Purpose–This paper aims to offer a novel viewpoint for improving performance and reliability by developing and optimizing suspension components in a Y25 bogie through material optimization based on wheel–rail intera...Purpose–This paper aims to offer a novel viewpoint for improving performance and reliability by developing and optimizing suspension components in a Y25 bogie through material optimization based on wheel–rail interactions under variable load and track conditions.Design/methodology/approach–The suspension system,a critical component ensuring adaptation to road and load conditions in all vehicle types,is especially vital in heavy freight and passenger trains.In this context,the suspension set of the Y25 bogie–commonly used in T€urkiye and Europe–was modelled using CATIAV5,and stress analyses have been performed by way of ANSYS using the finite element analysis(FEA)method.E300-520-M cast steel was selected for the bogie frame,while two different spring steels,61SiCr7 and 51CrV4,were considered for the suspension springs.The modeled system was subjected to numerical analysis under loading conditions.The resulting stresses and displacements were compared with the mechanical properties of the selected materials to validate the design.Findings–The results demonstrate that the mechanical strength and deformation characteristics of the suspension components vary according to the applied external loads.The stress and displacement responses of the system were found to be within the allowable limits of the selected materials,confirming the structural integrity and reliability of the design.The suspension set is deemed suitable for the prescribed material and environmental conditions,suggesting potential for practical application in real-world rail systems.Originality/value–This research contributes to the design and optimization of bogie suspension systems using advanced CAD/CAE tools.It thinks that the material selection and numerical validation approach presented here can guide future designs in heavy load rail applications and potentially improve both safety and performance.展开更多
Bogie is a pivotal system and plays a critical part in the safety and reliability management of high-speed rail.However,the available bogie system reliability analysis methods lack the consideration of multi-state cha...Bogie is a pivotal system and plays a critical part in the safety and reliability management of high-speed rail.However,the available bogie system reliability analysis methods lack the consideration of multi-state characteristics,and the common multi-state reliability analysis methods,being an NP-hard problem,lead to low efficiency.In order to overcome these drawbacks,this paper proposes a novel multi-state rail train bogie system reliability analysis approach based on the extended d-MC model.Three different function interactions within the bogie system are considered to build the multi-state bogie system flow network model.Meanwhile,an extended d-MC model is established to remove unnecessary d-MC candidates and duplicates,which greatly enhances the computing efficiency.The bogie system reliability is calculated,and examples are provided.Numerical experiments are carried out for the different operational conditions of the bogie system and are used to test the practicability of the method proposed in this article;it is found that this method outperforms a newly developed method in solving multi-state reliability problems.展开更多
In asymmetric conditions,the movement and loads of left/right wheels or front/back wheels of the aircraft with multi-wheel or four-wheel bogie landing gears are inconsistent.There are few open literatures related to a...In asymmetric conditions,the movement and loads of left/right wheels or front/back wheels of the aircraft with multi-wheel or four-wheel bogie landing gears are inconsistent.There are few open literatures related to anti-skid braking system for multi-wheels due to technology blockade.In China,the research on multi-channel control and non-equilibrium regulation has just started,and the design of multi-channel control system for anti-skid braking,the simulation of asymmetry taxiing under braking are not studied.In this paper,a dynamics model of ground movement for aircraft with four-wheel bogie landing gears is established for braking simulation, considering the six-degree-of-freedom aircraft body and the movement of bogies and wheels.A multi-channel anti-skid braking system is designed for the wheels of the main landing gears with four-wheel bogies.The eight wheels on left and right landing gears are divided into four groups,and each group is controlled via one channel.The cross protection and self-locked protection modules are added between different channels.A multi-channel anti-skid braking system with slip-ratio control or with slip-velocity control is established separately.Based on the aircraft dynamics model,aircraft braking to stop with anti-skid control on dry runway and on wet runway are simulated.The simulation results demonstrate that in asymmetric conditions,added with cross protection and self-locked protection modules,the slip-ratio-controlled braking system can automatically regulate brake torque to avoid deep slipping and correct aircraft course.The proposed research has reference value for improving brake control effect on wet runway.展开更多
