This study explores the aerodynamic performance and flow field characteristics of supercritical carbon dioxide(sCO_(2))centrifugal compressors under varying operating conditions.In particular,the Sandia main compresso...This study explores the aerodynamic performance and flow field characteristics of supercritical carbon dioxide(sCO_(2))centrifugal compressors under varying operating conditions.In particular,the Sandia main compressor impeller model is used as a reference system.Through three-dimensional numerical simulations,we examine the Mach number distribution,temperature field,blade pressure pulsation spectra,and velocity field evolution,and identify accordingly the operating boundaries ensuring stability and the mechanisms responsible for performance degradation.Findings indicate a stable operating range for mass flow rate between 0.74 and 3.74 kg/s.At the lower limit(0.74 kg/s),the maximum Mach number within the compressor decreases by 28%,while the temperature gradient sharpens,entropy rises notably,and fluid density varies significantly.The maximum pressure near the blades increases by 6%,yet flow velocity near the blades and outlet declines,with a 19%reduction in peak speed.Consequently,isentropic efficiency falls by 13%.Conversely,at 3.74 kg/s,the maximum Mach number increases by 23.7%,with diminished temperature gradients and minor fluid density variations.However,insufficient enthalpy gain and intensified pressure pulsations near the blades result in a 12%pressure drop.Peak velocity within the impeller channel surges by 23%,amplifying velocity gradients,inducing flow separation,and ultimately reducing the pressure ratio from 1.47 to 1.34.展开更多
In Brayton cycle energy storage systems powered by supercritical carbon dioxide(sCO_(2)),compressors are among themost critical components.Understanding their internal flowloss characteristics is,therefore,essential f...In Brayton cycle energy storage systems powered by supercritical carbon dioxide(sCO_(2)),compressors are among themost critical components.Understanding their internal flowloss characteristics is,therefore,essential for enhancing the performance of such systems.This study examines the main sCO_(2) compressor from Sandia Laboratory,utilizing entropy production theory to elucidate the sources and distribution of energy losses both across the entire machine and within its key flow components.The findings reveal that turbulent viscous dissipation is the predominant contributor to total entropy production.Interestingly,while the relative importance of the entropy produced by various sources as the mass flow rate rises remains essentially unchanged,the total entropy production exhibits a nonmonotonic trend,first decreasing and then increasing with the mass flow rate.High entropy production in the impeller is primarily concentrated in the clearance region and along the rear cover of the impeller tip.In the diffuser,it is most pronounced on the front and rear plates and within the central flow path.Meanwhile,in the volute,the highest entropy production occurs around the diffuser outlet and along the outer region of the volute’s centerline.展开更多
Corrosion failure,especially stress corrosion cracking and corrosion fatigue,is the main cause of centrifugal compressor impeller failure.And it is concealed and destructive.This paper summarizes the main theories of ...Corrosion failure,especially stress corrosion cracking and corrosion fatigue,is the main cause of centrifugal compressor impeller failure.And it is concealed and destructive.This paper summarizes the main theories of stress corrosion cracking and corrosion fatigue and its latest developments,and it also points out that existing stress corrosion cracking theories can be reduced to the anodic dissolution(AD),the hydrogen-induced cracking(HIC),and the combined AD and HIC mechanisms.The corrosion behavior and the mechanism of corrosion fatigue in the crack propagation stage are similar to stress corrosion cracking.The effects of stress ratio,loading frequency,and corrosive medium on the corrosion fatigue crack propagation rate are analyzed and summarized.The corrosion behavior and the mechanism of stress corrosion cracking and corrosion fatigue in corrosive environments,which contain sulfide,chlorides,and carbonate,are analyzed.The working environments of the centrifugal compressor impeller show the behavior and the mechanism of stress corrosion cracking and corrosion fatigue in different corrosive environments.The current research methods for centrifugal compressor impeller corrosion failure are analyzed.Physical analysis,numerical simulation,and the fluid-structure interaction method play an increasingly important role in the research on impeller deformation and stress distribution caused by the joint action of aerodynamic load and centrifugal load.展开更多
Up to present, there have been no studies concerning the application of fluid-structure interaction（FSI） analysis to the lifetime estimation of multi-stage centrifugal compressors under dangerous unsteady aerodynami...Up to present, there have been no studies concerning the application of fluid-structure interaction（FSI） analysis to the lifetime estimation of multi-stage centrifugal compressors under dangerous unsteady aerodynamic excitations. In this paper, computational fluid dynamics（CFD） simulations of a three-stage natural gas pipeline centrifugal compressor are performed under near-choke and near-surge conditions, and the unsteady aerodynamic pressure acting on impeller blades are obtained. Then computational structural dynamics（CSD） analysis is conducted through a one-way coupling FSI model to predict alternating stresses in impeller blades. Finally, the compressor lifetime is estimated using the nominal stress approach. The FSI results show that the impellers of latter stages suffer larger fluctuation stresses but smaller mean stresses than those at preceding stages under near-choke and near-surge conditions. The most dangerous position in the compressor is found to be located near the leading edge of the last-stage impeller blade. Compressor lifetime estimation shows that the investigated compressor can run up to 102.7 h under the near-choke condition and 200.2 h under the near-surge condition. This study is expected to provide a scientific guidance for the operation safety of natural gas pipeline centrifugal compressors.展开更多
To expand the stable operating range of compressors, understanding the mechanism of flow instability at low flow rates is necessary. In this paper, the mechanism of stall and surge in a centrifugal compressor with a v...To expand the stable operating range of compressors, understanding the mechanism of flow instability at low flow rates is necessary. In this paper, the mechanism of stall and surge in a centrifugal compressor with a variable vaned diffuser is experimentally investigated, where the diffuser blade setting angle can be adjusted. Many dynamic pressure transducers are mounted on the casing surface of the compressor. From the design condition to surge, dynamic pressure data is recorded throughout the gradual process. According to the signal developing status, the typical modes of compressor instability are defined in detail, such as stall, mild surge, and deep surge. A relatively high-frequency stall wave originates in the impeller and propagates to the diffuser, and finally stimulates a deep surge in the compressor. The compressor behavior during surge differs at different diffuser vane angles. When the diffuser vane angle is adjusted, both the unstable form and the core factor affecting the overall machine stability change. A specific indicator is proposed to measure the instability of each component in a compressor, which can be used to determine the best region for stability extension technologies, such as a holed casing treatment, in different compressor applications.展开更多
