Among various architectures of polymers,end-group-free rings have attracted growing interests due to their distinct physicochemical performances over the linear counterparts which are exemplified by reduced hydrodynam...Among various architectures of polymers,end-group-free rings have attracted growing interests due to their distinct physicochemical performances over the linear counterparts which are exemplified by reduced hydrodynamic size and slower degradation.It is key to develop facile methods to large-scale synthesis of polymer rings with tunable compositions and microstructures.Recent progresses in large-scale synthesis of polymer rings against single-chain dynamic nanoparticles,and the example applications in synchronous enhancing toughness and strength of polymer nanocomposites are summarized.Once there is the breakthrough in rational design and effective large-scale synthesis of polymer rings and their functional derivatives,a family of cyclic functional hybrids would be available,thus providing a new paradigm in developing polymer science and engineering.展开更多
Unmanned combat aerial vehicles require lightweight,stealth-capable exhaust systems.However,traditional metallic nozzles increase radar detectability and reduce range,while advanced composites offer high performance b...Unmanned combat aerial vehicles require lightweight,stealth-capable exhaust systems.However,traditional metallic nozzles increase radar detectability and reduce range,while advanced composites offer high performance but are expensive.Therefore,to improve the operational range and survivability of unmanned combat aerial vehicles,a lightweight,high-temperature-resistant,oxidation-resistant,and low-observable composite exhaust nozzle is developed to replace conventional metallic straight-type nozzles.The nozzle features a double serpentine shape to reduce radar and infrared signatures and is manufactured as a monolithic structure using the filament winding process,accommodating the complex geometry and large size(length:1.8 m,width:0.8 m).The exhaust nozzle consists of a ceramic matrix composite made of silicon carbide fibers and a silicon oxycarbide matrix,which absorbs and scatters radio frequency signals while withstanding prolonged exposure to high-temperature(700℃)oxidizing environments typical of engine exhaust gases.The polysiloxane resin used to produce the silicon oxycarbide matrix poses significant challenges owing to its low tackiness and high viscosity variations depending on the presence of nanoparticles,making filament winding difficult.These challenges are addressed by optimizing resin viscosity and winding pattern design.As a result,the tensile strength of the composite specimens fabricated with the optimized viscosity increases by 228.03% before pyrolysis and 97.68%after pyrolysis,compared with that of the non-optimized specimens.In addition,the density and tensile strength of the composite processed via three cycles of polymer infiltration and pyrolysis increased by 13.08% and 80.37%,respectively,compared to those of the non-densified composite.High-temperature oxidation and flame tests demonstrate exceptional thermal and oxidative stability.Furthermore,when compared with carbon fiber-reinforced ceramic matrix composites,the developed composite exhibits a permittivity at least two levels lower and a reflection loss below7 dB within the frequency range of 9.3-10.9 GHz,underscoring its superior electromagnetic stealth performance.展开更多
When a ceramic ionic-crystal nanocluster is group-substituted with polymer chain segments to form an ionomeric aggregate,is the ordered structure maintained within the sterically hindered nanocluster?We observed,for N...When a ceramic ionic-crystal nanocluster is group-substituted with polymer chain segments to form an ionomeric aggregate,is the ordered structure maintained within the sterically hindered nanocluster?We observed,for Na-salt sulfonated polystyrene ionomer,the electron-diffraction lattice fringes of the nanoclusters,which proved their internal crystalline ordering driven by electrostatic attractions overcoming steric hindrance.Kinetically,the nanoclusters'enhanced melting endotherm upon aging indicate their quasi-,slow-ordering character.Extended tight binding molecular dynamics simulations provide an insight into the mechanism underlying the ionic-group aggregation during nanoclustering.We hence proposed an uncommon state of order,polymer-bound ceramic quasicrystal,supplementary to the order phenomena in crystalline ceramics.展开更多
Polymer matrix composites with high dielectric constants and low dielectric losses are in high demand for flexible electronics.However,simultaneously satisfying these requirements poses a significant scientific challe...Polymer matrix composites with high dielectric constants and low dielectric losses are in high demand for flexible electronics.However,simultaneously satisfying these requirements poses a significant scientific challenge owing to the intrinsic trade-off relationship.Herein,we utilized the in situ controllable reduction of graphene oxide(GO)within a poly(vinylidene fluoride-trifluoroethylene-chlorofluoroethylene)(P(VDF-Tr FE-CFE))matrix to regulate the dielectric properties.The as-obtained composite exhibited a high relative dielectric constant of 1415coupled with a low loss tangent of 0.380 at 100 Hz.Experimental and theoretical studies indicate that the increased degree of electron conjugation and conductivity of the reduced GO(RGO)are responsible for the high-k.The constrained reduction degree of GO,combined with its homogeneous dispersion in the polymer matrix,effectively suppresses long-range charge carrier migration,thereby minimizing dielectric loss.This novel strategy could be successfully applied to both organic and aqueous systems.Furthermore,a high-performance flexible capacitive proximity sensor was exemplified by the optimization of both the dielectric layer and electrode pattern,exhibiting excellent sensitivity and stability.The fundamental mechanisms elucidated in this study provide crucial design principles for developing dielectric PMCs with tailored properties,thereby opening new avenues for advanced flexible electronic applications.展开更多
Solid-state lithium batteries are considered one of the most promising next-generation energy storage technologies owing to their safety and high energy density.The key to solid-state lithium battery advancement lies ...Solid-state lithium batteries are considered one of the most promising next-generation energy storage technologies owing to their safety and high energy density.The key to solid-state lithium battery advancement lies in the design and optimization of suitable solid-state electrolytes.Among various solid-state electrolytes,solid-state composite polymer electrolytes offer the combined benefits of solid inorganic electrolytes and solid polymer electrolytes.In particular,Li1_(+x)Al_(x)Ti_(2-x)(PO_(4))_(3)(LATP)/polymer composite polymer electrolytes exhibit high ionic conductivity due to LATP and improved flexibility from the polymer matrix.These systems also demonstrate robust mechanical properties and excellent electrode contact.While recent reviews have primarily focused on the performance of LATP/polymer composite polymer electrolytes and the general effects of composite polymer electrolyte modifications for solid-state lithium battery applications,this review provides a concise overview of the Li^(+)transport mechanisms in LATP/polymer composite polymer electrolytes and strategies to enhance ionic conductivity.It highlights several modification approaches,including the use of fillers,additives,and LATP coatings,which markedly influence the performance of composite polymer electrolytes across different polymer matrices.Finally,the review addresses the challenges of LATP/polymer composite polymer electrolytes and outlines key research directions for developing advanced composite polymer electrolytes for high-performance solid-state lithium batteries.展开更多