The dynamic parameters of a roller rig vary as the adhesion level changes.The change in dynamics parameters needs to be analysed to estimate the adhesion level.One of these parameters is noise emanating from wheel–ra...The dynamic parameters of a roller rig vary as the adhesion level changes.The change in dynamics parameters needs to be analysed to estimate the adhesion level.One of these parameters is noise emanating from wheel–rail interaction.Most previous wheel–rail noise analysis has been conducted to mitigate those noises.However,in this paper,the noise is analysed to estimate the adhesion condition at the wheel–rail contact interface in combination with the other methodologies applied for this purpose.The adhesion level changes with changes in operational and environmental factors.To accurately estimate the adhesion level,the influence of those factors is included in this study.The testing and verification of the methodology required an accurate test prototype of the roller rig.In general,such testing and verification involve complex experimental works required by the intricate nature of the adhesion process and the integration of the different subsystems(i.e.controller,traction,braking).To this end,a new reduced-scale roller rig is developed to study the adhesion between wheel and rail roller contact.The various stages involved in the development of such a complex mechatronics system are described in this paper.Furthermore,the proposed brake control system was validated using the test rig under various adhesion conditions.The results indicate that the proposed brake controller has achieved a shorter stopping distance as compared to the conventional brake controller,and the brake control algorithm was able to maintain the operational condition even at the abrupt changes in adhesion condition.展开更多
Snow interacting with a high-speed train can cause the formation of ice in the train bogie region and affect its safety.In this study,a wind-snow multiphase numerical approach is introduced for high-speed train bogies...Snow interacting with a high-speed train can cause the formation of ice in the train bogie region and affect its safety.In this study,a wind-snow multiphase numerical approach is introduced for high-speed train bogies on the basis of the Euler-Lagrange discrete phase model.A particle-wall impact criterion is implemented to account for the presence of snow particles on the surface.Subsequently,numerical simulations are conducted,considering various snow particle diameter distributions and densities.The research results indicate that when the particle diameter is relatively small,the distribution of snow particles in the bogie cavity is relatively uniform.However,as the particle diameter increases,the snow particles in the bogie cavity are mainly located in the rear wheel pairs of the bogie.When the more realistic Rosin-Rammler diameter distribution is applied to snow particles,the positions of snow particles with different diameters vary in the bogie cavity.More precisely,smaller diameter particles are primarily located in the front and upper parts of the bogie cavity,while larger diameter snow particles accumulate at the rear and in the lower parts of the bogie cavity.展开更多
The purpose of this study is to determine a suitable modeling method to make computational fluid dynamics(CFD)simulation more efficient for aeroacoustics optimization of the bogie region of high-speed trains.To this e...The purpose of this study is to determine a suitable modeling method to make computational fluid dynamics(CFD)simulation more efficient for aeroacoustics optimization of the bogie region of high-speed trains.To this end,four modeling methods are considered,which involve different geometry simplifications and boundary condition specifications.The corresponding models are named the three-car marshalling model,computational domain shortening model,carbody shortening model,and sub-domain model.Combining the detached eddy simulation(DES)model and Ffowcs Williams-Hawkings(FW-H)equation,the unsteady flow field and far-field noise of the four models are predicted.To evaluate the effect of the different modeling methods,the time-averaged flow field,fluctuating flow field,and far-field noise results of the four models are compared and analyzed in detail with the results of the three-car marshalling model used as basis for comparison.The results show that the flow field results of the bogie region predicted by the four models have relatively high consistency.However,the usage of the non-time varying outlet boundary conditions in the computational domain shortening model and sub-domain model could affect the pressure fluctuation on the upstream carbody surface.When only the bogie region is used as the source surface,the differences between the far-field noise results of the three simplified models and the three-car marshalling model are all within 1 dB;when the train head is used as the source surface,the results of the carbody shortening model and the three-car marshalling model are more consistent.展开更多
Combining the detached eddy simulation(DES)method and Ffowcs Williams-Hawkings(FW-H)equation,the effect of bogie cavity end wall inclination on the flow field and aerodynamic noise in the bogie region is numerically s...Combining the detached eddy simulation(DES)method and Ffowcs Williams-Hawkings(FW-H)equation,the effect of bogie cavity end wall inclination on the flow field and aerodynamic noise in the bogie region is numerically studied.First,the simulation is conducted based on a simplified cavity-bogie model,including five cases with different inclination angles of the front and rear walls of the cavity.By comparing and analyzing the flow field and acoustic results of the five cases,the influence of the regularity and mechanism of the bogie cavity end wall inclination on the flow field and the aerodynamic noise of the bogie region are revealed.Then,the noise reduction strategy determined by the results of the simplified cavity-bogie model is applied to a three-car marshaling train model to verify its effectiveness when applied to the real train.The results reveal that the forward inclination of the cavity front wall enlarges the influence area of shear vortex structures formed at the leading edge of the cavity and intensifies the interaction between the vortex structures and the front wheelset,frontmotor,and front gearbox,resulting in the increase of the aerodynamic noise generated by the bogie itself.The backward inclination of the cavity rear wall is conducive to guiding the vortex structures flow out of the cavity and weakening the interaction between the shear vortex structures and the cavity rear wall,leading to the reduction of the aerodynamic noise generated by the bogie cavity.Inclining the rear end wall of the foremost bogie cavity of the head car is a feasible aerodynamic noise reduction measure for high-speed trains.展开更多