Performance prediction in preliminary design stages of several turbomachinery components is a critical task in order to bring the design processes of these devices to a successful conclusion. In this paper, a review a...Performance prediction in preliminary design stages of several turbomachinery components is a critical task in order to bring the design processes of these devices to a successful conclusion. In this paper, a review and analysis of the major loss mechanisms and loss models, used to determine the efficiency of a single stage centrifugal compressor, and a subsequent examination to determine an appropriate loss correlation set for estimating the isentropic efficiency in preliminary design stages of centrifugal compressors, were developed. Several semi-empirical correlations,commonly used to predict the efficiency of centrifugal compressors, were implemented in FORTRAN code and then were compared with experimental results in order to establish a loss correlation set to determine, with good approximation, the isentropic efficiency of single stage compressor.The aim of this study is to provide a suitable loss correlation set for determining the isentropic efficiency of a single stage centrifugal compressor, because, with a large amount of loss mechanisms and correlations available in the literature, it is difficult to ascertain how many and which correlations to employ for the correct prediction of the efficiency in the preliminary stage design of a centrifugal compressor. As a result of this study, a set of correlations composed by nine loss mechanisms for single stage centrifugal compressors, conformed by a rotor and a diffuser, are specified.展开更多
A high speed and small mass-flow-rate centrifugal compressor with original and modified volute tongue shape was simulated by 3D viscous Navier-Stokes equations.A sharp and a round tongue of volute were modeled to comp...A high speed and small mass-flow-rate centrifugal compressor with original and modified volute tongue shape was simulated by 3D viscous Navier-Stokes equations.A sharp and a round tongue of volute were modeled to compare their pressure ratios and efficiency characteristics.The flow fields around volute tongues were investigated;the velocity and pressure distributions of volute inlet were studied by unsteady simulation.Static pressure fluctuation near volute tongue was monitored and transformed into amplitude spectrum to identify blade passing frequency influence.The results show that the tongue simplification can cause certain difference on pressure ratio and efficiency.The pressure and velocity distribution of volute inlet indicate obvious circumferential distortion due to volute tongue especially at low mass flow rate.In addition,the static pressure pulsation of volute inlet and the noise level in diffuser and volute increase significantly under low mass flow operating condition.展开更多
Bent inlet pipes are often used in centrifugal compressors due to limited installation space,and an understanding of the effect on compressor stability is essential for safety and durability.This paper firstly investi...Bent inlet pipes are often used in centrifugal compressors due to limited installation space,and an understanding of the effect on compressor stability is essential for safety and durability.This paper firstly investigates flow instability behaviors in two compressors,one with a straight inlet pipe and the other with an S-shaped bent pipe.In detail,it analyzes the resulting flow fields,instability evolution paths and surge boundaries.The results show that the S-shaped pipe obviously affects the flow field at high mass flow rates,while reverse flow mainly influences the flow field at low mass flow rates.Reverse flow first occurs at certain flow passages with a high pressure difference that is predominantly decided by the volute rather than the S-shaped bent pipe.In addition,centrifugal compressors can tolerate reverse flow to some extent so that surge would not occur immediately if reverse flow occurs unless the reverse flow region extends circumferentially and radially to a sufficiently large size.Since the S-shaped pipe is not dominant in the creation and extension of reverse flow,it does not exacerbate the stability of the central compressor to a great extent.Last but not least,the S-shaped pipe is noted to delay the occurrence of surge at 90%rotating speed,which suggests the possibility of improving compressor stability with bent inlet pipes.This result differs from the conventional understanding that inlet distortion usually deteriorates compressor stability and emphasizes the particularity of centrifugal compressors.展开更多
The stable range of operation for the centrifugal compressor significantly influences the dynamic,economic,and environment-friendly characteristics of power systems.A deep understand-ing of the characteristics of inst...The stable range of operation for the centrifugal compressor significantly influences the dynamic,economic,and environment-friendly characteristics of power systems.A deep understand-ing of the characteristics of instability evolution is necessary to improve the compressor stability.A centrifugal compressor equipped with a vaneless diffuser is experimentally investigated using high-response static-pressure measurements.The results obtained indicate that three typical rotational-speed ranges exist based on the different instability evolution characteristics,which reveals the var-ious impeller–diffuser matching behaviors over the entire speed range.At low-speed ranges((40%–75%)N_(max),N_(max)is the maximum rotational speed),the compressor exhibits stable,Rotating Insta-bility(RI),impeller stall(diffuser stall),and surge modes.The impeller stall mode is induced by RI and propagates downstream,resulting in the diffuser stall and compressor surge modes.In the medium-speed range((75%–85%)N_(max)),the compressor exhibits stable,diffuser stall,RI,and surge modes.In the high-speed range((85%–100%)N_(max)),the compressor exhibits stable,diffuser stall,and surge modes.The dominant instability position is shifted from the impeller to the diffuser as the rotational speed increases.Both the impeller and diffuser stall present an irregular sawtooth static-pressure wave and exhibit broadband frequency spectrum patterns.展开更多