A quasi-solid-state lithium battery is assembled by plasma sprayed amorphous Li_(4)Ti_(5)O_(12) to provide the outstanding electrochemical stability and better normal interface contact.Scanning Electron Microscope(SEM...A quasi-solid-state lithium battery is assembled by plasma sprayed amorphous Li_(4)Ti_(5)O_(12) to provide the outstanding electrochemical stability and better normal interface contact.Scanning Electron Microscope(SEM),Scanning Transmission Electron Microscopy(STEM),Transmission Electron Microscopy(TEM),and Energy Dispersive Spectrometer(EDS)were used to analyze the structural evolution and performance of plasma sprayed amorphous LTO electrode and ceramic/polymer composite electrolyte before and after electrochemical experiments.By comparing the electrochemical performance of the amorphous LTO electrode and the traditional LTO electrode,the electrochemical behavior of different electrodes is studied.The results show that plasma spraying can prepare an amorphous LTO electrode coating of about 8μm.After 200 electrochemical cycles,the structure of the electrode evolved,and the inside of the electrode fractured and cracks expanded,because of recrystallization at the interface between the rich fluorine compounds and the amorphous LTO electrode.Similarly,the ceramic/polymer composite electrolyte has undergone structural evolution after 200 test cycles.The electrochemical cycle results show that the cycle stability,capacity retention rate,coulomb efficiency,and internal impedance of amorphous LTO electrode are better than traditional LTO electrode.This innovative and facile quasi-solid-state strategy is aimed to promote the intrinsic safety and stability of working lithium battery,shedding light on the development of next-generation high-performance solid-state lithium batteries.展开更多
Pervaporation(PV),as an environmental friendly and energy-saving separation technology,has been received increasing attention in recent years.This article reviews the preparation and application of macroporous ceramic...Pervaporation(PV),as an environmental friendly and energy-saving separation technology,has been received increasing attention in recent years.This article reviews the preparation and application of macroporous ceramic-supported polymer composite pervaporation membranes.The separation materials of polymer/ceramic composite membranes presented here include hydrophobic polydimethylsiloxane(PDMS) and hydrophilic poly(vinyl alcohol)(PVA),chitosan(CS) and polyelectrolytes.The effects of ceramic support treatment,polymer solution properties,interfacial adhesion and incorporating or blending modification on the membrane structure and PV performance are discussed.Two in-situ characterization methods developed for polymer/ceramic composite membranes are also covered in the discussion.The applications of these composite membranes in pervaporation process are summarized as well,which contain the bio-fuels recovery,gasoline desulfuration and PV coupled proc-ess using PDMS/ceramic composite membrane,and dehydration of alcohols and esters using ceramic-supported PVA or PVA-CS composite membrane.Finally,a brief conclusion remark on polymer/ceramic composite mem-branes is given and possible future research is outlined.展开更多
SiC-Si3N4 composite ceramics are successfully fabricated by pyrolysis of ferrocene-modified polycarbosilane(PCS) mixed with inert filler Si3N4 powders, followed by thermal treatment from 1100℃ to 1400℃ in Ar atmosph...SiC-Si3N4 composite ceramics are successfully fabricated by pyrolysis of ferrocene-modified polycarbosilane(PCS) mixed with inert filler Si3N4 powders, followed by thermal treatment from 1100℃ to 1400℃ in Ar atmosphere. The porosity of SiC-Si3N4 ceramics decreases to 6.4% due to the addition of inert filler Si3N4. And the content and crystallization degree of free carbon and SiC derived from PCS are improved simultaneously with the increase of thermal treatment temperature. Finally, the free carbon and SiC interconnect, forming the conductive network. As a result, the electromagnetic interference(EMI) shielding performance of the as-prepared ceramic annealed at 1400℃ reaches up to 36 d B, meaning more than99.9% of EM energy is shielded. The low porosity and high EMI shielding performance enable SiC-Si3N4 composite ceramics to be a promising electromagnetic shielding and structural material.展开更多
Polymer-derived ceramics(PDCs)pyrolyzed at high temperatures are promising electromagnetic wave(EMW)absorption materials for aerodynamically heated parts of aircraft under harsh environments.Nev-ertheless,high-tempera...Polymer-derived ceramics(PDCs)pyrolyzed at high temperatures are promising electromagnetic wave(EMW)absorption materials for aerodynamically heated parts of aircraft under harsh environments.Nev-ertheless,high-temperature pyrolysis results in a significant increase of electrical and dielectric proper-ties of the ceramics,causing extensive reflection of EMW.To address this challenge,boron nitride-coated carbon nanotubes(BN@CNTs)were fabricated and introduced into polymer-derived SiC(PDC-SiC)by py-rolyzing its precursor higher than 1200℃to form SiC-BN@CNT ceramic composites.The fabricated com-posites with 3 wt.%BN@CNTs pyrolyzed at 1200℃have an effective absorption bandwidth(EAB)of 4.2 GHz(8.2-12.4 GHz)at a thickness of 3.4 mm and the minimum reflection loss(RL min)of-57.20 dB.The ultra-broad EAB of 12.62 GHz(5.38-18 GHz)is obtained by simulation through periodic structure design-ing.The RL of the metamaterials was also measured using an arch testing method at a frequency range of 2-18 GHz and an EAB of 11.52 GHz(6.48-18 GHz)is obtained.The excellent absorption is attributed to the BN layer that limits the electrical conduction of the ceramic composites while retaining the high loss of CNTs.The introduction of BN@CNTs causes the refinement of SiC grains,which provides plenty of interfaces and enhances the interface polarization loss.This work successfully solves the problem that PDCs pyrolyzed at elevated temperatures cannot be used as EMW absorption materials by applying BN coating on CNTs served as absorbers for PDC-SiC.The results of this work greatly broaden the application scope of the PDC systems for EMW absorption.展开更多
High strength and high toughness are mutually exclusive in structural materials.In ceramic materials,increasing toughness usually depends on the introduction of a ductile phase that reduces the strength and high-tempe...High strength and high toughness are mutually exclusive in structural materials.In ceramic materials,increasing toughness usually depends on the introduction of a ductile phase that reduces the strength and high-temperature stability of the material.In this work,vat photopolymerization 3D printing technology was used to achieve toughening of ceramic composite material.The friction sliding of the 3D-printed ceramic macrolayer structure results in effective energy dissipation and redistribution of strain in the whole structure,and macroscale toughening of the ceramic material is realized.In addition,the bridging and elongation of the crack in situ amorphous ceramic whiskers were significant microscopic toughening results,coupled with the toughening of the crack tip of nano-ZrO_(2).Multiscale collaborative toughening methods based on 3D-printed ceramics should find wide applications for materials in service at extreme high temperatures.展开更多
Polymer electrolytes a re essential for next-gene ration lithium batteries because of their excellent safety record.However,low ionic conductivity is the main obstacle restricting their commercial application.Composit...Polymer electrolytes a re essential for next-gene ration lithium batteries because of their excellent safety record.However,low ionic conductivity is the main obstacle restricting their commercial application.Composites with nanoparticles are a promising route to overcome this obstacle.In this work,lithium polystyrene sulfonate brushes(LiPSS)is anchored to silicon dioxide nanoparticles with chemical bonding using atom transfer radial polymerization(SI-ATRP).The composite polymer electrolytes are made by mixing vinylene carbonate and nanoparticles via a facile in situ polymerization process.The ionic conductivity of composite polymer electrolytes is improved to 7.2×10^-4 S/cm at room temperature,which is attributed to the low degree of crystallinity of polymer electrolyte and the fast ion transport on the surfaces of polymer brush layers that act as a conductive network.The composite polymer electrolytes show a wide electrochemical window of approximately 4.5 V vs.Li^+/Li and excellent cycling performance retention of approximately 95%after 100 cycles at ambient temperature.The results also prove that surface groups of ceramic na noparticles are an important way to increase the electrochemical properties of composite polymer electrolytes.展开更多
