersity and an average crystallite of 29 nm were obtained.Influence of pre-sintering temperatures(1500-1700℃)on densification process,microstructure changes,and optical transmittance of Yb:Sc_(2)O_(3) ceramics was detected.Experimental data revealed that all samples have a uniform microstructure,while the average grain sizes increase with the increase of the sintering temperatures.Impressively,the optimum in-line transmittance of Yb:Sc_(2)O_(3) ceramics,pre-sintered at 1550℃after HIP post-treatment,reaches 78.1%(theoretical value of 80%)at 1100 nm.Spectroscopic properties of the Yb:Sc_(2)O_(3) ceramics reveal that the minimum population inversion parameterβ2 and the luminescence decay time of 5%Yb:Sc_(2)O_(3) ceramics are 0.041 and 0.49 ms,respectively,which demonstrate that the optical quality of the Yb:Sc_(2)O_(3) has been improved.Meanwhile,their best vacuum sintering temperature can be controlled down to a lower temperature(1550℃).In conclusion,Yb:Sc_(2)O_(3) nano-powders are successfully synthesized by co-precipitation method,and good optical quality transparent ceramics are fabricated by vacuum pre-sintering at 1550℃and HIP post-treatment.展开更多
Y_(3)Al_(2)Ga_(3)O_(12):Ce^(3+),Cr^(3+)(YAGG:Ce^(3+),Cr^(3+)),as a persistent luminescent material,has advantages of high initial luminescence intensity and long persistent time,which is promising in persistent lumine...Y_(3)Al_(2)Ga_(3)O_(12):Ce^(3+),Cr^(3+)(YAGG:Ce^(3+),Cr^(3+)),as a persistent luminescent material,has advantages of high initial luminescence intensity and long persistent time,which is promising in persistent luminescent material applications.At present,YAGG:Ce^(3+),Cr^(3+)powders exhibit good persistent performance,but their persistent performance of ceramics still needs to be further improved to meet the new requirements.In this work,(Y_(0.998)Ce_(0.002))_(3)(Al_(1-x)Cr_(x))_(2)Ga_(3)O_(12) ceramics with different Cr^(3+)doping concentrations were prepared by solid-state reaction,including air pre-sintering,hot isostatic pressing(HIP)post-treatment and air annealing,to investigate the effects of Cr^(3+)doping concentration on the microstructure,optical properties and persistent performance of the ceramics.The results showed that as the doping concentration of Cr^(3+)increased from 0.025%to 0.2%(in atom),no significant effect of Cr^(3+)concentration on the morphology of pre-sintered ceramics or HIP post-treatment ceramics was observed,but the in-line transmittance gradually increased while the persistent performance gradually decreased.Among them,YAGG:Ce^(3+),Cr^(3+)ceramics doped with 0.025%Cr^(3+)showed the strongest initial luminescence intensity exceeding 6055 mcd/m^(2) and a persistent time of 1030 min after air pre-sintering combined with HIP post-treatment and air annealing.By optimizing the Cr^(3+)doping concentration and the fabrication process,the persistent luminescence(PersL)performance of the YAGG:Ce^(3+),Cr^(3+)ceramics was obviously improved.展开更多
JD Ceramics has been specializing in the field of air interlacing jets,air texturizing jets,and water jets over 29 years.With several years of technical accumulation and continuous equipments upgrades,we have been con...JD Ceramics has been specializing in the field of air interlacing jets,air texturizing jets,and water jets over 29 years.With several years of technical accumulation and continuous equipments upgrades,we have been consistently delivering high-precision,highquality,cost-effective ceramic nozzle solutions to the market.展开更多
Porous ceramic filters are key components in high-temperature metal-melt filtration processes.Mullite ceramics are widely used owing to their good high-temperature resistance,excellent chemical stability,and solid was...Porous ceramic filters are key components in high-temperature metal-melt filtration processes.Mullite ceramics are widely used owing to their good high-temperature resistance,excellent chemical stability,and solid waste green synthesis characteristics.However,traditional manufacturing processes face challenges in pore structure control for mullite ceramics and obtaining desirable mechanical properties,which limits their application.Recently,ceramic 3D-printing technology has emerged as a research hotspot,and its effectiveness for manufacturing complex 3D porous ceramic structures and controlling their mechanical properties has been demonstrated.This paper provides a detailed overview of the precursor system and toughening mechanisms of mullite,3D-printing technology for mullite ceramics,3D porous structure design for filters,and the melt purification mechanisms of these filters.The objective of this study was to use 3D-printing technology to efficiently manufacture mullite ceramic filter elements with customized structures,controllable pore characteristics,and desirable mechanical properties.展开更多
The role of the adhesive layer in the ballistic performance of ceramic multi-layer armour system is complex and multi-faceted,often with trade-offs between single-and multi-hit performance.However,research focused on ...The role of the adhesive layer in the ballistic performance of ceramic multi-layer armour system is complex and multi-faceted,often with trade-offs between single-and multi-hit performance.However,research focused on untangling the underlying impact of varying adhesive cohesive or adhesion properties is limited and sometimes appears to provide conflicting conclusions.Comparison between the available studies is also often difficult due to variations in armour systems or ballistic testing being conducted.This review scrutinises the available research,identifying six critical properties of an adhesive layer in determining ballistic performance:elastic modulus,fracture strain,acoustic impedance,tensile bond strength,shear bond strength,and thickness.The impact of each of these properties on ballistic performance is discussed in detail,with clear description of the underlying processes involved,allowing clear optimisation goals to be established depending on the ceramic armour specification.展开更多
