Power cables are important pieces of equipment for energy transmission,but achieving a good balance between flame retardancy and mechanical properties of cable sheaths remains a challenge.In this work,a novel intumesc...Power cables are important pieces of equipment for energy transmission,but achieving a good balance between flame retardancy and mechanical properties of cable sheaths remains a challenge.In this work,a novel intumescent flame retardant(IFR)system containing silicone-containing macromolecular charring agent(Si-MCA)and ammonium polyphosphate(APP)was designed to synergistically improve the flame retardancy and mechanical properties of ethylene-butyl acrylate copolymer(EBA)composites.The optimal mass ratio of APP/Si-MCA was 3/1 in EBA composites(EBA/APP-Si-31),corresponding to the best flame retardancy with 31.2% of limited oxygen index(LOI),V-0 rating in UL-94 vertical burning test,and 76.4%reduction on the peak of heat release rate(PHRR)in cone calorimeter test.The enhancement mechanism was attributed to the synergistic effect of APP/Si-MCA during combustion,including the radical-trapping effect,the dilution effect of non-flammable gases,and the barrier effect of the intumescent char layer.Meanwhile,the tensile results indicated that EBA/APP-Si-31 also exhibited good mechanical properties with the addition of maleic anhydride-grafted polyethylene(PE-g-MA)as the compatibilizer.Thus,the APP/Si-MCA combination is an effective IFRs system for preparing high-performance EBA composites,and it will promote their applications as cable sheath materials.展开更多
基金supported by the National Natural Science Foundation of China(52473059)Taishan Scholar Constructive Engineering Foundation of Shandong Province(tsqn202103079)Key Research and Development Plan of Shandong Province(2024TSGC0264).
文摘Power cables are important pieces of equipment for energy transmission,but achieving a good balance between flame retardancy and mechanical properties of cable sheaths remains a challenge.In this work,a novel intumescent flame retardant(IFR)system containing silicone-containing macromolecular charring agent(Si-MCA)and ammonium polyphosphate(APP)was designed to synergistically improve the flame retardancy and mechanical properties of ethylene-butyl acrylate copolymer(EBA)composites.The optimal mass ratio of APP/Si-MCA was 3/1 in EBA composites(EBA/APP-Si-31),corresponding to the best flame retardancy with 31.2% of limited oxygen index(LOI),V-0 rating in UL-94 vertical burning test,and 76.4%reduction on the peak of heat release rate(PHRR)in cone calorimeter test.The enhancement mechanism was attributed to the synergistic effect of APP/Si-MCA during combustion,including the radical-trapping effect,the dilution effect of non-flammable gases,and the barrier effect of the intumescent char layer.Meanwhile,the tensile results indicated that EBA/APP-Si-31 also exhibited good mechanical properties with the addition of maleic anhydride-grafted polyethylene(PE-g-MA)as the compatibilizer.Thus,the APP/Si-MCA combination is an effective IFRs system for preparing high-performance EBA composites,and it will promote their applications as cable sheath materials.
