Ceramic thin plates were prepared using kaolin,potassium sodium feldspar and quartz powder as the main raw materials and kaolin,α-Al_(2)O_(3),MoO_(3) and AlF_(3)·3H_(2)O as additives.The experiment examined the ...Ceramic thin plates were prepared using kaolin,potassium sodium feldspar and quartz powder as the main raw materials and kaolin,α-Al_(2)O_(3),MoO_(3) and AlF_(3)·3H_(2)O as additives.The experiment examined the effects of different additives on mullite formation,as well as the microstructure and properties of the ceramic thin plates.Additionally,the study explored the toughening and strengthening mechanisms induced by the additives,providing a theoretical foundation for further optimizing the toughness of ceramic thin plates.The results showed that the D4 sample fired at 1220℃(with an addition of 20 wt% α-Al_(2)O_(3))exhibited the best performance,with a water absorption rate of 0.07%,apparent porosity of 0.18%,bulk density of 2.75 g·cm^(-3),firing shrinkage of 12.76%,bending strength reaching 101.93 MPa,and fracture toughness of 2.51 MPa·m^(1/2).As the amount ofα-Al_(2)O_(3) additive increased,the ceramic thin plates exhibited a greater abundance of short rod-like mullite and corundum grains,which were tightly packed together,forming a framework for the ceramic thin plates.This microstructure enhanced pathways for crack propagation,dispersed internal stresses,and increased fracture surface energy,resulting in significant improvements in both strength and fracture toughness of the ceramic thin plates.展开更多
When a ceramic ionic-crystal nanocluster is group-substituted with polymer chain segments to form an ionomeric aggregate,is the ordered structure maintained within the sterically hindered nanocluster?We observed,for N...When a ceramic ionic-crystal nanocluster is group-substituted with polymer chain segments to form an ionomeric aggregate,is the ordered structure maintained within the sterically hindered nanocluster?We observed,for Na-salt sulfonated polystyrene ionomer,the electron-diffraction lattice fringes of the nanoclusters,which proved their internal crystalline ordering driven by electrostatic attractions overcoming steric hindrance.Kinetically,the nanoclusters'enhanced melting endotherm upon aging indicate their quasi-,slow-ordering character.Extended tight binding molecular dynamics simulations provide an insight into the mechanism underlying the ionic-group aggregation during nanoclustering.We hence proposed an uncommon state of order,polymer-bound ceramic quasicrystal,supplementary to the order phenomena in crystalline ceramics.展开更多
The cold sintering process(CSP)is a green and innovative method of material densification at low temperatures(<350°C).The traditional CSP entails the addition of liquid phases as a solvent to achieve material ...The cold sintering process(CSP)is a green and innovative method of material densification at low temperatures(<350°C).The traditional CSP entails the addition of liquid phases as a solvent to achieve material densification through the dissolution-precipitation mechanism.However,it is difficult to realize for materials with low solubility.To address this challenge,a universal cold sintering method without the addition of liquid phases has been proposed in this work.The addition of a special polyester-polymer assisted the densification of insoluble ceramics,and hydroxyapatite(HA)and Al_(2)O_(3)were successfully sintered below 100°C,achieving 95-100%densities in a short time(5-20 min).This achievement can be attributed to the low glass transition temperature and the abundance of active sites(C=O)of the polyester-polymer.The denser ceramics exhibited enhanced mechanical properties,with the compression strength of polymer-assisted CSP HA increasing by 147.3%compared to the nanoparticles.Additionally,serving as an advanced bone substitute material,HA underwent quantitative analysis using the CCK-8 method and assessed the impact of polymer presence on cell proliferation and cytotoxicity.Meanwhile,a tight bonding between the polymer and ceramic materials was achieved during CSP,providing a generalized method for designing multifunctional ceramic-polymer.展开更多
Ceramic cells promise ideal energy conversion and storage devices,making the development of efficient and robust air electrodes crucial for their application.In this study,a Ba_(0.4)Sr_(0.5)Cs_(0.1)Co_(0.7)Fe_(0.2)Nb_...Ceramic cells promise ideal energy conversion and storage devices,making the development of efficient and robust air electrodes crucial for their application.In this study,a Ba_(0.4)Sr_(0.5)Cs_(0.1)Co_(0.7)Fe_(0.2)Nb_(0.1)O_(3−δ)(BSCCFN)air electrode,based on Ba_(0.5)Sr_(0.5)Co_(0.8)Fe_(0.2)O_(3−δ)(BSCF),is designed using a perovskite A-B-site ionic Lewis acid strength(ISA)polarization distribution strategy and is successfully applied in both oxygen-ion conducting solid oxide fuel cells(O-SOFCs)and proton-conducting reversible protonic ceramic cells(R-PCCs).When BSCCFN is used as the air electrode in O-SOFCs,a peak power density(PPD)of 1.45 W cm^(−2)is achieved at 650°C,whereas in R-PCCs,a PPD of 1.13 W cm^(−2)and a current density of−1.8 A cm^(−2)at 1.3 V are achieved at the same temperature and show stable reversibility over 100 h.Experimental measurements and theoretical calculations demonstrate that low-ISA Cs+doping accelerates the reaction kinetics of both oxygen ions and protons,while high-ISA Nb^(5+)doping enhances electrode stability.The synergistic effect of Cs^(+)and Nb^(5+)co-doping in the BSCCFN electrode lies in the ISA polarization distribution,which weakens the Co/Fe–O bond covalency,thereby promoting oxygen vacancy formation and facilitating the conduction of oxygen ions and protons.展开更多
Utilization of ceramic wastes to fabricate concrete can not only effectively dispose the wastes,but also reduce the energy and source consumptions.Therefore,we fabricated a green ultra high performance concrete using ...Utilization of ceramic wastes to fabricate concrete can not only effectively dispose the wastes,but also reduce the energy and source consumptions.Therefore,we fabricated a green ultra high performance concrete using ceramic waste powder(CWP)to replace 55%of cement,and ceramic waste aggregate(CWA)to replace 100%natural quartz sand.However,high content of ceramic wastes will harm the concrete performance including workability and mechanical properties.Therefore,a low-cost and low carbon nano-calcium carbonate(NC)was introduced to compensate for the defects caused by large amounts of CWP and CWA to workability and mechanical behavior.The experimental results show that the workability of ultra high performance concrete with large amounts of CWP and CWA(UHPCLCC)increases by 28.57%with NC content of 5%.Moreover,the flexural strengths,fracture energy,compressive strengths,and compressive toughness of UHPCLCC increase up to 29.6%,56.5%,20.4%,and 37.6%,respectively,which is caused by the nano-core effect of NC.展开更多
Ceramic 4D printing,which integrates dynamic deformation with additive manufacturing,demonstrates significant potential in intelligent manufacturing,on-demand shaping of complex structures,and multifunctional device d...Ceramic 4D printing,which integrates dynamic deformation with additive manufacturing,demonstrates significant potential in intelligent manufacturing,on-demand shaping of complex structures,and multifunctional device development.Its core advantage lies in endowing materials with environmentally responsive dynamic deformation capabilities.However,current technologies still face limitations in responsiveness,reversibility,and mechanical performance.To address these challenges,this study proposes a programmable ceramic precursor system based on synergistic reinforcement of phase-separating hydrogels and shape memory polymers,combined with a nano-ceramic particle enhancement strategy.Using stereolithography 3D printing,high-precision fabrication of complex structures was achieved.By adjusting precursor composition,programming time,and structural thickness,the phase-separation kinetics-driven delayed recovery mechanism was elucidated,enabling precise control over recovery onset time.Furthermore,the thermal response mechanism of the precursor materials is explored,along with their potential for multi-shape transformation in biomedical applications,which is further extended to shape memory polymer systems.By employing a layered printing strategy,the autonomous reversible deformation of ceramic precursors is realized,providing new possibilities for specific applications.展开更多
