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CFRTS butt joint forming with Metal-Assistant-Clamping(MAC)laser rotational welding method
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作者 Chenghu JING Yi XIAO +2 位作者 Jingdong LIU Jiale WANG Junke JIAO 《Chinese Journal of Aeronautics》 2025年第11期521-535,共15页
Carbon Fiber Reinforced Thermosetting Composites(CFRTS)are crucial materials for lightweight manufacturing in the aerospace industry.To achieve high-quality butt joining between CFRTS,the Metal-Assistant-Clamping(MAC)... Carbon Fiber Reinforced Thermosetting Composites(CFRTS)are crucial materials for lightweight manufacturing in the aerospace industry.To achieve high-quality butt joining between CFRTS,the Metal-Assistant-Clamping(MAC)laser rotational welding method is proposed.In this method,two TC4 titanium alloy plates were clamped at the docking position of the CFRTS butt joint,and the TC4 titanium alloy plates were joined with the CFRTS using laser rotational welding technology.Laser cleaning and micro-textures as interface pretreatment were applied to enhance the joining strength.The impact of laser cleaning on the strength of the CFRTS butt joint was examined,revealing that epoxy resin on the CFRTS surface was effectively removed,leading to an increase in bonding strength between the CFRTS and TC4 titanium alloy.The microtextures,mechanical properties,and failure mechanism of CFRTS butt joints were investigated.The results indicate that the interface pretreatment created mechanical interlocks and chemical bonds between the CFRTS and TC4 alloy,further strengthening the CFRTS butt joint.The failure of the CFRTS butt joint was observed to occur between the Polyamide-6(PA6)resin and the surface carbon fibers of the CFRTS,predominantly through CFRTS interlayer tearing. 展开更多
关键词 CFRTS butt joint Chemical bonding Failure mechanism Laser cleaning Laser welding
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Microstructure and mechanical properties of dissimilar pure copper/1350 aluminum alloy butt joints by friction stir welding 被引量:9
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作者 李夏威 张大童 +1 位作者 邱诚 张文 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2012年第6期1298-1306,共9页
The dissimilar friction stir welding of pure copper/1350 aluminum alloy sheet with a thickness of 3 mm was investigated. Most of the rotating pin was inserted into the aluminum alloy side through a pin-off technique, ... The dissimilar friction stir welding of pure copper/1350 aluminum alloy sheet with a thickness of 3 mm was investigated. Most of the rotating pin was inserted into the aluminum alloy side through a pin-off technique, and sound welds were obtained at a rotation speed of 1000 r/min and a welding speed of 80 mm/min. Complicated microstructure was formed in the nugget, in which vortex-like pattern and lamella structure could be found. No intermetallic compounds were found in the nugget. The hardness distribution indicates that the hardness at the copper side of the nugget is higher than that at the aluminum alloy side, and the hardness at the bottom of the nugget is generally higher than that in other regions. The ultimate tensile strength and elongation of the dissimilar welds are 152 MPa and 6.3%, respectively. The fracture surface observation shows that the dissimilar joints fail with a ductile-brittle mixed fracture mode durin~ tensile test. 展开更多
关键词 friction stir welding dissimilar butt joint MICROSTRUCTURE mechanical properties
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Wettability, microstructure and properties of 6061 aluminum alloy/304 stainless steel butt joint achieved by laser-metal inert-gas hybrid welding-brazing 被引量:8
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作者 Jun-yu XUE Yuan-xing LI +1 位作者 Hui CHEN Zong-tao ZHU 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2018年第10期1938-1946,共9页