Satisfactory ionic conductivity,excellent mechanical stability,and high-temperature resistance are the prerequisites for the safe application of solid polymer electrolytes(SPEs)in all-solid-state lithium metal batteri...Satisfactory ionic conductivity,excellent mechanical stability,and high-temperature resistance are the prerequisites for the safe application of solid polymer electrolytes(SPEs)in all-solid-state lithium metal batteries(ASSLMBs).In this study,a novel poly(m-phenylene isophthalamide)(PMIA)-core/poly(ethylene oxide)(PEO)-shell nanofiber membrane and the functional Li_(6.4)La_(3)Zr_(1.4)Ta_(0.6)O_(12)(LLZTO)ceramic nanopar-ticle are simultaneously introduced into the PEO-based SPEs to prepare composite polymer electrolytes(CPEs).The core PMIA layer of composite nanofibers can greatly improve the mechanical strength and thermal stability of the CPEs,while the shell PEO layer can provide the 3D continuous transport channels for lithium ions.In addition,the introduction of functional LLZTO nanoparticle not only reduces the crys-tallinity of PEO,but also promotes the dissociation of lithium salts and releases more Li^(+)ions through its interaction with the Lewis acid-base of anions,thereby overall improving the transport of lithium ions.Consequently,the optimized CPEs present high ionic conductivity of 1.38×10^(−4)S/cm at 30℃,signifi-cantly improved mechanical strength(8.5 MPa),remarkable thermal stability(without obvious shrinkage at 150℃),and conspicuous Li dendrites blocking ability(>1800 h).The CPEs also both have good com-patibility and cyclic stability with LiFePO_(4)(>2000 cycles)and high-voltage LiNi_(0.8)Mn_(0.1)Co_(0.1)O_(2)(NMC811)(>500 cycles)cathodes.In addition,even at low temperature(40℃),the assembled LiFePO4/CPEs/Li bat-tery still can cycle stably.The novel design can provide an effective way to exploit high-performance solid-state electrolytes.展开更多
As a 3D printing method,laser powder bed fusion(LPBF)technology has been extensively proven to offer significant advantages in fabricating complex structured specimens,achieving ultra-fine microstructures,and enhancin...As a 3D printing method,laser powder bed fusion(LPBF)technology has been extensively proven to offer significant advantages in fabricating complex structured specimens,achieving ultra-fine microstructures,and enhancing performances.In the domain of manufacturing melt-grown oxide ceramics,it encounters substantial challenges in suppressing crack defects during the rapid solidification process.The strategic integration of high entropy alloys(HEA),leveraging the significant ductility and toughness into ceramic powders represents a major innovation in overcoming the obstacles.The ingenious doping of HEA parti-cles preserves the eutectic microstructures of the Al_(2)O_(3)/GdAlO_(3)(GAP)/ZrO_(2)ceramic composite.The high damage tolerance of the HEA alloy under high strain rates enables the absorption of crack energy and alleviation of internal stresses during LPBF,effectively reducing crack initiation and growth.Due to in-creased curvature forces and intense Marangoni convection at the top of the molt pool,particle collision intensifies,leading to the tendency of HEA particles to agglomerate at the upper part of the molt pool.However,this phenomenon can be effectively alleviated in the remelting process of subsequent layer de-position.Furthermore,a portion of the HEA particles partially dissolves and sinks into the molten pool,acting as heterogeneous nucleation particles,inducing the formation of equiaxed eutectic and leading pri-mary phase nucleation.Some HEA particles diffuse into the lamellar ternary eutectic structures,further promoting the refinement of eutectic microstructures due to increased undercooling.The innovative dop-ing of HEA particles has effectively facilitated the fabrication of turbine-structured,conical,and cylindrical ternary eutectic ceramic composite specimens with diameters of about 70 mm,demonstrating significant developmental potential in the field of ceramic composite manufacturing.展开更多
As living standards improve,the energy consumption for regulating indoor temperature keeps increasing.Windows,in particular,enhance indoor brightness but also lead to increased energy loss,especially in sunny weather....As living standards improve,the energy consumption for regulating indoor temperature keeps increasing.Windows,in particular,enhance indoor brightness but also lead to increased energy loss,especially in sunny weather.Developing a product that can maintain indoor brightness while reducing energy consumption is a challenge.We developed a facile,spectrally selective transparent ultrahigh-molecular-weight polyethylene composite film to address this trade-off.It is based on a blend of antimony-doped tin oxide and then spin-coated hydrophobic fumed silica,achieving a high visible light transmittance(>70%)and high shielding rates for ultraviolet(>90%)and near-infrared(>70%).When applied to the acrylic window of containers and placed outside,this film can cause a 10℃ temperature drop compared to a pure polymer film.Moreover,in building energy simulations,the annual energy savings could be between 14.1%~31.9%per year.The development of energy-efficient and eco-friendly transparent films is crucial for reducing energy consumption and promoting sustainability in the window environment.展开更多
Flexible circuit switches have been widely used in electronic devices due to their outstanding flexibility and operability.In order to expand the types of flexible circuit switch materials,we develop a unique composit...Flexible circuit switches have been widely used in electronic devices due to their outstanding flexibility and operability.In order to expand the types of flexible circuit switch materials,we develop a unique composite material,which integrates a photoresponsive flexible substrate derived from a photoreactive coordination polymer(CP)with an elastic conductive adhesive tape(CAT)in this work.The photoreactive CP{[Cd(2,6-bpvn)(3,5-DBB)_(2)]·DMF}_(n)(1)is prepared through solvothermal reaction of Cd(NO_(3))_(2)·4H_(2)O with 2,6-bis((E)-2-(pyridin-4-yl)vinyl)naphthalene(2,6-bpvn)and 3,5-dibromobenzoic acid(3,5-HDBB).Upon irradiation with UV light,crystals of 1 can undergo[2+2]photocycloaddition reaction and exhibit photomechanical movements.The crystalline powder of 1 can be uniformly distributed in polyvinyl alcohol(PVA)to generate the composite film 1-PVA.After pasting a piece of CAT on the surface of a 1-PVA film,a conductive two-layer film of 1-PVA/CAT can be fabricated.This film bends rapidly upon UV light exposure,connecting the circuit and causing the bulb to light up.When the light source is removed,it reverts to its initial state and the circuit is disconnected and the bulb is extinguished.This process can be cycled at least 100 times,achieving precise turn-on and turn-off performances of the photocontrollable circuit switch.展开更多
Carbon nanotubes(CNTs)have garnered great attention in recent years due to their outstanding electrical,thermal,and mechanical properties.The incorporation of small amounts of CNTs in polymers can substantially improv...Carbon nanotubes(CNTs)have garnered great attention in recent years due to their outstanding electrical,thermal,and mechanical properties.The incorporation of small amounts of CNTs in polymers can substantially improve the sensitivity of the polymer's electrical conductivity.This paper presents a modified Maxwell model to evaluate the electrical conductivity of CNTs-filled polymer composites by introducing a transition zone to account for the tunneling effect.In this modified Maxwell model,the CNTs-filled polymer composite is modeled as a three-phase composite,consisting of a matrix(polymer),inclusions(CNTs),and a transition zone(tunneling zone).The effective electrical conductivity(EEC)of the composite is calculated based on the volume fractions and electrical conductivities of the matrix,inclusions,and transition zone.The model's validity is confirmed through the use of available test data,which demonstrates its capability to accurately capture the nonlinear conductivity behavior observed in CNTs-polymer composites.This study offers valuable insights into the design of high-performance conductive polymer nanocomposites,and enhances the understanding of electrical conduction mechanisms in CNT-dispersed polymer composites.展开更多
