The fatigue resistance of casting polyurethane(CPU)is crucial in various sectors,such as construction,healthcare,and the automotive industry.Despite its importance,no studies have reported on the fatigue threshold of ...The fatigue resistance of casting polyurethane(CPU)is crucial in various sectors,such as construction,healthcare,and the automotive industry.Despite its importance,no studies have reported on the fatigue threshold of CPU.This study employed an advanced Intrinsic Strength Analyzer(ISA)to evaluate the fatigue threshold of CPUs,systematically exploring the effects of three types of isocyanates(PPDI,NDI,TDI)that contribute to hard segment structures based on the cutting method.Employing multiple advanced characterization techniques(XRD,TEM,DSC,AFM),the results indicate that PPDI-based polyurethane exhibits the highest fatigue threshold(182.89 J/m^(2))due to a highest phase separation and a densely packed spherulitic structure,although the hydrogen bonding degree is the lowest(48.3%).Conversely,NDI-based polyurethane,despite having the high hydrogen bonding degree(53.6%),exhibits moderate fatigue performance(122.52 J/m^(2)),likely due to a more scattered microstructure.TDI-based polyurethane,with the highest hydrogen bonding degree(59.1%)but absence of spherulitic structure,shows the lowest fatigue threshold(46.43 J/m^(2)).Compared to common rubbers(NR,NBR,EPDM,BR),the superior fatigue performance of CPU is attributed to its well-organized microstructure,polyurethane possesses a higher fatigue threshold due to its high phase separation degree and orderly and dense spherulitic structure which enhances energy dissipation and reduces crack propagation.展开更多
A series of transparent casting polyurethane resins (TCPU) were synthesized from cycloaliphatic diisocyanate (IPDI or H_(12)MDI), polyol, chain extender, crosslinking agents, catalyst and special aids (T),which were c...A series of transparent casting polyurethane resins (TCPU) were synthesized from cycloaliphatic diisocyanate (IPDI or H_(12)MDI), polyol, chain extender, crosslinking agents, catalyst and special aids (T),which were characterized by FTIR. The thermal stabilities of the obtained TCPU were examined by DSC and TGA, the glass transition temperature (T_g) was in the range of 95-110 ℃, the initial decomposition temperature (5% weight loss) was 250-265 ℃, and 10% weight loss at the temperature was in the range of 260-286℃ in nitrogen atmosphere. The morphologies of the fractured surfaces of TCPU were revealed by a scanning electron microscope (SEM). The crystalline-amorphous characters of TCPU were studied by WAXD, the result shows that TCPU possesses amorphous glassy characters. The optical properties of TCPU were studied by a UV-7500 visible light absorbance measurement. All the samples exhibited excellent optical properties and possessed light transmittance in the range of 91%-93%.展开更多
Airless tires are essential for enhancing the safety,reliability,and convenience of maintenance of electric bicycles.Polyurethane(PU)is considered a promising candidate for such applications owing to its versatile pro...Airless tires are essential for enhancing the safety,reliability,and convenience of maintenance of electric bicycles.Polyurethane(PU)is considered a promising candidate for such applications owing to its versatile properties.However,their use is limited by insufficient heat resistance and excessive dynamic heat generation under cyclic loading.In this study,star-shaped trifunctional polypropylene glycerol(PPG3)was incorporated into conventional poly(tetramethylene glycol)(PTMG)and 4,4'-methylenediphenyl diisocyanate(MDI)-based systems to construct microporous star-shaped casting polyurethanes(SCPU),with water serving as a green foaming agent.Unlike conventional small-molecule trifunctional crosslinkers that create junctions within hard segment domains,PPG3 introduces long flexible arms between the hard segments,anchoring the crosslinking points at its molecular core.The large steric hindrance of PPG3 effectively suppresses soft segment crystallization and lowers the degree of microphase separation,whereas the crosslinked network restricts chain mobility,thereby reducing dynamic heat generation.These structural features also enhance the heat resistance,yielding a softening temperature of 183℃,which is 30.9%higher than that of polyurethane without PPG3.When applied to airless tires by casting SCPU into rubber treads,the fabricated hybrid airless tires achieved a rolling distance of over 3000 km under a load of 65 kg at 25km/h without structural failure,satisfying practical performance requirements.This strategy offers a simple,solvent-free,and environmentally friendly process,underscoring the potential of SCPU for scalable production of high-performance airless tires.展开更多