Hazardous wastes from the production of cleaner fuels,spent hydrodesulfurization(HDS)catalysts,pose a threat to the environment and the sustainability of rare metal resources.However,conventional recovery approaches a...Hazardous wastes from the production of cleaner fuels,spent hydrodesulfurization(HDS)catalysts,pose a threat to the environment and the sustainability of rare metal resources.However,conventional recovery approaches are limited by long processes,easy generation of waste liquids,and difficult reuse of recovery products.Herein,a SiO_(2)-Na_(2)O-B_(2)O_(3)-MgO-TiO_(2)glass phase extraction system was proposed for the full-component recycle from spent MoNi/γ-Al_(2)O_(3)catalysts to the materials,including the individual recovery of Mo and the synthesis of Ni^(2+)-doped glass–ceramics.96.7%of Ni and 99.8%of Al were extracted into the loaded glass in one step,while 95.3%of Mo was precipitated as molybdate and directly recovered with high separation factors(SF_(Mo/Ni)594.8,SF_(Mo/Al)8718.2)in one step.Moreover,the broadband near-infrared luminescence(1150-1700 nm)of glass–ceramics was triggered by Ni^(2+)in the octahedral crystal structure of Me_(3)O_(5)(Me=Mg,Al,Ti)by meltingannealing-crystallization processes,which provided it the potential to be applied in tunable lasers and broadband optical amplifiers for the wavelength-division-multiplexing transmission systems.The Ni^(2+)-doping mechanism was calculated using molecular dynamics simulations.This work emphasized the maximization of the reuse value for each metal resource from hazardous wastes while reducing the burden on the environment and achieving the recycling of rare metal resources with re-valorization.展开更多
Considering the fracture problem of the silica-based ceramic core in the integrated casting of hollow turbine blades during directional solidification,the influence of various whiskers,including silicon carbide whiske...Considering the fracture problem of the silica-based ceramic core in the integrated casting of hollow turbine blades during directional solidification,the influence of various whiskers,including silicon carbide whiskers,silicon nitride whiskers,and mullite whiskers,on the high-temperature strength of the silica-based ceramic core was investigated.Additionally,the formation of microstructure morphology and phase structure was analyzed.Research results show that silicon carbide whiskers can reduce the microcracks caused by the shrinkage of cristobalite.During the sintering process,some of the silicon carbide whiskers oxidize and react with aluminum powder to form mullite,which can improve the high-temperature strength of the ceramic cores.When the content of silicon carbide whiskers is 3wt.%,the high-temperature bending strength of the cores reaches the maximum value of 21 MPa.Silicon nitride whiskers decompose in a high-temperature environment and react with aluminum powder in the matrix material to form mullite whiskers.When the content of silicon nitride whiskers is 5wt.%,the high-temperature bending strength of the cores reaches 20 MPa.By adding mullite whiskers,a structure of cristobalite wrapped mullite whiskers can be formed to achieve toughening.When the content of mullite whiskers is 4wt.%,the high-temperature bending strength can reach 17.2 MPa.By comparing the performance of silicon carbide whiskers,silicon nitride whiskers,and mullite whiskers,along with conducting slurry viscosity tests and casting experiments,it is determined that a ceramic slurry containing 4wt.%mullite whiskers is the most suitable for making the cores used in the integrated casting of hollow turbine blades.展开更多
Although the powder Fenton-like catalysts have exhibited high catalytic performances towards pollutant degradation,they cannot be directly used for Fenton-like industrialization considering the problems of loss and re...Although the powder Fenton-like catalysts have exhibited high catalytic performances towards pollutant degradation,they cannot be directly used for Fenton-like industrialization considering the problems of loss and recovery.Therefore,the membrane fixation of catalyst is an important step to realize the actual application of Fenton-like catalysts.In this work,an efficient catalyst was developed with Co-N_(x)configuration facilely reconstructed on the surface of Co_(3)O_(4)(Co-N_(x)/Co_(3)O_(4)),which exhibited superior catalytic activity.We further fixed the highly efficient Co-N_(x)/Co_(3)O_(4)onto three kinds of organic membranes and one kind of inorganic ceramic membrane installing with the residual PMS treatment device to investigate its catalytic stability and sustainability.Results indicated that the inorganic ceramic membrane(CM)can achieve high water flux of 710 L m-2h-1,and the similar water flux can be achieved by Co-N_(x)/Co_(3)O_(4)/CM even without the pressure extraction.We also employed the Co-N_(x)/Co_(3)O_(4)/CM system to the wastewater secondary effluent,and the pollutant in complicated secondary effluent could be highly removed by the Co-N_(x)/Co_(3)O_(4)/CM system.This paper provides a new point of view for the application of metal-based catalysts with M-N_(x)coordination in catalytic reaction device.展开更多
