In rock engineering,the shear strength of the basalt-concrete bonding interface is a key factor affecting the shear performance of hydroelectric dam foundations,embedded rock piles and rock bolts.In this study,30 sets...In rock engineering,the shear strength of the basalt-concrete bonding interface is a key factor affecting the shear performance of hydroelectric dam foundations,embedded rock piles and rock bolts.In this study,30 sets of in-situ direct shear tests were conducted on the basalt-concrete bond interface in the Baihetan dam area to investigate the shear strength characteristics of the basalt-concrete bonding interface.The bonding interface contains two states,i.e.,the bonding interface is not sheared,termed as se(symbolic meaning see Table 1);the bonding interface is sheared with rupture surface,termed as si.The effects of lithology,Joints structure,rock type grade and concrete compressive strength on the shear strength of the concrete-basalt contact surface were investigated.The test results show that the shear strength of the bonding interface(s_(e)&s_(i))of columnar jointed basalt with concrete is greater than that of the bonding interface(s_(e)&s_(i))of non-columnar jointed one with the same rock type grade.When the rock type grade isⅢ_(2),fcol is 1.22 times higher than fncol and ccol is 1.13 times greater than cncol.The shear strength parameters of the basalt-concrete bonding interface differ significantly for different lithologies.The cohesion of the bonding interface(s_(i))of cryptocrystalline basalt with concrete is 2.05 times higher than that of the bonding interface(s_(i))of breccia lava with concrete under the same rock type grade condition.Rock type grade has a large influence on the shear strength of the non-columnar jointed basalt-concrete bonding interface(s_(e)&s_(i)).cnol increases by 33%when the grade of rock type rises fromⅢ_(1)toⅡ_(1).the rock type grade has a greater effect on bonding interface(s_(i))cohesion than the coefficient of friction.When the rock type grade is reduced fromⅢ_(2)toⅢ_(1),f_(ncol)′increases by 2%and c_(ncol)′improves by 44%.The shear strength of the non-columnar jointed basalt-concrete bonding interface(s_(e)&s_(i))increases with the increase of the compressive strength of concrete.When concrete compressive strength rises from 22.2 to 27.6 MPa,the cohesion increases by 94%.展开更多
The bonding interface characteristic and shear strength of diffusion bonded Ti-17 titanium alloy at different bonding time were investigated. The results show that the average size of voids decreases while the amount ...The bonding interface characteristic and shear strength of diffusion bonded Ti-17 titanium alloy at different bonding time were investigated. The results show that the average size of voids decreases while the amount of voids decreases after increasing to the maximum value with the increasing bonding time. The irregular void with a scraggly edge tends to an ellipse void with smooth surface and then changes to a tiny void with round shape. The grains across bonding interface occur at bonding time of 60 min. The shear strength of bond increases with increasing bonding time, and the highest shear strength of bond is 887.4 MPa at 60 min. The contribution of plastic deformation on the void closure and the increase of shear strength is significant even though the action time of plastic deformation is short.展开更多
The effect of grain size of primary α phase on the bonding interface characteristic and shear strength of bond was investigated in the press bonding of Ti-6Al-4V alloy. The quantitative results show that the average ...The effect of grain size of primary α phase on the bonding interface characteristic and shear strength of bond was investigated in the press bonding of Ti-6Al-4V alloy. The quantitative results show that the average size of voids increases from 0.8 to 2.6 μm and the bonding ratio decreases from 90.9% to 77.8% with an increase in grain size of primary α phase from 8.2 to 16.4 μm. The shape of voids changes from the tiny round to the irregular strip. The highest shear strength of bond can be obtained in the Ti-6Al-4V alloy with a grain size of 8.2 μm. This is contributed to the higher ability of plastic flow and more short-paths for diffusion in the alloy with smaller grain size of primary α phase, which promote the void closure process and the formation of α/β grains across bonding interface.展开更多
AA4045/AA3003 cladding billet was prepared by direct chill semi-continuous casting process. The macrostructures, microstructures, temperature distribution, compositions distribution and the mechanical properties at th...AA4045/AA3003 cladding billet was prepared by direct chill semi-continuous casting process. The macrostructures, microstructures, temperature distribution, compositions distribution and the mechanical properties at the bonding interface were investigated in detail. The results show that the cladding billet with few defects could be obtained by semi-continuous casting process. At the interface, diffusion layer of about 10μm on average formed between the two alloys due to the diffusion of alloy elements in the temperature range from 596 to 632 °C. From the side of AA4045 to the side of AA3003, the Si content has a trend to decrease, while the Mn content has a trend to increase gradually. Tensile strength of the cladding billet reaches 103.7 MPa, the fractured position is located on the AA3003 side, and the shearing strength is 91.1 MPa, revealing that the two alloys were combined metallurgically by mutual diffusion of alloy elements.展开更多
Cu/Al clad strips are prepared using solid?liquid cast-rolling bonding(SLCRB)technique with a d160mm×150mm twin-roll experimental caster.The extent of interfacial reactions,composition of the reaction products,an...Cu/Al clad strips are prepared using solid?liquid cast-rolling bonding(SLCRB)technique with a d160mm×150mm twin-roll experimental caster.The extent of interfacial reactions,composition of the reaction products,and their micro-morphology evolution in the SLCRB process are investigated with scanning electron microscope(SEM),energy dispersive spectrometer(EDS),and X-ray diffraction(XRD).In the casting pool,initial aluminized coating is first generated on the copper strip surface,with the diffusion layer mainly consisting ofα(Al)+CuAl2and growing at high temperatures,with the maximum thickness of10μm.After sequent rolling below the kiss point,the diffusion layer is broken by severe elongation,which leads to an additional crack bond process with a fresh interface of virgin base metal.The average thickness is reduced from10to5μm.The reaction products,CuAl2,CuAl,and Cu9Al4,are dispersed along the rolling direction.Peeling and bending test results indicate that the fracture occurs in the aluminum substrate,and the morphology is a dimple pattern.No crack or separation is found at the bonding interface after90°-180°bending.The presented method provides an economical way to fabricate Cu/Al clad strip directly.展开更多