Laser-metal inert-gas(MIG)hybrid welding-brazing was applied to the butt joint of 6061-T6 aluminum alloy and 304 stainless steel.The microstructure and mechanical properties of the joint were studied.An excellent join... Laser-metal inert-gas(MIG)hybrid welding-brazing was applied to the butt joint of 6061-T6 aluminum alloy and 304 stainless steel.The microstructure and mechanical properties of the joint were studied.An excellent joint-section shape was achieved from good wettability on both sides of the stainless steel.Scanning electron microscopy,energy-dispersive spectroscopy and X-ray diffractometry indicated an intermetallic compound(IMC)layer at the 6061-T6/304 interface.The IMC thickness was controlled to be^2μm,which was attributed to the advantage of the laser-MIG hybrid method.Fe3Al dominated in the IMC layer at the interface between the stainless steel and the back reinforcement.The IMC layer in the remaining regions consisted mainly of Fe4Al13.A thinner IMC layer and better wettability on both sides of the stainless steel were obtained,because of the optimized energy distribution from a combination of a laser beam with a MIG arc.The average tensile strength of the joint with reinforcement using laser-MIG hybrid process was improved to be 174 MPa(60%of the 6061-T6 tensile strength),which was significantly higher than that of the joint by traditional MIG process. 展开更多
关键词 WELDING-BRAZING laser-metal inert-gas hybrid welding butt joint microstructure
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Fatigue life analysis of SMA490BW steel welded butt joint for train bogie based on ABAQUS/FE-SAFE 被引量:6
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作者 He Bolin Wei Kang +1 位作者 Yu Yingxia Zhang Zhisen 《China Welding》 EI CAS 2016年第4期1-8,共8页
Stress concentration has a significant effect on fatigue properties of welded butt joint of bogie.The influences of joint geometric parameters {weld edge transition arc radius r,weld toe inclination angle θ) on stre... Stress concentration has a significant effect on fatigue properties of welded butt joint of bogie.The influences of joint geometric parameters {weld edge transition arc radius r,weld toe inclination angle θ) on stress concentration coefficient Kt at weld toe and fatigue life N were studied based on the finite element software ABAQUS/FE-SAFE,and the parametric equations were founded based on regression analysis of Origin software.The results show that weld edge transition arc radius r plays the most important role in stress concentration coefficient Kt as well as weld toe inclination angle 0.For the same inclination angle θ,stress concentration coefficient Kt decreases gradually with transition arc radius r increasing.With inclination angle θ increases,the effect of transition arc radius r on stress concentration factor Kt is increasing continuously,also the effect of change in stress concentration coefficient Kt caused by r on fatigue life N is increasing continuously.While in the case of same weld edge transition arc radius r,stress concentration coefficient Kt increases with inclination angle θincreasing.With transition arc radius r increases,the effect of inclination angle θ on stress concentration factor Kt is decreasing constantly,the effect of change in stress concentration coefficient Kt caused by θ on fatigue life N is decreasing constantly.The associated parametric equations have important instructive significance for the improvement of stress concentration degree and fatigue life of welded butt joint for train bogie. 展开更多
关键词 butt joint stress concentration ABAQUS/FE-SAFE fatigue life
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Fatigue properties of friction stir welded butt joint and base metal of MB8 magnesium alloy 被引量:1