Membrane filtration technology has been widely utilized for microalgae harvesting due to its stability and high efficiency.However,this technology faces challenges posed by membrane fouling caused by algal cells and e...Membrane filtration technology has been widely utilized for microalgae harvesting due to its stability and high efficiency.However,this technology faces challenges posed by membrane fouling caused by algal cells and extracellular organic matter(EOM),which are significantly influenced by membrane material and pore size.This study compared the fouling behavior of polyvinylidene fluoride(PVDF)membranes and ceramic membranes with similar pore sizes(0.20 mm and 0.16 mm,respectively)during the filtration of Microcystis aeruginosa.The ceramic membrane exhibited a lower transmembrane pressure(TMP)growth rate and reduced accumulation of surface foulants compared to the PVDF membrane,indicating its greater suitability for filtering algae-laden water.Further investigations employed membranes fabricated from aluminum oxide powders with grain sizes of 1 mm,3 mm,8 mm,and 10 mm,corresponding to membrane pore sizes of 0.08 mm,0.16 mm,0.66 mm,and 0.76 mm,respectively,to assess the impact of pore size on ceramic membrane fouling.The results revealed that increasing membrane pore size significantly lowered the TMP growth rate and reduced the irreversibility of membrane fouling.The extended DerjaguineLandaueVerweyeOverbeek(XDLVO)analysis indicated that large pore sizes enhanced repulsion between the ceramic membrane and algal foulants,further alleviating membrane fouling.This investigation offers new insights into optimizing membrane material and pore size for efficient filtration of algae-laden water.展开更多
基金supported by National Natural Science Foundation of China(51991352 and 51874266).
文摘Silicone rubber(SR)exhibits superior breathability and high-temperature resistance.However,SR is prone to degradation under extreme heat or combustion,limiting its effectiveness in mitigating secondary hazards.In this study,phosphate glass powder was used to calcinate zinc borate,lanthanum oxide,and cerium oxide.Methylphenyl polysiloxane was then grafted onto the surface of the glass powder,resulting in the modified pow-ders designated as Methylphenyl polysiloxane-grafted zinc borate-modified phosphate glass powder(GF-ZnBM),Methylphenyl polysiloxane-grafted lanthanum oxide-modified phosphate glass powder(GF-LaM),and Methylphenyl polysiloxane-grafted cerium oxide-modified phosphate glass powder(GF-CeM).The modified powders were sub-sequently incorporated into silicone rubber composites to enhance the ceramicization capability of silicone rubber at high temperatures.Specifically,GF-CeM and GF-LaM significantly increased the limiting oxygen index(LOI)to 33%and reduced the tendency for combustion propagation.Additionally,GF-CeM notably contributed to enhancing ceramicization strength.The presence of cerium oxide helps in the melting of the glass powder and enhances its adhesion to the silicone rubber matrix.SR/ZnB-GF exhibited the lowest activation energy among the tested composites,along with the best protective capability.The inclusion of modified glass powder has a minor impact on the rheological properties,indicating that the composite retains its ability to flow and deform under stress.This confirms that the material remains flexible under normal conditions and forms a ceramic structure when heated,thereby exhibiting self-supporting properties.This study provides a practical methodology for the targeted modification of glass powders,thereby further enhancing the fire safety of silicone-based composites.
基金the support of the Xingliao Talent Program of Liaoning Province(No.XLYC2001004)the High Level Talents Innovation Plan of Dalian(No.2020RD02)the Fundamental Research Funds for the Central Universities(No.DUT22LAB501).
文摘SiC_(f)/SiC ceramic matrix composites(SiC_(f)/SiC composites)are difficult to drill small holes due to their heterogeneity,high hardness,and low electrical conductivity.In order to solve the difficulties of poor quality and low efficiency when drilling small holes,a novel femtosecond laser rotary drilling(FLRD)technique is proposed.Beam kinematic paths and experimental studies were carried out to analyze the effects of processing parameters on the drilling results in the two-step drilling process.In the through-hole drilling stage,the material removal rate increases with increasing laser power,decreasing feed speed and decreasing pitch.As for the finishing stage of drilling,the exit diameter increased with increasing laser power and decreasing feed speed.The drilling parameters were selected by taking the processing efficiency of through-hole and the quality of finished hole as the constraint criteria.Holes with a diameter of 500μm were drilled using FLRD in 3 mm thick SiC_(f)/SiC composites with a drilling time<150 s.The hole aspect ratio was 6,the taper<0.2°,and there was no significant thermal damage at the orifice or the wall of the hole.The FLRD provides a solution for precision machining of small holes in difficult-to-machine materials by offering the advantages of high processing quality and short drilling times.
基金supported by the National Natural Science Foundation of China(Nos.51801079 and 52001140)the National Science Centre,Poland(Narodowe Centrum Nauki)(No.UMO-2021/42/E/ST5/00339).