In a rapid cycling synchrotron(RCS),the magnetic field is synchronized with the beam energy,creating a highly dynamic magnetic environment.A ceramic chamber with a shielding layer(RF shield),composed of a series of co...In a rapid cycling synchrotron(RCS),the magnetic field is synchronized with the beam energy,creating a highly dynamic magnetic environment.A ceramic chamber with a shielding layer(RF shield),composed of a series of copper strips connected to a capacitor at either end,is typically employed as a vacuum chamber to mitigate eddy current effects and beam coupling impedance.Consequently,the ceramic chamber exhibits a thin-walled multilayered complex structure.Previous theoretical studies have suggested that the impedance of such a structure has a negligible impact on the beam.However,recent impedance measurements of the ceramic chamber in the China Spallation Neutron Source(CSNS)RCS revealed a resonance in the low-frequency range,which was confirmed by further theoretical analysis as a source of beam instability in the RCS.Currently,the magnitude of this impedance cannot be accurately assessed using theoretical calculations.In this study,we used the CST Microwave Studio to confirm the impedance of the ceramic chamber.Further simulations covering six different types of ceramic chambers were conducted to develop an impedance model in the RCS.Additionally,this study investigates the resonant characteristics of the ceramic chamber impedance,finding that the resonant frequency is closely related to the capacitance of the capacitors.This finding provides clear directions for further impedance optimization and is crucial for achieving a beam power of 500 kW for the CSNS Phase-Ⅱ project(CSNS-Ⅱ).However,careful attention must be paid to the voltage across the capacitors.展开更多
In this study,the design,analysis,manufacturing,and testing of a 3D-printed conformal microstrip array antenna for high-temperature environments is presented.3D printing technology is used to fabricate a curved cerami...In this study,the design,analysis,manufacturing,and testing of a 3D-printed conformal microstrip array antenna for high-temperature environments is presented.3D printing technology is used to fabricate a curved ceramic substrate,and laser sintering and microdroplet spraying processes are used to add the conductive metal on the curved substrate.The problems of gain loss,bandwidth reduction,and frequency shift caused by high temperatures are addressed by using a proper antenna design,with parasitic patches,slots,and metal resonant cavities.The antenna prototype is characterized by the curved substrates and the conductive metals for the power dividers,the patch,and the ground plane;its performance is examined up to a temperature of 600℃in a muffle furnace and compared with the results from the numerical analysis.The results show that the antenna can effectively function at 600℃and even higher temperatures.展开更多
Low reactivity and appropriate wettability between molten superalloys and ceramic materials are crucial for the production of high-quality superalloy castings.The sessile-drop experiment was employed to systematically...Low reactivity and appropriate wettability between molten superalloys and ceramic materials are crucial for the production of high-quality superalloy castings.The sessile-drop experiment was employed to systematically investigate the interfacial reaction and wettability between the 4777DS1 superalloy and SiO_(2)-based ceramic core at various temperatures(1,480℃,1,500℃,1,520℃,and 1,550℃).The wetting behavior and interfacial reaction products at different temperatures were analyzed by scanning electron microscopy(SEM),energy dispersive spectroscopy(EDS),and X-ray diffraction(XRD).The interfacial reaction process and products were discussed,and the thermodynamic behavior and interfacial reaction mechanisms were elucidated.The results demonstrate that the wetting behavior and interfacial reaction between the 4777DS1 alloy and the ceramic core are significantly influenced by temperature.The wettability angle exhibits a trend of initial decrease followed by an increase with rising temperature,reaching a maximum of 139°at 1,480℃,indicating poorer wettability of the 4777DS1 superalloy with the ceramic core and better casting properties at this specific temperature.The most intense interfacial reaction occurs at 1,520℃,resulting in the formation of the main interfacial reaction products such as Al_(2)O_(3),SiO_(2),and HfO_(2).Additionally,some crystal-like products rich in Si and Hf distribute on the reaction layer.展开更多
Ceramic aerogels(CAs)have emerged as a significant research frontier across various applications due to their lightweight,high porosity,and easily tunable structural characteristics.However,the intrinsic weak interact...Ceramic aerogels(CAs)have emerged as a significant research frontier across various applications due to their lightweight,high porosity,and easily tunable structural characteristics.However,the intrinsic weak interactions among the constituent nanoparticles,coupled with the limited toughness of traditional CAs,make them susceptible to structural collapse or even catastrophic failure when exposed to complex mechanical external forces.Unlike 0D building units,1D ceramic nanofibers(CNFs)possess a high aspect ratio and exceptional flexibility simultaneously,which are desirable building blocks for elastic CAs.This review presents the recent progress in electrospun ceramic nanofibrous aerogels(ECNFAs)that are constructed using ECNFs as building blocks,focusing on the various preparation methods and corresponding structural characteristics,strategies for optimizing mechanical performance,and a wide range of applications.The methods for preparing ECNFs and ECNFAs with diverse structures were initially explored,followed by the implementation of optimization strategies for enhancing ECNFAs,emphasizing the improvement of reinforcing the ECNFs,establishing the bonding effects between ECNFs,and designing the aggregate structures of the aerogels.Moreover,the applications of ECNFAs across various fields are also discussed.Finally,it highlights the existing challenges and potential opportunities for ECNFAs to achieve superior properties and realize promising prospects.展开更多
Some active metal oxides(Al_(2)O_(3),TiO_(2),and Cr_(2)O_(3))were selected as dopants to the Al_(2)O_(3)-based ceramic shells for investment casting of K417G superalloy.The effects of dopant types and contents(0,2,5,a...Some active metal oxides(Al_(2)O_(3),TiO_(2),and Cr_(2)O_(3))were selected as dopants to the Al_(2)O_(3)-based ceramic shells for investment casting of K417G superalloy.The effects of dopant types and contents(0,2,5,and 8 wt.%)on the wettability and interfacial reaction between the alloy and shell were investigated by a sessile-drop experiment.The results show that increasing the Al_(2)O_(3) doping contents(0−8 wt.%)reduces the porosity(21.74%−10.08%)and roughness(3.22−1.34μm)of the shell surface.The increase in Cr_(2)O_(3) dopant content(2−8 wt.%)further exacerbates the interfacial reaction,leading to an increase in the thickness of the reaction layer(2.6−3.1μm)and a decrease in the wetting angle(93.9°−91.0°).The addition of Al_(2)O_(3) and TiO_(2) dopants leads to the formation of Al_(2)TiO_(5) composite oxides in the reaction products,which effectively inhibits the interfacial reaction.The increase in TiO_(2) dopant contents(0−8 wt.%)further promotes the formation of Al_(2)TiO_(5),which decreases the thickness of the interfacial reaction layer(3.9−1.2μm)and increases the wetting angle(95.0°−103.8°).The introduced dopants enhance the packing density of the shell surface,while simultaneously suppress the diffusion of active metal elements from the alloy matrix to the interface.展开更多