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作者 何柏林 熊磊 +3 位作者 于影霞 吕宗敏 满华 江民华 《China Welding》 EI CAS 2016年第1期1-7,共7页
The fatigue properties of friction stir welded (FSW) butt joint and base metal of MB8 magnesium alloy were investigated. The comparative fatigue tests were carried out using EHF-EM2OOK2-070-IA fatigue testing machin... The fatigue properties of friction stir welded (FSW) butt joint and base metal of MB8 magnesium alloy were investigated. The comparative fatigue tests were carried out using EHF-EM2OOK2-070-IA fatigue testing machine for both FSW butt joint and base metal specimens. The fatigue fractures were observed and analyzed using a scanning electron microscope of JSM-6063LA type. The experimental results show that the fatigue performance of the FSW butt joint of MB8 magnesium alloy is sharply decreased. The conditional fatigue limit (2 x 106) of base metal and welded butt joint is about 77.44 MPa and 49. 91 MPa, respectively. The conditional fatigue limit (2 x 106 ) of the welded butt joint is 64.45% of that of base metal. The main reasons are that the welding can lead to stress concentration in the flash area, tensile welding residual stress in the welded joint( The residual stress value was 30. 5 MPa), as well as the grain size is not uniform in the heat-affected zone. The cleavage steps or quasi-cleavage patterns present on the fatigue fracture surface, the fracture type of the FSW butt joint belongs to a brittle fracture. 展开更多
关键词 MB8 magnesium alloy friction stir welded butt joint fatigue property fatigue fracture
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Influence of geometric parameters on stress concentration factors of undermatched butt joint with single V-groove under three-point bending load 被引量:1
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作者 王佳杰 董志波 +3 位作者 刘雪松 张敬强 方洪渊 刚铁 《China Welding》 EI CAS 2014年第3期59-62,共4页
In order to improve the bending load-carrying capacity (BLCC) of undermatched butt joint under three-point bending load, the influence of joint geometric parameters on stress concentration factors (SCF) at the wel... In order to improve the bending load-carrying capacity (BLCC) of undermatched butt joint under three-point bending load, the influence of joint geometric parameters on stress concentration factors (SCF) at the weld bottom center and the weld toe of uudermatched butt joint with single V-groove are studied respectively based on the finite element method in this paper. Results show that the reinforcement height and the cover pass width play decisive role in the BLCC for undermatched butt joint. BLCC of undermatched butt joint can be improved by choosing the appropriate joint geometric parameters. 展开更多
关键词 undermatched butt joint with single V-groove joint geometric parameters stress concentration factors finiteelement method
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Experimental Study on the Bending Properties of Grouting Butt Joints Reinforced by Steel Plate Embedded in Bamboo Tube 被引量:1
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作者 Ting Huang Xin Zhuo 《Journal of Renewable Materials》 SCIE EI 2022年第4期993-1005,共13页
The construction of grouting butt joints of bamboo tubes is simple and efficient.However,when the joint is bent,the low tensile strength of the mortar easily leads to cracking of the mortar prior to the failure of the... The construction of grouting butt joints of bamboo tubes is simple and efficient.However,when the joint is bent,the low tensile strength of the mortar easily leads to cracking of the mortar prior to the failure of the bamboo tube.In this paper,a comparative test of the bending capacity was performed on grouting butt joints reinforced by nonperforated,fully perforated,and semiperforated steel plates embedded in bamboo tubes to obtain the loaddisplacement curves and ultimate bearing capacity of various specimens.The strengthening