文摘To increase the strength of the laser powder-bed fusion (LPBF) Al-Si-based aluminum alloy, TiB_(2) ceramic particles were selected to be mixed with high-Mg content Al-Si-Mg-Zr powder, and then a novel TiB_(2)/Al-Si-Mg-Zr composite was fabricated using LPBF. The results indicated that a dense sample with a maximum relative density of 99.85% could be obtained by adjusting the LPBF process parameters. Incorporating TiB_(2) nanoparticles enhanced the powder's laser absorption rate, thereby raising the alloy's intrinsic heat treatment temperature and consequently facilitating the precipitation of Si and βʺ nanoparticles in the α-Al cells. Moreover, the rapid cooling process during LPBF resulted in numerous alloying elements with low-stacking fault energy dissolving in the α-Al matrix, thus promoting the formation of the 9R phase. After a 48 h direct aging treatment at 150℃, the strength of the alloy slightly increased due to the increase of nanoprecipitates. Both yield strength and ultimate tensile strength of the LPBF TiB_(2)/Al-Si-Mg-Zr alloy were significantly higher than that of other LPBF TiB_(2)-modified aluminum alloys with external addition.
基金supported by the National Natural Science Foundation of China(Nos.52130204,52174376,52202070,51822405)Guangdong Basic and Applied Basic Research Foundation(No.2021B1515120028)+6 种基金TQ Innovation Foundation(No.23-TQ09-02-ZT-01-005)Aeronautical Science Foundation of China(No.20220042053001)Science and Technology Innovation Team Plan of Shaanxi Province(No.2021TD-17)Key R&D Project of Shaanxi Province(No.2024GX-YBXM-220)Thousands Person Plan of Jiangxi Province(JXSQ2020102131)Fundamental Research Funds for the Central Universities(Nos.D5000230348,D5000220057)China Scholarship Council(Nos.202206290133,202306290190).
文摘As a 3D printing method,laser powder bed fusion(LPBF)technology has been extensively proven to offer significant advantages in fabricating complex structured specimens,achieving ultra-fine microstructures,and enhancing performances.In the domain of manufacturing melt-grown oxide ceramics,it encounters substantial challenges in suppressing crack defects during the rapid solidification process.The strategic integration of high entropy alloys(HEA),leveraging the significant ductility and toughness into ceramic powders represents a major innovation in overcoming the obstacles.The ingenious doping of HEA parti-cles preserves the eutectic microstructures of the Al_(2)O_(3)/GdAlO_(3)(GAP)/ZrO_(2)ceramic composite.The high damage tolerance of the HEA alloy under high strain rates enables the absorption of crack energy and alleviation of internal stresses during LPBF,effectively reducing crack initiation and growth.Due to in-creased curvature forces and intense Marangoni convection at the top of the molt pool,particle collision intensifies,leading to the tendency of HEA particles to agglomerate at the upper part of the molt pool.However,this phenomenon can be effectively alleviated in the remelting process of subsequent layer de-position.Furthermore,a portion of the HEA particles partially dissolves and sinks into the molten pool,acting as heterogeneous nucleation particles,inducing the formation of equiaxed eutectic and leading pri-mary phase nucleation.Some HEA particles diffuse into the lamellar ternary eutectic structures,further promoting the refinement of eutectic microstructures due to increased undercooling.The innovative dop-ing of HEA particles has effectively facilitated the fabrication of turbine-structured,conical,and cylindrical ternary eutectic ceramic composite specimens with diameters of about 70 mm,demonstrating significant developmental potential in the field of ceramic composite manufacturing.
基金National Natural Science Foundation of China (52302140)Major Scientific and Technological Innovation Project of Wenzhou (ZG2023040, ZG2023042)Joint Funds of the National Natural Science Foundation of China Key Program (U21B2068)。
文摘The feldspar-based microwave dielectric ceramic with low relative permittivity(εr)and excellent mechanical properties has attracted much attention in the fifth-generation wireless communication technology.In this work,a series of microwave dielectric ceramic SrAl_(2-x)Ga_(x)Si_(2)O_(8)(0.1≤x≤2.0)was synthesized using the traditional solid-state method.X-ray diffraction pattern indicates that Ga^(3+)can be dissolved into Al^(3+),forming a solid solution.Meanwhile,substitution of Ga^(3+)for Al^(3+)can promote the space group transition from I2/c(0.1≤x≤1.4)to P21/a(1.6≤x≤2.0)with coefficient of thermal expansion(CTE)increasing from 2.9×10^(-6)℃^(-1) to 5.2×10^(-6)℃^(-1).During this substitution,the phase transition can significantly improve the structural symmetry to enhance the dielectric properties and mechanical properties.Rietveld refinement results indicate that Ga^(3+)averagely occupied four Al^(3+)compositions to form solid solution.All ceramics have a dense microstructure and high relative density above 95%.An ultralower of 5.8 was obtained at x=1.6 composition with high quality factor(Q´f)of 50700 GHz and negative temperature coefficients of resonant frequency(tf)of approximately−35×10^(-6)℃^(-1).The densification temperature can be reduced to 940℃by adding 4%(in mass)LiF,resulting in good chemical compatibility with Ag electrode.Meanwhile,negativetf can be tuned to near-zero(+3.7×10^(-6)℃^(-1))by adding CaTiO_(3) ceramic.