To investigate the influence of snow particle rotational motion on the accumulation of snow in the bogie region of high-speed trains,an Euler‒Lagrange numerical approach is adopted.The study examines the effects of sn...To investigate the influence of snow particle rotational motion on the accumulation of snow in the bogie region of high-speed trains,an Euler‒Lagrange numerical approach is adopted.The study examines the effects of snow particle diameter and train speed on the ensuing dynamics.It is shown that considering snow particle rotational motion causes significant deviation in the particle trajectories with respect to non-rotating particles.Such a deviation increases with larger snow particle diameters and higher train speeds.The snow accumulation on the overall surface of the bogie increases,and the amount of snow on the vibration reduction device varies greatly.In certain conditions,the amount of accumulated snow can increase by several orders of magnitudes.展开更多
In this study,the unsteady Reynolds-averaged Navier–Stokes algorithm coupled with the Discrete Phase Model(DPM)was used to study the accumulation of snow in the bogie region of a high-speed train under crosswind cond...In this study,the unsteady Reynolds-averaged Navier–Stokes algorithm coupled with the Discrete Phase Model(DPM)was used to study the accumulation of snow in the bogie region of a high-speed train under crosswind conditions.Moreover,the impact of active blowing schemes on the airflow around the bogie and the dynamics and deposition of snow particles were also assessed.According to the results:in the crosswind environment,active blowing changes the flow field in the bogie area,reducing the flow of air coming from the windward side and bottom of the bogie.The trajectory of snow particles carried by crosswinds is modified due to the reduced airflow into the bogie region.With no active blowing,snow accumulation is mainly concentrated in the bogie cavity,frame,and primary suspension;while it is reduced by nearly an order of magnitude as soon as blowing is enabled.Blowing speeds need to be distributed appropriately in order to achieve the best possible snow protection.Continuously increasing the blowing speed on one side does not improve the amount of snow in the bogie region.The optimal condition for snow prevention of the entire train is achieved with a windward side blowing speed of 4 m/s and a leeward side blowing speed of 6 m/s,resulting in a snow reduction rate of 95.6%.Moreover,higher blowing speeds on the leeward side are beneficial for mitigating snow accumulation in the bogie region.展开更多
Purpose–This review aims to give a critical view of the wheel/rail high frequency vibration-induced vibration fatigue in railway bogie.Design/methodology/approach–Vibration fatigue of railway bogie arising from the ...Purpose–This review aims to give a critical view of the wheel/rail high frequency vibration-induced vibration fatigue in railway bogie.Design/methodology/approach–Vibration fatigue of railway bogie arising from the wheel/rail high frequency vibration has become the main concern of railway operators.Previous reviews usually focused on the formation mechanism of wheel/rail high frequency vibration.This paper thus gives a critical review of the vibration fatigue of railway bogie owing to the short-pitch irregularities-induced high frequency vibration,including a brief introduction of short-pitch irregularities,associated high frequency vibration in railway bogie,typical vibration fatigue failure cases of railway bogie and methodologies used for the assessment of vibration fatigue and research gaps.Findings–The results showed that the resulting excitation frequencies of short-pitch irregularity vary substantially due to different track types and formation mechanisms.The axle box-mounted components are much more vulnerable to vibration fatigue compared with other components.The wheel polygonal wear and rail corrugation-induced high frequency vibration is the main driving force of fatigue failure,and the fatigue crack usually initiates from the defect of the weld seam.Vibration spectrum for attachments of railway bogie defined in the standard underestimates the vibration level arising from the short-pitch irregularities.The current investigations on vibration fatigue mainly focus on the methods to improve the accuracy of fatigue damage assessment,and a systematical design method for vibration fatigue remains a huge gap to improve the survival probability when the rail vehicle is subjected to vibration fatigue.Originality/value–The research can facilitate the development of a new methodology to improve the fatigue life of railway vehicles when subjected to wheel/rail high frequency vibration.展开更多
