In drilling ultra-deep wells,the drilling fluid circulation usually causes erosion damage to downhole casing and drilling tools.However,the extent and process of this damage to the downhole tools is intricate and less...In drilling ultra-deep wells,the drilling fluid circulation usually causes erosion damage to downhole casing and drilling tools.However,the extent and process of this damage to the downhole tools is intricate and less understood.In order to systematically evaluate and clarify this damage process for different types of drilling fluid contamination,this research uses a high-temperature drilling fluid damage device to simulate the damage caused to the casing/drilling tools by various drilling fluid under a field thermal gradient.The results show that the drilling fluid residues are mainly solid-phase particles and organic components.The degree of casing/tool damage decreases with an increase in bottom hole temperature,and the casing/tool is least damaged within a temperature range of 150–180°C.Moreover,the surface of the casing/tool damaged by different types of drilling fluid shows different roughness,and the wettability of drilling fluid on the casing/tool surface increases with an increase in the degree of roughness.Oil-based drilling fluid have the strongest adhesion contamination on casing/drilling tools.In contrast,polysulfonated potassium drilling fluid and super-micro drilling fluid have the most potent erosion damage on casing/drilling tools.By analyzing the damage mechanism,it was established that the damage was mainly dominated by the abrasive wearing from solid-phase particles in concert with corrosion ions in drilling fluid,with solids producing many abrasion marks and corrosive ions causing a large number of pits.Clarifying drilling fluid's contamination and damage mechanism is significant in guiding the wellbore cleaning process and cutting associated costs.展开更多
As a common fault of the aero-engine,the blade-casing rubbing(BCR)has the potential to cause catastrophic accidents.In this paper,to investigate the dynamic responses and wear characteristics of the system,the laminat...As a common fault of the aero-engine,the blade-casing rubbing(BCR)has the potential to cause catastrophic accidents.In this paper,to investigate the dynamic responses and wear characteristics of the system,the laminated shell element is used to establish the finite element model(FEM)of a flexibly coated casing system.Using the shell element,the blade is modeled,and the surface stress of the blade is calculated.The stress-solving method of the blade is validated through comparisons with the measured time-domain waveform of the stress.Then,a dynamic model of a blade-flexibly coated casing system with rubbing is proposed,accounting for the time-varying mass and stiffness of the casing caused by coating wear.The effects of the proposed flexible casing model are compared with those of a rigid casing model,and the stress changes induced by rubbing are investigated.The results show that the natural characteristics of the coated casing decrease due to the coating wear.The flexibly coated casing model is found to be more suitable for studying casing vibration.Additionally,the stress changes caused by rubbing are slight,and the change in the stress maximum is approximately 5%under the influence of the abrasive coating.展开更多
Milling bridge plugs in shale gas wells with severe casing deformation often leads to the accumulation of cuttings,increasing the risk of stuck drill bits.Friction in the wellbore further complicates tool deployment i...Milling bridge plugs in shale gas wells with severe casing deformation often leads to the accumulation of cuttings,increasing the risk of stuck drill bits.Friction in the wellbore further complicates tool deployment into the horizontal section,posing challenges to efficient plug drilling and achieving wellbore access to the target layer.This paper integrates the theory of positive displacement motors and models their actual working characteristics to study the milling of bridge plugs in severely deformed horizontal wells.It examines the effects of coiled tubing diameter and wall thickness on the bending load of horizontal sections and discusses key technical requirements,including the timing of plug drilling,extending the run in the horizontal section,parameter control,and real-time field analysis.Field practices have shown that after casing deformation occurs,priority should be given to drilling out the bridge plugs below the point of deformation.The primary factors contributing to stuck drills in deformed wells include smaller mill shoe sizes and larger cuttings sizes.Short well-washing cycles and targeted cuttings removal can effectively reduce sticking risks.If sticking occurs,high-tonnage pulling should be avoided.Instead,releasing the stick through up-anddown string motion,combined with high-volume nozzle spraying and annulus pumping,is recommended.The selection of coiled tubing should consider diameter,wall thickness,and steel grade to handle complex situations.Larger diameters,thicker walls,and low-frequency,multi-head hydraulic oscillators are more effective for unlocking horizontal sections.This approach can reduce the risk of drill sticking and solve the problem of horizontal section lock-ups,offering a reliable solution for smooth drilling and efficient production in wells with severe casing deformation.展开更多
An experimental investigation is conducted to evaluate the performance and the stalling process of a fan subjected to inlet swirls,as well as the effectiveness of an Impedance Boundary-Controlled(IBC)Casing Treatment(...An experimental investigation is conducted to evaluate the performance and the stalling process of a fan subjected to inlet swirls,as well as the effectiveness of an Impedance Boundary-Controlled(IBC)Casing Treatment(CT)on the stall margin recovery.An operating cycle is proposed based on the hysteresis effect of harmonic flap oscillation of airfoils and parallel compressor theory to explain the pressure characteristic of the fan under twin swirl inlets.Twin swirls are observed to reduce the stall margin of the fan,and the circumferential location where the spike is detected turns to the intersection area of the twin swirl.The IBC CT is proven to extend the stall margin of the fan for 12.7%–22.3%when subjected to inlet swirls with an efficiency loss of around 1%.The IBC CT helps to reduce the size of the operating cycle of the fan by redistributing the blade loading and adding the system damping to dissipate the perturbation energy.展开更多
The “well factory” mode's high-density well placement and multi-stage hydraulic fracturing technology enable efficient development of unconventional oil and gas resources.However,the deployment of platform wells...The “well factory” mode's high-density well placement and multi-stage hydraulic fracturing technology enable efficient development of unconventional oil and gas resources.However,the deployment of platform wells in the “well factory” model results in small wellbore spacing,and the stress disturbances caused by fracturing operations may affect neighboring wells,leading to inter-well interference phenomena that cause casing deformation.This study investigates the issue of inter-well interference causing casing deformation or even failure during multi-stage hydraulic fracturing in the “well factory”model,and predicts high-risk locations for casing failure.A flow-mechanics coupled geomechanical finite element model with retaining geological stratification characteristics was established.Based on the theory of hydraulic fracturing-induced rock fragmentation and fluid action leading to the degradation of rock mechanical properties,the model simulated the four-dimensional evolution of multi-well fracturing areas over time and space,calculating the disturbance in the regional stress field caused by fracturing operations.Subsequently,the stress distribution of multiple well casings at different time points was calculated to predict high-risk locations for casing failure.The research results show that the redistribution of the stress field in the fracturing area increases the stress on the casing.The overlapping fracturing zones between wells cause significant stress interference,greatly increasing the risk of deformation and failure.By analyzing the Mises stress distribution of multi-well casings,high-risk locations for casing failure can be identified.The conclusion is that the key to preventing casing failure in platform wells in the “well factory” model is to optimize the spatial distribution of fracturing zones between wells and reasonably arrange well spacing.The study provides new insights and methods for predicting casing failure in unconventional oil and gas reservoirs and offers references for optimizing drilling and fracturing designs.展开更多