This study numerically investigated a single stage centrifugal compressor "Radiver" with a wedge diffuser and several tandem-designed impellers to explore the flow phenomena within the tandem impeller and th...This study numerically investigated a single stage centrifugal compressor "Radiver" with a wedge diffuser and several tandem-designed impellers to explore the flow phenomena within the tandem impeller and the potential to enhance compressor performance.The results demonstrate that tandem design and clocking fraction(ks)significantly affects the compressor performance.The compressor stage with tandem impellers of Series A of boundary layer growth interruption alone are observed to have a widely operating range but efficiency and total pressure ratio penalty compared with that of conventional impeller.The tandem impeller with at least the same impeller efficiency as the conventional design is considered as a critical design criteria so that further modification process based on the flow characteristic of tandem impeller is necessary.In order to restrain the inducer wake and exducer shock losses,parameters modification of blade angle and thickness distributions are necessary and the modified tandem impeller of Series B is obtained.The modified tandem impeller with 25%clocking arrangement shows an 8.45%stall margin increase and maintains the total pressure ratio and efficiency as the conventional design,which proves the potential of tandem impeller to improve compressor stage performance.It is noteworthy that the tandem impellers of Radiver have not shown obviously balanced exit flow field and the fundamental mechanism of stall margin extending of tandem impeller lies on the improved impeller/diffuser matching performance resulting from the incidence angle variation at diffuser inlet.展开更多
Centrifugal compressors with parallel-wall and contracting wall vaneless diffuser are designed by using centrifugal compressor computer-aided integrated design system. The internal flow fields of the compressor are ca...Centrifugal compressors with parallel-wall and contracting wall vaneless diffuser are designed by using centrifugal compressor computer-aided integrated design system. The internal flow fields of the compressor are calculated by solving three-dimensional Navier-Stokes equation. Four aspects are investigated and calculation results show that the total efficiencies and total pressure ratios of the compressor with contracting wall vandess diffuser is higher than that of the compressor with parallel-wall. The jet and wake don＇t mix rapidly inside vandess diffuser. The outlet blade lean angle doesn＇t affect the compressor performance. The greater the mass flow rate through impeller, the more uneven the velocity distribution at impeller outlet is.展开更多
Two strategies extended the single-cascade methods from a compressible three-dimensional inverse method for radial and mixed flow turbomachines to two three-dimensional multi-cascade co-design methods for single-stage...Two strategies extended the single-cascade methods from a compressible three-dimensional inverse method for radial and mixed flow turbomachines to two three-dimensional multi-cascade co-design methods for single-stage centrifugal compressors.These two three-dimensional methods and a typical quasi-threedimensional streamline curvature through-flow inverse method were employed to design the same subsonic high-speed single-stage centrifugal compressors.The compressor performances were simulated by a commercial Reynolds averaged Navier-Stokes(RANS) equations solver.The studies show that two three-dimensional codesign methods are reasonable and feasible.It was found that : firstly the blade camber angle designed by the three-dimensional methods was larger than that designed by the quasi-three-dimensional method;and secondly with regard to two three-dimensional methods with different boundary conditions,the co-design result differences between the diffusers were small,but those between the deswirlers were relatively large.展开更多
Rapid and accurate determination of compressor characteristic maps is essential for the initial design of centrifugal compressors in aircraft power systems. The accuracy of existing methodologies, which rely on combin...Rapid and accurate determination of compressor characteristic maps is essential for the initial design of centrifugal compressors in aircraft power systems. The accuracy of existing methodologies, which rely on combinations of loss models, varies significantly depending on the compressor's geometry and operational range. This variance necessitates substantial experimental or Computational Fluid Dynamics(CFD) data for coefficient calibration. To address this challenge, this study presents an axisymmetric characteristic model for compressor performance assessment. This model incorporates the factors of blade angle, meridional passage area, and the radial deflection angle of meridional streamlines of the compressor. These factors are derived from fundamental aerodynamic equations encompassing mass, momentum, and energy conservation of the compressor. In contrast to conventional one-dimensional approaches, the proposed method reduces the number of loss coefficients and more effectively accounts for the impact of geometric alterations on centrifugal compressor properties. Furthermore, the model reduces dependence on experimental and CFD data. Efficacy of the model is validated using experimental data from four distinct types of centrifugal compressors. Correlation analysis reveals that the model's coefficients can be expressed as functions of the ratio of the Reynolds number to the impeller tip speed. This ratio serves as a characteristic parameter for the design and optimization of centrifugal compressors. Consequently, the proposed method offers an efficient and accurate means for the quick computation of centrifugal compressor characteristics. This is of great significance for improving the efficiency of centrifugal compressors and reducing energy consumption.展开更多
Unsteady flows and rotating stall of a low-speed centrifugal compressor are investigated by measuring vaneless diffuser wall static pressure fluctuation and internal flow fields at different small flow fluxes. During ...Unsteady flows and rotating stall of a low-speed centrifugal compressor are investigated by measuring vaneless diffuser wall static pressure fluctuation and internal flow fields at different small flow fluxes. During the experiment, firstly the real time static pressure fluctuations on the vaneless diffuser shroud at different circumferential and radial position were acquired by high-frequency dynamic pressure transducers. Discrete Fourier transformation analysis and cross-correlation analysis were applied to the experimental results to ascertain the rotating stall beginning operation conditions and stall cells numbers and rotating speed. Secondly, the vaneless diffuser inlet flow angle distribution along diffuser width direction was acquired by single hotwire, which was compared with SENOO＇s analysis results. At last, the internal flow fields of the centrifugal compressor were investigated with a particle image velocimetry （PIV） system at different small flow fluxes. The flow field development of vaneless diffuser and blade flow passage are given at rotating stall conditions. The experiments enrich the understanding of rotating stall flow phenomenon of the low-speed centrifugal compressor and provide full experiment data for designing high performance centrifugal compressor.展开更多