基金National Natural Science Foundation of China (U24A2052)Shanghai Eastern Talent Plan。
文摘ZnAl_(2)O_(4) and ZnAl_(2)O_(4)-based ceramics have attracted much attention from researchers due to their good microwave dielectric,thermal and mechanical properties.In this work,the influence of 5%(in mass)CuO-TiO_(2)-Nb_(2)O_(5)(CTN)ternary composite oxide additives with different composition ratios on sintering behavior and properties of ZnAl_(2)O_(4) microwave dielectric ceramics was investigated.When the molar fraction ranges of Cu,Ti and Nb elements in 5%CTN additives are 0.625-0.875,0-0.250 and 0.125-0.625,respectively,sintering temperature of ZnAl_(2)O_(4) ceramics can be reduced from above 1400℃to below 1000℃.The sintering additives CN(Cu:Nb=1:1,molar ratio)and CTN(Cu:Ti:Nb=4:1:3,molar ratio)can reduce sintering temperature of ZnAl_(2)O_(4) ceramics to 975 and 1000℃,respectively,while maintaining good dielectric properties(dielectric constantε_(r)=11.36,quality factor Q׃=8245 GHz andε_(r)=9.52,Q׃=22249 GHz)and flexural strengths(200 and 161 MPa),which are expected to be applied in preparation of low temperature co-fired ceramic(LTCC)materials with copper electrodes.Low-temperature sintering of the ZnAl_(2)O_(4)+CTN system is characterized as activated sintering.Nanometer-level amorphous interfacial films containing Cu,Ti,and Nb elements are observed at the grain boundaries,which may provide fast diffusion pathways for mass transportation during the sintering process.Valence changes of Ti and Cu ions,along with changes of oxygen vacancies,are confirmed,which provides a potential mechanism for reduced sintering temperature of ZnAl_(2)O_(4) ceramics.In addition,a series of reactions occurring at the grain boundaries can activate these boundaries and further promote the sintering densification process.These results suggest a promising way to design a novel LTCC material with excellent properties based on the low temperature sintering of ceramics with the sintering aid of CuO-TiO_(2)-Nb_(2)O_(5) composite oxide.
基金Student Training Program for Innovation and Entrepreneurship of Hangzhou Institute for Advanced Study,UCAS(CXCY20230305)Chinese Academy of Sciences Key Project(ZDRW-CN-2021-3-1-18)。
文摘Ceramic dielectric materials with high dielectric strength and mechanisms of their internal factors affecting dielectric strength are significantly valuable for industrial application,especially for selection of suitable dielectric materials for high-power microwave transmission devices and reliable power transmission.Pure magnesium oxide(MgO),a kind of ceramic dielectric material,possesses great application potential in high-power microwave transmission devices due to its high theoretical dielectric strength,low dielectric constant,and low dielectric loss properties,but its application is limited by high sintering temperature during preparation.This work presented the preparation of a new type of multiphase ceramics based on MgO,which was MgO-1%ZrO_(2)-1%CaCO_(3-x)%MnCO_(3)(MZCM_(x),x=0,0.25,0.50,1.00,1.50,in molar),and their phase structures,morphological features,and dielectric properties were investigated.It was found that inclusion of ZrO_(2) and CaCO_(3) effectively inhibited excessive growth of MgO grains by formation of second phase,while addition of MnCO_(3) promoted the grain boundary diffusion process during the sintering process and reduced activation energy for the grain growth,resulting in a lower ceramic sintering temperature.Excellent performance,including high dielectric strength(Eb=92.3 kV/mm)and quality factor(Q×f=216642 GHz),simultaneously accompanying low dielectric loss(<0.03%),low temperature coefficient of dielectric constant(20.3×10^(–6)℃^(–1),85℃)and resonance frequency(–12.54×10^(–6)℃^(–1)),was achieved in MZCM1.00 ceramics under a relatively low sintering temperature of 1350℃.This work offers an effective solution for selecting dielectric materials for high-power microwave transmission devices.
文摘With rapid advancements in physics and particle medicine,the domestic accelerator industry has grown rapidly.During the 12th Five-Year Plan period,the Institute of Modern Physics of the Chinese Academy of Sciences took on a plurality of accelerator projects.Nevertheless,the stability of the coupler,a crucial system within the cavities of accelerators,has encountered certain difficulties.The alumina ceramics,which constitute the core component of the coupler,are increasingly prone to breakage and solder joint failures due to their inferior environmental adaptability,inadequate mechanical properties,and high gas emissions.Conversely,with the advancements in medical technology and materials science,zirconia ceramics have emerged as a prospective remedy for these problems.This type of ceramic is highly esteemed for its outstanding environmental adaptability,remarkable mechanical properties,and excellent high-temperature resistance,exhibiting extraordinary value in dental applications.This study investigates the use of zirconia ceramics in a 162.5 MHz 3-1/8"standard ceramic window,combining experimental data with finite element RF simulations and multi-physics analysis.A new coupler featuring a zirconia ceramic window was tested on a Quarter-Wave Resonator,demonstrating excellent alignment between electromagnetic simulations and measurement results.This reveals the substantial application potential and practical worth of the zirconia ceramic material in the context of accelerators.