Complete understanding of the evolution behaviors of the microstructures and intermetallic compounds(IMCs)along the interface materials flow path in friction stir welding(FSW)of dissimilar Al to Mg alloys is of great ...Complete understanding of the evolution behaviors of the microstructures and intermetallic compounds(IMCs)along the interface materials flow path in friction stir welding(FSW)of dissimilar Al to Mg alloys is of great significance.In this study,conventional FSW and ultrasonic vibration enhanced FSW(UVeFSW)experiments of Al/Mg alloys were performed,and the instantaneous evolution features of the interface materials around the tool were"frozen"by using the"sudden stop"and simultaneous cooling techniques.The microstructures and IMCs formation at different locations around the exit hole were observed and characterized by scanning electron microscope,energy dispersive spectrometer and transmission elec-tron microscope.It was found that before the materials started to deposit near the back of the tool,“IMC+Mg+IMC+Al”multilayer microstructure and simple IMC layer with(β+γ)sequentially emerged on the Al/Mg interface.With the application of ultrasonic vibration,the multi-layered interface structure only appeared at the middle stage of materials flow around the pin,and ultrasonic vibration just began to play a suppression role on the growth of two sub-layers IMC at a position where the materials deposit.With assistance of ultrasonic vibration in UVeFSW,the tool drove a larger volume of Mg alloy to move toward the retreating side,and the final IMCs thickness was thinner than that in FSW.展开更多
For the immiscible Mo/Cu system with a positive heat of mixing （△Hm 〉 0）, building metallurgical bonding interfaces directly between immiscible Mo and Cu and preparing Mo/Cu laminar metal matrix composites （LMMCs...For the immiscible Mo/Cu system with a positive heat of mixing （△Hm 〉 0）, building metallurgical bonding interfaces directly between immiscible Mo and Cu and preparing Mo/Cu laminar metal matrix composites （LMMCs） are very difficult. To solve the problem, a new alloying method for immiscible systems, which is named as irradiation damage alloying （IDA）, is presented in this paper. The IDA primarily consists of three steps. Firstly, Mo is damaged by irradiation with multi-energy （186, 62 keV） Cu ion beams at a dose of 2× 1017 ions/cm2. Secondly, Cu layers are superimposed on the surfaces of the irradiation-damaged Mo to obtain Mo]Cu laminated specimens. Thirdly, the irradiation damage induces the diffusion alloying between Mo and Cu when the laminated specimens are annealed at 950 ℃ in a protective atmosphere. Through IDA, Mo/Cu LMMCs are prepared in this paper. The tensile tests carried out for the Mo/Cu LMMCs specimens show that the Mo/Cu interfaces constructed via IDA have high normal and shear strengths. Additionally, the microstructure of the Mo/Cu interface is characterized by High Resolution Transmission Electron Microscopy （HRTEM）, X-ray diffraction （XRD） and Energy Dispersive X-ray （EDX） attached in HRTEM. The microscopic characterization results show that the expectant diffusion between Mo and Cu occurs through the irradiation damage during the process of IDA. Thus a Mo/Cu metallurgical bonding interface successfully forms. Moreover, the microscopic test results show that the Mo/Cu metallurgical interface is mainly constituted of crystalline phases with twisted and tangled lattices, and amorphous phase is not observed. Finally, based on the positron annihilation spectroscopy （PAS） and HRTEM results, the diffusion mechanism of IDA is discussed and determined to be vacancy assisted diffusion.展开更多
In order to improve the mechanical properties and corrosion resistance of Mg alloys,the equal channel angular extrusion (ECAE)was employed to fabricate the Mg-5Gd-5Y/Mg-2Zn-1Gd(GW55/ZG21)laminated composites.After fab...In order to improve the mechanical properties and corrosion resistance of Mg alloys,the equal channel angular extrusion (ECAE)was employed to fabricate the Mg-5Gd-5Y/Mg-2Zn-1Gd(GW55/ZG21)laminated composites.After fabrication and annealing treatment,the microstructural evolution,phase constitution,microhardness,and bonding strength were investigated on the bonding interface zone of GW55/ZG21 laminated composites.The bonding interface zone of GW55/ZG21 laminated composites comprises a lot of Mg3(Y,Gd)2Zn3 particles along the bonding interface,some rod Mg24(Y,Gd)5 phases on GW55 side,and a precipitation free zone(PFZ)on ZG21 side.After annealing treatment,Mg3(Y,Gd)2Zn3 particles along the bonding interface increase, rod Mg24(Y,Gd)5 phases on GW55 side decrease,and PFZ is broadened.Meanwhile,the hardness on the bonding interface zone decreases and the bonding strength increases from 126 MPa to 162 MPa.展开更多
This study focuses on the bonding interface characteristics and mechanical properties of the bobbin tool friction stir welded dissimilar AA6056 and AA2219 aluminum alloy joints using diff erent welding speeds.Voids ar...This study focuses on the bonding interface characteristics and mechanical properties of the bobbin tool friction stir welded dissimilar AA6056 and AA2219 aluminum alloy joints using diff erent welding speeds.Voids arise solely in the stir zone at the AA2219 side.A distinct boundary with limited material mixing develops at the middle section of the bonding interface,while excellent material mixing with an irregularly jagged pattern forms at the top and bottom sections of the bonding interface.Increasing the welding speed,the material mixing is rarely changed at the middle section in comparison with the bottom section.Furthermore,a small diff erence between Guinier–Preston dissolution and Q phase precipitation leads to rare change of hardness in the heat aff ected zone(HAZ)at the AA6056 side.The increased hardness of the HAZ at the AA2219 side is attributed to avoidance of the dissolution ofθ’’phase precipitates.A maximum tensile strength of 181 MPa is obtained at 300 mm min-1.Fractures occur at the AA6056 side near the top and bottom surfaces and at the bonding interface in the middle section of the joints.The regions close to the top and bottom surfaces of the joints show a better ductility.展开更多
Because the bonding interface of dissimilar metal joint between AZ31 B Mg alloy and DP600 galvanized steel by keyholeless friction stir spot welding(KFSSW)is permanent bonding,the interface morphology cannot be direct...Because the bonding interface of dissimilar metal joint between AZ31 B Mg alloy and DP600 galvanized steel by keyholeless friction stir spot welding(KFSSW)is permanent bonding,the interface morphology cannot be directly observed.If the joint is separated by external force,the original features of bonding interface of joint will be destroyed,which has influence on the accuracy for observation and analysis of the result.In this paper,the coordinates of the key point at the interface of every cross-section at intervals of 0.2 mm were measured and connected into an outline.The outline of all interfaces makes up the three-dimensional morphologies of bonding interface between AZ31 B Mg alloy and DP600 steel by KFSSW,which was constructed by Solidworks software to restore the real mechanical bonding state of joint.Combined with the microhardness analysis of cross-section and results of in-situ tensile test,the unique bonding state and morphology of Mg and steel in the welded joint were confirmed.展开更多