Power cables are important pieces of equipment for energy transmission,but achieving a good balance between flame retardancy and mechanical properties of cable sheaths remains a challenge.In this work,a novel intumesc...Power cables are important pieces of equipment for energy transmission,but achieving a good balance between flame retardancy and mechanical properties of cable sheaths remains a challenge.In this work,a novel intumescent flame retardant(IFR)system containing silicone-containing macromolecular charring agent(Si-MCA)and ammonium polyphosphate(APP)was designed to synergistically improve the flame retardancy and mechanical properties of ethylene-butyl acrylate copolymer(EBA)composites.The optimal mass ratio of APP/Si-MCA was 3/1 in EBA composites(EBA/APP-Si-31),corresponding to the best flame retardancy with 31.2% of limited oxygen index(LOI),V-0 rating in UL-94 vertical burning test,and 76.4%reduction on the peak of heat release rate(PHRR)in cone calorimeter test.The enhancement mechanism was attributed to the synergistic effect of APP/Si-MCA during combustion,including the radical-trapping effect,the dilution effect of non-flammable gases,and the barrier effect of the intumescent char layer.Meanwhile,the tensile results indicated that EBA/APP-Si-31 also exhibited good mechanical properties with the addition of maleic anhydride-grafted polyethylene(PE-g-MA)as the compatibilizer.Thus,the APP/Si-MCA combination is an effective IFRs system for preparing high-performance EBA composites,and it will promote their applications as cable sheath materials.展开更多
In-space 3D printing is transforming the manufacturing paradigm of space structures from ground-based production to in-situ space manufacturing,effectively addressing the challenges of high costs,long response times,a...In-space 3D printing is transforming the manufacturing paradigm of space structures from ground-based production to in-situ space manufacturing,effectively addressing the challenges of high costs,long response times,and structural size limitations associated with traditional rocket launches.This technology enables rapid on-orbit emergency repairs and significantly expands the geometric dimensions of space structures.High-performance polymers and their composites are widely used in in-space 3D printing,yet their implementation faces complex challenges posed by extreme space environmental conditions and limited energy or resources.This paper reviews the state-of-the-art in 3D printing of polymer and composites for on-orbit structure manufacturing.Based on existing research activities,the review focuses on three key aspects including the impact of extreme space environments on forming process and performance,innovative design and manufacturing methods for space structures,and on-orbit recycling and remanufacturing of raw materials.Some experiments that have already been conducted on-orbit and simulated experiments completed on the ground are systematically analyzed to provide a more comprehensive understanding of the constraints and objectives for on-orbit structure manufacturing.Furthermore,several perspectives requiring further research in future are proposed to facilitate the development of new in-space 3D printing technologies and space structures,thereby supporting increasingly advanced space exploration activities.展开更多
Fiber reinforced ceramic matrix composites(FRCMCs)are the preferred materials for safety critical components in the fields of aerospace,nuclear engineering,and transportation,with broad market and application prospect...Fiber reinforced ceramic matrix composites(FRCMCs)are the preferred materials for safety critical components in the fields of aerospace,nuclear engineering,and transportation,with broad market and application prospects.However,due to the characteristics of multiphase,heterogeneity,and anisotropy,key issues such as poor adhesion,high porosity,and crack propagation urgently need to be addressed in the fabrication and machining of FRCMCs.With the increasing demand for FRCMCs parts,high-quality and reliable design and fabrication,performance evaluation,and precision manufacturing have become a series of hot issues.There is a lack of systematic review in capturing the current research status and development direction of FRCMCs fabrication and machining.This research aims to comprehensively review and critically evaluate the existing understanding of the fabrication and machining of FRCMCs.This study can provide scientists with a deeper understanding of the shape control mechanism of FRCMCs fabrication and machining,the theoretical basis of material synchronous removal,machining performance,and development direction.Firstly,the basic characteristics and application background of FRCMCs are introduced.Secondly,by comparing and analyzing the typical fabrication process of FRCMCs,the advantages,disadvantages,and performance evaluation of different processes are comprehensively evaluated.Thirdly,the material removal mechanisms and machining performance evaluation standards of traditional mechanical machining technologies(drilling,milling,grinding)and non-traditional mechanical machining technologies(ultrasonic,laser,water jet,discharge,wire saw,and multi-field hybrid machining)are discussed and analyzed.Finally,the challenges,development trends,and prospects faced by FRCMCs in the fields of fabrication,machining,and application are analyzed.This study not only elucidates the basic processes and key difficulties in the fabrication of FRCMCs,but also provides valuable insights for low-damage machining.展开更多
Self-healing(SH)polymer composites are a transformative achievement in polymer material technology that offers significant potential to extend the lifespan and reliability of materials.This work presents a novel appro...Self-healing(SH)polymer composites are a transformative achievement in polymer material technology that offers significant potential to extend the lifespan and reliability of materials.This work presents a novel approach to developing a hybrid natural-synthetic reinforced polymer composite with SH behavior using urea-free,non-toxic,environment-friendly material encapsulating resin,and hardener within a multicavity microcapsule(MC).This MC offers multiple healing because of its multicavity structure.These Xerogel MCs are integrated into hybrid bamboo/recycled glass fiber reinforced epoxy composite(25 wt% and 40 wt%)and were evaluated for their flexural strength,healing efficiency,moisture absorption,and thermal behavior.The results demonstrated that the composite containing 40 wt% exhibited the highest initial flexural strength and modulus retention after multiple healing cycles,approaching 80.67% and 61.34% respectively at 1st and 2nd cycles of healing efficiency.The behavior of self-healing hybrid composites(SHHC)in different environmental conditions was also investigated.Thermal Analysis TGA and DTA done on hybrid and other SH composites.Scanning electron microscopy shows the surface morphology of Xerogel MCs before and after damage,composite fractured surface,and how Healing Agent(HA)gets released and acquires surface after fracture.To ensure functional groups and chemical reactions between each component of the composite,FTIR analysis confirmed the successful encapsulation of HA inside MC.展开更多
基金Supported by the National Natural Science Foundation of China(Nos.52293472,22473096 and 22471164)。
文摘Among various architectures of polymers,end-group-free rings have attracted growing interests due to their distinct physicochemical performances over the linear counterparts which are exemplified by reduced hydrodynamic size and slower degradation.It is key to develop facile methods to large-scale synthesis of polymer rings with tunable compositions and microstructures.Recent progresses in large-scale synthesis of polymer rings against single-chain dynamic nanoparticles,and the example applications in synchronous enhancing toughness and strength of polymer nanocomposites are summarized.Once there is the breakthrough in rational design and effective large-scale synthesis of polymer rings and their functional derivatives,a family of cyclic functional hybrids would be available,thus providing a new paradigm in developing polymer science and engineering.
基金supported by the Agency for Defense Development Grant Funded by the Korean Government(Grant No.912822501).