The manufacturing processes of casing rings are prone to multi-type defects such as holes,cracks,and porosity,so ultrasonic testing is vital for the quality of aeroengine.Conventional ultrasonic testing requires manua...The manufacturing processes of casing rings are prone to multi-type defects such as holes,cracks,and porosity,so ultrasonic testing is vital for the quality of aeroengine.Conventional ultrasonic testing requires manual analysis,which is susceptible to human omission,inconsistent results,and time-consumption.In this paper,a method for automated detection of defects is proposed for the ultrasonic Total Focusing Method(TFM)inspection of casing rings based on deep learning.First,the original datasets of defect images are established,and the Mask R-CNN is used to increase the number of defects in a single image.Then,the YOLOX-S-improved lightweight model is proposed,and the feature extraction network is replaced by Faster Net to reduce redundant computations.The Super-Resolution Generative Adversarial Network(SRGAN)and Convolutional Block Attention Module(CBAM)are integrated to improve the identification precision.Finally,a new test dataset is created by ultrasonic TFM inspection of an aeroengine casing ring.The results show that the mean of Average Precision(m AP)of the YOLOX-S-improved model reaches 99.17%,and the corresponding speed reaches 77.6 FPS.This study indicates that the YOLOX-S-improved model performs better than conventional object detection models.And the generalization ability of the proposed model is verified by ultrasonic B-scan images.展开更多
Casing wear and casing corrosion are serious problems affecting casing integrity failure in deep and ultra-deep wells.This paper aims to predict the casing burst strength with considerations of both wear and corrosion...Casing wear and casing corrosion are serious problems affecting casing integrity failure in deep and ultra-deep wells.This paper aims to predict the casing burst strength with considerations of both wear and corrosion.Firstly,the crescent wear shape is simplified into three categories according to common mathematical models.Then,based on the mechano-electrochemical(M-E)interaction,the prediction model of corrosion depth is built with worn depth as the initial condition,and the prediction models of burst strength of the worn casing and corroded casing are obtained.Secondly,the accuracy of different prediction models is validated by numerical simulation,and the main influence factors on casing strength are obtained.At last,the theoretical models are applied to an ultra-deep well in Northwest China,and the dangerous well sections caused by wear and corrosion are predicted,and the corrosion rate threshold to ensure the safety of casing is obtained.The results show that the existence of wear defects results in a stress concentration and enhanced M-E interaction on corrosion depth growth.The accuracy of different mathematical models is different:the slot ring model is most accurate for predicting corrosion depth,and the eccentric model is most accurate for predicting the burst strength of corroded casing.The burst strength of the casing will be overestimated by more than one-third if the M-E interaction is neglected,so the coupling effect of wear and corrosion should be sufficiently considered in casing integrity evaluation.展开更多
BACKGROUND Ganglioneuroma is a rare,well-differentiated,slow-growing benign tumor of the peripheral nerves,with surgical resection being the only curative treatment.Surgical resection of ganglioneuromas encasing major...BACKGROUND Ganglioneuroma is a rare,well-differentiated,slow-growing benign tumor of the peripheral nerves,with surgical resection being the only curative treatment.Surgical resection of ganglioneuromas encasing major blood vessels remains a substantial clinical challenge.Traditionally,these cases often require open abdominal surgery or combined organ resections,and in some instances,the tumors are considered unresectable.Currently,no reports have described the resection of such tumors via laparoscopy.CASE SUMMARY A 35-year-old woman was admitted to our hospital after the incidental discovery of a retroperitoneal space-occupying lesion.Imaging revealed a mass with the celiac axis and superior mesenteric artery passing through it.A neurogenic tumor was suspected,with ganglioneuroma being the most likely diagnosis.Following comprehensive preoperative preparation,the retroperitoneal tumor was resected using a three-dimensional laparoscopy combined with an organ suspension technique.The surgical approach involved incising the tumor along the vascular axis and conducting meticulous,vascular-preserving tumor excision.The operation lasted approximately 458 minutes,with an estimated blood loss of 50 mL.The patient was discharged on the 8th postoperative day.A transient liver injury occurred after surgery but improved rapidly.After 11 months of postoperative follow-up,no complications or tumor recurrence were observed.CONCLUSION This case illustrates the feasibility of minimally invasive laparoscopic resection for retroperitoneal ganglioneuromas encasing major blood vessels.展开更多
Hydraulic rolling reshaper is an advanced reshaping tool to solve the problem of casing deformation,which has been widely used in recent years.When it is used for well repair operation,the reshaping force provided by ...Hydraulic rolling reshaper is an advanced reshaping tool to solve the problem of casing deformation,which has been widely used in recent years.When it is used for well repair operation,the reshaping force provided by ground devices is generally determined by experience.However,too large reshaping force may destroy the deformed casing,and too small reshaping force may also prolong the construction period and affect the repairing effect.In this paper,based on Hertz contact theory and elastic-plastic theory,combined with the process parameters of shaping,and considering the structural characteristics of the deformed casing and reshaper,we propose a mathematical model for calculating the reshaping force required for repairing deformed casing by hydraulic rolling reshaper.Meanwhile,the finite element model and numerical method of hydraulic rolling reshaper repairing deformed casing are established by using the finite element method,and the reliability of the mathematical model is verified by several examples.On this basis,the control variable method is used to investigate the influence of each parameter on the reshaping force,and the influence degree of each parameter is explored by orthogonal simulation test and Pearson correlation analysis.The research results not only provide an important theoretical basis for the prediction of reshaping force in on-site construction,but also provide a reference for the subsequent improvement of the shaping process.展开更多
The double casing warhead with sandwiched charge is a novel fragmentation warhead that can produce two groups of fragments with different velocity,and the previous work has presented a calculation formula to determine...The double casing warhead with sandwiched charge is a novel fragmentation warhead that can produce two groups of fragments with different velocity,and the previous work has presented a calculation formula to determine the maximum fragment velocity.The current work builds on the published formula to further develop a formula for calculating the axial distribution characteristics of the fragment velocity.For this type of warhead,the simulation of the dispersion characteristics of the detonation products at different positions shows that the detonation products at the ends have a much larger axial velocity than those in the middle,and the detonation products have a greater axial dispersion velocity when they are closer to the central axis.The loading process and the fragment velocity vary with the axial position for both casing layers,and the total velocity of the fragments is the vector sum of the radial velocity and the axial velocity.At the same axial position,the acceleration time of the inner casing is greater than that of the outer casing.For the same casing,the fragments generated at the ends have a longer acceleration time than the fragments from the middle.The proposed formula is validated with the X-ray radiography results of the four warheads previously tested experimentally and the 3D smoothedparticle hydrodynamics numerical simulation results of several series of new warheads with different configurations.The formula can accurately and reliably calculate the fragment velocity when the lengthto-diameter ratio of the charge is greater than 1.5 and the thickness of the casing is less than 20%its inner radius.This work thus provides a key reference for the theoretical analysis and the design of warheads with multiple casings.展开更多