In this study, castor oil, rapeseed oil and medium chain triglycerides of coconut oil, were transesterified bymeans of 2-ethyl-2-hydroxymethyl-1,3-propanediol (trimethylolpropane) and consequently used to convertpolyc...In this study, castor oil, rapeseed oil and medium chain triglycerides of coconut oil, were transesterified bymeans of 2-ethyl-2-hydroxymethyl-1,3-propanediol (trimethylolpropane) and consequently used to convertpolycarbonate waste from end-of-life vehicles into liquid polyols. The prepared recycled polyols, composeduniquely of renewable and recycled components, had a hydroxyl number of ca. 250 mg KOH·g−1. They weresuccessfully applied as 100% replacement of a virgin polyol for preparation of solid crosslinked polyurethanes(PU) by solvent-free casting. The produced rigid cast PU exhibited the main transition temperature rangingfrom 44°C to 53°C, the hardness value from 46 to 61 Shore D and the beneficial low water absorption (0.4-0.5wt.%). The PU network structure was highly influenced by the presence of aromatic structures ofpolycarbonate-units and fatty acid compositions. A suitable selection of natural oil thus enabled to adjustthermo-mechanical properties and promote excellent optical transparency of the produced PU.展开更多
A new kind of material cast polyurethane elastomers (CPUE) is introduced to take the place of rubber on load bearing wheel for the first time. Based on load bearing wheel dimensions, material properties and operatin...A new kind of material cast polyurethane elastomers (CPUE) is introduced to take the place of rubber on load bearing wheel for the first time. Based on load bearing wheel dimensions, material properties and operating conditions, the structure of wheel flange is optimized by zero order finite element method. A detailed three dimensional finite element model of flange of load bearing wheel is developed and utilized to optimize structure of wheel flange. Its service life, which is affected by flange structure parameter, is analyzed by comparing the optimization results with those of prototype of wheel. The results of optimization are presented and the stress field of load bearing wheel in optimal dimension obtained by using finite element analysis method is demonstrated. The finite element analysis and optimization results show that the CPUE load bearing wheel is feasible and suitable for the tracked vehicle and has a guiding value in practice of the weighting design of the whole tracked vehicle.展开更多
基金financially supported by the National Natural Science Foundation of China(No.52473228).
文摘The fatigue resistance of casting polyurethane(CPU)is crucial in various sectors,such as construction,healthcare,and the automotive industry.Despite its importance,no studies have reported on the fatigue threshold of CPU.This study employed an advanced Intrinsic Strength Analyzer(ISA)to evaluate the fatigue threshold of CPUs,systematically exploring the effects of three types of isocyanates(PPDI,NDI,TDI)that contribute to hard segment structures based on the cutting method.Employing multiple advanced characterization techniques(XRD,TEM,DSC,AFM),the results indicate that PPDI-based polyurethane exhibits the highest fatigue threshold(182.89 J/m^(2))due to a highest phase separation and a densely packed spherulitic structure,although the hydrogen bonding degree is the lowest(48.3%).Conversely,NDI-based polyurethane,despite having the high hydrogen bonding degree(53.6%),exhibits moderate fatigue performance(122.52 J/m^(2)),likely due to a more scattered microstructure.TDI-based polyurethane,with the highest hydrogen bonding degree(59.1%)but absence of spherulitic structure,shows the lowest fatigue threshold(46.43 J/m^(2)).Compared to common rubbers(NR,NBR,EPDM,BR),the superior fatigue performance of CPU is attributed to its well-organized microstructure,polyurethane possesses a higher fatigue threshold due to its high phase separation degree and orderly and dense spherulitic structure which enhances energy dissipation and reduces crack propagation.