文摘Unmanned combat aerial vehicles require lightweight,stealth-capable exhaust systems.However,traditional metallic nozzles increase radar detectability and reduce range,while advanced composites offer high performance but are expensive.Therefore,to improve the operational range and survivability of unmanned combat aerial vehicles,a lightweight,high-temperature-resistant,oxidation-resistant,and low-observable composite exhaust nozzle is developed to replace conventional metallic straight-type nozzles.The nozzle features a double serpentine shape to reduce radar and infrared signatures and is manufactured as a monolithic structure using the filament winding process,accommodating the complex geometry and large size(length:1.8 m,width:0.8 m).The exhaust nozzle consists of a ceramic matrix composite made of silicon carbide fibers and a silicon oxycarbide matrix,which absorbs and scatters radio frequency signals while withstanding prolonged exposure to high-temperature(700℃)oxidizing environments typical of engine exhaust gases.The polysiloxane resin used to produce the silicon oxycarbide matrix poses significant challenges owing to its low tackiness and high viscosity variations depending on the presence of nanoparticles,making filament winding difficult.These challenges are addressed by optimizing resin viscosity and winding pattern design.As a result,the tensile strength of the composite specimens fabricated with the optimized viscosity increases by 228.03% before pyrolysis and 97.68%after pyrolysis,compared with that of the non-optimized specimens.In addition,the density and tensile strength of the composite processed via three cycles of polymer infiltration and pyrolysis increased by 13.08% and 80.37%,respectively,compared to those of the non-densified composite.High-temperature oxidation and flame tests demonstrate exceptional thermal and oxidative stability.Furthermore,when compared with carbon fiber-reinforced ceramic matrix composites,the developed composite exhibits a permittivity at least two levels lower and a reflection loss below7 dB within the frequency range of 9.3-10.9 GHz,underscoring its superior electromagnetic stealth performance.
基金Funded by the Hubei Province Key Research Foundation for Water Resources,China(No.HBSLKY2023035)as well as by the Technology Foundation for Selected Overseas Scholars,Ministry of Human Resources and Social Security,China(No.[2013]277)+2 种基金the Natural Science Foundation of the Hubei Province of China(No.2014CFA094)the Overseas High-level Talents Scientific-research Starting Fund of Hubei University of Technology,China(HBUTscience-[2005]2)the National Natural Science Foundation of China(No.51703053)。
文摘When a ceramic ionic-crystal nanocluster is group-substituted with polymer chain segments to form an ionomeric aggregate,is the ordered structure maintained within the sterically hindered nanocluster?We observed,for Na-salt sulfonated polystyrene ionomer,the electron-diffraction lattice fringes of the nanoclusters,which proved their internal crystalline ordering driven by electrostatic attractions overcoming steric hindrance.Kinetically,the nanoclusters'enhanced melting endotherm upon aging indicate their quasi-,slow-ordering character.Extended tight binding molecular dynamics simulations provide an insight into the mechanism underlying the ionic-group aggregation during nanoclustering.We hence proposed an uncommon state of order,polymer-bound ceramic quasicrystal,supplementary to the order phenomena in crystalline ceramics.
基金financially supported by the Innovation and Technology Commission of the Hong Kong SAR Government(No.MRP/020/21)Hong Kong Polytechnic University(No.847A)+1 种基金RI-Wear Seed Fund of Poly U(1-CD8J)Start-up Fund of Poly U(1-BD49)。
文摘Polymer matrix composites with high dielectric constants and low dielectric losses are in high demand for flexible electronics.However,simultaneously satisfying these requirements poses a significant scientific challenge owing to the intrinsic trade-off relationship.Herein,we utilized the in situ controllable reduction of graphene oxide(GO)within a poly(vinylidene fluoride-trifluoroethylene-chlorofluoroethylene)(P(VDF-Tr FE-CFE))matrix to regulate the dielectric properties.The as-obtained composite exhibited a high relative dielectric constant of 1415coupled with a low loss tangent of 0.380 at 100 Hz.Experimental and theoretical studies indicate that the increased degree of electron conjugation and conductivity of the reduced GO(RGO)are responsible for the high-k.The constrained reduction degree of GO,combined with its homogeneous dispersion in the polymer matrix,effectively suppresses long-range charge carrier migration,thereby minimizing dielectric loss.This novel strategy could be successfully applied to both organic and aqueous systems.Furthermore,a high-performance flexible capacitive proximity sensor was exemplified by the optimization of both the dielectric layer and electrode pattern,exhibiting excellent sensitivity and stability.The fundamental mechanisms elucidated in this study provide crucial design principles for developing dielectric PMCs with tailored properties,thereby opening new avenues for advanced flexible electronic applications.
基金supported by grants from the National Natural Science Foundation of China(Grant Nos.52302303,52472247,52172229,52272201,52072136,51972257)the Natural Science Foundation of Hubei Province(JCZRYB202500537).
文摘Solid-state lithium batteries are considered one of the most promising next-generation energy storage technologies owing to their safety and high energy density.The key to solid-state lithium battery advancement lies in the design and optimization of suitable solid-state electrolytes.Among various solid-state electrolytes,solid-state composite polymer electrolytes offer the combined benefits of solid inorganic electrolytes and solid polymer electrolytes.In particular,Li1_(+x)Al_(x)Ti_(2-x)(PO_(4))_(3)(LATP)/polymer composite polymer electrolytes exhibit high ionic conductivity due to LATP and improved flexibility from the polymer matrix.These systems also demonstrate robust mechanical properties and excellent electrode contact.While recent reviews have primarily focused on the performance of LATP/polymer composite polymer electrolytes and the general effects of composite polymer electrolyte modifications for solid-state lithium battery applications,this review provides a concise overview of the Li^(+)transport mechanisms in LATP/polymer composite polymer electrolytes and strategies to enhance ionic conductivity.It highlights several modification approaches,including the use of fillers,additives,and LATP coatings,which markedly influence the performance of composite polymer electrolytes across different polymer matrices.Finally,the review addresses the challenges of LATP/polymer composite polymer electrolytes and outlines key research directions for developing advanced composite polymer electrolytes for high-performance solid-state lithium batteries.
基金supported by the Fund Project of the GDAS Special Project of Science and Technology Development,Guangdong Academy of Sciences Program(No.2020GDASYL-20200104030)the Innovation Project of Guangxi University of Science and Technology Graduate Education(No.YCSW2020217)+2 种基金Guangxi Innovation Driven Development Project(No.AA18242036-2)Innovation Team Project of Guangxi University of Science and Technology(No.3)the Fund Project of the Key Lab of Guangdong for Modern Surface Engineering Technology(No.2018KFKT01)。
文摘A quasi-solid-state lithium battery is assembled by plasma sprayed amorphous Li_(4)Ti_(5)O_(12) to provide the outstanding electrochemical stability and better normal interface contact.Scanning Electron Microscope(SEM),Scanning Transmission Electron Microscopy(STEM),Transmission Electron Microscopy(TEM),and Energy Dispersive Spectrometer(EDS)were used to analyze the structural evolution and performance of plasma sprayed amorphous LTO electrode and ceramic/polymer composite electrolyte before and after electrochemical experiments.By comparing the electrochemical performance of the amorphous LTO electrode and the traditional LTO electrode,the electrochemical behavior of different electrodes is studied.The results show that plasma spraying can prepare an amorphous LTO electrode coating of about 8μm.After 200 electrochemical cycles,the structure of the electrode evolved,and the inside of the electrode fractured and cracks expanded,because of recrystallization at the interface between the rich fluorine compounds and the amorphous LTO electrode.Similarly,the ceramic/polymer composite electrolyte has undergone structural evolution after 200 test cycles.The electrochemical cycle results show that the cycle stability,capacity retention rate,coulomb efficiency,and internal impedance of amorphous LTO electrode are better than traditional LTO electrode.This innovative and facile quasi-solid-state strategy is aimed to promote the intrinsic safety and stability of working lithium battery,shedding light on the development of next-generation high-performance solid-state lithium batteries.