基金National Natural Science Foundation of China (51932010)。
文摘High-temperature piezoelectric vibration sensors are the preferred choice for structural health monitoring in harsh environments such as high temperatures and complex vibrations.Bismuth layer-structured CaBi_(4)Ti_(4)O_(15)(CBT)high-temperature piezoelectric ceramics,with high Curie temperature(TC),are the key components for piezoelectric vibration sensors operating at temperatures exceeding 500℃.However,their low piezoelectric coefficient(d_(33))greatly limits their high-temperature applications.In this work,a novel Bi^(3+)self-doping strategy was employed to enhance the piezoelectric performance of CBT ceramics.The enhancement is attributed to an increase in the number of grain boundaries,providing more sites for space charge accumulation and promoting formation of space charge polarization.Furthermore,given that space charge polarization predominantly occurs at low frequencies,dielectric temperature spectra at different frequencies were used to elucidate the mechanism by which space charge polarization enhances piezoelectric properties of CBT ceramics.Excellent overall performance was achieved for the CBT-based high-temperature piezoelectric ceramics.Among them,TC reached 778℃,d_(33) increased by more than 30%,reaching 20.1 pC/N,and the electrical resistivity improved by one order of magnitude(reaching 6.33×10^(6)Ω·cm at 500℃).These advancements provide a key functional material with excellent performance for practical applications of piezoelectric vibration sensors at 500℃and above.
文摘The failure of mechanical components is mainly caused by three key mechanisms:wear,corrosion,and fatigue.Among these failure modes,wear of mechanical components notably increases energy consumption and leads to substantial economic losses.Fe-Cr-C-B-Ti-Y wear-resistant cladding metals were prepared by the plasma cladding method.The wear performance of the cladding metals was analyzed using an MLS-23 rubber wheel wet sand wear tester.X-ray diffraction,scanning electron microscope,electron backscatter diffraction,and transmission electron microscope were employed to investigate the phase composition and microstructure of the cladding metals,followed by a discussion of their strengthening and wear mechanisms.The results indicate that the microstructure of Fe-Cr-C-B-Ti-Y cladding metals is composed of austeniteγ-Fe,M_(23)(C,B)_(6)eutectic carbide,and TiC hard phase.As the Y_(2)O_(3)content increases,the hardness and wear resistance of the cladding metal show a trend of first increasing and then decreasing.When the Y_(2)O_(3)content is 0.4wt%,the precipitation of TiC hard phase and M_(23)(C,B)_(6)-type eutectic carbides reaches maximum,and the grain size is the finest.The cladding metal exhibits optimal formability,featuring the smallest wetting angle of 52.2°.Under this condition,the Rockwell hardness value of the cladding metal is 89.7 HRC,and the wear mass loss is 0.27 g.The dominant wear mechanism of cladding metals is abrasive wear,and the material removal process involves micro-cutting and plowing.
基金National Key R&D Program of China(2023YFE3812005)International Partnership Program of Chinese Academy of Sciences(121631KYSB20200039)+1 种基金National Center for Research and Development(WPC2/1/SCAPOL/2021)Chinese Academy of Sciences President’s International Fellowship Initiative(2024VEA0005,2024VEA0014)。
文摘Sc_(2)O_(3),as a host for solid-state laser gain materials,has advantage of high thermal conductivity and easy matching with activating ions,which is promising in high-power laser applications.Currently,Yb-doped Sc_(2)O_(3) ceramics have been fabricated at very high sintering temperatures,but their optical quality and sintering process still need further improvement.In this work,5%Yb:Sc_(2)O_(3)(in mass)nano-powders were obtained by co-precipitation,and then transparent ceramics were fabricated by vacuum pre-sintering and hot isostatic pressing(HIP)post-treatment.The cubic Yb:Sc_(2)O_(3) nano-powders with good dispersity and an average crystallite of 29 nm were obtained.Influence of pre-sintering temperatures(1500-1700℃)on densification process,microstructure changes,and optical transmittance of Yb:Sc_(2)O_(3) ceramics was detected.Experimental data revealed that all samples have a uniform microstructure,while the average grain sizes increase with the increase of the sintering temperatures.Impressively,the optimum in-line transmittance of Yb:Sc_(2)O_(3) ceramics,pre-sintered at 1550℃after HIP post-treatment,reaches 78.1%(theoretical value of 80%)at 1100 nm.Spectroscopic properties of the Yb:Sc_(2)O_(3) ceramics reveal that the minimum population inversion parameterβ2 and the luminescence decay time of 5%Yb:Sc_(2)O_(3) ceramics are 0.041 and 0.49 ms,respectively,which demonstrate that the optical quality of the Yb:Sc_(2)O_(3) has been improved.Meanwhile,their best vacuum sintering temperature can be controlled down to a lower temperature(1550℃).In conclusion,Yb:Sc_(2)O_(3) nano-powders are successfully synthesized by co-precipitation method,and good optical quality transparent ceramics are fabricated by vacuum pre-sintering at 1550℃and HIP post-treatment.