The casing deformation prevention technology based on the optimization of cement slurry is proposed to reduce the casing deformation of shale oil and gas wells during hydraulic fracturing. In this paper, the fracture ...The casing deformation prevention technology based on the optimization of cement slurry is proposed to reduce the casing deformation of shale oil and gas wells during hydraulic fracturing. In this paper, the fracture mechanism of hollow particles in cement sheath was firstly analyzed by discrete element method, and the effect of hollow particles in cement on casing deformation was investigated by laboratory experiment method. Finally, field test was carried out to verify the improvement effect of the casing deformation based on cement slurry modification. The results show that the formation displacement can be absorbed effectively by hollow particles inside the cement transferring the excessive deformation away from casing. The particles in the uncemented state provide deformation space during formation slipping. The casing with diameter of 139.7 mm could be passed through by bridge plug with the diameter of 99 mm when the mass ratio of particle/cement reaches 1:4. According to the field test feedback, the method based on optimization of cement slurry can effectively reduce the risk of casing deformation, and the recommended range of hollow microbeads content in the cement slurry is between 15% and 25%.展开更多
A microannulus(MA) is the primary reason for sustained casing pressure in multi-stage fractured-shale gas wells. However, the effect of the casing eccentricity on the long horizontal section has not been considered. I...A microannulus(MA) is the primary reason for sustained casing pressure in multi-stage fractured-shale gas wells. However, the effect of the casing eccentricity on the long horizontal section has not been considered. In this study, a full-scale integrity tester for cement sheaths is adopted to measure the cumulative plastic deformation. Numerical models are applied to evaluate the development of the cumulative plastic deformation and quantify the MA width considering casing centralization and eccentricity in the context of multiple loading and unloading cycles. Subsequently, the influences of the eccentricity distance and angle, cement-sheath mechanical variables, and different well depths on the cumulative sheath plastic deformation and sheath MA development are explored. The research results demonstrate that casing eccentricity significantly increases the cumulative sheath plastic deformation compared with that of the casing-centered condition. Consequently, the risk of sealing integrity failure increases. The accumulated plastic deformation increases when the eccentricity distance increases. In contrast, the initial plastic deformation increases as the eccentricity angle increases. However, the cumulative plastic deformation decreases after a specific loading and unloading cycle count. Affected by the coupled influence of the internal casing pressure and fracturing stages, the width of the MA in the horizontal section increased from the toe to the heel, and the casing eccentricity significantly increased the MA width at each stage, thus increasing the risk of gas channeling. Finally, an engineering case is considered to study the influence of casing eccentricity. The results show that cement slurries that form low and high elastic moduli can be applied to form a cement sheath when the fracturing stage is lower or higher than a specific value, respectively. The results of this study offer theoretical references and engineering support for the integrity control of cement sheath sealing.展开更多
To address the challenges associated with difficult casing running,limited annular space,and poor cementing quality in the completion of ultra-deep wells,the extreme line casing offers an effective solution over conve...To address the challenges associated with difficult casing running,limited annular space,and poor cementing quality in the completion of ultra-deep wells,the extreme line casing offers an effective solution over conventional casings.However,due to its smaller size,the joint strength of extreme line casing is reduced,which may cause failure when running in the hole.To address this issue,this study focuses on the CST-ZTΦ139.7 mm×7.72 mm extreme line casing and employs the elastic-plastic mechanics to establish a comprehensive analysis of the casing joint,taking into account the influence of geometric and material nonlinearities.A finite element model is developed to analyze the forces and deformations of the extreme line casing joint under axial tension and external collapse load.The model investigates the stress distribution of each thread tooth subjected to various tensile forces and external pressures.Additionally,the tensile strength and crushing strength of the extreme line casing joint are determined through both analytical and experimental approaches.The findings reveal that,under axial tensile load,the bearing surface of each thread tooth experiences uneven stress,with relatively high equivalent stress at the root of each thread tooth.The end thread teeth are valuable spots for failure.It is observed that the critical fracture axial load of thread decreases linearly with the increase of thread tooth sequence.Under external pressure,the circumferential stress is highest at the small end of the external thread,leading to yield deformation.The tensile strength of the joint obtained from the finite element model exhibits a relative error of less than 7%compared to the analytical and experimental values,proving the reliability of the finite element model.The tensile strength of the joint is 3091.9 k N.Moreover,in terms of anti-collapse capability,the joints demonstrate higher resistance to collapse compared to the casing body,which is consistent with the test results where the pipe body experiences collapse and failure while the joints remain intact during the experiment.The failure load of the casing body under external collapse pressure is 87.4 MPa.The present study provides a basic understanding of the mechanical strengths of extreme line casing joint.展开更多
In this paper,a kind of Wire Mesh Casing Treatment(WMCT)is proposed to improve the stable operating range of the compressor.In contrast to the traditional circumferential groove,as for WMCT,a layer of wire mesh is lai...In this paper,a kind of Wire Mesh Casing Treatment(WMCT)is proposed to improve the stable operating range of the compressor.In contrast to the traditional circumferential groove,as for WMCT,a layer of wire mesh is laid on the surface of the circumferential groove.Parametric studies were conducted on the low-speed axial flow compressor,including the groove width,axial location,and mesh count.The optimum axial location for WMCT is related to its groove width.A higher wire mesh count results in a smaller compressor stall margin improvement.Steady simulations were carried out to study the effect of WMCT on the flow structure of the compressor.The wire mesh in the WMCT has a certain flow resistance,which restricts the flow into and out of the groove.Due to the WMCT,the flow parameter in the tip region of the rotor is less sensitive to changes in the operating conditions of the compressor.The WMCT causes the rotor tip blade loading to shift backward,inhibiting the formation of spill forward of the leakage flow,and thus improving the stability of the compressor.The flow resistance on the groove surface is a new degree-of-freedom for the casing treatment designer.展开更多
The important supporting component in a gas turbine is the casing,which has the characteristics of large size,complex structure,and thin wall.In the context of existing 3DP sand casting processes,casting crack defects...The important supporting component in a gas turbine is the casing,which has the characteristics of large size,complex structure,and thin wall.In the context of existing 3DP sand casting processes,casting crack defects are prone to occur.This leads to an increase in the scrap rate of casings,causing significant resource wastage.Additionally,the presence of cracks poses a significant safety hazard after the casings are put into service.The generation of different types of crack defects in stainless steel casings is closely related to casting stress and the high-temperature concession of the sand mold.Therefore,the types and causes of cracks in stainless steel casing products,based on their structural characteristics,were systematically analyzed.Various sand molds with different internal topology designs were printed using the 3DP technology to investigate the impact of sand mold structures on high-temperature concession.The optimal sand mold structure was used to cast casings,and the crack suppression effect was verified by analyzing its eddy current testing results.The experimental results indicate that the skeleton structure has an excellent effect on suppressing cracks in the casing.This research holds important theoretical and engineering significance in improving the quality of casing castings and reducing production costs.展开更多