(NbZrHfTi)C high-entropy ceramics,as an emerging class of ultra-high-temperature materials,have garnered significant interest due to their unique multi-principal-element crystal structure and exceptional hightemperatu...(NbZrHfTi)C high-entropy ceramics,as an emerging class of ultra-high-temperature materials,have garnered significant interest due to their unique multi-principal-element crystal structure and exceptional hightemperature properties.This study systematically investigates the mechanical properties of(NbZrHfTi)C high-entropy ceramics by employing first-principles density functional theory,combined with the Debye-Grüneisen model,to explore the variations in their thermophysical properties with temperature(0–2000 K)and pressure(0–30 GPa).Thermodynamically,the calculated mixing enthalpy and Gibbs free energy confirm the feasibility of forming a stable single-phase solid solution in(NbZrHfTi)C.The calculated results of the elastic stiffness constant indicate that the material meets the mechanical stability criteria of the cubic crystal system,further confirming the structural stability.Through evaluation of key mechanical parameters—bulk modulus,shear modulus,Young’s modulus,and Poisson’s ratio—we provide comprehensive insight into the macro-mechanical behaviour of the material and its correlation with the underlying microstructure.Notably,compared to traditional binary carbides and their average properties,(NbZrHfTi)C exhibits higher Vickers hardness(Approximately 28.5 GPa)and fracture toughness(Approximately 3.4 MPa⋅m^(1/2)),which can be primarily attributed to the lattice distortion and solid-solution strengthening mechanism.The study also utilizes the quasi-harmonic approximation method to predict the material’s thermophysical properties,including Debye temperature(initial value around 563 K),thermal expansion coefficient(approximately 8.9×10^(−6) K−1 at 2000 K),and other key parameters such as heat capacity at constant volume.The results show that within the studied pressure and temperature ranges,(NbZrHfTi)C consistently maintains a stable phase structure and good thermomechanical properties.The thermal expansion coefficient increasing with temperature,while heat capacity approaches the Dulong-Petit limit at elevated temperatures.These findings underscore the potential of(NbZrHfTi)C applications in ultra-high temperature thermal protection systems,cutting tool coatings,and nuclear structural materials.展开更多
Gradient refractive index(GRIN)metalenses are increasingly valued in high-frequency communication due to their exceptional radiation performance.Ceramics with high dielectric constants and low dielectric losses are id...Gradient refractive index(GRIN)metalenses are increasingly valued in high-frequency communication due to their exceptional radiation performance.Ceramics with high dielectric constants and low dielectric losses are ideal candidates for GRIN metalenses.Digital light processing(DLP)3D printing provides a feasible and efficient approach for manufacturing ceramic GRIN metalenses.However,the scattering of ultraviolet(UV)light by ceramic particles in the slurry reduces the printing accuracy of DLP technology,making it difficult to achieve the intricate structural features required for GRIN metalenses in high-frequency communication.In this work,we propose an approach to improve printing accuracy by optimizing the ceramic slurry composition and implementing a dimensional compensation design strategy.Utilizing geometric optics and the S-parameter inversion method,we design a GRIN metalens consisting of two distinct types of subwavelength unit cells(Y-shaped and circular hole geometries)with a minimum feature size of 160μm.Through a refined slurry formulation and precise design parameter compensation,high-fidelity ceramic GRIN metalenses are successfully fabricated.The fabricated metalens exhibits a maximum gain enhancement of 18.4 dBi and a deflection angle of±30°over a bandwidth of 37.84% in the W-band(75-110 GHz).The highly directional far-field beam radiation and efficient beam steering capabilities highlight the potential of ceramic GRIN metalenses for applications in satellite communications,radar systems,and other high-frequency technologies.展开更多
With rapid advancements in physics and particle medicine,the domestic accelerator industry has grown rapidly.During the 12th Five-Year Plan period,the Institute of Modern Physics of the Chinese Academy of Sciences too...With rapid advancements in physics and particle medicine,the domestic accelerator industry has grown rapidly.During the 12th Five-Year Plan period,the Institute of Modern Physics of the Chinese Academy of Sciences took on a plurality of accelerator projects.Nevertheless,the stability of the coupler,a crucial system within the cavities of accelerators,has encountered certain difficulties.The alumina ceramics,which constitute the core component of the coupler,are increasingly prone to breakage and solder joint failures due to their inferior environmental adaptability,inadequate mechanical properties,and high gas emissions.Conversely,with the advancements in medical technology and materials science,zirconia ceramics have emerged as a prospective remedy for these problems.This type of ceramic is highly esteemed for its outstanding environmental adaptability,remarkable mechanical properties,and excellent high-temperature resistance,exhibiting extraordinary value in dental applications.This study investigates the use of zirconia ceramics in a 162.5 MHz 3-1/8"standard ceramic window,combining experimental data with finite element RF simulations and multi-physics analysis.A new coupler featuring a zirconia ceramic window was tested on a Quarter-Wave Resonator,demonstrating excellent alignment between electromagnetic simulations and measurement results.This reveals the substantial application potential and practical worth of the zirconia ceramic material in the context of accelerators.展开更多
The feldspar-based microwave dielectric ceramic with low relative permittivity(εr)and excellent mechanical properties has attracted much attention in the fifth-generation wireless communication technology.In this wor...The feldspar-based microwave dielectric ceramic with low relative permittivity(εr)and excellent mechanical properties has attracted much attention in the fifth-generation wireless communication technology.In this work,a series of microwave dielectric ceramic SrAl_(2-x)Ga_(x)Si_(2)O_(8)(0.1≤x≤2.0)was synthesized using the traditional solid-state method.X-ray diffraction pattern indicates that Ga^(3+)can be dissolved into Al^(3+),forming a solid solution.Meanwhile,substitution of Ga^(3+)for Al^(3+)can promote the space group transition from I2/c(0.1≤x≤1.4)to P21/a(1.6≤x≤2.0)with coefficient of thermal expansion(CTE)increasing from 2.9×10^(-6)℃^(-1) to 5.2×10^(-6)℃^(-1).During this substitution,the phase transition can significantly improve the structural symmetry to enhance the dielectric properties and mechanical properties.Rietveld refinement results indicate that Ga^(3+)averagely occupied four Al^(3+)compositions to form solid solution.All ceramics have a dense microstructure and high relative density above 95%.An ultralower of 5.8 was obtained at x=1.6 composition with high quality factor(Q´f)of 50700 GHz and negative temperature coefficients of resonant frequency(tf)of approximately−35×10^(-6)℃^(-1).The densification temperature can be reduced to 940℃by adding 4%(in mass)LiF,resulting in good chemical compatibility with Ag electrode.Meanwhile,negativetf can be tuned to near-zero(+3.7×10^(-6)℃^(-1))by adding CaTiO_(3) ceramic.展开更多