PbO-ZnO-Na20 ceramic coating was fabricated on the AZ91D Mg-alloy substrate surface by using of evaporated pattern casting （EPC） process. The ceramic coating was characterized through scanning electron microscopy （...PbO-ZnO-Na20 ceramic coating was fabricated on the AZ91D Mg-alloy substrate surface by using of evaporated pattern casting （EPC） process. The ceramic coating was characterized through scanning electron microscopy （SEM） observation, energy dispersive X-ray spectrometer （EDS） and so on. The research was emphasized on the formation process of ceramic coating and the interface bonding conditions between ceramic coating and the substrate. Results show that the glass powder （PbO-ZnO-NazO） melts when contacts with the high temperature liquid metal, and solidifies on the surface of the substrate with the decrease of temperature. Therefore, the ceramic coating was successfully prepared with the formation of the bonding interface with the substrate, Beside the influence of coating layer thickness, the vacuum level was also investigated. Further analysis indicates that oxide inclusions and decomposition products of foam pattern had a significant effect on the bonding interface： To obtain a good bonding interface between the ceramic coating and the substrate, the metal liquid oxidation and inclusions must be decreased and the decomposition products of foam pattern should be exhausted from the EPC coating completely.展开更多
In situ growth of co-catalysts on BiVO_(4)(BVO)to enhance photoelectrochemical(PEC)water splitting performance has been extensively reported.However,the understanding of the synergistic effects among various elements,...In situ growth of co-catalysts on BiVO_(4)(BVO)to enhance photoelectrochemical(PEC)water splitting performance has been extensively reported.However,the understanding of the synergistic effects among various elements,especially at the interface between the semiconductor and cocatalyst,has received insufficient attention.In this study,we report a Co,Ni and Mn trimetallic fluoride-modified BVO photoanode featuring a unique interfacial chemical bond(V-F).Under AM 1.5 G illumination,an exciting photocurrent density of 6.05 mA cm^(-2)was achieved at 1.23 V vs.RHE by the integrated BVO/CoNi_(0.18)Mn_(0.12)(OH)_(x)F photoanode and over 98%of the initial photocurrent was maintained after 10 h of photoelectrolysis.Control experiments and theoretical calculations demonstrate that the V-F interfacial bond stabilizes the Co^(2+)active sites.It serves as a transmission gear,interlinking the migration of interfacial charge and the regeneration of cocatalyst,endowing the photoanode with significant activity and stability.Furthermore,we have systematically elucidated the role of the individual Co,Ni,and Mn components in the synergistic cocatalyst layer.The interfacial modification provides novel insights into developing advanced photoanodes towards PEC water splitting.展开更多
Multimaterial digital light processing(DLP)three-dimensional(3D)printing technology provides unique advantages in the field of multi material additive manufacturing(MM AM)with its high resolution and rapid shaping cap...Multimaterial digital light processing(DLP)three-dimensional(3D)printing technology provides unique advantages in the field of multi material additive manufacturing(MM AM)with its high resolution and rapid shaping capabilities based on photopolymerization.However,owing to differences in the curing behavior and physical properties of different materials,multimaterial DLP 3D printing faces challenges such as insufficient interfacial bonding strength and unstable mechanical properties.In this study,two resins were integrated by multimaterial DLP 3D printing technology,and the effects of different layer thicknesses and exposure times on the interfacial bonding strength and morphology of the multimaterials were systematically investigated.The interfacial bonding mechanisms of the two resins was analyzed.It was found that increasing the exposure time can improve the interfacial bonding strength between materials,but certain limitations exist.A mathematical model relating the interfacial bonding strength to the exposure time and layer thickness was developed,and optimal process parameters were determined using optimization algorithms.A variable-parameter printing strategy for the interface was proposed to further improve the performance of printed parts.The maximum tensile strength of the multimaterial samples(44.43 MPa)using this strategy reached that of single-material parts(45 MPa),validating the feasibility of this strategy.This provides guidance for multimaterial DLP 3D printing processes and offers valuable insights for the future additive manufacturing of high-performance multimaterial components.展开更多
Due to its superior nanoscale properties,cobalt(Co)is highly desirable for ultrahigh-density 3D integration into materials through metal/dielectric hybrid bonding.However,this process is very challenging through Co/Si...Due to its superior nanoscale properties,cobalt(Co)is highly desirable for ultrahigh-density 3D integration into materials through metal/dielectric hybrid bonding.However,this process is very challenging through Co/SiO_(2)hybrid bonding,as very hydrophilic SiO_(2)surfaces are needed for bonding during dehydration reactions and oxidation of the Co surfaces must be avoided.Additionally,the substantial coefficient of thermal expansion mismatch between the robust capping layers(Co and SiO_(2)layers)necessitates hybrid bonding with minimal thermal input and compression.In this study,we introduce a ternary plasma activation strategy employing an Ar/NH_(3)/H_(2)O gas mixture to facilitate Co/SiO_(2)hybrid bonding at temperatures as low as~200℃,which is markedly lower than the melting point of Co(~1500℃).Intriguingly,non-oxide metallization at the Co-Co interface can be realized without the hindrance of a bonding barrier,thereby reducing the electrical resistance by over 40%and compression force requirements.Moreover,the enhancement in the SiO_(2)surface energy through active group terminations fosters extensive interfacial hydration and strengthens the mechanical properties.This research paves the way for fine-tuning bonding surfaces using a material-selective strategy which should advance metal/dielectric hybrid bonding for future integration applications.展开更多
The intrinsic activity and durability of oxygen evolution reaction(OER)electrocatalysts are mainly dominated by the surface and interface properties of active materials.Herein,a core-shell heterogeneous structure(NF/N...The intrinsic activity and durability of oxygen evolution reaction(OER)electrocatalysts are mainly dominated by the surface and interface properties of active materials.Herein,a core-shell heterogeneous structure(NF/NiSe@Fe_(2)O_(3))is fabricated via two-step hydrothermal method,which exhibits a low overpotential of 220 mV(or 282 mV)at 10 mA/cm^(2)(or 200 mA/cm^(2)),a small Tafel slope of 36.9 mV/dec,and long-term stability(-230 h)in 1 mol/L KOH for OER.X-ray photoelectron spectroscopy and X-ray absorption spectroscopy reveal the(oxy)hydroxide-rich surface and strong coupling interface between NiSe and Fe_(2)O_(3)via the Fe-Se bond.Density functional theory calculation suggests that the d-band center and electronic state of NiSe@Fe_(2)O_(3)heterojunction are well optimized due to the formation of Fe-Se bond,which is favorable for the enhanced OER activity because of the easy adsorption of oxygen-containing intermediates and desorption of O^(2)in the OER process.In addition,the unique core-shell structure and robust bonding interface are responsible for the good stability for OER.This work provides fundamental insights on the bonding effect that determine the performance of OER electrocatalyst.展开更多