Casing deformation and frac-hit pose significant challenges to the development of deep shale gas in southern Sichuan Basin.By analyzing the mechanism and main control factors of casing deformation and frac-hit,two kin...Casing deformation and frac-hit pose significant challenges to the development of deep shale gas in southern Sichuan Basin.By analyzing the mechanism and main control factors of casing deformation and frac-hit,two kinds of risk assessment methods were defined,and the overall prevention and control concept and practice were formulated.The results show that initial stress,pore pressure,fault development and large scale fracturing in local block are the main factors leading to the deformation.The development of fracture through well group and uncontrolled fracturing fluid volume are the main factors leading to pressure channeling.Based on this,the risk classification technology of casing deformation and frac-hit is established,and the dual-optimal,dual-control concept and technology are formed.In terms of the prevention and control of casing deformation,the formation of small-diameter bridge plug fracturing,large section combined fracturing,glass beads cementing,singlewell staggered and platform straddle fracturing mode,dual-dimension controlled and lift fracturing,hyperbolic diagnosis,etc.Frac-hit prevention and control formed pump sequence optimization mode,physical and chemical temporary plugging and other methods.The above technology achieved casing deformation rate decreased from 50.4%to 25.4%,frac-hit rate decreased from 58.6%to 33.9%,and the average well kilometer EUR reached 0.52e0.7 million square meters,an increase of 7.7%compared with the previous research,with remarkable results.展开更多
The trench casing often occurs in axial compressors due to the casing rubbing or casing treatment.However,the effect of the trench casing on the aerodynamic performance of axial compressors has not been fully understo...The trench casing often occurs in axial compressors due to the casing rubbing or casing treatment.However,the effect of the trench casing on the aerodynamic performance of axial compressors has not been fully understood,especially at different rotating speeds.Therefore,we numerically investigate the effect of the trench casing on a transonic compressor at two rotating speeds.A detailed comparison of overall performance and flow characteristics has been performed.The results show that the trench configurations slightly increase the total pressure ratio and mass flow rate near the choking condition but reduce the total pressure ratio and adiabatic efficiency at small mass flow rates.The largest efficiency reduction of the parallel trench(PT)and within trench(IT)cases is more than 1%,which is located at the mid blade passage near 90%span.The effect of the trench configurations on the stall margin is different for the two rotating speeds.At 100%rotating speed,the outside trench(OT)and IT cases improve the stall margin by 2.8%and 1.1%,respectively,but the PT case decreases the stall margin by 1.3%due to the increased blockage in the core region of the tip leakage vortex.At 80%rotating speed,the stall margin of the trench configurations becomes worse.Because of the increased blockage of the mid blade passage,the PT and IT cases decrease the stall margin by 2.9%and 2.1%,respectively.Though there are some differences in the flow characteristics of the trench configurations at the two rotating speeds,the change of the stall margin always depends on the blockage near the tip region.This work can contribute to further understanding the impact of the trench casing on axial compressors.展开更多
Intermediate casings in the build sections are subject to severe wear in extended-reach drilling. This paper presents a new method for predicting the depth of a wear groove on the intermediate casing. According to ene...Intermediate casings in the build sections are subject to severe wear in extended-reach drilling. This paper presents a new method for predicting the depth of a wear groove on the intermediate casing. According to energy principle and dynamic accumulation of casing wear by tool joints, a model is established to calculate the wear area on the inner wall of the casing. The relationship functions between the wear groove depth and area are obtained based on the geometry relationship between the drillstring and the wear section and the assumption that the casing wear groove is crescent-shaped. The change of casing wear groove depth versus drilling footage under different-sized drillstrings is also discussed. A mechanical model is proposed for predicting casing wear location, which is based on the well trajectory and drillstring movement. The casing wear groove depth of a planned well is predicted with inversion of the casing wear factor from the drilled well and necessarily revised to improve the prediction accuracy for differences between the drilled well and the planned well. The method for predicting casing wear in extended-reach drilling is verified through actual case study. The effect of drillstring size on casing wear should be taken into account in casing wear prediction.展开更多
Squealer tip is widely used in turbines to reduce tip leakage loss.In typical turbine environment,the squealer tip leakage flow is affected by multiple factors such as the relative casing motion and the wide range of ...Squealer tip is widely used in turbines to reduce tip leakage loss.In typical turbine environment,the squealer tip leakage flow is affected by multiple factors such as the relative casing motion and the wide range of variable incidence angles.The development of experimental methods which can accurately model the real turbine environment and influencing factors is of great significance to study the squealer tip leakage flow mechanism.In the present paper,a low-speed turbine cascade test facility which can model the relative casing motion and wide range of variable incidence angles(-25°to 55°)is built.Based on the similarity criteria,a high-low speed similarity transformation method of the turbine cascade is established by considering the thickness of the turbine blade.A combined testing method of Particle Image Velocimetry(PIV)and local pressure measurement is proposed to obtain the complex flow structures within the tip cavity.The results show that the experimental method can successfully model the relative casing motion and the wide range of variable incidence angles.The low-speed cascade obtained by the similarity transformation can model the high-speed flow accurately.The measurement technique developed can obtain the complex flow field and successfully capture the scraping vortex within the squealer tip.展开更多
To study the casing deformation(CD)in shale gas well fracturing caused by natural fracture slip,a fracture face stress model is built based on stress analysis,and a CD prediction model is established based on complex ...To study the casing deformation(CD)in shale gas well fracturing caused by natural fracture slip,a fracture face stress model is built based on stress analysis,and a CD prediction model is established based on complex function to analyze factors affecting wellbore shear stress and CD.(1)The fracture and wellbore approach angles have significant impacts on the wellbore shear stress.In Weiyuan shale gas field,Sichuan Basin,under the common wellbore approach angle of nearly 90°,the wellbore is subjected to large shear stress and high risk of CD at the fracture approach angle range of 20° to 55° or its supplementary angle range.(2)When the fracture is partially opened,the wellbore shear stress is positively correlated with the fluid pressure,and negatively correlated with the fracture friction coefficient;when the fracture is fully opened,the wellbore shear stress is positively correlated with the natural fracture area.(3)The lower the elastic modulus and the longer the fracture length,the more serious the CD will be,and the Poisson’s ratio has a weak influence on the CD.The deformation first increases and then decreases with the increase of fracture approach angle,and reaches the maximum when the fracture approach angle is 45°.(4)At a given fracture approach angle,appropriately adjusting the wellbore approach angle can avoid high shear stress acting on wellbore,and reasonable control of the fluid pressure in the fracture can reduce the CD risk.The shear stress acting on casing is usually much greater than the shear strength of casing,so increasing casing strength or cementing quality have limited effect on reducing the risk of CD.Caliper logging data has verified that the CD prediction model is reliable,so the model can be used to establish risk analysis chart and calculate deformation value,to provide a reference for quick CD risk prediction in fracturing design.展开更多
基金support and funding from the CNPC Project(2021ZG10)National Natural Science Foundation of China(No.52174047)Sinopec Project(No.P23138).