基金National Key R&D Program of China(2023YFB3506600)。
文摘Y_(3)Al_(2)Ga_(3)O_(12):Ce^(3+),Cr^(3+)(YAGG:Ce^(3+),Cr^(3+)),as a persistent luminescent material,has advantages of high initial luminescence intensity and long persistent time,which is promising in persistent luminescent material applications.At present,YAGG:Ce^(3+),Cr^(3+)powders exhibit good persistent performance,but their persistent performance of ceramics still needs to be further improved to meet the new requirements.In this work,(Y_(0.998)Ce_(0.002))_(3)(Al_(1-x)Cr_(x))_(2)Ga_(3)O_(12) ceramics with different Cr^(3+)doping concentrations were prepared by solid-state reaction,including air pre-sintering,hot isostatic pressing(HIP)post-treatment and air annealing,to investigate the effects of Cr^(3+)doping concentration on the microstructure,optical properties and persistent performance of the ceramics.The results showed that as the doping concentration of Cr^(3+)increased from 0.025%to 0.2%(in atom),no significant effect of Cr^(3+)concentration on the morphology of pre-sintered ceramics or HIP post-treatment ceramics was observed,but the in-line transmittance gradually increased while the persistent performance gradually decreased.Among them,YAGG:Ce^(3+),Cr^(3+)ceramics doped with 0.025%Cr^(3+)showed the strongest initial luminescence intensity exceeding 6055 mcd/m^(2) and a persistent time of 1030 min after air pre-sintering combined with HIP post-treatment and air annealing.By optimizing the Cr^(3+)doping concentration and the fabrication process,the persistent luminescence(PersL)performance of the YAGG:Ce^(3+),Cr^(3+)ceramics was obviously improved.
文摘JD Ceramics has been specializing in the field of air interlacing jets,air texturizing jets,and water jets over 29 years.With several years of technical accumulation and continuous equipments upgrades,we have been consistently delivering high-precision,highquality,cost-effective ceramic nozzle solutions to the market.
基金supported by National Key Research and Development Program of China(Grant No.2022YFB4601400).
文摘Porous ceramic filters are key components in high-temperature metal-melt filtration processes.Mullite ceramics are widely used owing to their good high-temperature resistance,excellent chemical stability,and solid waste green synthesis characteristics.However,traditional manufacturing processes face challenges in pore structure control for mullite ceramics and obtaining desirable mechanical properties,which limits their application.Recently,ceramic 3D-printing technology has emerged as a research hotspot,and its effectiveness for manufacturing complex 3D porous ceramic structures and controlling their mechanical properties has been demonstrated.This paper provides a detailed overview of the precursor system and toughening mechanisms of mullite,3D-printing technology for mullite ceramics,3D porous structure design for filters,and the melt purification mechanisms of these filters.The objective of this study was to use 3D-printing technology to efficiently manufacture mullite ceramic filter elements with customized structures,controllable pore characteristics,and desirable mechanical properties.
基金funding for this research was provided by Netherlands Ministry of Defence
文摘The role of the adhesive layer in the ballistic performance of ceramic multi-layer armour system is complex and multi-faceted,often with trade-offs between single-and multi-hit performance.However,research focused on untangling the underlying impact of varying adhesive cohesive or adhesion properties is limited and sometimes appears to provide conflicting conclusions.Comparison between the available studies is also often difficult due to variations in armour systems or ballistic testing being conducted.This review scrutinises the available research,identifying six critical properties of an adhesive layer in determining ballistic performance:elastic modulus,fracture strain,acoustic impedance,tensile bond strength,shear bond strength,and thickness.The impact of each of these properties on ballistic performance is discussed in detail,with clear description of the underlying processes involved,allowing clear optimisation goals to be established depending on the ceramic armour specification.
基金financially supported by the National Natural Science Foundation of China for Distinguished Young Scholar(No.52025042)。
文摘Hazardous wastes from the production of cleaner fuels,spent hydrodesulfurization(HDS)catalysts,pose a threat to the environment and the sustainability of rare metal resources.However,conventional recovery approaches are limited by long processes,easy generation of waste liquids,and difficult reuse of recovery products.Herein,a SiO_(2)-Na_(2)O-B_(2)O_(3)-MgO-TiO_(2)glass phase extraction system was proposed for the full-component recycle from spent MoNi/γ-Al_(2)O_(3)catalysts to the materials,including the individual recovery of Mo and the synthesis of Ni^(2+)-doped glass–ceramics.96.7%of Ni and 99.8%of Al were extracted into the loaded glass in one step,while 95.3%of Mo was precipitated as molybdate and directly recovered with high separation factors(SF_(Mo/Ni)594.8,SF_(Mo/Al)8718.2)in one step.Moreover,the broadband near-infrared luminescence(1150-1700 nm)of glass–ceramics was triggered by Ni^(2+)in the octahedral crystal structure of Me_(3)O_(5)(Me=Mg,Al,Ti)by meltingannealing-crystallization processes,which provided it the potential to be applied in tunable lasers and broadband optical amplifiers for the wavelength-division-multiplexing transmission systems.The Ni^(2+)-doping mechanism was calculated using molecular dynamics simulations.This work emphasized the maximization of the reuse value for each metal resource from hazardous wastes while reducing the burden on the environment and achieving the recycling of rare metal resources with re-valorization.