Solid-state diffusion bonding(DB)of TiAl alloy and Ti2 AlNb alloy was carried out using pure Ti as an interlayer at 1000℃under 20 MPa for 60-120 min.The effects of bonding times on the interfacial microstructure and ...Solid-state diffusion bonding(DB)of TiAl alloy and Ti2 AlNb alloy was carried out using pure Ti as an interlayer at 1000℃under 20 MPa for 60-120 min.The effects of bonding times on the interfacial microstructure and mechanical performance of the TiAl/Ti/Ti_(2)AlNb bonded joints at room temperature(RT)were investigated detailly.The results demonstrated that the diffusion layers(DLs)mainly consisted of four characteristic layers,(Ⅰ)single coarseα_(2)phase adjacent TiAl alloy,(Ⅱ)single refinedα_(2)phase at the bonding interface,(Ⅲ)equiaxed/acicularα_(2)phase embedded inβphase adjacent Ti_(2)AtNb alloy and(IV)both equiaxedα_(2)phase and acicular O phase embedded inβphase adj acent Ti_(2)AlNb alloy,respectively.The thickness of the four layers increased with the increasing of the bonding time.The growth of DLs is controlled by diffusion and the reaction rate constant k for regionⅠ,Ⅱ,ⅢandⅣare 1.22×10^(-6),1.27×10^(-6),2.6×10^(-7)and 7.7×10^(-7)m·s^(-1/2),respectively.Meanwhile,the interfaceα_(2)grain grows up without texture.The maximum tensile strength of 281 MPa was maintained at1000℃for 90 min under the pressure of 20 MPa.Consequently,the phase transformation and dynamic recrystallization behavior of the DLs were discussed.展开更多
The ratio of Fe-Al compound at the bonding interface of solid steel plate to Al-7graphite slurry was used to characterize the interracial structure of steel-Al-7graphite semi-solid bonding plate quantitatively. The re...The ratio of Fe-Al compound at the bonding interface of solid steel plate to Al-7graphite slurry was used to characterize the interracial structure of steel-Al-7graphite semi-solid bonding plate quantitatively. The relationship between the ratio of Fe-Al compound at interface and bonding parameters （such as preheat temperature of steel plate, solid fraction of Al-7graphite slurry and rolling speed） was established by artificial neural networks perfectly. The results show that when the bonding parameters are 516 ℃ for preheat temperature of steel plate, 32.5% for solid fraction of Al-7graphite slurry and 12 mm/s for rolling speed, the reasonable ratio of Fe-Al compound corresponding to the largest interfacial shear strength of bonding plate is obtained to be 70.1%. This reasonable ratio of Fe-Al compound is a quantitative criterion of interracial embrittlement, namely, when the ratio of Fe-Al compound at interface is larger than 70.1%, interfacial embrittlement will occur.展开更多
The metallurgical bonding quality of bonding joints is affected by the substrate surface state in hot-compression bonding(HCB),and the surface roughness is a core indicator of the surface state.However,the effects of ...The metallurgical bonding quality of bonding joints is affected by the substrate surface state in hot-compression bonding(HCB),and the surface roughness is a core indicator of the surface state.However,the effects of surface roughness on interface bonding performance(IBP)in the HCB process are unclear for substrates with refractory oxide scales.This study presents the effects of surface roughness on IBP for 316H stainless steel joints fabricated by HCB.A set of HCB parameters for interface bonding critical state of 316H stainless steel joints was determined.The HCB experiments were carried out under parameters of interface bonding critical state to amplify the effect of surface roughness.The interface morphologies,element distribution,and tensile properties were used to characterize the IBP.As a result,the formation mechanisms of the interface pits were revealed and the variation trend of pit number with the roughness was summarized.Finally,the mapping relation between surface roughness and IBP was established.The results show that the degree of rotational dynamic recrystallization becomes weaker with the decrease in the surface roughness and the interface bonding mechanism is completely transformed into discontinuous dynamic recrystallization when the roughness is lower than 0.020μm Sa.The number of interfacial pits decreases as the roughness decreases owing to the weakening of oxide scale aggregation and abrasive inclusion mechanism.The elongation of the tensile specimen cannot increase significantly while the roughness is lower than 0.698μm Sa.展开更多
Friction stir lap welding of AA2195 Al-Li alloy and Ti alloy was conducted to investigate the formation,microstructure,and mechanical properties of the joints.Results show that under different welding parameters,with ...Friction stir lap welding of AA2195 Al-Li alloy and Ti alloy was conducted to investigate the formation,microstructure,and mechanical properties of the joints.Results show that under different welding parameters,with the decrease in welding heat input,the weld surface is smoother.The Ti/Al joint interface is flat without obvious Ti and Al mixed structure,and the hook structure is not formed under optimal parameters.Due to the enhanced breaking effect of the stirring head,the hook structural defects and intermetallic compounds are more likely to form at the Ti/Al interface at high rotational speed of 1000 r/min,thereby deteriorating the mechanical properties of joints.Decreasing the heat input is beneficial to hardness enhancement of the aluminum alloy in the weld nugget zone.Under the optimal parameters of rotation speed of 800 r/min and welding speed of 120 mm/min,the maximum tensile shear strength of joint is 289 N/mm.展开更多
Based on traditional twin-roll casting process,Invar/Cu clad strips were successfully fabricated by using solid Invar alloy strip and molten Cu under conditions of high temperature,high pressure and plastic deformatio...Based on traditional twin-roll casting process,Invar/Cu clad strips were successfully fabricated by using solid Invar alloy strip and molten Cu under conditions of high temperature,high pressure and plastic deformation.A series of tests including tensile test,bending test,T-type peeling test and scanning electron microscope(SEM)and energy dispersive spectrometer(EDS)measurements were carried out to analyze the mechanical properties of Invar/Cu clad strips and the micro-morphology of tensile fracture surfaces and bonding interfaces.The results indicate that no delamination phenomenon occurs during the compatible deformation of Invar/Cu in bending test and only one stress platform exists in the tensile stress-strain curve when the bonding strength is large.On the contrary,different mechanical properties of Invar and Cu lead to delamination phenomenon during the uniaxial tensile test,which determines that two stress platforms occur on the stress-strain curve of Invar/Cu clad strips when two elements experience necking.The average peeling strength can be increased from13.85to42.31N/mm after heat treatment at800℃for1h,and the observation of the Cu side at peeling interface shows that more Fe is adhered on the Cu side after the heat treatment.All above illustrate that heat treatment can improve the strength of the bonding interface of Invar/Cu clad strips.展开更多
基金supported by the National Natural Science Foundation of China Key Projects of International Cooperation and Exchanges(No.42020104006)the National Natural Science Foundation of China(No.41630643)+1 种基金the Fundamental Research Funds for the Central Universities(No.CUGCJ1701)the Scientific Research Project of China Three Gorges Corporation LTD.