Digital twin is one of the key technologies driving the digitalization and intelligence of railway transportation equipment.The development of enabling technologies such as big data,industrial internet of things,and a...Digital twin is one of the key technologies driving the digitalization and intelligence of railway transportation equipment.The development of enabling technologies such as big data,industrial internet of things,and artificial intelligence has facilitated the deep integration of digital twin technology with railway transportation,promoting the high-quality development of the railway transportation industry.This paper studies the design,manufacturing,operation,and maintenance scenarios and requirements of high-speed train sets.Based on the current status of the application and development trends of digital twin technology,it proposes the overall architecture and functional architecture of a digital train for high-speed train sets.The paper also presents the engineering implementation of key high-speed train set bogie systems,providing valuable information for the future construction of digital trains for high-speed train sets.展开更多
In strong wind-snow environments,the icing phenomenon in the bogie region can adversely affect the operational safety of highspeed trains.This study aims to design an ice-melting system that applies to high-speed trai...In strong wind-snow environments,the icing phenomenon in the bogie region can adversely affect the operational safety of highspeed trains.This study aims to design an ice-melting system that applies to high-speed train bogies and investigate its de-icing performance.The icing experiments with a scaled real bogie were first conducted in the icing and snowing wind tunnel at Central South University in China to obtain the icing distribution and thickness characteristics in the bogie region.Based on the results of icing experiments,a heating ice-melting system was designed,and the flat plate ice-melting experiments with different ice thicknesses were further carried out.The influence of ice-melting power,ice thickness,and the angle between the ice layer and the incoming flow on ice-melting characteristics was comprehensively analyzed.Findings indicate that ice-melting power and ice thickness are negatively and positively correlated with ice-melting time,respectively.As the angle between the ice layer and the incoming flow increases,the ice-melting time first increases and then decreases.Additionally,considering ice-melting energy consumption,lower ice-melting power results in reduced energy consumption for the same ice thickness and inclination angle.The ice-melting characteristics obtained in this study can provide valuable information and insights for the design of bogie ice-melting schemes and ice-melting energy saving for high-speed trains operating in cold regions.展开更多
An investigation of the effect of simplifying bogie regions on the aerodynamic performance of a high-speed train was carried out by studying four train models,to explore possible ways to optimise the train underbody s...An investigation of the effect of simplifying bogie regions on the aerodynamic performance of a high-speed train was carried out by studying four train models,to explore possible ways to optimise the train underbody structure,improve the underbody aerodynamic performance,and reduce the aerodynamic drag.The shear stress transport(SST)k-ωturbulence model was used to study the airflow features of the high-speed train with different bogie regions at Re=2.25×10^(6).The calculated aerodynamic drag and surface pressure were compared with the experimental benchmark of wind tunnel tests.The results show that the SST k-ωmodel presents high accuracy in predicting the flow fields around the train,and the numerical results closely agree with the experimental data.Compared with the train with simplified bogies,the aerodynamic drag of the train with a smooth surface and the train with enclosed bogie cavities/inter-carriage gaps decreases by 38.2%and 30.3%,respectively,while it increases by 10.8%for the train with cavities but no bogies.Thus,enclosing bogie cavities shows a good capability of aerodynamic drag reduction for a new generation of highspeed trains.展开更多
One of the major problems in structural fatigue life analysis is establishing structural load spectra under actual operating conditions.This study conducts theoretical research and experimental validation of quasi-sta...One of the major problems in structural fatigue life analysis is establishing structural load spectra under actual operating conditions.This study conducts theoretical research and experimental validation of quasi-static load spectra on bogie frame structures of high-speed trains.The quasistatic load series that corresponds to quasi-static deformation modes are identified according to the structural form and bearing conditions of high-speed train bogie frames.Moreover,a force-measuring frame is designed and manufactured based on the quasi-static load series.The load decoupling model of the quasi-static load series is then established via calibration tests.Quasi-static load–time histories,together with online tests and decoupling analysis,are obtained for the intermediate range of the Beijing—Shanghai dedicated passenger line.The damage consistency calibration of the quasi-static discrete load spectra is performed according to a damage consistency criterion and a genetic algorithm.The calibrated damage that corresponds with the quasi-static discrete load spectra satisfies the safety requirements of bogie frames.展开更多
This paper investigates the main scale analysis of the aerodynamic noise in the foremost bogie area by the large-eddy simulation(LES)and the Ffowcs Williams-Hawkings(FW-H)analogy.The mechanism of the aerodynamic noise...This paper investigates the main scale analysis of the aerodynamic noise in the foremost bogie area by the large-eddy simulation(LES)and the Ffowcs Williams-Hawkings(FW-H)analogy.The mechanism of the aerodynamic noise in this area has been excavated.The aerodynamic excitation results show that the bogie divides the bogie compartment into two cavities,each of which contains a large circulating flow and presents multi-peak characteristics in the frequency domain.The far-field noise results suggest that in the speed range of 200−350 km/h,the aerodynamic noise mechanism in the bogie area is the same.Cavity noise is the main noise mechanism in the foremost bogie area,and the bogie divides the bogie cabin into two cavities,thereby changing the aerodynamic noise in this area.展开更多