文摘A series of transparent casting polyurethane resins (TCPU) were synthesized from cycloaliphatic diisocyanate (IPDI or H_(12)MDI), polyol, chain extender, crosslinking agents, catalyst and special aids (T),which were characterized by FTIR. The thermal stabilities of the obtained TCPU were examined by DSC and TGA, the glass transition temperature (T_g) was in the range of 95-110 ℃, the initial decomposition temperature (5% weight loss) was 250-265 ℃, and 10% weight loss at the temperature was in the range of 260-286℃ in nitrogen atmosphere. The morphologies of the fractured surfaces of TCPU were revealed by a scanning electron microscope (SEM). The crystalline-amorphous characters of TCPU were studied by WAXD, the result shows that TCPU possesses amorphous glassy characters. The optical properties of TCPU were studied by a UV-7500 visible light absorbance measurement. All the samples exhibited excellent optical properties and possessed light transmittance in the range of 91%-93%.
基金financially supported by the National Natural Science Foundation of China(No.52303063)Hubei Provincial Department of Education Guided Scientific Research Project(No.B2024056)。
文摘Airless tires are essential for enhancing the safety,reliability,and convenience of maintenance of electric bicycles.Polyurethane(PU)is considered a promising candidate for such applications owing to its versatile properties.However,their use is limited by insufficient heat resistance and excessive dynamic heat generation under cyclic loading.In this study,star-shaped trifunctional polypropylene glycerol(PPG3)was incorporated into conventional poly(tetramethylene glycol)(PTMG)and 4,4'-methylenediphenyl diisocyanate(MDI)-based systems to construct microporous star-shaped casting polyurethanes(SCPU),with water serving as a green foaming agent.Unlike conventional small-molecule trifunctional crosslinkers that create junctions within hard segment domains,PPG3 introduces long flexible arms between the hard segments,anchoring the crosslinking points at its molecular core.The large steric hindrance of PPG3 effectively suppresses soft segment crystallization and lowers the degree of microphase separation,whereas the crosslinked network restricts chain mobility,thereby reducing dynamic heat generation.These structural features also enhance the heat resistance,yielding a softening temperature of 183℃,which is 30.9%higher than that of polyurethane without PPG3.When applied to airless tires by casting SCPU into rubber treads,the fabricated hybrid airless tires achieved a rolling distance of over 3000 km under a load of 65 kg at 25km/h without structural failure,satisfying practical performance requirements.This strategy offers a simple,solvent-free,and environmentally friendly process,underscoring the potential of SCPU for scalable production of high-performance airless tires.
文摘In this study, castor oil, rapeseed oil and medium chain triglycerides of coconut oil, were transesterified bymeans of 2-ethyl-2-hydroxymethyl-1,3-propanediol (trimethylolpropane) and consequently used to convertpolycarbonate waste from end-of-life vehicles into liquid polyols. The prepared recycled polyols, composeduniquely of renewable and recycled components, had a hydroxyl number of ca. 250 mg KOH·g−1. They weresuccessfully applied as 100% replacement of a virgin polyol for preparation of solid crosslinked polyurethanes(PU) by solvent-free casting. The produced rigid cast PU exhibited the main transition temperature rangingfrom 44°C to 53°C, the hardness value from 46 to 61 Shore D and the beneficial low water absorption (0.4-0.5wt.%). The PU network structure was highly influenced by the presence of aromatic structures ofpolycarbonate-units and fatty acid compositions. A suitable selection of natural oil thus enabled to adjustthermo-mechanical properties and promote excellent optical transparency of the produced PU.
文摘A new kind of material cast polyurethane elastomers (CPUE) is introduced to take the place of rubber on load bearing wheel for the first time. Based on load bearing wheel dimensions, material properties and operating conditions, the structure of wheel flange is optimized by zero order finite element method. A detailed three dimensional finite element model of flange of load bearing wheel is developed and utilized to optimize structure of wheel flange. Its service life, which is affected by flange structure parameter, is analyzed by comparing the optimization results with those of prototype of wheel. The results of optimization are presented and the stress field of load bearing wheel in optimal dimension obtained by using finite element analysis method is demonstrated. The finite element analysis and optimization results show that the CPUE load bearing wheel is feasible and suitable for the tracked vehicle and has a guiding value in practice of the weighting design of the whole tracked vehicle.