文摘Pervaporation(PV),as an environmental friendly and energy-saving separation technology,has been received increasing attention in recent years.This article reviews the preparation and application of macroporous ceramic-supported polymer composite pervaporation membranes.The separation materials of polymer/ceramic composite membranes presented here include hydrophobic polydimethylsiloxane(PDMS) and hydrophilic poly(vinyl alcohol)(PVA),chitosan(CS) and polyelectrolytes.The effects of ceramic support treatment,polymer solution properties,interfacial adhesion and incorporating or blending modification on the membrane structure and PV performance are discussed.Two in-situ characterization methods developed for polymer/ceramic composite membranes are also covered in the discussion.The applications of these composite membranes in pervaporation process are summarized as well,which contain the bio-fuels recovery,gasoline desulfuration and PV coupled proc-ess using PDMS/ceramic composite membrane,and dehydration of alcohols and esters using ceramic-supported PVA or PVA-CS composite membrane.Finally,a brief conclusion remark on polymer/ceramic composite mem-branes is given and possible future research is outlined.
基金financially supported by the National Natural Science Foundation of China (Grant Nos. 51332004, 51521061, 51602258 and 51725205)the 111 Project (B08040)
文摘SiC-Si3N4 composite ceramics are successfully fabricated by pyrolysis of ferrocene-modified polycarbosilane(PCS) mixed with inert filler Si3N4 powders, followed by thermal treatment from 1100℃ to 1400℃ in Ar atmosphere. The porosity of SiC-Si3N4 ceramics decreases to 6.4% due to the addition of inert filler Si3N4. And the content and crystallization degree of free carbon and SiC derived from PCS are improved simultaneously with the increase of thermal treatment temperature. Finally, the free carbon and SiC interconnect, forming the conductive network. As a result, the electromagnetic interference(EMI) shielding performance of the as-prepared ceramic annealed at 1400℃ reaches up to 36 d B, meaning more than99.9% of EM energy is shielded. The low porosity and high EMI shielding performance enable SiC-Si3N4 composite ceramics to be a promising electromagnetic shielding and structural material.
基金supported by the National Natural Science Foundation of China(Nos.52232005,52172104,and 52293370)Fundamental Research Funds for the Central Universities(China,Nos.3102020QD0411 and D5000220152)+1 种基金Fundamental Research Funds for the Central Universities(No.3102019TS0409)Cre-ative Research Foundation of Science and Technology on Thermo-Structural Composite Materials Laboratory.
文摘Polymer-derived ceramics(PDCs)pyrolyzed at high temperatures are promising electromagnetic wave(EMW)absorption materials for aerodynamically heated parts of aircraft under harsh environments.Nev-ertheless,high-temperature pyrolysis results in a significant increase of electrical and dielectric proper-ties of the ceramics,causing extensive reflection of EMW.To address this challenge,boron nitride-coated carbon nanotubes(BN@CNTs)were fabricated and introduced into polymer-derived SiC(PDC-SiC)by py-rolyzing its precursor higher than 1200℃to form SiC-BN@CNT ceramic composites.The fabricated com-posites with 3 wt.%BN@CNTs pyrolyzed at 1200℃have an effective absorption bandwidth(EAB)of 4.2 GHz(8.2-12.4 GHz)at a thickness of 3.4 mm and the minimum reflection loss(RL min)of-57.20 dB.The ultra-broad EAB of 12.62 GHz(5.38-18 GHz)is obtained by simulation through periodic structure design-ing.The RL of the metamaterials was also measured using an arch testing method at a frequency range of 2-18 GHz and an EAB of 11.52 GHz(6.48-18 GHz)is obtained.The excellent absorption is attributed to the BN layer that limits the electrical conduction of the ceramic composites while retaining the high loss of CNTs.The introduction of BN@CNTs causes the refinement of SiC grains,which provides plenty of interfaces and enhances the interface polarization loss.This work successfully solves the problem that PDCs pyrolyzed at elevated temperatures cannot be used as EMW absorption materials by applying BN coating on CNTs served as absorbers for PDC-SiC.The results of this work greatly broaden the application scope of the PDC systems for EMW absorption.
基金supported by the Natural Science Foundation of China(No.U22A20129)the National Science and Technology Major Project(No.2017-VI-0002-0072)+2 种基金the National Key Research and Development Program of China(No.2018YFB1106600)the Fundamental Research Funds for the Central Universities(No.WK5290000003)the Students’Innovation and Entrepreneurship Foundation of USTC(Nos.CY2022G10 and CY2022C24)。
文摘High strength and high toughness are mutually exclusive in structural materials.In ceramic materials,increasing toughness usually depends on the introduction of a ductile phase that reduces the strength and high-temperature stability of the material.In this work,vat photopolymerization 3D printing technology was used to achieve toughening of ceramic composite material.The friction sliding of the 3D-printed ceramic macrolayer structure results in effective energy dissipation and redistribution of strain in the whole structure,and macroscale toughening of the ceramic material is realized.In addition,the bridging and elongation of the crack in situ amorphous ceramic whiskers were significant microscopic toughening results,coupled with the toughening of the crack tip of nano-ZrO_(2).Multiscale collaborative toughening methods based on 3D-printed ceramics should find wide applications for materials in service at extreme high temperatures.
基金financially supported by PULEAD Technology Industry Co.,Ltd.the National Natural Science Foundation of China(Nos.21771018,21875004)。
文摘Polymer electrolytes a re essential for next-gene ration lithium batteries because of their excellent safety record.However,low ionic conductivity is the main obstacle restricting their commercial application.Composites with nanoparticles are a promising route to overcome this obstacle.In this work,lithium polystyrene sulfonate brushes(LiPSS)is anchored to silicon dioxide nanoparticles with chemical bonding using atom transfer radial polymerization(SI-ATRP).The composite polymer electrolytes are made by mixing vinylene carbonate and nanoparticles via a facile in situ polymerization process.The ionic conductivity of composite polymer electrolytes is improved to 7.2×10^-4 S/cm at room temperature,which is attributed to the low degree of crystallinity of polymer electrolyte and the fast ion transport on the surfaces of polymer brush layers that act as a conductive network.The composite polymer electrolytes show a wide electrochemical window of approximately 4.5 V vs.Li^+/Li and excellent cycling performance retention of approximately 95%after 100 cycles at ambient temperature.The results also prove that surface groups of ceramic na noparticles are an important way to increase the electrochemical properties of composite polymer electrolytes.