文摘In drilling ultra-deep wells,the drilling fluid circulation usually causes erosion damage to downhole casing and drilling tools.However,the extent and process of this damage to the downhole tools is intricate and less understood.In order to systematically evaluate and clarify this damage process for different types of drilling fluid contamination,this research uses a high-temperature drilling fluid damage device to simulate the damage caused to the casing/drilling tools by various drilling fluid under a field thermal gradient.The results show that the drilling fluid residues are mainly solid-phase particles and organic components.The degree of casing/tool damage decreases with an increase in bottom hole temperature,and the casing/tool is least damaged within a temperature range of 150–180°C.Moreover,the surface of the casing/tool damaged by different types of drilling fluid shows different roughness,and the wettability of drilling fluid on the casing/tool surface increases with an increase in the degree of roughness.Oil-based drilling fluid have the strongest adhesion contamination on casing/drilling tools.In contrast,polysulfonated potassium drilling fluid and super-micro drilling fluid have the most potent erosion damage on casing/drilling tools.By analyzing the damage mechanism,it was established that the damage was mainly dominated by the abrasive wearing from solid-phase particles in concert with corrosion ions in drilling fluid,with solids producing many abrasion marks and corrosive ions causing a large number of pits.Clarifying drilling fluid's contamination and damage mechanism is significant in guiding the wellbore cleaning process and cutting associated costs.
基金Project supported by the National Science and Technology Major Project(No.J2022-IV-0005-0022)the Aero Science Foundation of China(No.20230015050001)the Shenyang Science and Technology Plan Project of China(No.24-202-6-01)。
文摘As a common fault of the aero-engine,the blade-casing rubbing(BCR)has the potential to cause catastrophic accidents.In this paper,to investigate the dynamic responses and wear characteristics of the system,the laminated shell element is used to establish the finite element model(FEM)of a flexibly coated casing system.Using the shell element,the blade is modeled,and the surface stress of the blade is calculated.The stress-solving method of the blade is validated through comparisons with the measured time-domain waveform of the stress.Then,a dynamic model of a blade-flexibly coated casing system with rubbing is proposed,accounting for the time-varying mass and stiffness of the casing caused by coating wear.The effects of the proposed flexible casing model are compared with those of a rigid casing model,and the stress changes induced by rubbing are investigated.The results show that the natural characteristics of the coated casing decrease due to the coating wear.The flexibly coated casing model is found to be more suitable for studying casing vibration.Additionally,the stress changes caused by rubbing are slight,and the change in the stress maximum is approximately 5%under the influence of the abrasive coating.
基金supported by Major Technology Promotion Project of CNPC,China(No.2022ZT01)Major Field Test Project of CNPC,China(No.2019F-31-04)CNPC Chuanqing Drilling Engineering Company Science and Technology Special Project,China(No.CQ2024B-11-Z2-4).
文摘Milling bridge plugs in shale gas wells with severe casing deformation often leads to the accumulation of cuttings,increasing the risk of stuck drill bits.Friction in the wellbore further complicates tool deployment into the horizontal section,posing challenges to efficient plug drilling and achieving wellbore access to the target layer.This paper integrates the theory of positive displacement motors and models their actual working characteristics to study the milling of bridge plugs in severely deformed horizontal wells.It examines the effects of coiled tubing diameter and wall thickness on the bending load of horizontal sections and discusses key technical requirements,including the timing of plug drilling,extending the run in the horizontal section,parameter control,and real-time field analysis.Field practices have shown that after casing deformation occurs,priority should be given to drilling out the bridge plugs below the point of deformation.The primary factors contributing to stuck drills in deformed wells include smaller mill shoe sizes and larger cuttings sizes.Short well-washing cycles and targeted cuttings removal can effectively reduce sticking risks.If sticking occurs,high-tonnage pulling should be avoided.Instead,releasing the stick through up-anddown string motion,combined with high-volume nozzle spraying and annulus pumping,is recommended.The selection of coiled tubing should consider diameter,wall thickness,and steel grade to handle complex situations.Larger diameters,thicker walls,and low-frequency,multi-head hydraulic oscillators are more effective for unlocking horizontal sections.This approach can reduce the risk of drill sticking and solve the problem of horizontal section lock-ups,offering a reliable solution for smooth drilling and efficient production in wells with severe casing deformation.
基金supported by the National Natural Science Foundation of China(Nos.52306035 and 52325602)the Science Center for Gas Turbine Project,China(Nos.P2022-A-II-002-001 and P2022-C-II-003-001)+1 种基金the National Science and Technology Major Project,China(Nos.Y2022-II-0002-0005 and Y2022-II-0003-0006)the Key Laboratory of Pre-Research Management Centre,China(No.6142702200101)。
文摘An experimental investigation is conducted to evaluate the performance and the stalling process of a fan subjected to inlet swirls,as well as the effectiveness of an Impedance Boundary-Controlled(IBC)Casing Treatment(CT)on the stall margin recovery.An operating cycle is proposed based on the hysteresis effect of harmonic flap oscillation of airfoils and parallel compressor theory to explain the pressure characteristic of the fan under twin swirl inlets.Twin swirls are observed to reduce the stall margin of the fan,and the circumferential location where the spike is detected turns to the intersection area of the twin swirl.The IBC CT is proven to extend the stall margin of the fan for 12.7%–22.3%when subjected to inlet swirls with an efficiency loss of around 1%.The IBC CT helps to reduce the size of the operating cycle of the fan by redistributing the blade loading and adding the system damping to dissipate the perturbation energy.
基金supported by the National Natural Science Foundation of China (No.52104008&No.52274042)the Natural Science Foundation of Sichuan,China (No.2024NSFSC0963)。
文摘The “well factory” mode's high-density well placement and multi-stage hydraulic fracturing technology enable efficient development of unconventional oil and gas resources.However,the deployment of platform wells in the “well factory” model results in small wellbore spacing,and the stress disturbances caused by fracturing operations may affect neighboring wells,leading to inter-well interference phenomena that cause casing deformation.This study investigates the issue of inter-well interference causing casing deformation or even failure during multi-stage hydraulic fracturing in the “well factory”model,and predicts high-risk locations for casing failure.A flow-mechanics coupled geomechanical finite element model with retaining geological stratification characteristics was established.Based on the theory of hydraulic fracturing-induced rock fragmentation and fluid action leading to the degradation of rock mechanical properties,the model simulated the four-dimensional evolution of multi-well fracturing areas over time and space,calculating the disturbance in the regional stress field caused by fracturing operations.Subsequently,the stress distribution of multiple well casings at different time points was calculated to predict high-risk locations for casing failure.The research results show that the redistribution of the stress field in the fracturing area increases the stress on the casing.The overlapping fracturing zones between wells cause significant stress interference,greatly increasing the risk of deformation and failure.By analyzing the Mises stress distribution of multi-well casings,high-risk locations for casing failure can be identified.The conclusion is that the key to preventing casing failure in platform wells in the “well factory” model is to optimize the spatial distribution of fracturing zones between wells and reasonably arrange well spacing.The study provides new insights and methods for predicting casing failure in unconventional oil and gas reservoirs and offers references for optimizing drilling and fracturing designs.