The current research of rail corrugation mainly focuses on the mechanisms of its formation and development. Compared with the root causes and development mechanisms, the wheel-rail impacts, the fatigue failure of vehi...The current research of rail corrugation mainly focuses on the mechanisms of its formation and development. Compared with the root causes and development mechanisms, the wheel-rail impacts, the fatigue failure of vehicle-track parts, and the loss of ride comfort due to rail corrugation should also be taken into account. However, the influences of rail corrugation on vehicle and track vibration, and failure of vehicle and track structural parts are barely discussed in the literature. This paper presents an experimental and numerical investigation of the structural vibration of metro bogies caused by rail corrugation. Extensive experiments are conducted to investigate the effects of short-pitch rail corrugation on the vibration accelerations of metro bogies. A dynamic model of a metro vehicle coupled with a concrete track is established to study the influence of rail corrugation on the structural vibration of metro bogies. The field test results indicate that the short-pitch rail corrugation generates strong vibrations on the axle-boxes and the bogie frames, therefore, accelerates the fatigue failure of the bogie components. The numerical results show that short-pitch rail corrugation may largely reduce the fatigue life of the coil spring, and improving the damping value of the primary vertical dampers is likely to reduce the strong vibration induced by short-pitch rail corrugation. This research systematically studies the effect of rail corrugation on the vibration of metro bogies and proposes some remedies for mitigating strong vibrations of metro bogies and reducing the incidence of failure in primary coil springs, which would be helpful in developing new metro bogies and track maintenance procedures.展开更多
There exist three problems in the calculation of lateral vibration of the train-track time-variant system athome and abroad and the method to solve them is presented. Spatially coupling vibration analysis model of tra...There exist three problems in the calculation of lateral vibration of the train-track time-variant system athome and abroad and the method to solve them is presented. Spatially coupling vibration analysis model of train-track time-variant system is put forward. Each vehicle is modeled as a multi-body system with 26 degrees of freedomand the action of coupler is also considered. The track structure is modeled as an assembly of track elements with 30degrees of freedom, then the spatially coupling vibration matrix equation of the train-track time-variant system is es-tablished on the basis of the principle of total potential energy with stationary value and the "set-in-right-position"rule. The track vertical geometric irregularity is considered as the excitation source of the vertical vibration of thesystem, and the hunting wave of car bogie frame is taken as the excitation source of lateral vibration of the system.The spatially coupling vibration matrix equation of the system is solved by Wilson-θ direct integration method. Theapproximation of the calculated results to the spot test results demonstrates the feasibility and effectiveness of thepresented analysis method. Finally, some other vibration responses of the system are also obtained.展开更多
The brake unit bracket of a bogie frame is an important load-carrying component, particularly under emergency start/stop conditions. Conventional infinite/safe life approaches provide an over-conservative recommendati...The brake unit bracket of a bogie frame is an important load-carrying component, particularly under emergency start/stop conditions. Conventional infinite/safe life approaches provide an over-conservative recommendation for the allowable strength and lifetime, which hinders the lightweight design of modern railway vehicles. In this study, to ensure the reliability and durability of a brake unit bracket, an attempt was made to integrate the nominal stress method and an advanced damage tolerance method. First, a complex bogie frame was modelled using solid elements instead of plate and beam elements. A hot spot stress region on the bracket was found under an eight-stage load spectrum obtained from the Wuhan–Guangzhou high-speed railway line. Based on the probability of foreign damage, a semi-elliptical surface crack was then assumed for residual life assessment. The results obtained by the cumulative damage and damage tolerance methods show that the brake unit bracket can operate for over 30 years. Moreover, even if a 2-mm depth crack exists, the brake unit bracket can be safely operated for more than 2.27 years, with the hope that the crack can be detected in subsequent maintenance procedures. Finally, an appropriate safety margin was suggested which provides a basis for the life prediction and durability assessment of brake unit brackets of high-speed railways.展开更多