ZnAl_(2)O_(4) and ZnAl_(2)O_(4)-based ceramics have attracted much attention from researchers due to their good microwave dielectric,thermal and mechanical properties.In this work,the influence of 5%(in mass)CuO-TiO_(...ZnAl_(2)O_(4) and ZnAl_(2)O_(4)-based ceramics have attracted much attention from researchers due to their good microwave dielectric,thermal and mechanical properties.In this work,the influence of 5%(in mass)CuO-TiO_(2)-Nb_(2)O_(5)(CTN)ternary composite oxide additives with different composition ratios on sintering behavior and properties of ZnAl_(2)O_(4) microwave dielectric ceramics was investigated.When the molar fraction ranges of Cu,Ti and Nb elements in 5%CTN additives are 0.625-0.875,0-0.250 and 0.125-0.625,respectively,sintering temperature of ZnAl_(2)O_(4) ceramics can be reduced from above 1400℃to below 1000℃.The sintering additives CN(Cu:Nb=1:1,molar ratio)and CTN(Cu:Ti:Nb=4:1:3,molar ratio)can reduce sintering temperature of ZnAl_(2)O_(4) ceramics to 975 and 1000℃,respectively,while maintaining good dielectric properties(dielectric constantε_(r)=11.36,quality factor Q׃=8245 GHz andε_(r)=9.52,Q׃=22249 GHz)and flexural strengths(200 and 161 MPa),which are expected to be applied in preparation of low temperature co-fired ceramic(LTCC)materials with copper electrodes.Low-temperature sintering of the ZnAl_(2)O_(4)+CTN system is characterized as activated sintering.Nanometer-level amorphous interfacial films containing Cu,Ti,and Nb elements are observed at the grain boundaries,which may provide fast diffusion pathways for mass transportation during the sintering process.Valence changes of Ti and Cu ions,along with changes of oxygen vacancies,are confirmed,which provides a potential mechanism for reduced sintering temperature of ZnAl_(2)O_(4) ceramics.In addition,a series of reactions occurring at the grain boundaries can activate these boundaries and further promote the sintering densification process.These results suggest a promising way to design a novel LTCC material with excellent properties based on the low temperature sintering of ceramics with the sintering aid of CuO-TiO_(2)-Nb_(2)O_(5) composite oxide.展开更多
JD Ceramics has been specializing in the field of air interlacing jets,air texturizing jets,and water jets over 29 years.With several years of technical accumulation and continuous equipments upgrades,we have been con...JD Ceramics has been specializing in the field of air interlacing jets,air texturizing jets,and water jets over 29 years.With several years of technical accumulation and continuous equipments upgrades,we have been consistently delivering high-precision,highquality,cost-effective ceramic nozzle solutions to the market.展开更多
This paper presents a new type of ultra-material microwave pressure sensor designed for extreme environments,and conducts a systematic study on its structural design,manufacturing process,working mechanism,and experim...This paper presents a new type of ultra-material microwave pressure sensor designed for extreme environments,and conducts a systematic study on its structural design,manufacturing process,working mechanism,and experimental performance.The sensor is based on the cross-slot ultra-material resonant structure.Platinum-based conductive patterns are precisely fabricated on a high-purity alumina ceramic substrate through screen printing,and a strong bond between metal and ceramic is achieved through high-temperature sintering.Thanks to the high-temperature stability of the ceramic material and the high precision of the process,this sensor maintains excellent structural integrity and performance consistency in harsh environments.The working mechanism of the sensor is based on the microstructural deformation induced by pressure.When external pressure is applied to the ceramic cavity,the deformation of the cavity will change the equivalent electromagnetic boundary conditions inside,thereby causing perturbations in the resonant modes of the metamaterial,resulting in a continuous measurable shift in the resonant frequency.Based on this mechanism,the change in pressure can be precisely mapped to the frequency change,enabling wireless and passive pressure measurement.By utilizing the intrinsic resonant radiation of the metamaterial to achieve coupled readings,the complexity of sensor integration is significantly reduced and its working reliability in high-pressure,high-temperature,and strong electromagnetic interference environments is improved.During the design stage,the influence laws of the geometric parameters of the metamaterial and other factors on the resonant performance and pressure sensitivity were analyzed through finite element coupling simulation.Experimental verification shows that the sensor exhibits excellent linear pressure response within the range of 0−500 kPa,and maintains good repeatability and frequency stability in the high-pressure zone.The maximum sensitivity reaches 135 kHz/kPa,and the frequency drift is minimal during multiple loading-unloading cycles,fully demonstrating that the structural strength and reliability of the design meet the engineering requirements.The sensor proposed in this study could achieve longterm stable operation in aerospace engine compartments,high-temperature metallurgical furnaces,deep mine pressure monitoring,petrochemical high-corrosion pipelines,and extreme environment equipment.This research not only demonstrated the potential of integrating metamaterials with advanced ceramic processes to construct wireless passive sensors,but also provided new design ideas and process routes for the engineering application of microwave sensing technology in harsh environments.展开更多
1 Fascinated by the beauty of white Chinese porcelain(瓷),Marc Leuthold has spent two months creating contemporary artworks using the local clay and firing methods of Quyang,a county in Hebei Province,with over a thou...1 Fascinated by the beauty of white Chinese porcelain(瓷),Marc Leuthold has spent two months creating contemporary artworks using the local clay and firing methods of Quyang,a county in Hebei Province,with over a thousand years of ceramic⁃making history.2 Leuthold,an elected lifetime member of the International Academy of Ceramics and a retired professor from the State University of New York,has been invited to around 20 Chinese cities to exhibit,lecture and exchange ideas.He also worked full⁃time at an art institute in Shanghai from 2018 to 2023.展开更多
Porous ceramic filters are key components in high-temperature metal-melt filtration processes.Mullite ceramics are widely used owing to their good high-temperature resistance,excellent chemical stability,and solid was...Porous ceramic filters are key components in high-temperature metal-melt filtration processes.Mullite ceramics are widely used owing to their good high-temperature resistance,excellent chemical stability,and solid waste green synthesis characteristics.However,traditional manufacturing processes face challenges in pore structure control for mullite ceramics and obtaining desirable mechanical properties,which limits their application.Recently,ceramic 3D-printing technology has emerged as a research hotspot,and its effectiveness for manufacturing complex 3D porous ceramic structures and controlling their mechanical properties has been demonstrated.This paper provides a detailed overview of the precursor system and toughening mechanisms of mullite,3D-printing technology for mullite ceramics,3D porous structure design for filters,and the melt purification mechanisms of these filters.The objective of this study was to use 3D-printing technology to efficiently manufacture mullite ceramic filter elements with customized structures,controllable pore characteristics,and desirable mechanical properties.展开更多
基金Funded by the National Key Technology Research and Development Program of the Ministry of Science and Technology of China(No.2023YFB4204302)。
文摘Ceramic thin plates were prepared using kaolin,potassium sodium feldspar and quartz powder as the main raw materials and kaolin,α-Al_(2)O_(3),MoO_(3) and AlF_(3)·3H_(2)O as additives.The experiment examined the effects of different additives on mullite formation,as well as the microstructure and properties of the ceramic thin plates.Additionally,the study explored the toughening and strengthening mechanisms induced by the additives,providing a theoretical foundation for further optimizing the toughness of ceramic thin plates.The results showed that the D4 sample fired at 1220℃(with an addition of 20 wt% α-Al_(2)O_(3))exhibited the best performance,with a water absorption rate of 0.07%,apparent porosity of 0.18%,bulk density of 2.75 g·cm^(-3),firing shrinkage of 12.76%,bending strength reaching 101.93 MPa,and fracture toughness of 2.51 MPa·m^(1/2).As the amount ofα-Al_(2)O_(3) additive increased,the ceramic thin plates exhibited a greater abundance of short rod-like mullite and corundum grains,which were tightly packed together,forming a framework for the ceramic thin plates.This microstructure enhanced pathways for crack propagation,dispersed internal stresses,and increased fracture surface energy,resulting in significant improvements in both strength and fracture toughness of the ceramic thin plates.