基金supported by the Postdoctoral Fellowship Program of CPSF,China(No.GZC20232015)the China Postdoctoral Science Foundation(No.2024M752499)+3 种基金the Postdoctoral Project of Hubei Province,China(No.2024HBBHCXA076)the Wuhan East Lake New Technology Development Zone Open List Project,China(No.2022KJB128)the National Natural Science Foundation of China(No.51875428)the Fundamental Research Funds for the Central Universities,China(No.104972024RSCbs0013)。
文摘The manufacturing processes of casing rings are prone to multi-type defects such as holes,cracks,and porosity,so ultrasonic testing is vital for the quality of aeroengine.Conventional ultrasonic testing requires manual analysis,which is susceptible to human omission,inconsistent results,and time-consumption.In this paper,a method for automated detection of defects is proposed for the ultrasonic Total Focusing Method(TFM)inspection of casing rings based on deep learning.First,the original datasets of defect images are established,and the Mask R-CNN is used to increase the number of defects in a single image.Then,the YOLOX-S-improved lightweight model is proposed,and the feature extraction network is replaced by Faster Net to reduce redundant computations.The Super-Resolution Generative Adversarial Network(SRGAN)and Convolutional Block Attention Module(CBAM)are integrated to improve the identification precision.Finally,a new test dataset is created by ultrasonic TFM inspection of an aeroengine casing ring.The results show that the mean of Average Precision(m AP)of the YOLOX-S-improved model reaches 99.17%,and the corresponding speed reaches 77.6 FPS.This study indicates that the YOLOX-S-improved model performs better than conventional object detection models.And the generalization ability of the proposed model is verified by ultrasonic B-scan images.
文摘Casing wear and casing corrosion are serious problems affecting casing integrity failure in deep and ultra-deep wells.This paper aims to predict the casing burst strength with considerations of both wear and corrosion.Firstly,the crescent wear shape is simplified into three categories according to common mathematical models.Then,based on the mechano-electrochemical(M-E)interaction,the prediction model of corrosion depth is built with worn depth as the initial condition,and the prediction models of burst strength of the worn casing and corroded casing are obtained.Secondly,the accuracy of different prediction models is validated by numerical simulation,and the main influence factors on casing strength are obtained.At last,the theoretical models are applied to an ultra-deep well in Northwest China,and the dangerous well sections caused by wear and corrosion are predicted,and the corrosion rate threshold to ensure the safety of casing is obtained.The results show that the existence of wear defects results in a stress concentration and enhanced M-E interaction on corrosion depth growth.The accuracy of different mathematical models is different:the slot ring model is most accurate for predicting corrosion depth,and the eccentric model is most accurate for predicting the burst strength of corroded casing.The burst strength of the casing will be overestimated by more than one-third if the M-E interaction is neglected,so the coupling effect of wear and corrosion should be sufficiently considered in casing integrity evaluation.
基金Supported by the Zhejiang Medical Science and Technology Project,No.2022KY1325 and No.2023KY381Public Welfare Project of Jinhua Science and Technology Plan,No.2023-4-084Major Project of Jinhua Science and Technology Plan,No.2023-3-066.
文摘BACKGROUND Ganglioneuroma is a rare,well-differentiated,slow-growing benign tumor of the peripheral nerves,with surgical resection being the only curative treatment.Surgical resection of ganglioneuromas encasing major blood vessels remains a substantial clinical challenge.Traditionally,these cases often require open abdominal surgery or combined organ resections,and in some instances,the tumors are considered unresectable.Currently,no reports have described the resection of such tumors via laparoscopy.CASE SUMMARY A 35-year-old woman was admitted to our hospital after the incidental discovery of a retroperitoneal space-occupying lesion.Imaging revealed a mass with the celiac axis and superior mesenteric artery passing through it.A neurogenic tumor was suspected,with ganglioneuroma being the most likely diagnosis.Following comprehensive preoperative preparation,the retroperitoneal tumor was resected using a three-dimensional laparoscopy combined with an organ suspension technique.The surgical approach involved incising the tumor along the vascular axis and conducting meticulous,vascular-preserving tumor excision.The operation lasted approximately 458 minutes,with an estimated blood loss of 50 mL.The patient was discharged on the 8th postoperative day.A transient liver injury occurred after surgery but improved rapidly.After 11 months of postoperative follow-up,no complications or tumor recurrence were observed.CONCLUSION This case illustrates the feasibility of minimally invasive laparoscopic resection for retroperitoneal ganglioneuromas encasing major blood vessels.
基金financially supported by the National Natural Science Foundation of China (51674088)Natural Science Foundation of Heilongjiang Province of China (LH 2021E011)。
文摘Hydraulic rolling reshaper is an advanced reshaping tool to solve the problem of casing deformation,which has been widely used in recent years.When it is used for well repair operation,the reshaping force provided by ground devices is generally determined by experience.However,too large reshaping force may destroy the deformed casing,and too small reshaping force may also prolong the construction period and affect the repairing effect.In this paper,based on Hertz contact theory and elastic-plastic theory,combined with the process parameters of shaping,and considering the structural characteristics of the deformed casing and reshaper,we propose a mathematical model for calculating the reshaping force required for repairing deformed casing by hydraulic rolling reshaper.Meanwhile,the finite element model and numerical method of hydraulic rolling reshaper repairing deformed casing are established by using the finite element method,and the reliability of the mathematical model is verified by several examples.On this basis,the control variable method is used to investigate the influence of each parameter on the reshaping force,and the influence degree of each parameter is explored by orthogonal simulation test and Pearson correlation analysis.The research results not only provide an important theoretical basis for the prediction of reshaping force in on-site construction,but also provide a reference for the subsequent improvement of the shaping process.
基金supported by the National Natural Science Foundation of China(Grant No.11872121)。
文摘The double casing warhead with sandwiched charge is a novel fragmentation warhead that can produce two groups of fragments with different velocity,and the previous work has presented a calculation formula to determine the maximum fragment velocity.The current work builds on the published formula to further develop a formula for calculating the axial distribution characteristics of the fragment velocity.For this type of warhead,the simulation of the dispersion characteristics of the detonation products at different positions shows that the detonation products at the ends have a much larger axial velocity than those in the middle,and the detonation products have a greater axial dispersion velocity when they are closer to the central axis.The loading process and the fragment velocity vary with the axial position for both casing layers,and the total velocity of the fragments is the vector sum of the radial velocity and the axial velocity.At the same axial position,the acceleration time of the inner casing is greater than that of the outer casing.For the same casing,the fragments generated at the ends have a longer acceleration time than the fragments from the middle.The proposed formula is validated with the X-ray radiography results of the four warheads previously tested experimentally and the 3D smoothedparticle hydrodynamics numerical simulation results of several series of new warheads with different configurations.The formula can accurately and reliably calculate the fragment velocity when the lengthto-diameter ratio of the charge is greater than 1.5 and the thickness of the casing is less than 20%its inner radius.This work thus provides a key reference for the theoretical analysis and the design of warheads with multiple casings.