Load spectra research for bogie frame requires establishing the load?stress relationship on working condition, which has been omitted by the researchers. With the load?stress of the bogie frame of an intercity Electri...Load spectra research for bogie frame requires establishing the load?stress relationship on working condition, which has been omitted by the researchers. With the load?stress of the bogie frame of an intercity Electric Multiple Unit(Hereinafter referred to as EMU) as the research object, an optimization model of the load?stress transfer relationship is established. The load?stress coe cient for EMU bogie frame was calibrated in the laboratory bench and online test was arranged on Dazhou?Chengdu line. Comparison of nonlinear and linear neural networks proves that the linear transitive relation between the load and stress of the bogie frame in the operating process is highly suitable. An optimization model of the load?stress transfer coe cient is obtained. The data calculated with the modified coe cient are closer to the dynamic stress results in the actual operating process than the data calculated with the calibration coe cient. The coe cient of the modified transitive relation is una ected by operating area, empty load, heavy load, or other conditions in the operating process of the intercity EMU. The real loads in actual situations are obtained. The model of online load?stress relationship that is highly suitable for line stress calculation is finally established. The research is helpful for further damage calculation and inferring the time history signal of the load in load spectra research.展开更多
The current method of estimating the fatigue life of railway structures is to calculating the equivalent stress amplitude based on the measured stress data. However, the random of the measured data is not considered. ...The current method of estimating the fatigue life of railway structures is to calculating the equivalent stress amplitude based on the measured stress data. However, the random of the measured data is not considered. In this paper, a new method was established to compute the equivalent stress amplitude to evaluate the fatigue damage based on the measurable randomness, since the equivalent stress is the key parameter for assessment of structure fatigue life and load derivation. The equivalent stress amplitude of a high-speed train welded bogie frame was found to obey normal distribution under uniform operation route that verified by on-track dynamic stress data, and the proposed model is, in effect, an improved version of the mathematical model used to calculate the equivalent stress amplitude. The data of a long-term, on-track dynamic stress test program was analyzed to find that the normal distribution parameters of equivalent stress amplitude values differ across different operation route. Thus, the fatigue damage of the high-speed train welded bogie frame can be evaluated by the proposed method if the running schedule of the train is known a priori. The results also showed that the equivalent stress amplitude of the region connected to the power system is more random than in other regions of the bogie frame.展开更多
文摘Purpose–This paper aims to offer a novel viewpoint for improving performance and reliability by developing and optimizing suspension components in a Y25 bogie through material optimization based on wheel–rail interactions under variable load and track conditions.Design/methodology/approach–The suspension system,a critical component ensuring adaptation to road and load conditions in all vehicle types,is especially vital in heavy freight and passenger trains.In this context,the suspension set of the Y25 bogie–commonly used in T€urkiye and Europe–was modelled using CATIAV5,and stress analyses have been performed by way of ANSYS using the finite element analysis(FEA)method.E300-520-M cast steel was selected for the bogie frame,while two different spring steels,61SiCr7 and 51CrV4,were considered for the suspension springs.The modeled system was subjected to numerical analysis under loading conditions.The resulting stresses and displacements were compared with the mechanical properties of the selected materials to validate the design.Findings–The results demonstrate that the mechanical strength and deformation characteristics of the suspension components vary according to the applied external loads.The stress and displacement responses of the system were found to be within the allowable limits of the selected materials,confirming the structural integrity and reliability of the design.The suspension set is deemed suitable for the prescribed material and environmental conditions,suggesting potential for practical application in real-world rail systems.Originality/value–This research contributes to the design and optimization of bogie suspension systems using advanced CAD/CAE tools.It thinks that the material selection and numerical validation approach presented here can guide future designs in heavy load rail applications and potentially improve both safety and performance.
基金funded by the Hunan Science and Technology‘Lotus Bud’Talent Support Program(Grant No.2022TJ-XH-009).
文摘Bogie is a pivotal system and plays a critical part in the safety and reliability management of high-speed rail.However,the available bogie system reliability analysis methods lack the consideration of multi-state characteristics,and the common multi-state reliability analysis methods,being an NP-hard problem,lead to low efficiency.In order to overcome these drawbacks,this paper proposes a novel multi-state rail train bogie system reliability analysis approach based on the extended d-MC model.Three different function interactions within the bogie system are considered to build the multi-state bogie system flow network model.Meanwhile,an extended d-MC model is established to remove unnecessary d-MC candidates and duplicates,which greatly enhances the computing efficiency.The bogie system reliability is calculated,and examples are provided.Numerical experiments are carried out for the different operational conditions of the bogie system and are used to test the practicability of the method proposed in this article;it is found that this method outperforms a newly developed method in solving multi-state reliability problems.