The unstable flow phenomena in compressors, such as stall and surge, are closely related to the e ciency and the operating region. It is indispensable to capture the unstable flow structure in compressors and understa...The unstable flow phenomena in compressors, such as stall and surge, are closely related to the e ciency and the operating region. It is indispensable to capture the unstable flow structure in compressors and understand the mechanism of flow instability at low flow rates. Cooperated with the manufacturer, an industrial centrifugal compressor with a vaneless di user is tested by its performance test rig and our multi-phase dynamic measurement system. Many dynamic pressure transducers are circumferentially mounted on the casing surface at seven radial locations, spanning the impeller region and the di user inlet region. The pressure fields from the design condition to surge are measured in details. Based on the multi-phase dynamic signals, the original location of stall occurring can be determined. Meanwhile, the information of the unstable flow structure is obtained, such as the circumferential mode and the propagating speed of stall cells. To get more details of the vortex structure, an unsteady simulation of this tested compressor is carried out. The computational result is well matched with the experimental result and further illustrates how the unstable flow structure in the impeller region gradually a ects the stability of the total machine at low flow rates. The dynamic mode decomposition(DMD) method is applied to get the specific flow pattern corresponding to the stall frequency. Both experimental and computational analysis show that the flow structure at a particular radial location in the impeller region has a great impact on the stall and surge. Some di erences between the computational and experimental result are also discussed. Through these two main analytical methods, an insight into the unstable flow structure in an industrial compressor is gained. The result also plays a crucial role in the guidance of the compressor stabilization techniques.展开更多
A test bench for conducting compressor surge experiments is set up, and different system configurations formed by changing the length of compressor outlet pipeline are tested for surge. Dynamic pressure signals relati...A test bench for conducting compressor surge experiments is set up, and different system configurations formed by changing the length of compressor outlet pipeline are tested for surge. Dynamic pressure signals relating to surges are acquired at different locations of the configurations using unsteady measurement ＆ data acquisition system. The sliding window method is adopted to set up quantitative criterion on the surge. Parameters included in the criterion, such as location of data collection, size and step of sliding window, a mathematical quantity surge-judging and its threshold, etc., are given. Flow chart of surge evaluation is shown, and surge frequency was evaluated based on system configurations. With all these, the problem of judging the existence of surge by human experiences in compressor performance experiments can be solved. Hence this new approach may help to achieve intelligent operations on automatic compressor performance testrig.展开更多
This paper mainly deals with dynamic analysis of rotor-bearing system in a centrifugal compressor. A finite element model of the rotor-bearing system has been developed. The considered factors of the model include the...This paper mainly deals with dynamic analysis of rotor-bearing system in a centrifugal compressor. A finite element model of the rotor-bearing system has been developed. The considered factors of the model include the rotary inertia of solid elements, stiffness and damping of hydrodynamic bearing. In the calculating, ANSYS software was used. Both calculated and measured results are in good agreement.展开更多
Fluid pressure variations due to process fluctuations or balance drum seal degradation can result in rotor thrust increasing that may jeopardize thrust bearing and compressor’s reliability. Also, the leakage flow thr...Fluid pressure variations due to process fluctuations or balance drum seal degradation can result in rotor thrust increasing that may jeopardize thrust bearing and compressor’s reliability. Also, the leakage flow through balance drum seal can seriously affect the efficiency of compressor. A method that can improve both the efficiency and reliability of centrifugal compressor is presented. The method focused on rotor thrust control and balance drum seal upgrading. The low leakage feature of Dry-Gas-Seal（DGS）, high reliability of labyrinth, and the feasibility of upgrading existing structure are taken into account at the same time to design a combined labyrinth-dry gas seal system on the balancing drum. Based on the combined seal system, a Fault Self-Recovering（FSR） system for the fault of rotor shaft displacement is introduced to assure the safety and reliability of centrifugal compressor. The modern Computational Fluid Dynamics（CFD） is used to validate this envision. The numerical result and relevant information indicate that the combined sealing system could improve the efficiency of the centrifugal compressor by about 4%.展开更多
Centrifugal compressor using PLC, which can more effectively reduce the surge brought by the adverse effects, but also effectively improve the compressor in the process of operation has the stability. In addition, the...Centrifugal compressor using PLC, which can more effectively reduce the surge brought by the adverse effects, but also effectively improve the compressor in the process of operation has the stability. In addition, the technology can be more easily implemented for centrifugal compressors that can improve overall economic efficiency.展开更多
Supercritical CO_(2)(SCO_(2))Brayton cycle has received more and more attention in the field of power generation due to its high cycle efficiency and compact structure.SCO_(2) compressor is the core component of the c...Supercritical CO_(2)(SCO_(2))Brayton cycle has received more and more attention in the field of power generation due to its high cycle efficiency and compact structure.SCO_(2) compressor is the core component of the cycle,and the improvement of its performance is the key to improving the efficiency of the entire cycle.However,the operation of the SCO_(2) compressor near the critical point has brought many design and operation problems.Based on the Reynolds Averaged Navier-Stokes(RANS)model,the performance and flow field of SCO_(2) centrifugal compressors based on different CO_(2) working fluid models are numerically investigated in this paper.The stability and convergence of the compressor steady-state simulation are also discussed.The results show that the fluid based on the Span-Wanger(SW)equation can obtain a more ideal compressor performance curve and capture a more accurate flow field structure,while the CO_(2) ideal gas is not suitable for the calculation of SCO_(2) centrifugal compressors.But its flow field can be used as the initial flow field for numerical calculation of centrifugal compressor based on CO_(2) real gas.展开更多
基金National Science Foundation of China(grant numbers 52366009 and 52130607)Doble First-Class Key Programof Gansu Provincial Department of Education(grant number GCJ2022-38)+1 种基金2022 Gansu Provincial University Industry Support Plan Project(grant number 2022CYZC-21)KeyR&DProgramofGansu Province of China(grant number 22YF7GA163).