基金the supports of project funded by China Postdoctoral Science Foundation(2023M743886)Project of Shale Gas Evaluation and Exploitation Key Laboratory of Sichuan Province(YSK2023004)youth project funded by Shaanxi Province Natural Science Basic Research Program(2024JC-YBQN-0522)。
文摘The casing deformation prevention technology based on the optimization of cement slurry is proposed to reduce the casing deformation of shale oil and gas wells during hydraulic fracturing. In this paper, the fracture mechanism of hollow particles in cement sheath was firstly analyzed by discrete element method, and the effect of hollow particles in cement on casing deformation was investigated by laboratory experiment method. Finally, field test was carried out to verify the improvement effect of the casing deformation based on cement slurry modification. The results show that the formation displacement can be absorbed effectively by hollow particles inside the cement transferring the excessive deformation away from casing. The particles in the uncemented state provide deformation space during formation slipping. The casing with diameter of 139.7 mm could be passed through by bridge plug with the diameter of 99 mm when the mass ratio of particle/cement reaches 1:4. According to the field test feedback, the method based on optimization of cement slurry can effectively reduce the risk of casing deformation, and the recommended range of hollow microbeads content in the cement slurry is between 15% and 25%.
基金financially supported by the National Natural Science Foundation of China (Grant No. 52374001, No. 52004013)。
文摘A microannulus(MA) is the primary reason for sustained casing pressure in multi-stage fractured-shale gas wells. However, the effect of the casing eccentricity on the long horizontal section has not been considered. In this study, a full-scale integrity tester for cement sheaths is adopted to measure the cumulative plastic deformation. Numerical models are applied to evaluate the development of the cumulative plastic deformation and quantify the MA width considering casing centralization and eccentricity in the context of multiple loading and unloading cycles. Subsequently, the influences of the eccentricity distance and angle, cement-sheath mechanical variables, and different well depths on the cumulative sheath plastic deformation and sheath MA development are explored. The research results demonstrate that casing eccentricity significantly increases the cumulative sheath plastic deformation compared with that of the casing-centered condition. Consequently, the risk of sealing integrity failure increases. The accumulated plastic deformation increases when the eccentricity distance increases. In contrast, the initial plastic deformation increases as the eccentricity angle increases. However, the cumulative plastic deformation decreases after a specific loading and unloading cycle count. Affected by the coupled influence of the internal casing pressure and fracturing stages, the width of the MA in the horizontal section increased from the toe to the heel, and the casing eccentricity significantly increased the MA width at each stage, thus increasing the risk of gas channeling. Finally, an engineering case is considered to study the influence of casing eccentricity. The results show that cement slurries that form low and high elastic moduli can be applied to form a cement sheath when the fracturing stage is lower or higher than a specific value, respectively. The results of this study offer theoretical references and engineering support for the integrity control of cement sheath sealing.
基金financially supported by National Natural Science foundation of China(Grant No.52104006)Science and Technology Cooperation Project of the CNPC-SWPU Innovation Alliance(Grant No.2020CX040202)。
文摘To address the challenges associated with difficult casing running,limited annular space,and poor cementing quality in the completion of ultra-deep wells,the extreme line casing offers an effective solution over conventional casings.However,due to its smaller size,the joint strength of extreme line casing is reduced,which may cause failure when running in the hole.To address this issue,this study focuses on the CST-ZTΦ139.7 mm×7.72 mm extreme line casing and employs the elastic-plastic mechanics to establish a comprehensive analysis of the casing joint,taking into account the influence of geometric and material nonlinearities.A finite element model is developed to analyze the forces and deformations of the extreme line casing joint under axial tension and external collapse load.The model investigates the stress distribution of each thread tooth subjected to various tensile forces and external pressures.Additionally,the tensile strength and crushing strength of the extreme line casing joint are determined through both analytical and experimental approaches.The findings reveal that,under axial tensile load,the bearing surface of each thread tooth experiences uneven stress,with relatively high equivalent stress at the root of each thread tooth.The end thread teeth are valuable spots for failure.It is observed that the critical fracture axial load of thread decreases linearly with the increase of thread tooth sequence.Under external pressure,the circumferential stress is highest at the small end of the external thread,leading to yield deformation.The tensile strength of the joint obtained from the finite element model exhibits a relative error of less than 7%compared to the analytical and experimental values,proving the reliability of the finite element model.The tensile strength of the joint is 3091.9 k N.Moreover,in terms of anti-collapse capability,the joints demonstrate higher resistance to collapse compared to the casing body,which is consistent with the test results where the pipe body experiences collapse and failure while the joints remain intact during the experiment.The failure load of the casing body under external collapse pressure is 87.4 MPa.The present study provides a basic understanding of the mechanical strengths of extreme line casing joint.
基金supported by the National Natural Science Foundation of China(Nos.52325602 and U2241276)the Science Center for Gas Turbine Project,China(Nos.P2022-A-Ⅱ-002-001,P2022-C-Ⅱ-001-001 and P2022-CⅡ-003-001)+1 种基金the National Science and Technology Major Project,China(No.2017-Ⅱ-0005-0018)supported by the Key Laboratory of Pre-Research Management Centre,China(No.6142702200101)。
文摘In this paper,a kind of Wire Mesh Casing Treatment(WMCT)is proposed to improve the stable operating range of the compressor.In contrast to the traditional circumferential groove,as for WMCT,a layer of wire mesh is laid on the surface of the circumferential groove.Parametric studies were conducted on the low-speed axial flow compressor,including the groove width,axial location,and mesh count.The optimum axial location for WMCT is related to its groove width.A higher wire mesh count results in a smaller compressor stall margin improvement.Steady simulations were carried out to study the effect of WMCT on the flow structure of the compressor.The wire mesh in the WMCT has a certain flow resistance,which restricts the flow into and out of the groove.Due to the WMCT,the flow parameter in the tip region of the rotor is less sensitive to changes in the operating conditions of the compressor.The WMCT causes the rotor tip blade loading to shift backward,inhibiting the formation of spill forward of the leakage flow,and thus improving the stability of the compressor.The flow resistance on the groove surface is a new degree-of-freedom for the casing treatment designer.
基金financially supported by the National Natural Science Foundation of China(No.52175352)the Xing Liao Ying Cai Project of Liaoning Province(No.XLYC2008036)the Shenyang Youth Innovation Talent Support Program(No.RC220429)。
文摘The important supporting component in a gas turbine is the casing,which has the characteristics of large size,complex structure,and thin wall.In the context of existing 3DP sand casting processes,casting crack defects are prone to occur.This leads to an increase in the scrap rate of casings,causing significant resource wastage.Additionally,the presence of cracks poses a significant safety hazard after the casings are put into service.The generation of different types of crack defects in stainless steel casings is closely related to casting stress and the high-temperature concession of the sand mold.Therefore,the types and causes of cracks in stainless steel casing products,based on their structural characteristics,were systematically analyzed.Various sand molds with different internal topology designs were printed using the 3DP technology to investigate the impact of sand mold structures on high-temperature concession.The optimal sand mold structure was used to cast casings,and the crack suppression effect was verified by analyzing its eddy current testing results.The experimental results indicate that the skeleton structure has an excellent effect on suppressing cracks in the casing.This research holds important theoretical and engineering significance in improving the quality of casing castings and reducing production costs.