effect of CFRP pasted on bamboo tubes was also studied.The results show that the opening at the end of the steel plate is beneficial to resist the slip between the mortar and steel plate,while the complete section in the middle of the steel plate is conducive to making full use of the tensile strength of the steel plate.Therefore,it is best to insert the semiperforated steel plate with openings in the end and without openings in the middle into the mortar to enhance the bending properties of the grouting butt joint,which can make the failure mode of the joint change from brittle failure of mortar to ductile compression failure of bamboo tube.In addition,pasting CFRP sheets on the external wall of the bamboo tube helps to reduce the tensile stress of the mortar,while increasing the width of the steel plate can increase the bending moment of inertia of the mixture of the steel plate and mortar.These two complementary measures are very effective in delaying the cracking of the bamboo tube and improving the bending capacity of the joint. 展开更多
关键词 Bamboo tube butt joint grouting connection perforated steel plate enhancement measure
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The influence of joint geometric parameters on shape factor of butt joint with center through crack
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作者 张敬强 杨建国 +3 位作者 王涛 刘雪松 董志波 方洪渊 《China Welding》 EI CAS 2012年第2期52-54,共3页
In this research, the influence of such joint geometric parameters as weld width and reinforcement on shape ~actor of butt joint with center crack subjected to static loading was investigated by finite element analyse... In this research, the influence of such joint geometric parameters as weld width and reinforcement on shape ~actor of butt joint with center crack subjected to static loading was investigated by finite element analyses method. According to the analytical resuhs, a well fracture resistant joint shape of butt joint with center crack has been approved. 展开更多
关键词 joint geometric parameters butt joint with center crack shape factor
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Experimental investigation on tensile strength of butt welded joint post high temperatures 被引量:1
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作者 曹平周 陈建锋 赵文涛 《China Welding》 EI CAS 2009年第3期21-26,共6页
In order to investigate the laws of variation on tensile strength of butt welded joint post high temperatures, the wide plate tension tests for butt welded joint were conducted after cooling down from different high t... In order to investigate the laws of variation on tensile strength of butt welded joint post high temperatures, the wide plate tension tests for butt welded joint were conducted after cooling down from different high temperatures. The tests indicate that specimens appear ductile fracture at the steel plate during the tension tests after cooling down. The maximum temperatures undergone and the cooling pattern are major factors influencing tensile strength of butt welded joint post high temperatures. The tensile strength mostly reduces by 8% within 900℃. Based on the experimental results, the paper proposes the calculation formulas of tensile strength of butt welded joint post high temperatures. The conclusions of the paper supply references for evaluation damage and reinforcement of steel structure post fire. 展开更多
关键词 butt welded joint post high temperatures tensile strength experimental investigation
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Experimental Investigation of Laser Welding Process in Butt-Joint Configurations
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作者 Laurent Jacques Abderrazak El Ouafi 《World Journal of Engineering and Technology》 2017年第1期77-89,共13页