文摘This study explores the aerodynamic performance and flow field characteristics of supercritical carbon dioxide(sCO_(2))centrifugal compressors under varying operating conditions.In particular,the Sandia main compressor impeller model is used as a reference system.Through three-dimensional numerical simulations,we examine the Mach number distribution,temperature field,blade pressure pulsation spectra,and velocity field evolution,and identify accordingly the operating boundaries ensuring stability and the mechanisms responsible for performance degradation.Findings indicate a stable operating range for mass flow rate between 0.74 and 3.74 kg/s.At the lower limit(0.74 kg/s),the maximum Mach number within the compressor decreases by 28%,while the temperature gradient sharpens,entropy rises notably,and fluid density varies significantly.The maximum pressure near the blades increases by 6%,yet flow velocity near the blades and outlet declines,with a 19%reduction in peak speed.Consequently,isentropic efficiency falls by 13%.Conversely,at 3.74 kg/s,the maximum Mach number increases by 23.7%,with diminished temperature gradients and minor fluid density variations.However,insufficient enthalpy gain and intensified pressure pulsations near the blades result in a 12%pressure drop.Peak velocity within the impeller channel surges by 23%,amplifying velocity gradients,inducing flow separation,and ultimately reducing the pressure ratio from 1.47 to 1.34.
基金supported by theDouble First-Class Key ProgramofGansu ProvincialDepartment of Education(grant number GCJ2022-38)Science and Technology Program of Gansu Province(grant number 22ZD6GA038)Key Research and Development Program of Gansu Province—Industrial Project(grant number 25YFGA021).
文摘In Brayton cycle energy storage systems powered by supercritical carbon dioxide(sCO_(2)),compressors are among themost critical components.Understanding their internal flowloss characteristics is,therefore,essential for enhancing the performance of such systems.This study examines the main sCO_(2) compressor from Sandia Laboratory,utilizing entropy production theory to elucidate the sources and distribution of energy losses both across the entire machine and within its key flow components.The findings reveal that turbulent viscous dissipation is the predominant contributor to total entropy production.Interestingly,while the relative importance of the entropy produced by various sources as the mass flow rate rises remains essentially unchanged,the total entropy production exhibits a nonmonotonic trend,first decreasing and then increasing with the mass flow rate.High entropy production in the impeller is primarily concentrated in the clearance region and along the rear cover of the impeller tip.In the diffuser,it is most pronounced on the front and rear plates and within the central flow path.Meanwhile,in the volute,the highest entropy production occurs around the diffuser outlet and along the outer region of the volute’s centerline.
基金Supported by National Basic Research Program of China(973 Program,Grant No.2011CB013401)Visiting Scholar Funded Project of China Scholarship Council(Grant No.201308370116)+2 种基金Technological Innovation Project of General Administration of Quality Supervision,Inspection and Quarantine of China(Grant No.2011QK235)Technological Innovation Project of Weihai Municipal ScienceTechnology Bureau of China(Grant No.2012DXGJ22)
文摘Corrosion failure,especially stress corrosion cracking and corrosion fatigue,is the main cause of centrifugal compressor impeller failure.And it is concealed and destructive.This paper summarizes the main theories of stress corrosion cracking and corrosion fatigue and its latest developments,and it also points out that existing stress corrosion cracking theories can be reduced to the anodic dissolution(AD),the hydrogen-induced cracking(HIC),and the combined AD and HIC mechanisms.The corrosion behavior and the mechanism of corrosion fatigue in the crack propagation stage are similar to stress corrosion cracking.The effects of stress ratio,loading frequency,and corrosive medium on the corrosion fatigue crack propagation rate are analyzed and summarized.The corrosion behavior and the mechanism of stress corrosion cracking and corrosion fatigue in corrosive environments,which contain sulfide,chlorides,and carbonate,are analyzed.The working environments of the centrifugal compressor impeller show the behavior and the mechanism of stress corrosion cracking and corrosion fatigue in different corrosive environments.The current research methods for centrifugal compressor impeller corrosion failure are analyzed.Physical analysis,numerical simulation,and the fluid-structure interaction method play an increasingly important role in the research on impeller deformation and stress distribution caused by the joint action of aerodynamic load and centrifugal load.
基金Supported by National Natural Science Foundation of China(Grant No51406148)National Science Technology Support Program of China(Grant No.2012BAA08B06)Postdoctoral Science Foundation o China(Grant No.2014M552444)
文摘Up to present, there have been no studies concerning the application of fluid-structure interaction（FSI） analysis to the lifetime estimation of multi-stage centrifugal compressors under dangerous unsteady aerodynamic excitations. In this paper, computational fluid dynamics（CFD） simulations of a three-stage natural gas pipeline centrifugal compressor are performed under near-choke and near-surge conditions, and the unsteady aerodynamic pressure acting on impeller blades are obtained. Then computational structural dynamics（CSD） analysis is conducted through a one-way coupling FSI model to predict alternating stresses in impeller blades. Finally, the compressor lifetime is estimated using the nominal stress approach. The FSI results show that the impellers of latter stages suffer larger fluctuation stresses but smaller mean stresses than those at preceding stages under near-choke and near-surge conditions. The most dangerous position in the compressor is found to be located near the leading edge of the last-stage impeller blade. Compressor lifetime estimation shows that the investigated compressor can run up to 102.7 h under the near-choke condition and 200.2 h under the near-surge condition. This study is expected to provide a scientific guidance for the operation safety of natural gas pipeline centrifugal compressors.