基金supported by the National Natural Science Foundation of China (Nos.52203066,51973157,61904123)the Tianjin Natural Science Foundation (No.18JCQNJC02900)+3 种基金National Innovation and Entrepreneurship Training Program for College students (No.202310058007)Tianjin Municipal College Students’ Innovation and Entrepreneurship Training Program (No.202310058088)Science & Technology Development Fund of Tianjin Education Commission for Higher Education (No.2018KJ196)State Key Laboratory of Membrane and Membrane Separation,Tiangong University
文摘Satisfactory ionic conductivity,excellent mechanical stability,and high-temperature resistance are the prerequisites for the safe application of solid polymer electrolytes(SPEs)in all-solid-state lithium metal batteries(ASSLMBs).In this study,a novel poly(m-phenylene isophthalamide)(PMIA)-core/poly(ethylene oxide)(PEO)-shell nanofiber membrane and the functional Li_(6.4)La_(3)Zr_(1.4)Ta_(0.6)O_(12)(LLZTO)ceramic nanopar-ticle are simultaneously introduced into the PEO-based SPEs to prepare composite polymer electrolytes(CPEs).The core PMIA layer of composite nanofibers can greatly improve the mechanical strength and thermal stability of the CPEs,while the shell PEO layer can provide the 3D continuous transport channels for lithium ions.In addition,the introduction of functional LLZTO nanoparticle not only reduces the crys-tallinity of PEO,but also promotes the dissociation of lithium salts and releases more Li^(+)ions through its interaction with the Lewis acid-base of anions,thereby overall improving the transport of lithium ions.Consequently,the optimized CPEs present high ionic conductivity of 1.38×10^(−4)S/cm at 30℃,signifi-cantly improved mechanical strength(8.5 MPa),remarkable thermal stability(without obvious shrinkage at 150℃),and conspicuous Li dendrites blocking ability(>1800 h).The CPEs also both have good com-patibility and cyclic stability with LiFePO_(4)(>2000 cycles)and high-voltage LiNi_(0.8)Mn_(0.1)Co_(0.1)O_(2)(NMC811)(>500 cycles)cathodes.In addition,even at low temperature(40℃),the assembled LiFePO4/CPEs/Li bat-tery still can cycle stably.The novel design can provide an effective way to exploit high-performance solid-state electrolytes.
基金supported by the National Natural Science Foundation of China(Nos.52130204,52174376,52202070,51822405)Guangdong Basic and Applied Basic Research Foundation(No.2021B1515120028)+6 种基金TQ Innovation Foundation(No.23-TQ09-02-ZT-01-005)Aeronautical Science Foundation of China(No.20220042053001)Science and Technology Innovation Team Plan of Shaanxi Province(No.2021TD-17)Key R&D Project of Shaanxi Province(No.2024GX-YBXM-220)Thousands Person Plan of Jiangxi Province(JXSQ2020102131)Fundamental Research Funds for the Central Universities(Nos.D5000230348,D5000220057)China Scholarship Council(Nos.202206290133,202306290190).
文摘As a 3D printing method,laser powder bed fusion(LPBF)technology has been extensively proven to offer significant advantages in fabricating complex structured specimens,achieving ultra-fine microstructures,and enhancing performances.In the domain of manufacturing melt-grown oxide ceramics,it encounters substantial challenges in suppressing crack defects during the rapid solidification process.The strategic integration of high entropy alloys(HEA),leveraging the significant ductility and toughness into ceramic powders represents a major innovation in overcoming the obstacles.The ingenious doping of HEA parti-cles preserves the eutectic microstructures of the Al_(2)O_(3)/GdAlO_(3)(GAP)/ZrO_(2)ceramic composite.The high damage tolerance of the HEA alloy under high strain rates enables the absorption of crack energy and alleviation of internal stresses during LPBF,effectively reducing crack initiation and growth.Due to in-creased curvature forces and intense Marangoni convection at the top of the molt pool,particle collision intensifies,leading to the tendency of HEA particles to agglomerate at the upper part of the molt pool.However,this phenomenon can be effectively alleviated in the remelting process of subsequent layer de-position.Furthermore,a portion of the HEA particles partially dissolves and sinks into the molten pool,acting as heterogeneous nucleation particles,inducing the formation of equiaxed eutectic and leading pri-mary phase nucleation.Some HEA particles diffuse into the lamellar ternary eutectic structures,further promoting the refinement of eutectic microstructures due to increased undercooling.The innovative dop-ing of HEA particles has effectively facilitated the fabrication of turbine-structured,conical,and cylindrical ternary eutectic ceramic composite specimens with diameters of about 70 mm,demonstrating significant developmental potential in the field of ceramic composite manufacturing.
基金financially supported by the Natural Science Foundation of Henan(242300421010)National Natural Science Foundation of China(52403055).
文摘As living standards improve,the energy consumption for regulating indoor temperature keeps increasing.Windows,in particular,enhance indoor brightness but also lead to increased energy loss,especially in sunny weather.Developing a product that can maintain indoor brightness while reducing energy consumption is a challenge.We developed a facile,spectrally selective transparent ultrahigh-molecular-weight polyethylene composite film to address this trade-off.It is based on a blend of antimony-doped tin oxide and then spin-coated hydrophobic fumed silica,achieving a high visible light transmittance(>70%)and high shielding rates for ultraviolet(>90%)and near-infrared(>70%).When applied to the acrylic window of containers and placed outside,this film can cause a 10℃ temperature drop compared to a pure polymer film.Moreover,in building energy simulations,the annual energy savings could be between 14.1%~31.9%per year.The development of energy-efficient and eco-friendly transparent films is crucial for reducing energy consumption and promoting sustainability in the window environment.
基金support from the National Natural Science Foundation of China(No.U24A20507,22271203)the State Key Laboratory of Organometallic Chemistry,Shanghai Institute of Organic Chemistry,Chinese Academy of Sciences(No.2024KF005)Open Research Fund of State Key Laboratory of Coordination Chemistry,School of Chemistry and Chemical Engineering of Nanjing University and the Collaborative Innovation Centre of Suzhou Nano Science and Technology.
文摘Flexible circuit switches have been widely used in electronic devices due to their outstanding flexibility and operability.In order to expand the types of flexible circuit switch materials,we develop a unique composite material,which integrates a photoresponsive flexible substrate derived from a photoreactive coordination polymer(CP)with an elastic conductive adhesive tape(CAT)in this work.The photoreactive CP{[Cd(2,6-bpvn)(3,5-DBB)_(2)]·DMF}_(n)(1)is prepared through solvothermal reaction of Cd(NO_(3))_(2)·4H_(2)O with 2,6-bis((E)-2-(pyridin-4-yl)vinyl)naphthalene(2,6-bpvn)and 3,5-dibromobenzoic acid(3,5-HDBB).Upon irradiation with UV light,crystals of 1 can undergo[2+2]photocycloaddition reaction and exhibit photomechanical movements.The crystalline powder of 1 can be uniformly distributed in polyvinyl alcohol(PVA)to generate the composite film 1-PVA.After pasting a piece of CAT on the surface of a 1-PVA film,a conductive two-layer film of 1-PVA/CAT can be fabricated.This film bends rapidly upon UV light exposure,connecting the circuit and causing the bulb to light up.When the light source is removed,it reverts to its initial state and the circuit is disconnected and the bulb is extinguished.This process can be cycled at least 100 times,achieving precise turn-on and turn-off performances of the photocontrollable circuit switch.
基金Project supported by the National Natural Science Foundation of China(Nos.11972203 and 11572162)the Science and Technology Innovation 2025 Major Project of Ningbo City of China(No.2022Z209)Ningbo Key Technology Breakthrough Plan Project of“Science and Technology Innovation Yongjiang 2035”(No.2024Z256)。
文摘Carbon nanotubes(CNTs)have garnered great attention in recent years due to their outstanding electrical,thermal,and mechanical properties.The incorporation of small amounts of CNTs in polymers can substantially improve the sensitivity of the polymer's electrical conductivity.This paper presents a modified Maxwell model to evaluate the electrical conductivity of CNTs-filled polymer composites by introducing a transition zone to account for the tunneling effect.In this modified Maxwell model,the CNTs-filled polymer composite is modeled as a three-phase composite,consisting of a matrix(polymer),inclusions(CNTs),and a transition zone(tunneling zone).The effective electrical conductivity(EEC)of the composite is calculated based on the volume fractions and electrical conductivities of the matrix,inclusions,and transition zone.The model's validity is confirmed through the use of available test data,which demonstrates its capability to accurately capture the nonlinear conductivity behavior observed in CNTs-polymer composites.This study offers valuable insights into the design of high-performance conductive polymer nanocomposites,and enhances the understanding of electrical conduction mechanisms in CNT-dispersed polymer composites.