This paper presents an experimental investigation of laser welding low carbon galvanized steel in butt-joint configurations. The experimental work is focused on the effects of various laser welding parameters on the w... This paper presents an experimental investigation of laser welding low carbon galvanized steel in butt-joint configurations. The experimental work is focused on the effects of various laser welding parameters on the welds quality. The investigations are based on a structured experimental design using the Taguchi method. Welding experiments are conducted using a 3 kW Nd:YAG laser source. The selected laser welding parameters (laser power, welding speed, laser fiber diameter, gap between sheets and sheet thickness) are combined and used to evaluate the variation of four weld quality attributes (bead width, penetration depth, underfill and hardness) and to identify the possible relationship between welding parameters and weld physical and geometrical attributes. The effects of these parameters are studied using ANOVA to find their contributions to the variation of different weld characteristics. Plots of the main effects and the interaction effects are also used to understand the influence of the welding parameters. The results reveal that all welding parameters are relevant to bead width (BDW) and depth of penetration (DOP) with a relative predominance of laser power and welding speed. The effect of laser fiber diameter on penetration depth is insignificant. Typical gap-dependent weld shapes show that a small gap results in a narrower and deeper weld. Due to the standard sheared edge, an underfill between 5% and 10% occurs for no-gap experiments. The resulting hardness values are relatively similar for all the experimental tests. 展开更多
关键词 Laser WELDING ND:YAG Low Carbon Galvanized Steel Taguchi Method butt-joint
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Texture and mechanical properties of metal inert gas welded 6082-T651 aluminum alloy joints 被引量:2
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作者 Qi Guangbin Dong Honggang +3 位作者 Yang Jiang Guo Baizheng Hao Xiaohu Xu Chenling 《China Welding》 CAS 2021年第1期1-12,共12页
Metal inert gas(MIG)welding was conducted with 12 mm thick 6082-T651 aluminum alloy plate to investigate the microstructure and mechanical properties of welded joint.The microstructure and element distribution of weld... Metal inert gas(MIG)welding was conducted with 12 mm thick 6082-T651 aluminum alloy plate to investigate the microstructure and mechanical properties of welded joint.The microstructure and element distribution of weld seam were characterized by electron backscattered diffraction(EBSD)and electron probe microanalysis(EPMA).The weld seam has typical cube texture({001}<100>)characteristics.The closer to the center of weld seam,the weaker the texture feature,the higher the proportion of high-angle grain boundaries.The average tensile strength of joint was 232 MPa which is up to 72%of 6082 aluminum alloy base metal,and the bending angle for the root bend test sample reached 90°without cracks.The lack of strengthening phase and the existence of welding pores and inclusions in the weld seam caused the degradation of mechanical properties of resultant joint.The microhardness increased from the weld center to the base metal,but the overaging zone caused by welding thermal cycle was softening part of the joint,which had lower hardness than the weld seam. 展开更多
关键词 6082-T651 aluminum alloy butt joint microstructure mechanical property
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Improving fatigue performance of welded joints of X65 pipeline steel by UIT 被引量:1
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作者 柳锦铭 陈通 张玉凤 《China Welding》 EI CAS 2005年第2期135-139,共5页