文摘In rock engineering,the shear strength of the basalt-concrete bonding interface is a key factor affecting the shear performance of hydroelectric dam foundations,embedded rock piles and rock bolts.In this study,30 sets of in-situ direct shear tests were conducted on the basalt-concrete bond interface in the Baihetan dam area to investigate the shear strength characteristics of the basalt-concrete bonding interface.The bonding interface contains two states,i.e.,the bonding interface is not sheared,termed as se(symbolic meaning see Table 1);the bonding interface is sheared with rupture surface,termed as si.The effects of lithology,Joints structure,rock type grade and concrete compressive strength on the shear strength of the concrete-basalt contact surface were investigated.The test results show that the shear strength of the bonding interface(s_(e)&s_(i))of columnar jointed basalt with concrete is greater than that of the bonding interface(s_(e)&s_(i))of non-columnar jointed one with the same rock type grade.When the rock type grade isⅢ_(2),fcol is 1.22 times higher than fncol and ccol is 1.13 times greater than cncol.The shear strength parameters of the basalt-concrete bonding interface differ significantly for different lithologies.The cohesion of the bonding interface(s_(i))of cryptocrystalline basalt with concrete is 2.05 times higher than that of the bonding interface(s_(i))of breccia lava with concrete under the same rock type grade condition.Rock type grade has a large influence on the shear strength of the non-columnar jointed basalt-concrete bonding interface(s_(e)&s_(i)).cnol increases by 33%when the grade of rock type rises fromⅢ_(1)toⅡ_(1).the rock type grade has a greater effect on bonding interface(s_(i))cohesion than the coefficient of friction.When the rock type grade is reduced fromⅢ_(2)toⅢ_(1),f_(ncol)′increases by 2%and c_(ncol)′improves by 44%.The shear strength of the non-columnar jointed basalt-concrete bonding interface(s_(e)&s_(i))increases with the increase of the compressive strength of concrete.When concrete compressive strength rises from 22.2 to 27.6 MPa,the cohesion increases by 94%.
基金Project(51275416)supported by the National Natural Science Foundation of China
文摘The bonding interface characteristic and shear strength of diffusion bonded Ti-17 titanium alloy at different bonding time were investigated. The results show that the average size of voids decreases while the amount of voids decreases after increasing to the maximum value with the increasing bonding time. The irregular void with a scraggly edge tends to an ellipse void with smooth surface and then changes to a tiny void with round shape. The grains across bonding interface occur at bonding time of 60 min. The shear strength of bond increases with increasing bonding time, and the highest shear strength of bond is 887.4 MPa at 60 min. The contribution of plastic deformation on the void closure and the increase of shear strength is significant even though the action time of plastic deformation is short.
基金Project(2014M562447) supported by the China Postdoctoral Science FoundationProject(51275416) supported by the National Natural Science Foundation of China+1 种基金Project(BP201503) supported by the Research Fund of the State Key Laboratory of Solidification Processing(NWPU)China
文摘The effect of grain size of primary α phase on the bonding interface characteristic and shear strength of bond was investigated in the press bonding of Ti-6Al-4V alloy. The quantitative results show that the average size of voids increases from 0.8 to 2.6 μm and the bonding ratio decreases from 90.9% to 77.8% with an increase in grain size of primary α phase from 8.2 to 16.4 μm. The shape of voids changes from the tiny round to the irregular strip. The highest shear strength of bond can be obtained in the Ti-6Al-4V alloy with a grain size of 8.2 μm. This is contributed to the higher ability of plastic flow and more short-paths for diffusion in the alloy with smaller grain size of primary α phase, which promote the void closure process and the formation of α/β grains across bonding interface.
基金Project(2012CB723307)supported by the National Basic Research Program of ChinaProject(51204046)supported by the National Natural Science Foundation of ChinaProject(20130042130001)supported by the Doctoral Fund of Ministry of Education of China
文摘AA4045/AA3003 cladding billet was prepared by direct chill semi-continuous casting process. The macrostructures, microstructures, temperature distribution, compositions distribution and the mechanical properties at the bonding interface were investigated in detail. The results show that the cladding billet with few defects could be obtained by semi-continuous casting process. At the interface, diffusion layer of about 10μm on average formed between the two alloys due to the diffusion of alloy elements in the temperature range from 596 to 632 °C. From the side of AA4045 to the side of AA3003, the Si content has a trend to decrease, while the Mn content has a trend to increase gradually. Tensile strength of the cladding billet reaches 103.7 MPa, the fractured position is located on the AA3003 side, and the shearing strength is 91.1 MPa, revealing that the two alloys were combined metallurgically by mutual diffusion of alloy elements.
基金Project(51474189)supported by the National Natural Science Foundation of ChinaProject(QN2015214)supported by the Educational Commission of Hebei Province,China
文摘Cu/Al clad strips are prepared using solid?liquid cast-rolling bonding(SLCRB)technique with a d160mm×150mm twin-roll experimental caster.The extent of interfacial reactions,composition of the reaction products,and their micro-morphology evolution in the SLCRB process are investigated with scanning electron microscope(SEM),energy dispersive spectrometer(EDS),and X-ray diffraction(XRD).In the casting pool,initial aluminized coating is first generated on the copper strip surface,with the diffusion layer mainly consisting ofα(Al)+CuAl2and growing at high temperatures,with the maximum thickness of10μm.After sequent rolling below the kiss point,the diffusion layer is broken by severe elongation,which leads to an additional crack bond process with a fresh interface of virgin base metal.The average thickness is reduced from10to5μm.The reaction products,CuAl2,CuAl,and Cu9Al4,are dispersed along the rolling direction.Peeling and bending test results indicate that the fracture occurs in the aluminum substrate,and the morphology is a dimple pattern.No crack or separation is found at the bonding interface after90°-180°bending.The presented method provides an economical way to fabricate Cu/Al clad strip directly.
基金This work was financially supported by the National Natural Science Foundation of China(No.52035005).