基金Funded by the Hubei Province Key Research Foundation for Water Resources,China(No.HBSLKY2023035)as well as by the Technology Foundation for Selected Overseas Scholars,Ministry of Human Resources and Social Security,China(No.[2013]277)+2 种基金the Natural Science Foundation of the Hubei Province of China(No.2014CFA094)the Overseas High-level Talents Scientific-research Starting Fund of Hubei University of Technology,China(HBUTscience-[2005]2)the National Natural Science Foundation of China(No.51703053)。
文摘When a ceramic ionic-crystal nanocluster is group-substituted with polymer chain segments to form an ionomeric aggregate,is the ordered structure maintained within the sterically hindered nanocluster?We observed,for Na-salt sulfonated polystyrene ionomer,the electron-diffraction lattice fringes of the nanoclusters,which proved their internal crystalline ordering driven by electrostatic attractions overcoming steric hindrance.Kinetically,the nanoclusters'enhanced melting endotherm upon aging indicate their quasi-,slow-ordering character.Extended tight binding molecular dynamics simulations provide an insight into the mechanism underlying the ionic-group aggregation during nanoclustering.We hence proposed an uncommon state of order,polymer-bound ceramic quasicrystal,supplementary to the order phenomena in crystalline ceramics.
基金supported by the Jilin Provincial Natural Science Foundation(No.20240101118JC)the funds of Medical+X cross innovation team granted by medical department of Jilin University(No.2022JBGS07)+1 种基金the Jilin Province Science and Technology development project(No.20210101437JC)the WU JIEPING Medical Foundation(No.320.6750.2023-3-20 to TGM)。
文摘The cold sintering process(CSP)is a green and innovative method of material densification at low temperatures(<350°C).The traditional CSP entails the addition of liquid phases as a solvent to achieve material densification through the dissolution-precipitation mechanism.However,it is difficult to realize for materials with low solubility.To address this challenge,a universal cold sintering method without the addition of liquid phases has been proposed in this work.The addition of a special polyester-polymer assisted the densification of insoluble ceramics,and hydroxyapatite(HA)and Al_(2)O_(3)were successfully sintered below 100°C,achieving 95-100%densities in a short time(5-20 min).This achievement can be attributed to the low glass transition temperature and the abundance of active sites(C=O)of the polyester-polymer.The denser ceramics exhibited enhanced mechanical properties,with the compression strength of polymer-assisted CSP HA increasing by 147.3%compared to the nanoparticles.Additionally,serving as an advanced bone substitute material,HA underwent quantitative analysis using the CCK-8 method and assessed the impact of polymer presence on cell proliferation and cytotoxicity.Meanwhile,a tight bonding between the polymer and ceramic materials was achieved during CSP,providing a generalized method for designing multifunctional ceramic-polymer.
基金funding from the National Natural Science Foundation of China (Award 91745203) supplemented by Central Universities’ Basic Research Funds.
文摘Ceramic cells promise ideal energy conversion and storage devices,making the development of efficient and robust air electrodes crucial for their application.In this study,a Ba_(0.4)Sr_(0.5)Cs_(0.1)Co_(0.7)Fe_(0.2)Nb_(0.1)O_(3−δ)(BSCCFN)air electrode,based on Ba_(0.5)Sr_(0.5)Co_(0.8)Fe_(0.2)O_(3−δ)(BSCF),is designed using a perovskite A-B-site ionic Lewis acid strength(ISA)polarization distribution strategy and is successfully applied in both oxygen-ion conducting solid oxide fuel cells(O-SOFCs)and proton-conducting reversible protonic ceramic cells(R-PCCs).When BSCCFN is used as the air electrode in O-SOFCs,a peak power density(PPD)of 1.45 W cm^(−2)is achieved at 650°C,whereas in R-PCCs,a PPD of 1.13 W cm^(−2)and a current density of−1.8 A cm^(−2)at 1.3 V are achieved at the same temperature and show stable reversibility over 100 h.Experimental measurements and theoretical calculations demonstrate that low-ISA Cs+doping accelerates the reaction kinetics of both oxygen ions and protons,while high-ISA Nb^(5+)doping enhances electrode stability.The synergistic effect of Cs^(+)and Nb^(5+)co-doping in the BSCCFN electrode lies in the ISA polarization distribution,which weakens the Co/Fe–O bond covalency,thereby promoting oxygen vacancy formation and facilitating the conduction of oxygen ions and protons.
基金Funded by the National Science Foundation of China(No.52368031)the China Postdoctoral Science Foundation(No.2022M713497)+1 种基金the Jiangxi Provincial Natural Science Foundation(No.20252BAC250115)the Jiangxi Provincial Department of Transportation Science and Technology Project(No.2022H0017)。
文摘Utilization of ceramic wastes to fabricate concrete can not only effectively dispose the wastes,but also reduce the energy and source consumptions.Therefore,we fabricated a green ultra high performance concrete using ceramic waste powder(CWP)to replace 55%of cement,and ceramic waste aggregate(CWA)to replace 100%natural quartz sand.However,high content of ceramic wastes will harm the concrete performance including workability and mechanical properties.Therefore,a low-cost and low carbon nano-calcium carbonate(NC)was introduced to compensate for the defects caused by large amounts of CWP and CWA to workability and mechanical behavior.The experimental results show that the workability of ultra high performance concrete with large amounts of CWP and CWA(UHPCLCC)increases by 28.57%with NC content of 5%.Moreover,the flexural strengths,fracture energy,compressive strengths,and compressive toughness of UHPCLCC increase up to 29.6%,56.5%,20.4%,and 37.6%,respectively,which is caused by the nano-core effect of NC.