Treating weld toes properly can improve the fatigue performance. Ultrasonic impact treatment (UIT) is a more effective and convenient method to enhance the fatigue strength of welded joints and suchlike structures. ... Treating weld toes properly can improve the fatigue performance. Ultrasonic impact treatment (UIT) is a more effective and convenient method to enhance the fatigue strength of welded joints and suchlike structures. Fatigue tests were conducted on the specimens made of X65 pipeline steel. The test specimens were investigated on the fatigue strength and the fatigue life at the same stress range level by comparing the ones peened by UIT with the others without the treatment: the fatigue strength of the specimens as UIT, 90% of the fatigue strength of the base mental, is increased by 38% compared with that of as welded only; the fatigue life of the ones as UIT is prolonged by 11 multiples of the ones as welded only. 展开更多
关键词 X65 pipeline ultrasonic impact treatment fatigue life welded butt joint
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Study of closure welded joint between penstock and spiral case
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作者 朱援祥 胡伦骥 +2 位作者 赵学荣 王勤 王莉莉 《China Welding》 EI CAS 2005年第1期73-79,共7页
In this paper, the closure-welded joint is studied through experiment after canceling telescopic joint of penstock in the hydropower station at dam toe. The closure-welded joint includes butt joint and lap joint and e... In this paper, the closure-welded joint is studied through experiment after canceling telescopic joint of penstock in the hydropower station at dam toe. The closure-welded joint includes butt joint and lap joint and each has its own characteristics. According to calculation and experiment, these two joints can meet the requirements of design. There are little axial contraction and low restraint stress in the lap joint. Using some technologies, the restraint stress in butt joint can be reduced and cracks can be prevented. The lap joint has more complex stress distribution and higher stress concentration factor than butt joint. It is advantageous for safe running of penstock to use butt joint. 展开更多
关键词 closure weld lap joint butt joint restraint stress
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Assessment of mechanical properties of aluminium alloy welded joint using small punch test
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作者 乔及森 唐薛琴 +1 位作者 陈剑虹 朱亮 《China Welding》 EI CAS 2007年第2期35-39,共5页
The small punch test technique (SPT) was used to evaluate the mechanical properties of various materials and the basic method to test material tensile mechanics peqeormance from an inverse finite element ( FE) ari... The small punch test technique (SPT) was used to evaluate the mechanical properties of various materials and the basic method to test material tensile mechanics peqeormance from an inverse finite element ( FE) arithmetic with SPT was put forward. The research shows that specific tensile mechanical behavior and strain-stress distribution of each district of weld seam can be accurately determined by small punch test. Therefore, mechanical behavior of the inhomogeneous joint can be predicted by a numerical model. The simulation comes to good agreement with experimental data. 展开更多
关键词 small punch test inverse finite element procedure uniaxial tensile behavior aluminium alloy butt joint
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结构钢斜对接焊缝连接的统一多轴疲劳寿命预测
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作者 王万祯 《哈尔滨工业大学学报》 北大核心 2026年第2期89-96,共8页
为计算处于复杂应力状态下结构钢焊接连接的多轴疲劳寿命,对斜对接焊缝连接的多轴疲劳裂纹失稳扩展应力场进行了基于椭球面断裂模型的理论计算,得到多轴疲劳裂纹萌生与稳定扩展长度和由椭球面断裂模型定义的疲劳破坏面上的最大断裂因子... 为计算处于复杂应力状态下结构钢焊接连接的多轴疲劳寿命,对斜对接焊缝连接的多轴疲劳裂纹失稳扩展应力场进行了基于椭球面断裂模型的理论计算,得到多轴疲劳裂纹萌生与稳定扩展长度和由椭球面断裂模型定义的疲劳破坏面上的最大断裂因子(最大疲劳载荷作用下)及断裂因子幅(疲劳载荷幅作用下)。建立了满足应力边界条件的统一计算疲劳裂纹萌生和稳定扩展寿命的多轴疲劳模型参数和最大断裂因子、断裂因子幅的函数,综合反映了各应力分量对拉-剪循环应力作用下全熔透斜焊缝十字接头和斜对接焊缝连接多轴疲劳的影响,推导了拉-剪循环应力作用下全熔透斜焊缝十字接头和斜对接焊缝连接的统一多轴疲劳寿命计算式。计算结果表明,推导的统一多轴疲劳寿命计算式对Q345qC钢全熔透斜焊缝十字接头和SAE1050钢斜对接焊缝连接疲劳寿命的计算误差分别为-26.8%~-0.2%和-87.1%~10.2%,现行标准建议的疲劳验算式的计算误差分别为-63.5%~-13.3%和-79.2%~237.33%。提出的多轴疲劳模型可应用于复杂应力状态下结构钢及其连接的多轴疲劳寿命评估。 展开更多