文摘Considering the fracture problem of the silica-based ceramic core in the integrated casting of hollow turbine blades during directional solidification,the influence of various whiskers,including silicon carbide whiskers,silicon nitride whiskers,and mullite whiskers,on the high-temperature strength of the silica-based ceramic core was investigated.Additionally,the formation of microstructure morphology and phase structure was analyzed.Research results show that silicon carbide whiskers can reduce the microcracks caused by the shrinkage of cristobalite.During the sintering process,some of the silicon carbide whiskers oxidize and react with aluminum powder to form mullite,which can improve the high-temperature strength of the ceramic cores.When the content of silicon carbide whiskers is 3wt.%,the high-temperature bending strength of the cores reaches the maximum value of 21 MPa.Silicon nitride whiskers decompose in a high-temperature environment and react with aluminum powder in the matrix material to form mullite whiskers.When the content of silicon nitride whiskers is 5wt.%,the high-temperature bending strength of the cores reaches 20 MPa.By adding mullite whiskers,a structure of cristobalite wrapped mullite whiskers can be formed to achieve toughening.When the content of mullite whiskers is 4wt.%,the high-temperature bending strength can reach 17.2 MPa.By comparing the performance of silicon carbide whiskers,silicon nitride whiskers,and mullite whiskers,along with conducting slurry viscosity tests and casting experiments,it is determined that a ceramic slurry containing 4wt.%mullite whiskers is the most suitable for making the cores used in the integrated casting of hollow turbine blades.
基金supported by National Natural Science Fundation of China(Nos.52170086,22308194,U22A20423)Natural Science Foundation of Shandong Province(No.ZR2021ME013)+1 种基金Taishan Scholars Program of Shandong Province(No.tsqn202211012)Shandong Provincial Excellent Youth(No.ZR2022YQ47)。
文摘Although the powder Fenton-like catalysts have exhibited high catalytic performances towards pollutant degradation,they cannot be directly used for Fenton-like industrialization considering the problems of loss and recovery.Therefore,the membrane fixation of catalyst is an important step to realize the actual application of Fenton-like catalysts.In this work,an efficient catalyst was developed with Co-N_(x)configuration facilely reconstructed on the surface of Co_(3)O_(4)(Co-N_(x)/Co_(3)O_(4)),which exhibited superior catalytic activity.We further fixed the highly efficient Co-N_(x)/Co_(3)O_(4)onto three kinds of organic membranes and one kind of inorganic ceramic membrane installing with the residual PMS treatment device to investigate its catalytic stability and sustainability.Results indicated that the inorganic ceramic membrane(CM)can achieve high water flux of 710 L m-2h-1,and the similar water flux can be achieved by Co-N_(x)/Co_(3)O_(4)/CM even without the pressure extraction.We also employed the Co-N_(x)/Co_(3)O_(4)/CM system to the wastewater secondary effluent,and the pollutant in complicated secondary effluent could be highly removed by the Co-N_(x)/Co_(3)O_(4)/CM system.This paper provides a new point of view for the application of metal-based catalysts with M-N_(x)coordination in catalytic reaction device.
基金supported by the National Natural Science Foundation of China(Grant No.52370035)the Natural Science Foundation of Hebei Province,China(Grant No.E2023202064)the China Postdoctoral Science Foundation(Grant No.2024M750717).
文摘Membrane filtration technology has been widely utilized for microalgae harvesting due to its stability and high efficiency.However,this technology faces challenges posed by membrane fouling caused by algal cells and extracellular organic matter(EOM),which are significantly influenced by membrane material and pore size.This study compared the fouling behavior of polyvinylidene fluoride(PVDF)membranes and ceramic membranes with similar pore sizes(0.20 mm and 0.16 mm,respectively)during the filtration of Microcystis aeruginosa.The ceramic membrane exhibited a lower transmembrane pressure(TMP)growth rate and reduced accumulation of surface foulants compared to the PVDF membrane,indicating its greater suitability for filtering algae-laden water.Further investigations employed membranes fabricated from aluminum oxide powders with grain sizes of 1 mm,3 mm,8 mm,and 10 mm,corresponding to membrane pore sizes of 0.08 mm,0.16 mm,0.66 mm,and 0.76 mm,respectively,to assess the impact of pore size on ceramic membrane fouling.The results revealed that increasing membrane pore size significantly lowered the TMP growth rate and reduced the irreversibility of membrane fouling.The extended DerjaguineLandaueVerweyeOverbeek(XDLVO)analysis indicated that large pore sizes enhanced repulsion between the ceramic membrane and algal foulants,further alleviating membrane fouling.This investigation offers new insights into optimizing membrane material and pore size for efficient filtration of algae-laden water.