基金supported by the National Natural Science Foundation of China (No.51276108)
文摘To expand the stable operating range of compressors, understanding the mechanism of flow instability at low flow rates is necessary. In this paper, the mechanism of stall and surge in a centrifugal compressor with a variable vaned diffuser is experimentally investigated, where the diffuser blade setting angle can be adjusted. Many dynamic pressure transducers are mounted on the casing surface of the compressor. From the design condition to surge, dynamic pressure data is recorded throughout the gradual process. According to the signal developing status, the typical modes of compressor instability are defined in detail, such as stall, mild surge, and deep surge. A relatively high-frequency stall wave originates in the impeller and propagates to the diffuser, and finally stimulates a deep surge in the compressor. The compressor behavior during surge differs at different diffuser vane angles. When the diffuser vane angle is adjusted, both the unstable form and the core factor affecting the overall machine stability change. A specific indicator is proposed to measure the instability of each component in a compressor, which can be used to determine the best region for stability extension technologies, such as a holed casing treatment, in different compressor applications.
文摘Performance prediction in preliminary design stages of several turbomachinery components is a critical task in order to bring the design processes of these devices to a successful conclusion. In this paper, a review and analysis of the major loss mechanisms and loss models, used to determine the efficiency of a single stage centrifugal compressor, and a subsequent examination to determine an appropriate loss correlation set for estimating the isentropic efficiency in preliminary design stages of centrifugal compressors, were developed. Several semi-empirical correlations,commonly used to predict the efficiency of centrifugal compressors, were implemented in FORTRAN code and then were compared with experimental results in order to establish a loss correlation set to determine, with good approximation, the isentropic efficiency of single stage compressor.The aim of this study is to provide a suitable loss correlation set for determining the isentropic efficiency of a single stage centrifugal compressor, because, with a large amount of loss mechanisms and correlations available in the literature, it is difficult to ascertain how many and which correlations to employ for the correct prediction of the efficiency in the preliminary stage design of a centrifugal compressor. As a result of this study, a set of correlations composed by nine loss mechanisms for single stage centrifugal compressors, conformed by a rotor and a diffuser, are specified.
基金Supported by Chinese Specialized Research Fund for the Doctoral Program of Higher Education(20091101110014)the National Natural Science Foundation of China(51176013)
文摘A high speed and small mass-flow-rate centrifugal compressor with original and modified volute tongue shape was simulated by 3D viscous Navier-Stokes equations.A sharp and a round tongue of volute were modeled to compare their pressure ratios and efficiency characteristics.The flow fields around volute tongues were investigated;the velocity and pressure distributions of volute inlet were studied by unsteady simulation.Static pressure fluctuation near volute tongue was monitored and transformed into amplitude spectrum to identify blade passing frequency influence.The results show that the tongue simplification can cause certain difference on pressure ratio and efficiency.The pressure and velocity distribution of volute inlet indicate obvious circumferential distortion due to volute tongue especially at low mass flow rate.In addition,the static pressure pulsation of volute inlet and the noise level in diffuser and volute increase significantly under low mass flow operating condition.
基金co-supported by the Tsinghua University"Shuimu Tsinghua Scholar"Programthe National Science and Technology Major Project+2 种基金China(No.2017-II-0004-0016)the National Natural Science Foundation of China(No.51876097)the IHI Corporation,Yokohama,Japan。
文摘Bent inlet pipes are often used in centrifugal compressors due to limited installation space,and an understanding of the effect on compressor stability is essential for safety and durability.This paper firstly investigates flow instability behaviors in two compressors,one with a straight inlet pipe and the other with an S-shaped bent pipe.In detail,it analyzes the resulting flow fields,instability evolution paths and surge boundaries.The results show that the S-shaped pipe obviously affects the flow field at high mass flow rates,while reverse flow mainly influences the flow field at low mass flow rates.Reverse flow first occurs at certain flow passages with a high pressure difference that is predominantly decided by the volute rather than the S-shaped bent pipe.In addition,centrifugal compressors can tolerate reverse flow to some extent so that surge would not occur immediately if reverse flow occurs unless the reverse flow region extends circumferentially and radially to a sufficiently large size.Since the S-shaped pipe is not dominant in the creation and extension of reverse flow,it does not exacerbate the stability of the central compressor to a great extent.Last but not least,the S-shaped pipe is noted to delay the occurrence of surge at 90%rotating speed,which suggests the possibility of improving compressor stability with bent inlet pipes.This result differs from the conventional understanding that inlet distortion usually deteriorates compressor stability and emphasizes the particularity of centrifugal compressors.
基金co-supported by the National Natural Science Foundation of China(Nos.51906006,51736001,52006217)the Beijing Institute of Technology Research Fund Program for Young Scholars,China.