关键词 斜对接焊缝连接 拉-剪循环应力 多轴疲劳 寿命预测 椭球面断裂模型
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含初始变形薄板焊接结构应力放大和疲劳评估
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作者 谌伟 彭靓 +1 位作者 吴冠宇 邱屿 《华中科技大学学报(自然科学版)》 北大核心 2025年第10期84-90,共7页
针对薄板焊接接头在焊接过程中容易产生多种焊接变形,引起额外的应力集中效应,从而降低焊接结构的疲劳性能的问题,考虑到薄板焊接结构焊接初始变形的影响,修正并改进了焊接拐角处的应力放大系数计算公式,并利用本文公式评估了薄板铝合... 针对薄板焊接接头在焊接过程中容易产生多种焊接变形,引起额外的应力集中效应,从而降低焊接结构的疲劳性能的问题,考虑到薄板焊接结构焊接初始变形的影响,修正并改进了焊接拐角处的应力放大系数计算公式,并利用本文公式评估了薄板铝合金焊接接头的疲劳强度.通过5083铝合金薄板焊接结构的疲劳试验,获取对接焊接接头在不同拉伸载荷下的寿命数据,将实际焊接接头试件有限元结果与公式进行对比,同时与其他理论公式进行误差对比.结果表明:基于本文公式的切口应力法,可用于薄板焊接结构的应力放大系数修正和疲劳强度评估,与有限元计算结果对比,改进公式的误差和标准差分别为1.31%和0.55,具有良好的评估效果,确立了其在评估5083铝合金薄板焊接接头中的准确性与适用性. 展开更多
关键词 对接焊接接头 应力放大系数 焊接变形 疲劳评估 切口应力法
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预热对690 MPa级HSLA钢对接接头力学性能的影响
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作者 汤忖江 安同邦 +4 位作者 彭云 马成勇 林纯丞 石照夏 秦哲 《材料研究学报》 北大核心 2025年第11期845-860,共16页
为满足实际工程应用需求,使用自主研制直径4.0 mm的焊条焊接厚度为27 mm的690 MPa级HSLA钢对接接头,研究了不预热(-1℃)和低温(66℃)预热焊接对焊缝金属的显微组织和力学性能的影响及强韧化机制。结果表明,预热温度对对接接头的显微组... 为满足实际工程应用需求,使用自主研制直径4.0 mm的焊条焊接厚度为27 mm的690 MPa级HSLA钢对接接头,研究了不预热(-1℃)和低温(66℃)预热焊接对焊缝金属的显微组织和力学性能的影响及强韧化机制。结果表明,预热温度对对接接头的显微组织和强韧性有显著的影响。与不预热焊接相比,低预热焊接焊缝金属的强度稍有降低,对接接头的强度变化较小,焊缝中心和熔合线的-50℃冲击功(KV_(2))变化较大,热影响区的变化较小。低预热焊接的对接接头冷速较低,促进了焊缝金属和熔合区中塑性良好的针状铁素体的生成和贝氏体板条结构的退化,并生成了尺寸较大、数量较多的马氏体-奥氏体(M-A)组元。与不预热焊接相比,低预热焊接的焊缝金属冲击功较高,与针状铁素体塑性、M-A组元与针状铁素体界面结合强度的改善相关。熔合线冲击功较低,与异常长大的针状铁素体、大尺寸M-A组元较密集分布相关。M-A组元与针状铁素体界面结合强度的改善主要与焊缝金属的超低碳含量相关。低预热焊接的对接接头强韧性匹配良好,其抗拉强度平均值为827 MPa,焊缝中心、熔合线和热影响区(熔合线外2 mm)的-50℃冲击功平均值分别为99、98和260 J。 展开更多
关键词 金属材料 690MPa级HSLA钢 对接接头 预热 强韧化机理
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腐蚀损伤对Q690D钢不等厚对接接头疲劳性能的影响
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作者 关晓迪 郭宏超 +2 位作者 赵越 杨迪雄 潘雨涵 《建筑材料学报》 北大核心 2025年第11期1111-1119,共9页
采用盐雾干湿循环加速腐蚀试验模拟海洋大气腐蚀环境,对不同腐蚀周期的Q690D钢不等厚对接接头试件开展高周疲劳试验,系统研究了腐蚀损伤对其疲劳性能的影响,并标定了基于连续损伤力学的疲劳损伤演化方程参数。结果表明:随着腐蚀周期的增... 采用盐雾干湿循环加速腐蚀试验模拟海洋大气腐蚀环境,对不同腐蚀周期的Q690D钢不等厚对接接头试件开展高周疲劳试验,系统研究了腐蚀损伤对其疲劳性能的影响,并标定了基于连续损伤力学的疲劳损伤演化方程参数。结果表明:随着腐蚀周期的增加,试件的失重率上升、腐蚀速率下降、表面最大蚀坑深度增加;表面腐蚀损伤会形成应力集中源,诱发微裂纹萌生,显著降低试件的疲劳性能;腐蚀试件疲劳断口呈多源特征,初始损伤程度越大,疲劳损伤增长速率越快。 展开更多
关键词 Q690D钢 不等厚对接接头 疲劳性能 腐蚀 初始损伤
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整段拼装式输电塔对接节点承载力试验研究
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作者 陈锡祥 张金锋 +4 位作者 罗义华 张树林 李涛 张佳伦 刘红军 《建筑钢结构进展》 北大核心 2025年第11期57-65,74,共10页
文中针对角钢铁塔,设计出一种上下两端完全分开、形成独立段的结构,各段间采用圆形座板式对接。该结构可减少主材接头处螺栓群的数量,既有利于优化现有施工组塔方式,提高组塔效率与施工安全性,也为机器人登塔作业提供便利条件。其中,对... 文中针对角钢铁塔,设计出一种上下两端完全分开、形成独立段的结构,各段间采用圆形座板式对接。该结构可减少主材接头处螺栓群的数量,既有利于优化现有施工组塔方式,提高组塔效率与施工安全性,也为机器人登塔作业提供便利条件。其中,对接节点是保障整塔稳定的关键部件,为明确其承载机制、破坏模式及极限承载力,文中开展了10个足尺节点抗拉承载力试验研究,考察了底板厚度、底板直径、孔位直径及螺栓孔径对节点荷载-位移曲线及承载力的影响。同时建立了合理的对接节点有限元模型,进一步研究了节点底板尺寸、螺孔尺寸、钢材强度等因素对节点极限承载力的影响。综合考虑上述研究结果,提出了此类节点的承载力计算公式。结果表明:加载前期试件整体变形尚不明显;随着荷载增大,主材两端与底板的焊接位置率先出现翘曲;继续加载至塑性阶段,主材在偏心力作用下弯曲,螺栓则因螺孔挤压产生变形;最终底板翘曲加剧,且卸载后产生无法复原的残余变形;底板厚度、钢材强度、底板直径及孔位直径对节点承载力影响显著,而螺栓孔径对节点承载力影响相对较小。 展开更多
关键词 输电线路 拼装式 对接节点 抗拉试验 承载力 有限元分析
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焊后热处理对Q690D钢对接接头组织和性能的影响
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作者 李争 张赫 +2 位作者 王飘扬 付文俊 徐玉君 《金属热处理》 北大核心 2025年第5期208-213,共6页
研究了不同焊后热处理制度(580℃×2 h、450℃×8 h、450℃×4 h、450℃×2 h、250℃×2 h)下Q690D钢对接接头的力学性能和显微组织。结果表明,焊后热处理对接头强度的影响不大,但对其冲击性能的影响较大。当热处... 研究了不同焊后热处理制度(580℃×2 h、450℃×8 h、450℃×4 h、450℃×2 h、250℃×2 h)下Q690D钢对接接头的力学性能和显微组织。结果表明,焊后热处理对接头强度的影响不大,但对其冲击性能的影响较大。当热处理温度高于Q690D钢的回火温度(480℃)时,焊缝、热影响区冲击性能下降明显,表现为准解理断裂;当热处理温度低于回火温度时,保温2 h后,焊缝、热影响区冲击性能有较大提升,表现为韧性断裂。当热处理温度低于回火温度30℃时,保温时长对热影响区冲击性能的影响较小,但过长的保温时间(8 h)会使焊缝冲击性能大幅下降,故保温时长不宜超过4 h。焊态接头热影响区存在硬化区和软化区,热处理后,硬化消除但软化略有加重。经过焊后热处理的焊缝组织主要为针状铁素体+粒状贝氏体,随着热处理温度的升高或保温时间的延长,晶界处析出明显碳化物,且针状铁素体平均针宽增大。 展开更多
关键词 Q690D钢 焊后热处理 对接接头 显微组织 力学性能
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