基金supported by the National Natural Science Foundation of China(Grant Nos.52025053 and 52235006)the Jilin Provincial Scientific and Technological Development Program(20220204119YY)the Natural Science Foundation of Shandong Province(ZR2023ME154)。
文摘Ceramic 4D printing,which integrates dynamic deformation with additive manufacturing,demonstrates significant potential in intelligent manufacturing,on-demand shaping of complex structures,and multifunctional device development.Its core advantage lies in endowing materials with environmentally responsive dynamic deformation capabilities.However,current technologies still face limitations in responsiveness,reversibility,and mechanical performance.To address these challenges,this study proposes a programmable ceramic precursor system based on synergistic reinforcement of phase-separating hydrogels and shape memory polymers,combined with a nano-ceramic particle enhancement strategy.Using stereolithography 3D printing,high-precision fabrication of complex structures was achieved.By adjusting precursor composition,programming time,and structural thickness,the phase-separation kinetics-driven delayed recovery mechanism was elucidated,enabling precise control over recovery onset time.Furthermore,the thermal response mechanism of the precursor materials is explored,along with their potential for multi-shape transformation in biomedical applications,which is further extended to shape memory polymer systems.By employing a layered printing strategy,the autonomous reversible deformation of ceramic precursors is realized,providing new possibilities for specific applications.
基金supported by the Guangdong Basic and Applied Basic Research Foundation,China(No.2021B1515140007).
文摘In a rapid cycling synchrotron(RCS),the magnetic field is synchronized with the beam energy,creating a highly dynamic magnetic environment.A ceramic chamber with a shielding layer(RF shield),composed of a series of copper strips connected to a capacitor at either end,is typically employed as a vacuum chamber to mitigate eddy current effects and beam coupling impedance.Consequently,the ceramic chamber exhibits a thin-walled multilayered complex structure.Previous theoretical studies have suggested that the impedance of such a structure has a negligible impact on the beam.However,recent impedance measurements of the ceramic chamber in the China Spallation Neutron Source(CSNS)RCS revealed a resonance in the low-frequency range,which was confirmed by further theoretical analysis as a source of beam instability in the RCS.Currently,the magnitude of this impedance cannot be accurately assessed using theoretical calculations.In this study,we used the CST Microwave Studio to confirm the impedance of the ceramic chamber.Further simulations covering six different types of ceramic chambers were conducted to develop an impedance model in the RCS.Additionally,this study investigates the resonant characteristics of the ceramic chamber impedance,finding that the resonant frequency is closely related to the capacitance of the capacitors.This finding provides clear directions for further impedance optimization and is crucial for achieving a beam power of 500 kW for the CSNS Phase-Ⅱ project(CSNS-Ⅱ).However,careful attention must be paid to the voltage across the capacitors.
基金National Natural Science Foundation of China(No.U2241205)the Natural Science Basic Research Program of Shaanxi(Nos.2022JC-33,2023-GHZD-35,and 2024JC-ZDXM-25)+1 种基金the Fundamental Research Funds for the Central Universitiesthe National 111 Project to provide fund for conducting experiments。
文摘In this study,the design,analysis,manufacturing,and testing of a 3D-printed conformal microstrip array antenna for high-temperature environments is presented.3D printing technology is used to fabricate a curved ceramic substrate,and laser sintering and microdroplet spraying processes are used to add the conductive metal on the curved substrate.The problems of gain loss,bandwidth reduction,and frequency shift caused by high temperatures are addressed by using a proper antenna design,with parasitic patches,slots,and metal resonant cavities.The antenna prototype is characterized by the curved substrates and the conductive metals for the power dividers,the patch,and the ground plane;its performance is examined up to a temperature of 600℃in a muffle furnace and compared with the results from the numerical analysis.The results show that the antenna can effectively function at 600℃and even higher temperatures.
基金supported by the fund of State Key Laboratory of Clean and Efficient Turbomachinery Power Equipment(No.DEC8300CG202210353EE280297)the China Postdoctoral Science Foundation(No.2021M692555)+1 种基金the Shaanxi Province Qinchuangyuan‘Scientists+Engineers’Team Building Project(No.2023KXJ-266)the Fundamental Research Funds for the Central Universities(No.xzy012023145)。
文摘Low reactivity and appropriate wettability between molten superalloys and ceramic materials are crucial for the production of high-quality superalloy castings.The sessile-drop experiment was employed to systematically investigate the interfacial reaction and wettability between the 4777DS1 superalloy and SiO_(2)-based ceramic core at various temperatures(1,480℃,1,500℃,1,520℃,and 1,550℃).The wetting behavior and interfacial reaction products at different temperatures were analyzed by scanning electron microscopy(SEM),energy dispersive spectroscopy(EDS),and X-ray diffraction(XRD).The interfacial reaction process and products were discussed,and the thermodynamic behavior and interfacial reaction mechanisms were elucidated.The results demonstrate that the wetting behavior and interfacial reaction between the 4777DS1 alloy and the ceramic core are significantly influenced by temperature.The wettability angle exhibits a trend of initial decrease followed by an increase with rising temperature,reaching a maximum of 139°at 1,480℃,indicating poorer wettability of the 4777DS1 superalloy with the ceramic core and better casting properties at this specific temperature.The most intense interfacial reaction occurs at 1,520℃,resulting in the formation of the main interfacial reaction products such as Al_(2)O_(3),SiO_(2),and HfO_(2).Additionally,some crystal-like products rich in Si and Hf distribute on the reaction layer.
基金supported by the National Natural Science Foundation of China(Nos.92371110 and 52373281)Weiqiao Science Foundation(H2872302 and H2872303)the Scientific Research Innovation Capability Support Project for Young Faculty.
文摘Ceramic aerogels(CAs)have emerged as a significant research frontier across various applications due to their lightweight,high porosity,and easily tunable structural characteristics.However,the intrinsic weak interactions among the constituent nanoparticles,coupled with the limited toughness of traditional CAs,make them susceptible to structural collapse or even catastrophic failure when exposed to complex mechanical external forces.Unlike 0D building units,1D ceramic nanofibers(CNFs)possess a high aspect ratio and exceptional flexibility simultaneously,which are desirable building blocks for elastic CAs.This review presents the recent progress in electrospun ceramic nanofibrous aerogels(ECNFAs)that are constructed using ECNFs as building blocks,focusing on the various preparation methods and corresponding structural characteristics,strategies for optimizing mechanical performance,and a wide range of applications.The methods for preparing ECNFs and ECNFAs with diverse structures were initially explored,followed by the implementation of optimization strategies for enhancing ECNFAs,emphasizing the improvement of reinforcing the ECNFs,establishing the bonding effects between ECNFs,and designing the aggregate structures of the aerogels.Moreover,the applications of ECNFAs across various fields are also discussed.Finally,it highlights the existing challenges and potential opportunities for ECNFAs to achieve superior properties and realize promising prospects.