基金supported by the National Natural Science Foundation of China(52473059)Taishan Scholar Constructive Engineering Foundation of Shandong Province(tsqn202103079)Key Research and Development Plan of Shandong Province(2024TSGC0264).
文摘Power cables are important pieces of equipment for energy transmission,but achieving a good balance between flame retardancy and mechanical properties of cable sheaths remains a challenge.In this work,a novel intumescent flame retardant(IFR)system containing silicone-containing macromolecular charring agent(Si-MCA)and ammonium polyphosphate(APP)was designed to synergistically improve the flame retardancy and mechanical properties of ethylene-butyl acrylate copolymer(EBA)composites.The optimal mass ratio of APP/Si-MCA was 3/1 in EBA composites(EBA/APP-Si-31),corresponding to the best flame retardancy with 31.2% of limited oxygen index(LOI),V-0 rating in UL-94 vertical burning test,and 76.4%reduction on the peak of heat release rate(PHRR)in cone calorimeter test.The enhancement mechanism was attributed to the synergistic effect of APP/Si-MCA during combustion,including the radical-trapping effect,the dilution effect of non-flammable gases,and the barrier effect of the intumescent char layer.Meanwhile,the tensile results indicated that EBA/APP-Si-31 also exhibited good mechanical properties with the addition of maleic anhydride-grafted polyethylene(PE-g-MA)as the compatibilizer.Thus,the APP/Si-MCA combination is an effective IFRs system for preparing high-performance EBA composites,and it will promote their applications as cable sheath materials.
基金supported by National Natural Science Foundation of China(Grant No.52205413)National Key Research and Development Program(Grant No.2022YFB3806101)+1 种基金K C Wong Education FoundationThe Youth Innovation Team of Shaanxi Universities。
文摘In-space 3D printing is transforming the manufacturing paradigm of space structures from ground-based production to in-situ space manufacturing,effectively addressing the challenges of high costs,long response times,and structural size limitations associated with traditional rocket launches.This technology enables rapid on-orbit emergency repairs and significantly expands the geometric dimensions of space structures.High-performance polymers and their composites are widely used in in-space 3D printing,yet their implementation faces complex challenges posed by extreme space environmental conditions and limited energy or resources.This paper reviews the state-of-the-art in 3D printing of polymer and composites for on-orbit structure manufacturing.Based on existing research activities,the review focuses on three key aspects including the impact of extreme space environments on forming process and performance,innovative design and manufacturing methods for space structures,and on-orbit recycling and remanufacturing of raw materials.Some experiments that have already been conducted on-orbit and simulated experiments completed on the ground are systematically analyzed to provide a more comprehensive understanding of the constraints and objectives for on-orbit structure manufacturing.Furthermore,several perspectives requiring further research in future are proposed to facilitate the development of new in-space 3D printing technologies and space structures,thereby supporting increasingly advanced space exploration activities.
基金supported by Key Laboratory of Higheffciency and Clean Mechanical Manufacture at Shandong University,Ministry of Education,the National Natural Science Foundation of China(Nos.52305484,52305475,and U23A20632)the China Postdoctoral Science Foundation(No.2024M761876)+7 种基金the Youth Innovation Team Program of Universities in Shandong Province(No.2024KJH166)the National Key Research and Development Program of China(No.2023YFC2413301)the Taishan Scholars Program(No.tsqn202408242)the Shandong Provincial Natural Science Foundation(Nos.ZR2022QE053 and ZR2022QE159)the Guangdong Basic and Applied Basic Research Foundation(No.2022A1515111124)the Major Scientific and Technological Innovation Project of Shandong Province(No.2023CXGC010207)the Major Basic Research of Shandong Provincial Natural Science Foundation(No.ZR2023ZD34)the talent research project for the pilot project of integrating science,education,and industries of Qilu University of Technology(Shandong Academy of Sciences)(No.2024RCKY009)。
文摘Fiber reinforced ceramic matrix composites(FRCMCs)are the preferred materials for safety critical components in the fields of aerospace,nuclear engineering,and transportation,with broad market and application prospects.However,due to the characteristics of multiphase,heterogeneity,and anisotropy,key issues such as poor adhesion,high porosity,and crack propagation urgently need to be addressed in the fabrication and machining of FRCMCs.With the increasing demand for FRCMCs parts,high-quality and reliable design and fabrication,performance evaluation,and precision manufacturing have become a series of hot issues.There is a lack of systematic review in capturing the current research status and development direction of FRCMCs fabrication and machining.This research aims to comprehensively review and critically evaluate the existing understanding of the fabrication and machining of FRCMCs.This study can provide scientists with a deeper understanding of the shape control mechanism of FRCMCs fabrication and machining,the theoretical basis of material synchronous removal,machining performance,and development direction.Firstly,the basic characteristics and application background of FRCMCs are introduced.Secondly,by comparing and analyzing the typical fabrication process of FRCMCs,the advantages,disadvantages,and performance evaluation of different processes are comprehensively evaluated.Thirdly,the material removal mechanisms and machining performance evaluation standards of traditional mechanical machining technologies(drilling,milling,grinding)and non-traditional mechanical machining technologies(ultrasonic,laser,water jet,discharge,wire saw,and multi-field hybrid machining)are discussed and analyzed.Finally,the challenges,development trends,and prospects faced by FRCMCs in the fields of fabrication,machining,and application are analyzed.This study not only elucidates the basic processes and key difficulties in the fabrication of FRCMCs,but also provides valuable insights for low-damage machining.
文摘Self-healing(SH)polymer composites are a transformative achievement in polymer material technology that offers significant potential to extend the lifespan and reliability of materials.This work presents a novel approach to developing a hybrid natural-synthetic reinforced polymer composite with SH behavior using urea-free,non-toxic,environment-friendly material encapsulating resin,and hardener within a multicavity microcapsule(MC).This MC offers multiple healing because of its multicavity structure.These Xerogel MCs are integrated into hybrid bamboo/recycled glass fiber reinforced epoxy composite(25 wt% and 40 wt%)and were evaluated for their flexural strength,healing efficiency,moisture absorption,and thermal behavior.The results demonstrated that the composite containing 40 wt% exhibited the highest initial flexural strength and modulus retention after multiple healing cycles,approaching 80.67% and 61.34% respectively at 1st and 2nd cycles of healing efficiency.The behavior of self-healing hybrid composites(SHHC)in different environmental conditions was also investigated.Thermal Analysis TGA and DTA done on hybrid and other SH composites.Scanning electron microscopy shows the surface morphology of Xerogel MCs before and after damage,composite fractured surface,and how Healing Agent(HA)gets released and acquires surface after fracture.To ensure functional groups and chemical reactions between each component of the composite,FTIR analysis confirmed the successful encapsulation of HA inside MC.