文摘Complete understanding of the evolution behaviors of the microstructures and intermetallic compounds(IMCs)along the interface materials flow path in friction stir welding(FSW)of dissimilar Al to Mg alloys is of great significance.In this study,conventional FSW and ultrasonic vibration enhanced FSW(UVeFSW)experiments of Al/Mg alloys were performed,and the instantaneous evolution features of the interface materials around the tool were"frozen"by using the"sudden stop"and simultaneous cooling techniques.The microstructures and IMCs formation at different locations around the exit hole were observed and characterized by scanning electron microscope,energy dispersive spectrometer and transmission elec-tron microscope.It was found that before the materials started to deposit near the back of the tool,“IMC+Mg+IMC+Al”multilayer microstructure and simple IMC layer with(β+γ)sequentially emerged on the Al/Mg interface.With the application of ultrasonic vibration,the multi-layered interface structure only appeared at the middle stage of materials flow around the pin,and ultrasonic vibration just began to play a suppression role on the growth of two sub-layers IMC at a position where the materials deposit.With assistance of ultrasonic vibration in UVeFSW,the tool drove a larger volume of Mg alloy to move toward the retreating side,and the final IMCs thickness was thinner than that in FSW.
基金financially supported by the National Natural Science Foundation of China (Grant Nos. 51171128 and 51471114)the Key Technologies R & D Program of Tianjin (Grant No. 11ZCKFGX03800)
文摘For the immiscible Mo/Cu system with a positive heat of mixing （△Hm 〉 0）, building metallurgical bonding interfaces directly between immiscible Mo and Cu and preparing Mo/Cu laminar metal matrix composites （LMMCs） are very difficult. To solve the problem, a new alloying method for immiscible systems, which is named as irradiation damage alloying （IDA）, is presented in this paper. The IDA primarily consists of three steps. Firstly, Mo is damaged by irradiation with multi-energy （186, 62 keV） Cu ion beams at a dose of 2× 1017 ions/cm2. Secondly, Cu layers are superimposed on the surfaces of the irradiation-damaged Mo to obtain Mo]Cu laminated specimens. Thirdly, the irradiation damage induces the diffusion alloying between Mo and Cu when the laminated specimens are annealed at 950 ℃ in a protective atmosphere. Through IDA, Mo/Cu LMMCs are prepared in this paper. The tensile tests carried out for the Mo/Cu LMMCs specimens show that the Mo/Cu interfaces constructed via IDA have high normal and shear strengths. Additionally, the microstructure of the Mo/Cu interface is characterized by High Resolution Transmission Electron Microscopy （HRTEM）, X-ray diffraction （XRD） and Energy Dispersive X-ray （EDX） attached in HRTEM. The microscopic characterization results show that the expectant diffusion between Mo and Cu occurs through the irradiation damage during the process of IDA. Thus a Mo/Cu metallurgical bonding interface successfully forms. Moreover, the microscopic test results show that the Mo/Cu metallurgical interface is mainly constituted of crystalline phases with twisted and tangled lattices, and amorphous phase is not observed. Finally, based on the positron annihilation spectroscopy （PAS） and HRTEM results, the diffusion mechanism of IDA is discussed and determined to be vacancy assisted diffusion.
基金Project(2007CB613704)supported by the National Basic Research Program of ChinaProject(50874100)supported by the National Natural Science Foundation of China
文摘In order to improve the mechanical properties and corrosion resistance of Mg alloys,the equal channel angular extrusion (ECAE)was employed to fabricate the Mg-5Gd-5Y/Mg-2Zn-1Gd(GW55/ZG21)laminated composites.After fabrication and annealing treatment,the microstructural evolution,phase constitution,microhardness,and bonding strength were investigated on the bonding interface zone of GW55/ZG21 laminated composites.The bonding interface zone of GW55/ZG21 laminated composites comprises a lot of Mg3(Y,Gd)2Zn3 particles along the bonding interface,some rod Mg24(Y,Gd)5 phases on GW55 side,and a precipitation free zone(PFZ)on ZG21 side.After annealing treatment,Mg3(Y,Gd)2Zn3 particles along the bonding interface increase, rod Mg24(Y,Gd)5 phases on GW55 side decrease,and PFZ is broadened.Meanwhile,the hardness on the bonding interface zone decreases and the bonding strength increases from 126 MPa to 162 MPa.
基金the support provided by the China Scholarship Council(No.201806290070)the fund by the State Key Laboratory of Solidifi cation Processing in NWPU(No.2019-QZ-01)。
文摘This study focuses on the bonding interface characteristics and mechanical properties of the bobbin tool friction stir welded dissimilar AA6056 and AA2219 aluminum alloy joints using diff erent welding speeds.Voids arise solely in the stir zone at the AA2219 side.A distinct boundary with limited material mixing develops at the middle section of the bonding interface,while excellent material mixing with an irregularly jagged pattern forms at the top and bottom sections of the bonding interface.Increasing the welding speed,the material mixing is rarely changed at the middle section in comparison with the bottom section.Furthermore,a small diff erence between Guinier–Preston dissolution and Q phase precipitation leads to rare change of hardness in the heat aff ected zone(HAZ)at the AA6056 side.The increased hardness of the HAZ at the AA2219 side is attributed to avoidance of the dissolution ofθ’’phase precipitates.A maximum tensile strength of 181 MPa is obtained at 300 mm min-1.Fractures occur at the AA6056 side near the top and bottom surfaces and at the bonding interface in the middle section of the joints.The regions close to the top and bottom surfaces of the joints show a better ductility.
基金supported by Natural Science Foundation of Shandong Province(No.ZR2019PEE042)。
文摘Because the bonding interface of dissimilar metal joint between AZ31 B Mg alloy and DP600 galvanized steel by keyholeless friction stir spot welding(KFSSW)is permanent bonding,the interface morphology cannot be directly observed.If the joint is separated by external force,the original features of bonding interface of joint will be destroyed,which has influence on the accuracy for observation and analysis of the result.In this paper,the coordinates of the key point at the interface of every cross-section at intervals of 0.2 mm were measured and connected into an outline.The outline of all interfaces makes up the three-dimensional morphologies of bonding interface between AZ31 B Mg alloy and DP600 steel by KFSSW,which was constructed by Solidworks software to restore the real mechanical bonding state of joint.Combined with the microhardness analysis of cross-section and results of in-situ tensile test,the unique bonding state and morphology of Mg and steel in the welded joint were confirmed.