文摘The stable range of operation for the centrifugal compressor significantly influences the dynamic,economic,and environment-friendly characteristics of power systems.A deep understand-ing of the characteristics of instability evolution is necessary to improve the compressor stability.A centrifugal compressor equipped with a vaneless diffuser is experimentally investigated using high-response static-pressure measurements.The results obtained indicate that three typical rotational-speed ranges exist based on the different instability evolution characteristics,which reveals the var-ious impeller–diffuser matching behaviors over the entire speed range.At low-speed ranges((40%–75%)N_(max),N_(max)is the maximum rotational speed),the compressor exhibits stable,Rotating Insta-bility(RI),impeller stall(diffuser stall),and surge modes.The impeller stall mode is induced by RI and propagates downstream,resulting in the diffuser stall and compressor surge modes.In the medium-speed range((75%–85%)N_(max)),the compressor exhibits stable,diffuser stall,RI,and surge modes.In the high-speed range((85%–100%)N_(max)),the compressor exhibits stable,diffuser stall,and surge modes.The dominant instability position is shifted from the impeller to the diffuser as the rotational speed increases.Both the impeller and diffuser stall present an irregular sawtooth static-pressure wave and exhibit broadband frequency spectrum patterns.
基金financial support from the National Natural Science Foundation of China(Nos.51876022 and 51836008)
文摘This study numerically investigated a single stage centrifugal compressor "Radiver" with a wedge diffuser and several tandem-designed impellers to explore the flow phenomena within the tandem impeller and the potential to enhance compressor performance.The results demonstrate that tandem design and clocking fraction(ks)significantly affects the compressor performance.The compressor stage with tandem impellers of Series A of boundary layer growth interruption alone are observed to have a widely operating range but efficiency and total pressure ratio penalty compared with that of conventional impeller.The tandem impeller with at least the same impeller efficiency as the conventional design is considered as a critical design criteria so that further modification process based on the flow characteristic of tandem impeller is necessary.In order to restrain the inducer wake and exducer shock losses,parameters modification of blade angle and thickness distributions are necessary and the modified tandem impeller of Series B is obtained.The modified tandem impeller with 25%clocking arrangement shows an 8.45%stall margin increase and maintains the total pressure ratio and efficiency as the conventional design,which proves the potential of tandem impeller to improve compressor stage performance.It is noteworthy that the tandem impellers of Radiver have not shown obviously balanced exit flow field and the fundamental mechanism of stall margin extending of tandem impeller lies on the improved impeller/diffuser matching performance resulting from the incidence angle variation at diffuser inlet.
文摘Centrifugal compressors with parallel-wall and contracting wall vaneless diffuser are designed by using centrifugal compressor computer-aided integrated design system. The internal flow fields of the compressor are calculated by solving three-dimensional Navier-Stokes equation. Four aspects are investigated and calculation results show that the total efficiencies and total pressure ratios of the compressor with contracting wall vandess diffuser is higher than that of the compressor with parallel-wall. The jet and wake don＇t mix rapidly inside vandess diffuser. The outlet blade lean angle doesn＇t affect the compressor performance. The greater the mass flow rate through impeller, the more uneven the velocity distribution at impeller outlet is.
基金Programme of Introducing Talents of Discipline to Universities(B08009)
文摘Two strategies extended the single-cascade methods from a compressible three-dimensional inverse method for radial and mixed flow turbomachines to two three-dimensional multi-cascade co-design methods for single-stage centrifugal compressors.These two three-dimensional methods and a typical quasi-threedimensional streamline curvature through-flow inverse method were employed to design the same subsonic high-speed single-stage centrifugal compressors.The compressor performances were simulated by a commercial Reynolds averaged Navier-Stokes(RANS) equations solver.The studies show that two three-dimensional codesign methods are reasonable and feasible.It was found that : firstly the blade camber angle designed by the three-dimensional methods was larger than that designed by the quasi-three-dimensional method;and secondly with regard to two three-dimensional methods with different boundary conditions,the co-design result differences between the diffusers were small,but those between the deswirlers were relatively large.
基金supported by the Guangdong Basic and Applied Basic Research Foundation,China(No. 2022A1515110007)the Natural Science Foundation of Guangdong Province, China (No. 2023A1515012869)the GDAS’ Project of Science and Technology Development, China (No. 2021GDASYL-20210103090)。
文摘Rapid and accurate determination of compressor characteristic maps is essential for the initial design of centrifugal compressors in aircraft power systems. The accuracy of existing methodologies, which rely on combinations of loss models, varies significantly depending on the compressor's geometry and operational range. This variance necessitates substantial experimental or Computational Fluid Dynamics(CFD) data for coefficient calibration. To address this challenge, this study presents an axisymmetric characteristic model for compressor performance assessment. This model incorporates the factors of blade angle, meridional passage area, and the radial deflection angle of meridional streamlines of the compressor. These factors are derived from fundamental aerodynamic equations encompassing mass, momentum, and energy conservation of the compressor. In contrast to conventional one-dimensional approaches, the proposed method reduces the number of loss coefficients and more effectively accounts for the impact of geometric alterations on centrifugal compressor properties. Furthermore, the model reduces dependence on experimental and CFD data. Efficacy of the model is validated using experimental data from four distinct types of centrifugal compressors. Correlation analysis reveals that the model's coefficients can be expressed as functions of the ratio of the Reynolds number to the impeller tip speed. This ratio serves as a characteristic parameter for the design and optimization of centrifugal compressors. Consequently, the proposed method offers an efficient and accurate means for the quick computation of centrifugal compressor characteristics. This is of great significance for improving the efficiency of centrifugal compressors and reducing energy consumption.