文摘Casing deformation and frac-hit pose significant challenges to the development of deep shale gas in southern Sichuan Basin.By analyzing the mechanism and main control factors of casing deformation and frac-hit,two kinds of risk assessment methods were defined,and the overall prevention and control concept and practice were formulated.The results show that initial stress,pore pressure,fault development and large scale fracturing in local block are the main factors leading to the deformation.The development of fracture through well group and uncontrolled fracturing fluid volume are the main factors leading to pressure channeling.Based on this,the risk classification technology of casing deformation and frac-hit is established,and the dual-optimal,dual-control concept and technology are formed.In terms of the prevention and control of casing deformation,the formation of small-diameter bridge plug fracturing,large section combined fracturing,glass beads cementing,singlewell staggered and platform straddle fracturing mode,dual-dimension controlled and lift fracturing,hyperbolic diagnosis,etc.Frac-hit prevention and control formed pump sequence optimization mode,physical and chemical temporary plugging and other methods.The above technology achieved casing deformation rate decreased from 50.4%to 25.4%,frac-hit rate decreased from 58.6%to 33.9%,and the average well kilometer EUR reached 0.52e0.7 million square meters,an increase of 7.7%compared with the previous research,with remarkable results.
基金the National Natural Science Foundation of China(Nos.51906140,52076129,and 51576124)the National Science and Technology Major Project(No.2017-II-0004-0017)。
文摘The trench casing often occurs in axial compressors due to the casing rubbing or casing treatment.However,the effect of the trench casing on the aerodynamic performance of axial compressors has not been fully understood,especially at different rotating speeds.Therefore,we numerically investigate the effect of the trench casing on a transonic compressor at two rotating speeds.A detailed comparison of overall performance and flow characteristics has been performed.The results show that the trench configurations slightly increase the total pressure ratio and mass flow rate near the choking condition but reduce the total pressure ratio and adiabatic efficiency at small mass flow rates.The largest efficiency reduction of the parallel trench(PT)and within trench(IT)cases is more than 1%,which is located at the mid blade passage near 90%span.The effect of the trench configurations on the stall margin is different for the two rotating speeds.At 100%rotating speed,the outside trench(OT)and IT cases improve the stall margin by 2.8%and 1.1%,respectively,but the PT case decreases the stall margin by 1.3%due to the increased blockage in the core region of the tip leakage vortex.At 80%rotating speed,the stall margin of the trench configurations becomes worse.Because of the increased blockage of the mid blade passage,the PT and IT cases decrease the stall margin by 2.9%and 2.1%,respectively.Though there are some differences in the flow characteristics of the trench configurations at the two rotating speeds,the change of the stall margin always depends on the blockage near the tip region.This work can contribute to further understanding the impact of the trench casing on axial compressors.
基金support from the national projects (Grant No.: 2009ZX05009-005 and 2010CB226703)
文摘Intermediate casings in the build sections are subject to severe wear in extended-reach drilling. This paper presents a new method for predicting the depth of a wear groove on the intermediate casing. According to energy principle and dynamic accumulation of casing wear by tool joints, a model is established to calculate the wear area on the inner wall of the casing. The relationship functions between the wear groove depth and area are obtained based on the geometry relationship between the drillstring and the wear section and the assumption that the casing wear groove is crescent-shaped. The change of casing wear groove depth versus drilling footage under different-sized drillstrings is also discussed. A mechanical model is proposed for predicting casing wear location, which is based on the well trajectory and drillstring movement. The casing wear groove depth of a planned well is predicted with inversion of the casing wear factor from the drilled well and necessarily revised to improve the prediction accuracy for differences between the drilled well and the planned well. The method for predicting casing wear in extended-reach drilling is verified through actual case study. The effect of drillstring size on casing wear should be taken into account in casing wear prediction.
基金supported by the National Natural Science Foundation of China(No.51676005)。
文摘Squealer tip is widely used in turbines to reduce tip leakage loss.In typical turbine environment,the squealer tip leakage flow is affected by multiple factors such as the relative casing motion and the wide range of variable incidence angles.The development of experimental methods which can accurately model the real turbine environment and influencing factors is of great significance to study the squealer tip leakage flow mechanism.In the present paper,a low-speed turbine cascade test facility which can model the relative casing motion and wide range of variable incidence angles(-25°to 55°)is built.Based on the similarity criteria,a high-low speed similarity transformation method of the turbine cascade is established by considering the thickness of the turbine blade.A combined testing method of Particle Image Velocimetry(PIV)and local pressure measurement is proposed to obtain the complex flow structures within the tip cavity.The results show that the experimental method can successfully model the relative casing motion and the wide range of variable incidence angles.The low-speed cascade obtained by the similarity transformation can model the high-speed flow accurately.The measurement technique developed can obtain the complex flow field and successfully capture the scraping vortex within the squealer tip.
基金Supported by National Natural Science Foundation of China(51904258,51874250)Project of Science and Technology of Shale Gas Exploration&Development of CCDC(2019-JS-941)National Major Project of Science and Technology(2016ZX05048-004-006)。
文摘To study the casing deformation(CD)in shale gas well fracturing caused by natural fracture slip,a fracture face stress model is built based on stress analysis,and a CD prediction model is established based on complex function to analyze factors affecting wellbore shear stress and CD.(1)The fracture and wellbore approach angles have significant impacts on the wellbore shear stress.In Weiyuan shale gas field,Sichuan Basin,under the common wellbore approach angle of nearly 90°,the wellbore is subjected to large shear stress and high risk of CD at the fracture approach angle range of 20° to 55° or its supplementary angle range.(2)When the fracture is partially opened,the wellbore shear stress is positively correlated with the fluid pressure,and negatively correlated with the fracture friction coefficient;when the fracture is fully opened,the wellbore shear stress is positively correlated with the natural fracture area.(3)The lower the elastic modulus and the longer the fracture length,the more serious the CD will be,and the Poisson’s ratio has a weak influence on the CD.The deformation first increases and then decreases with the increase of fracture approach angle,and reaches the maximum when the fracture approach angle is 45°.(4)At a given fracture approach angle,appropriately adjusting the wellbore approach angle can avoid high shear stress acting on wellbore,and reasonable control of the fluid pressure in the fracture can reduce the CD risk.The shear stress acting on casing is usually much greater than the shear strength of casing,so increasing casing strength or cementing quality have limited effect on reducing the risk of CD.Caliper logging data has verified that the CD prediction model is reliable,so the model can be used to establish risk analysis chart and calculate deformation value,to provide a reference for quick CD risk prediction in fracturing design.