基金supported by the National Natural Science Foundation of China (Grant No.50775085)
文摘PbO-ZnO-Na20 ceramic coating was fabricated on the AZ91D Mg-alloy substrate surface by using of evaporated pattern casting （EPC） process. The ceramic coating was characterized through scanning electron microscopy （SEM） observation, energy dispersive X-ray spectrometer （EDS） and so on. The research was emphasized on the formation process of ceramic coating and the interface bonding conditions between ceramic coating and the substrate. Results show that the glass powder （PbO-ZnO-NazO） melts when contacts with the high temperature liquid metal, and solidifies on the surface of the substrate with the decrease of temperature. Therefore, the ceramic coating was successfully prepared with the formation of the bonding interface with the substrate, Beside the influence of coating layer thickness, the vacuum level was also investigated. Further analysis indicates that oxide inclusions and decomposition products of foam pattern had a significant effect on the bonding interface： To obtain a good bonding interface between the ceramic coating and the substrate, the metal liquid oxidation and inclusions must be decreased and the decomposition products of foam pattern should be exhausted from the EPC coating completely.
文摘In situ growth of co-catalysts on BiVO_(4)(BVO)to enhance photoelectrochemical(PEC)water splitting performance has been extensively reported.However,the understanding of the synergistic effects among various elements,especially at the interface between the semiconductor and cocatalyst,has received insufficient attention.In this study,we report a Co,Ni and Mn trimetallic fluoride-modified BVO photoanode featuring a unique interfacial chemical bond(V-F).Under AM 1.5 G illumination,an exciting photocurrent density of 6.05 mA cm^(-2)was achieved at 1.23 V vs.RHE by the integrated BVO/CoNi_(0.18)Mn_(0.12)(OH)_(x)F photoanode and over 98%of the initial photocurrent was maintained after 10 h of photoelectrolysis.Control experiments and theoretical calculations demonstrate that the V-F interfacial bond stabilizes the Co^(2+)active sites.It serves as a transmission gear,interlinking the migration of interfacial charge and the regeneration of cocatalyst,endowing the photoanode with significant activity and stability.Furthermore,we have systematically elucidated the role of the individual Co,Ni,and Mn components in the synergistic cocatalyst layer.The interfacial modification provides novel insights into developing advanced photoanodes towards PEC water splitting.
基金supported by National Key R&D Program of China(Grant No.2022YFB4600103)National Youth Talent Support Program,China Postdoctoral Science Foundation(Grant No.2021M692555)+1 种基金Shaanxi Province Qinchuangyuan'Scientists+Engineers'Team Building Project(Grant No.2023KXJ-266)Fundamental Research Funds for the Central Universities(Grant No.xzy012023145)。
文摘Multimaterial digital light processing(DLP)three-dimensional(3D)printing technology provides unique advantages in the field of multi material additive manufacturing(MM AM)with its high resolution and rapid shaping capabilities based on photopolymerization.However,owing to differences in the curing behavior and physical properties of different materials,multimaterial DLP 3D printing faces challenges such as insufficient interfacial bonding strength and unstable mechanical properties.In this study,two resins were integrated by multimaterial DLP 3D printing technology,and the effects of different layer thicknesses and exposure times on the interfacial bonding strength and morphology of the multimaterials were systematically investigated.The interfacial bonding mechanisms of the two resins was analyzed.It was found that increasing the exposure time can improve the interfacial bonding strength between materials,but certain limitations exist.A mathematical model relating the interfacial bonding strength to the exposure time and layer thickness was developed,and optimal process parameters were determined using optimization algorithms.A variable-parameter printing strategy for the interface was proposed to further improve the performance of printed parts.The maximum tensile strength of the multimaterial samples(44.43 MPa)using this strategy reached that of single-material parts(45 MPa),validating the feasibility of this strategy.This provides guidance for multimaterial DLP 3D printing processes and offers valuable insights for the future additive manufacturing of high-performance multimaterial components.
基金supported by the National Natural Science Foundation of China(Grant Nos.92164105 and 51975151)the Heilongjiang Provincial Natural Science Foundation of China under grant LH2019E041+1 种基金the Heilongjiang Touyan Innovation Team Program(HITTY-20190013)State Key Laboratory of Precision Welding&Joining of Materials and Structures(No.24-T-04)。
文摘Due to its superior nanoscale properties,cobalt(Co)is highly desirable for ultrahigh-density 3D integration into materials through metal/dielectric hybrid bonding.However,this process is very challenging through Co/SiO_(2)hybrid bonding,as very hydrophilic SiO_(2)surfaces are needed for bonding during dehydration reactions and oxidation of the Co surfaces must be avoided.Additionally,the substantial coefficient of thermal expansion mismatch between the robust capping layers(Co and SiO_(2)layers)necessitates hybrid bonding with minimal thermal input and compression.In this study,we introduce a ternary plasma activation strategy employing an Ar/NH_(3)/H_(2)O gas mixture to facilitate Co/SiO_(2)hybrid bonding at temperatures as low as~200℃,which is markedly lower than the melting point of Co(~1500℃).Intriguingly,non-oxide metallization at the Co-Co interface can be realized without the hindrance of a bonding barrier,thereby reducing the electrical resistance by over 40%and compression force requirements.Moreover,the enhancement in the SiO_(2)surface energy through active group terminations fosters extensive interfacial hydration and strengthens the mechanical properties.This research paves the way for fine-tuning bonding surfaces using a material-selective strategy which should advance metal/dielectric hybrid bonding for future integration applications.
基金supported by the National Natural Science Foundation of China (21673105)the support received from NSF under the award numbers OIA-1539035 and CHE-1539035supported by the U.S. Department of Energy, Office of Science, Office of Basic Energy Sciences, under Award No. DE-AC02-06CH11357
文摘The intrinsic activity and durability of oxygen evolution reaction(OER)electrocatalysts are mainly dominated by the surface and interface properties of active materials.Herein,a core-shell heterogeneous structure(NF/NiSe@Fe_(2)O_(3))is fabricated via two-step hydrothermal method,which exhibits a low overpotential of 220 mV(or 282 mV)at 10 mA/cm^(2)(or 200 mA/cm^(2)),a small Tafel slope of 36.9 mV/dec,and long-term stability(-230 h)in 1 mol/L KOH for OER.X-ray photoelectron spectroscopy and X-ray absorption spectroscopy reveal the(oxy)hydroxide-rich surface and strong coupling interface between NiSe and Fe_(2)O_(3)via the Fe-Se bond.Density functional theory calculation suggests that the d-band center and electronic state of NiSe@Fe_(2)O_(3)heterojunction are well optimized due to the formation of Fe-Se bond,which is favorable for the enhanced OER activity because of the easy adsorption of oxygen-containing intermediates and desorption of O^(2)in the OER process.In addition,the unique core-shell structure and robust bonding interface are responsible for the good stability for OER.This work provides fundamental insights on the bonding effect that determine the performance of OER electrocatalyst.