基金supported by the National Natural Science Foundation of China (No. 52374292)China Baowu Low Carbon Metallurgy Innovation Foundation, China (No. BWLCF202309)the Natural Science Foundation of Changsha City, China (No. KQ2208271)。
文摘Some active metal oxides(Al_(2)O_(3),TiO_(2),and Cr_(2)O_(3))were selected as dopants to the Al_(2)O_(3)-based ceramic shells for investment casting of K417G superalloy.The effects of dopant types and contents(0,2,5,and 8 wt.%)on the wettability and interfacial reaction between the alloy and shell were investigated by a sessile-drop experiment.The results show that increasing the Al_(2)O_(3) doping contents(0−8 wt.%)reduces the porosity(21.74%−10.08%)and roughness(3.22−1.34μm)of the shell surface.The increase in Cr_(2)O_(3) dopant content(2−8 wt.%)further exacerbates the interfacial reaction,leading to an increase in the thickness of the reaction layer(2.6−3.1μm)and a decrease in the wetting angle(93.9°−91.0°).The addition of Al_(2)O_(3) and TiO_(2) dopants leads to the formation of Al_(2)TiO_(5) composite oxides in the reaction products,which effectively inhibits the interfacial reaction.The increase in TiO_(2) dopant contents(0−8 wt.%)further promotes the formation of Al_(2)TiO_(5),which decreases the thickness of the interfacial reaction layer(3.9−1.2μm)and increases the wetting angle(95.0°−103.8°).The introduced dopants enhance the packing density of the shell surface,while simultaneously suppress the diffusion of active metal elements from the alloy matrix to the interface.
基金supported by the National Natural Science Foundation of China(Nos.92166105 and 52005053)High-Tech Industry Science and Technology Innovation Leading Program of Hunan Province(No.2020GK2085)the Science and Technology Innovation Program of Hunan Province(No.2021RC3096).
文摘(NbZrHfTi)C high-entropy ceramics,as an emerging class of ultra-high-temperature materials,have garnered significant interest due to their unique multi-principal-element crystal structure and exceptional hightemperature properties.This study systematically investigates the mechanical properties of(NbZrHfTi)C high-entropy ceramics by employing first-principles density functional theory,combined with the Debye-Grüneisen model,to explore the variations in their thermophysical properties with temperature(0–2000 K)and pressure(0–30 GPa).Thermodynamically,the calculated mixing enthalpy and Gibbs free energy confirm the feasibility of forming a stable single-phase solid solution in(NbZrHfTi)C.The calculated results of the elastic stiffness constant indicate that the material meets the mechanical stability criteria of the cubic crystal system,further confirming the structural stability.Through evaluation of key mechanical parameters—bulk modulus,shear modulus,Young’s modulus,and Poisson’s ratio—we provide comprehensive insight into the macro-mechanical behaviour of the material and its correlation with the underlying microstructure.Notably,compared to traditional binary carbides and their average properties,(NbZrHfTi)C exhibits higher Vickers hardness(Approximately 28.5 GPa)and fracture toughness(Approximately 3.4 MPa⋅m^(1/2)),which can be primarily attributed to the lattice distortion and solid-solution strengthening mechanism.The study also utilizes the quasi-harmonic approximation method to predict the material’s thermophysical properties,including Debye temperature(initial value around 563 K),thermal expansion coefficient(approximately 8.9×10^(−6) K−1 at 2000 K),and other key parameters such as heat capacity at constant volume.The results show that within the studied pressure and temperature ranges,(NbZrHfTi)C consistently maintains a stable phase structure and good thermomechanical properties.The thermal expansion coefficient increasing with temperature,while heat capacity approaches the Dulong-Petit limit at elevated temperatures.These findings underscore the potential of(NbZrHfTi)C applications in ultra-high temperature thermal protection systems,cutting tool coatings,and nuclear structural materials.
基金financial support by the National Key Research and Development Program of China(No.2023YFB4605400)the National Natural Science Foundation of China(No.12472152)the Department of Science and Technology of Guangdong Province(No.2019QN01Z438)。
文摘Gradient refractive index(GRIN)metalenses are increasingly valued in high-frequency communication due to their exceptional radiation performance.Ceramics with high dielectric constants and low dielectric losses are ideal candidates for GRIN metalenses.Digital light processing(DLP)3D printing provides a feasible and efficient approach for manufacturing ceramic GRIN metalenses.However,the scattering of ultraviolet(UV)light by ceramic particles in the slurry reduces the printing accuracy of DLP technology,making it difficult to achieve the intricate structural features required for GRIN metalenses in high-frequency communication.In this work,we propose an approach to improve printing accuracy by optimizing the ceramic slurry composition and implementing a dimensional compensation design strategy.Utilizing geometric optics and the S-parameter inversion method,we design a GRIN metalens consisting of two distinct types of subwavelength unit cells(Y-shaped and circular hole geometries)with a minimum feature size of 160μm.Through a refined slurry formulation and precise design parameter compensation,high-fidelity ceramic GRIN metalenses are successfully fabricated.The fabricated metalens exhibits a maximum gain enhancement of 18.4 dBi and a deflection angle of±30°over a bandwidth of 37.84% in the W-band(75-110 GHz).The highly directional far-field beam radiation and efficient beam steering capabilities highlight the potential of ceramic GRIN metalenses for applications in satellite communications,radar systems,and other high-frequency technologies.
文摘With rapid advancements in physics and particle medicine,the domestic accelerator industry has grown rapidly.During the 12th Five-Year Plan period,the Institute of Modern Physics of the Chinese Academy of Sciences took on a plurality of accelerator projects.Nevertheless,the stability of the coupler,a crucial system within the cavities of accelerators,has encountered certain difficulties.The alumina ceramics,which constitute the core component of the coupler,are increasingly prone to breakage and solder joint failures due to their inferior environmental adaptability,inadequate mechanical properties,and high gas emissions.Conversely,with the advancements in medical technology and materials science,zirconia ceramics have emerged as a prospective remedy for these problems.This type of ceramic is highly esteemed for its outstanding environmental adaptability,remarkable mechanical properties,and excellent high-temperature resistance,exhibiting extraordinary value in dental applications.This study investigates the use of zirconia ceramics in a 162.5 MHz 3-1/8"standard ceramic window,combining experimental data with finite element RF simulations and multi-physics analysis.A new coupler featuring a zirconia ceramic window was tested on a Quarter-Wave Resonator,demonstrating excellent alignment between electromagnetic simulations and measurement results.This reveals the substantial application potential and practical worth of the zirconia ceramic material in the context of accelerators.
基金National Natural Science Foundation of China (52302140)Major Scientific and Technological Innovation Project of Wenzhou (ZG2023040, ZG2023042)Joint Funds of the National Natural Science Foundation of China Key Program (U21B2068)。
文摘The feldspar-based microwave dielectric ceramic with low relative permittivity(εr)and excellent mechanical properties has attracted much attention in the fifth-generation wireless communication technology.In this work,a series of microwave dielectric ceramic SrAl_(2-x)Ga_(x)Si_(2)O_(8)(0.1≤x≤2.0)was synthesized using the traditional solid-state method.X-ray diffraction pattern indicates that Ga^(3+)can be dissolved into Al^(3+),forming a solid solution.Meanwhile,substitution of Ga^(3+)for Al^(3+)can promote the space group transition from I2/c(0.1≤x≤1.4)to P21/a(1.6≤x≤2.0)with coefficient of thermal expansion(CTE)increasing from 2.9×10^(-6)℃^(-1) to 5.2×10^(-6)℃^(-1).During this substitution,the phase transition can significantly improve the structural symmetry to enhance the dielectric properties and mechanical properties.Rietveld refinement results indicate that Ga^(3+)averagely occupied four Al^(3+)compositions to form solid solution.All ceramics have a dense microstructure and high relative density above 95%.An ultralower of 5.8 was obtained at x=1.6 composition with high quality factor(Q´f)of 50700 GHz and negative temperature coefficients of resonant frequency(tf)of approximately−35×10^(-6)℃^(-1).The densification temperature can be reduced to 940℃by adding 4%(in mass)LiF,resulting in good chemical compatibility with Ag electrode.Meanwhile,negativetf can be tuned to near-zero(+3.7×10^(-6)℃^(-1))by adding CaTiO_(3) ceramic.