基金supported by National Natural Science Foundation of China (Grant No.51075203)Nanjing University of Aeronautics and Astronautics Research Funding(Grant No.NS2010033)
文摘In asymmetric conditions,the movement and loads of left/right wheels or front/back wheels of the aircraft with multi-wheel or four-wheel bogie landing gears are inconsistent.There are few open literatures related to anti-skid braking system for multi-wheels due to technology blockade.In China,the research on multi-channel control and non-equilibrium regulation has just started,and the design of multi-channel control system for anti-skid braking,the simulation of asymmetry taxiing under braking are not studied.In this paper,a dynamics model of ground movement for aircraft with four-wheel bogie landing gears is established for braking simulation, considering the six-degree-of-freedom aircraft body and the movement of bogies and wheels.A multi-channel anti-skid braking system is designed for the wheels of the main landing gears with four-wheel bogies.The eight wheels on left and right landing gears are divided into four groups,and each group is controlled via one channel.The cross protection and self-locked protection modules are added between different channels.A multi-channel anti-skid braking system with slip-ratio control or with slip-velocity control is established separately.Based on the aircraft dynamics model,aircraft braking to stop with anti-skid control on dry runway and on wet runway are simulated.The simulation results demonstrate that in asymmetric conditions,added with cross protection and self-locked protection modules,the slip-ratio-controlled braking system can automatically regulate brake torque to avoid deep slipping and correct aircraft course.The proposed research has reference value for improving brake control effect on wet runway.
基金The authors greatly appreciate the financial support from the Rail Manufacturing Cooperative Research Centre(funded jointly by participating rail organisations and the Australian Federal Government’s Business Cooperative Research Centres Programme)through Project R1.7.1–“Estimation of adhesion conditions between wheels and rails for the development of advanced braking control systems”.
文摘The dynamic parameters of a roller rig vary as the adhesion level changes.The change in dynamics parameters needs to be analysed to estimate the adhesion level.One of these parameters is noise emanating from wheel–rail interaction.Most previous wheel–rail noise analysis has been conducted to mitigate those noises.However,in this paper,the noise is analysed to estimate the adhesion condition at the wheel–rail contact interface in combination with the other methodologies applied for this purpose.The adhesion level changes with changes in operational and environmental factors.To accurately estimate the adhesion level,the influence of those factors is included in this study.The testing and verification of the methodology required an accurate test prototype of the roller rig.In general,such testing and verification involve complex experimental works required by the intricate nature of the adhesion process and the integration of the different subsystems(i.e.controller,traction,braking).To this end,a new reduced-scale roller rig is developed to study the adhesion between wheel and rail roller contact.The various stages involved in the development of such a complex mechatronics system are described in this paper.Furthermore,the proposed brake control system was validated using the test rig under various adhesion conditions.The results indicate that the proposed brake controller has achieved a shorter stopping distance as compared to the conventional brake controller,and the brake control algorithm was able to maintain the operational condition even at the abrupt changes in adhesion condition.
基金Natural Science Foundation of Shandong Province(Grant No.ZR2022ME180),the National Natural Science Foundation of China(Grant No.51705267).
文摘Snow interacting with a high-speed train can cause the formation of ice in the train bogie region and affect its safety.In this study,a wind-snow multiphase numerical approach is introduced for high-speed train bogies on the basis of the Euler-Lagrange discrete phase model.A particle-wall impact criterion is implemented to account for the presence of snow particles on the surface.Subsequently,numerical simulations are conducted,considering various snow particle diameter distributions and densities.The research results indicate that when the particle diameter is relatively small,the distribution of snow particles in the bogie cavity is relatively uniform.However,as the particle diameter increases,the snow particles in the bogie cavity are mainly located in the rear wheel pairs of the bogie.When the more realistic Rosin-Rammler diameter distribution is applied to snow particles,the positions of snow particles with different diameters vary in the bogie cavity.More precisely,smaller diameter particles are primarily located in the front and upper parts of the bogie cavity,while larger diameter snow particles accumulate at the rear and in the lower parts of the bogie cavity.
基金National Natural Science Foundation of China(No.12172308)National Key Research and Development Program of China(No.2020YFA0710902).
文摘The purpose of this study is to determine a suitable modeling method to make computational fluid dynamics(CFD)simulation more efficient for aeroacoustics optimization of the bogie region of high-speed trains.To this end,four modeling methods are considered,which involve different geometry simplifications and boundary condition specifications.The corresponding models are named the three-car marshalling model,computational domain shortening model,carbody shortening model,and sub-domain model.Combining the detached eddy simulation(DES)model and Ffowcs Williams-Hawkings(FW-H)equation,the unsteady flow field and far-field noise of the four models are predicted.To evaluate the effect of the different modeling methods,the time-averaged flow field,fluctuating flow field,and far-field noise results of the four models are compared and analyzed in detail with the results of the three-car marshalling model used as basis for comparison.The results show that the flow field results of the bogie region predicted by the four models have relatively high consistency.However,the usage of the non-time varying outlet boundary conditions in the computational domain shortening model and sub-domain model could affect the pressure fluctuation on the upstream carbody surface.When only the bogie region is used as the source surface,the differences between the far-field noise results of the three simplified models and the three-car marshalling model are all within 1 dB;when the train head is used as the source surface,the results of the carbody shortening model and the three-car marshalling model are more consistent.