基金the National Natural Science Foundation of China(No.51771150)the National Key Research and Development Program of China(No.2016YFB0701303)+1 种基金the Aeronautical Science Foundation of China(No.201936053001)the Research Fund of the State Key Laboratory of Solidification(NWPU),China(No.2019-TS-07)。
文摘Solid-state diffusion bonding(DB)of TiAl alloy and Ti2 AlNb alloy was carried out using pure Ti as an interlayer at 1000℃under 20 MPa for 60-120 min.The effects of bonding times on the interfacial microstructure and mechanical performance of the TiAl/Ti/Ti_(2)AlNb bonded joints at room temperature(RT)were investigated detailly.The results demonstrated that the diffusion layers(DLs)mainly consisted of four characteristic layers,(Ⅰ)single coarseα_(2)phase adjacent TiAl alloy,(Ⅱ)single refinedα_(2)phase at the bonding interface,(Ⅲ)equiaxed/acicularα_(2)phase embedded inβphase adjacent Ti_(2)AtNb alloy and(IV)both equiaxedα_(2)phase and acicular O phase embedded inβphase adj acent Ti_(2)AlNb alloy,respectively.The thickness of the four layers increased with the increasing of the bonding time.The growth of DLs is controlled by diffusion and the reaction rate constant k for regionⅠ,Ⅱ,ⅢandⅣare 1.22×10^(-6),1.27×10^(-6),2.6×10^(-7)and 7.7×10^(-7)m·s^(-1/2),respectively.Meanwhile,the interfaceα_(2)grain grows up without texture.The maximum tensile strength of 281 MPa was maintained at1000℃for 90 min under the pressure of 20 MPa.Consequently,the phase transformation and dynamic recrystallization behavior of the DLs were discussed.
基金Project(50054) supported by the Program for New Century Excellent Talents in Universityproject(20060004020) supported by the Research Fund for the Doctoral Program of Higher Education+1 种基金project(3062017) supported by the Natural Science Foundation of Beijing, Chinaproject(2004SZ007) supported by the Foundation of Beijing Jiaotong University
文摘The ratio of Fe-Al compound at the bonding interface of solid steel plate to Al-7graphite slurry was used to characterize the interracial structure of steel-Al-7graphite semi-solid bonding plate quantitatively. The relationship between the ratio of Fe-Al compound at interface and bonding parameters （such as preheat temperature of steel plate, solid fraction of Al-7graphite slurry and rolling speed） was established by artificial neural networks perfectly. The results show that when the bonding parameters are 516 ℃ for preheat temperature of steel plate, 32.5% for solid fraction of Al-7graphite slurry and 12 mm/s for rolling speed, the reasonable ratio of Fe-Al compound corresponding to the largest interfacial shear strength of bonding plate is obtained to be 70.1%. This reasonable ratio of Fe-Al compound is a quantitative criterion of interracial embrittlement, namely, when the ratio of Fe-Al compound at interface is larger than 70.1%, interfacial embrittlement will occur.
基金supported by the National Key Research and Development Program(No.2018YFA0702900)the National Natural Science Foundation of China(No.51975096).
文摘The metallurgical bonding quality of bonding joints is affected by the substrate surface state in hot-compression bonding(HCB),and the surface roughness is a core indicator of the surface state.However,the effects of surface roughness on interface bonding performance(IBP)in the HCB process are unclear for substrates with refractory oxide scales.This study presents the effects of surface roughness on IBP for 316H stainless steel joints fabricated by HCB.A set of HCB parameters for interface bonding critical state of 316H stainless steel joints was determined.The HCB experiments were carried out under parameters of interface bonding critical state to amplify the effect of surface roughness.The interface morphologies,element distribution,and tensile properties were used to characterize the IBP.As a result,the formation mechanisms of the interface pits were revealed and the variation trend of pit number with the roughness was summarized.Finally,the mapping relation between surface roughness and IBP was established.The results show that the degree of rotational dynamic recrystallization becomes weaker with the decrease in the surface roughness and the interface bonding mechanism is completely transformed into discontinuous dynamic recrystallization when the roughness is lower than 0.020μm Sa.The number of interfacial pits decreases as the roughness decreases owing to the weakening of oxide scale aggregation and abrasive inclusion mechanism.The elongation of the tensile specimen cannot increase significantly while the roughness is lower than 0.698μm Sa.
基金National Natural Science Foundation of China(52275349)Key Research and Development Program of Shandong Province(2021ZLGX01)。
文摘Friction stir lap welding of AA2195 Al-Li alloy and Ti alloy was conducted to investigate the formation,microstructure,and mechanical properties of the joints.Results show that under different welding parameters,with the decrease in welding heat input,the weld surface is smoother.The Ti/Al joint interface is flat without obvious Ti and Al mixed structure,and the hook structure is not formed under optimal parameters.Due to the enhanced breaking effect of the stirring head,the hook structural defects and intermetallic compounds are more likely to form at the Ti/Al interface at high rotational speed of 1000 r/min,thereby deteriorating the mechanical properties of joints.Decreasing the heat input is beneficial to hardness enhancement of the aluminum alloy in the weld nugget zone.Under the optimal parameters of rotation speed of 800 r/min and welding speed of 120 mm/min,the maximum tensile shear strength of joint is 289 N/mm.
基金Project (51474189) supported by the National Natural Science Foundation of ChinaProject (E2018203446) supported by the Excellent Youth Foundation of Hebei Scientific Committee,ChinaProject (QN2015214) supported by the Educational Commission of Hebei Province,China
文摘Based on traditional twin-roll casting process,Invar/Cu clad strips were successfully fabricated by using solid Invar alloy strip and molten Cu under conditions of high temperature,high pressure and plastic deformation.A series of tests including tensile test,bending test,T-type peeling test and scanning electron microscope(SEM)and energy dispersive spectrometer(EDS)measurements were carried out to analyze the mechanical properties of Invar/Cu clad strips and the micro-morphology of tensile fracture surfaces and bonding interfaces.The results indicate that no delamination phenomenon occurs during the compatible deformation of Invar/Cu in bending test and only one stress platform exists in the tensile stress-strain curve when the bonding strength is large.On the contrary,different mechanical properties of Invar and Cu lead to delamination phenomenon during the uniaxial tensile test,which determines that two stress platforms occur on the stress-strain curve of Invar/Cu clad strips when two elements experience necking.The average peeling strength can be increased from13.85to42.31N/mm after heat treatment at800℃for1h,and the observation of the Cu side at peeling interface shows that more Fe is adhered on the Cu side after the heat treatment.All above illustrate that heat treatment can improve the strength of the bonding interface of Invar/Cu clad strips.