基金National Natural Science Foundation of China (U24A2052)Shanghai Eastern Talent Plan。
文摘ZnAl_(2)O_(4) and ZnAl_(2)O_(4)-based ceramics have attracted much attention from researchers due to their good microwave dielectric,thermal and mechanical properties.In this work,the influence of 5%(in mass)CuO-TiO_(2)-Nb_(2)O_(5)(CTN)ternary composite oxide additives with different composition ratios on sintering behavior and properties of ZnAl_(2)O_(4) microwave dielectric ceramics was investigated.When the molar fraction ranges of Cu,Ti and Nb elements in 5%CTN additives are 0.625-0.875,0-0.250 and 0.125-0.625,respectively,sintering temperature of ZnAl_(2)O_(4) ceramics can be reduced from above 1400℃to below 1000℃.The sintering additives CN(Cu:Nb=1:1,molar ratio)and CTN(Cu:Ti:Nb=4:1:3,molar ratio)can reduce sintering temperature of ZnAl_(2)O_(4) ceramics to 975 and 1000℃,respectively,while maintaining good dielectric properties(dielectric constantε_(r)=11.36,quality factor Q׃=8245 GHz andε_(r)=9.52,Q׃=22249 GHz)and flexural strengths(200 and 161 MPa),which are expected to be applied in preparation of low temperature co-fired ceramic(LTCC)materials with copper electrodes.Low-temperature sintering of the ZnAl_(2)O_(4)+CTN system is characterized as activated sintering.Nanometer-level amorphous interfacial films containing Cu,Ti,and Nb elements are observed at the grain boundaries,which may provide fast diffusion pathways for mass transportation during the sintering process.Valence changes of Ti and Cu ions,along with changes of oxygen vacancies,are confirmed,which provides a potential mechanism for reduced sintering temperature of ZnAl_(2)O_(4) ceramics.In addition,a series of reactions occurring at the grain boundaries can activate these boundaries and further promote the sintering densification process.These results suggest a promising way to design a novel LTCC material with excellent properties based on the low temperature sintering of ceramics with the sintering aid of CuO-TiO_(2)-Nb_(2)O_(5) composite oxide.
文摘JD Ceramics has been specializing in the field of air interlacing jets,air texturizing jets,and water jets over 29 years.With several years of technical accumulation and continuous equipments upgrades,we have been consistently delivering high-precision,highquality,cost-effective ceramic nozzle solutions to the market.
基金supported by Key Research and Development Plan of Shanxi Province(Nos.202102030201005,202203021222022)National Natural Science Foundation of China(No.62401522)+2 种基金Fundamental Research of Shanxi Province(No.202203021222070)China Postdoctoral Science Foundation(No.2023M743313)Research Project Supported by Shanxi Scholarship Council of China.
文摘This paper presents a new type of ultra-material microwave pressure sensor designed for extreme environments,and conducts a systematic study on its structural design,manufacturing process,working mechanism,and experimental performance.The sensor is based on the cross-slot ultra-material resonant structure.Platinum-based conductive patterns are precisely fabricated on a high-purity alumina ceramic substrate through screen printing,and a strong bond between metal and ceramic is achieved through high-temperature sintering.Thanks to the high-temperature stability of the ceramic material and the high precision of the process,this sensor maintains excellent structural integrity and performance consistency in harsh environments.The working mechanism of the sensor is based on the microstructural deformation induced by pressure.When external pressure is applied to the ceramic cavity,the deformation of the cavity will change the equivalent electromagnetic boundary conditions inside,thereby causing perturbations in the resonant modes of the metamaterial,resulting in a continuous measurable shift in the resonant frequency.Based on this mechanism,the change in pressure can be precisely mapped to the frequency change,enabling wireless and passive pressure measurement.By utilizing the intrinsic resonant radiation of the metamaterial to achieve coupled readings,the complexity of sensor integration is significantly reduced and its working reliability in high-pressure,high-temperature,and strong electromagnetic interference environments is improved.During the design stage,the influence laws of the geometric parameters of the metamaterial and other factors on the resonant performance and pressure sensitivity were analyzed through finite element coupling simulation.Experimental verification shows that the sensor exhibits excellent linear pressure response within the range of 0−500 kPa,and maintains good repeatability and frequency stability in the high-pressure zone.The maximum sensitivity reaches 135 kHz/kPa,and the frequency drift is minimal during multiple loading-unloading cycles,fully demonstrating that the structural strength and reliability of the design meet the engineering requirements.The sensor proposed in this study could achieve longterm stable operation in aerospace engine compartments,high-temperature metallurgical furnaces,deep mine pressure monitoring,petrochemical high-corrosion pipelines,and extreme environment equipment.This research not only demonstrated the potential of integrating metamaterials with advanced ceramic processes to construct wireless passive sensors,but also provided new design ideas and process routes for the engineering application of microwave sensing technology in harsh environments.
文摘1 Fascinated by the beauty of white Chinese porcelain(瓷),Marc Leuthold has spent two months creating contemporary artworks using the local clay and firing methods of Quyang,a county in Hebei Province,with over a thousand years of ceramic⁃making history.2 Leuthold,an elected lifetime member of the International Academy of Ceramics and a retired professor from the State University of New York,has been invited to around 20 Chinese cities to exhibit,lecture and exchange ideas.He also worked full⁃time at an art institute in Shanghai from 2018 to 2023.
基金supported by National Key Research and Development Program of China(Grant No.2022YFB4601400).
文摘Porous ceramic filters are key components in high-temperature metal-melt filtration processes.Mullite ceramics are widely used owing to their good high-temperature resistance,excellent chemical stability,and solid waste green synthesis characteristics.However,traditional manufacturing processes face challenges in pore structure control for mullite ceramics and obtaining desirable mechanical properties,which limits their application.Recently,ceramic 3D-printing technology has emerged as a research hotspot,and its effectiveness for manufacturing complex 3D porous ceramic structures and controlling their mechanical properties has been demonstrated.This paper provides a detailed overview of the precursor system and toughening mechanisms of mullite,3D-printing technology for mullite ceramics,3D porous structure design for filters,and the melt purification mechanisms of these filters.The objective of this study was to use 3D-printing technology to efficiently manufacture mullite ceramic filter elements with customized structures,controllable pore characteristics,and desirable mechanical properties.