文摘Unsteady flows and rotating stall of a low-speed centrifugal compressor are investigated by measuring vaneless diffuser wall static pressure fluctuation and internal flow fields at different small flow fluxes. During the experiment, firstly the real time static pressure fluctuations on the vaneless diffuser shroud at different circumferential and radial position were acquired by high-frequency dynamic pressure transducers. Discrete Fourier transformation analysis and cross-correlation analysis were applied to the experimental results to ascertain the rotating stall beginning operation conditions and stall cells numbers and rotating speed. Secondly, the vaneless diffuser inlet flow angle distribution along diffuser width direction was acquired by single hotwire, which was compared with SENOO＇s analysis results. At last, the internal flow fields of the centrifugal compressor were investigated with a particle image velocimetry （PIV） system at different small flow fluxes. The flow field development of vaneless diffuser and blade flow passage are given at rotating stall conditions. The experiments enrich the understanding of rotating stall flow phenomenon of the low-speed centrifugal compressor and provide full experiment data for designing high performance centrifugal compressor.
基金Supported by National Natural Science Foundation of China(Grant No.51276108)
文摘The unstable flow phenomena in compressors, such as stall and surge, are closely related to the e ciency and the operating region. It is indispensable to capture the unstable flow structure in compressors and understand the mechanism of flow instability at low flow rates. Cooperated with the manufacturer, an industrial centrifugal compressor with a vaneless di user is tested by its performance test rig and our multi-phase dynamic measurement system. Many dynamic pressure transducers are circumferentially mounted on the casing surface at seven radial locations, spanning the impeller region and the di user inlet region. The pressure fields from the design condition to surge are measured in details. Based on the multi-phase dynamic signals, the original location of stall occurring can be determined. Meanwhile, the information of the unstable flow structure is obtained, such as the circumferential mode and the propagating speed of stall cells. To get more details of the vortex structure, an unsteady simulation of this tested compressor is carried out. The computational result is well matched with the experimental result and further illustrates how the unstable flow structure in the impeller region gradually a ects the stability of the total machine at low flow rates. The dynamic mode decomposition(DMD) method is applied to get the specific flow pattern corresponding to the stall frequency. Both experimental and computational analysis show that the flow structure at a particular radial location in the impeller region has a great impact on the stall and surge. Some di erences between the computational and experimental result are also discussed. Through these two main analytical methods, an insight into the unstable flow structure in an industrial compressor is gained. The result also plays a crucial role in the guidance of the compressor stabilization techniques.
基金Sponsored by the National Natural Science Foundation of China (50676011)
文摘A test bench for conducting compressor surge experiments is set up, and different system configurations formed by changing the length of compressor outlet pipeline are tested for surge. Dynamic pressure signals relating to surges are acquired at different locations of the configurations using unsteady measurement ＆ data acquisition system. The sliding window method is adopted to set up quantitative criterion on the surge. Parameters included in the criterion, such as location of data collection, size and step of sliding window, a mathematical quantity surge-judging and its threshold, etc., are given. Flow chart of surge evaluation is shown, and surge frequency was evaluated based on system configurations. With all these, the problem of judging the existence of surge by human experiences in compressor performance experiments can be solved. Hence this new approach may help to achieve intelligent operations on automatic compressor performance testrig.
基金the Youth Foundation of Shanghai Municipal Commission of Education(200QN72 )
文摘This paper mainly deals with dynamic analysis of rotor-bearing system in a centrifugal compressor. A finite element model of the rotor-bearing system has been developed. The considered factors of the model include the rotary inertia of solid elements, stiffness and damping of hydrodynamic bearing. In the calculating, ANSYS software was used. Both calculated and measured results are in good agreement.
基金Supported by the National Natural Science Foundation of China （No. 50575016 and No. 50375014）
文摘Fluid pressure variations due to process fluctuations or balance drum seal degradation can result in rotor thrust increasing that may jeopardize thrust bearing and compressor’s reliability. Also, the leakage flow through balance drum seal can seriously affect the efficiency of compressor. A method that can improve both the efficiency and reliability of centrifugal compressor is presented. The method focused on rotor thrust control and balance drum seal upgrading. The low leakage feature of Dry-Gas-Seal（DGS）, high reliability of labyrinth, and the feasibility of upgrading existing structure are taken into account at the same time to design a combined labyrinth-dry gas seal system on the balancing drum. Based on the combined seal system, a Fault Self-Recovering（FSR） system for the fault of rotor shaft displacement is introduced to assure the safety and reliability of centrifugal compressor. The modern Computational Fluid Dynamics（CFD） is used to validate this envision. The numerical result and relevant information indicate that the combined sealing system could improve the efficiency of the centrifugal compressor by about 4%.
文摘Centrifugal compressor using PLC, which can more effectively reduce the surge brought by the adverse effects, but also effectively improve the compressor in the process of operation has the stability. In addition, the technology can be more easily implemented for centrifugal compressors that can improve overall economic efficiency.
文摘Supercritical CO_(2)(SCO_(2))Brayton cycle has received more and more attention in the field of power generation due to its high cycle efficiency and compact structure.SCO_(2) compressor is the core component of the cycle,and the improvement of its performance is the key to improving the efficiency of the entire cycle.However,the operation of the SCO_(2) compressor near the critical point has brought many design and operation problems.Based on the Reynolds Averaged Navier-Stokes(RANS)model,the performance and flow field of SCO_(2) centrifugal compressors based on different CO_(2) working fluid models are numerically investigated in this paper.The stability and convergence of the compressor steady-state simulation are also discussed.The results show that the fluid based on the Span-Wanger(SW)equation can obtain a more ideal compressor performance curve and capture a more accurate flow field structure,while the CO_(2) ideal gas is not suitable for the calculation of SCO_(2) centrifugal compressors.But its flow field can be used as the initial flow field for numerical calculation of centrifugal compressor based on CO_(2) real gas.