基金supported by National Natural Science Foundation of China(12172308)National Key Research and Development Program of China(2020YFA0710902).
文摘Combining the detached eddy simulation(DES)method and Ffowcs Williams-Hawkings(FW-H)equation,the effect of bogie cavity end wall inclination on the flow field and aerodynamic noise in the bogie region is numerically studied.First,the simulation is conducted based on a simplified cavity-bogie model,including five cases with different inclination angles of the front and rear walls of the cavity.By comparing and analyzing the flow field and acoustic results of the five cases,the influence of the regularity and mechanism of the bogie cavity end wall inclination on the flow field and the aerodynamic noise of the bogie region are revealed.Then,the noise reduction strategy determined by the results of the simplified cavity-bogie model is applied to a three-car marshaling train model to verify its effectiveness when applied to the real train.The results reveal that the forward inclination of the cavity front wall enlarges the influence area of shear vortex structures formed at the leading edge of the cavity and intensifies the interaction between the vortex structures and the front wheelset,frontmotor,and front gearbox,resulting in the increase of the aerodynamic noise generated by the bogie itself.The backward inclination of the cavity rear wall is conducive to guiding the vortex structures flow out of the cavity and weakening the interaction between the shear vortex structures and the cavity rear wall,leading to the reduction of the aerodynamic noise generated by the bogie cavity.Inclining the rear end wall of the foremost bogie cavity of the head car is a feasible aerodynamic noise reduction measure for high-speed trains.
基金funded by The National Natural Science Foundation of China(Grant No.12172308)the Provincial Natural Science Foundation of Hunan(Grant No.2023JJ40260).
文摘To investigate the influence of snow particle rotational motion on the accumulation of snow in the bogie region of high-speed trains,an Euler‒Lagrange numerical approach is adopted.The study examines the effects of snow particle diameter and train speed on the ensuing dynamics.It is shown that considering snow particle rotational motion causes significant deviation in the particle trajectories with respect to non-rotating particles.Such a deviation increases with larger snow particle diameters and higher train speeds.The snow accumulation on the overall surface of the bogie increases,and the amount of snow on the vibration reduction device varies greatly.In certain conditions,the amount of accumulated snow can increase by several orders of magnitudes.
基金funded by the National Natural Science Foundation of China(Grant No.12172308)the Provincial Natural Science Foundation of Hunan(Grant No.2023JJ40260).
文摘In this study,the unsteady Reynolds-averaged Navier–Stokes algorithm coupled with the Discrete Phase Model(DPM)was used to study the accumulation of snow in the bogie region of a high-speed train under crosswind conditions.Moreover,the impact of active blowing schemes on the airflow around the bogie and the dynamics and deposition of snow particles were also assessed.According to the results:in the crosswind environment,active blowing changes the flow field in the bogie area,reducing the flow of air coming from the windward side and bottom of the bogie.The trajectory of snow particles carried by crosswinds is modified due to the reduced airflow into the bogie region.With no active blowing,snow accumulation is mainly concentrated in the bogie cavity,frame,and primary suspension;while it is reduced by nearly an order of magnitude as soon as blowing is enabled.Blowing speeds need to be distributed appropriately in order to achieve the best possible snow protection.Continuously increasing the blowing speed on one side does not improve the amount of snow in the bogie region.The optimal condition for snow prevention of the entire train is achieved with a windward side blowing speed of 4 m/s and a leeward side blowing speed of 6 m/s,resulting in a snow reduction rate of 95.6%.Moreover,higher blowing speeds on the leeward side are beneficial for mitigating snow accumulation in the bogie region.
基金The author sincerely appreciates the help provided by the research team(Wheel/rail interaction,Vibration and Noise Research Team)and CRRC.In addition,this study has also been supported by Science and Technology Research Plan of China Railway General Corporation(No.P2019J002,N2022J009)China Association of Science and Technology Young Talent Support Project(No.2019QNRC001)+1 种基金National Natural Science Foundation(No.U1934203)Sichuan Science and Technology Program(No.2022NSFSC0469,2023NSFSC0374,2023YFH0049).
文摘Purpose–This review aims to give a critical view of the wheel/rail high frequency vibration-induced vibration fatigue in railway bogie.Design/methodology/approach–Vibration fatigue of railway bogie arising from the wheel/rail high frequency vibration has become the main concern of railway operators.Previous reviews usually focused on the formation mechanism of wheel/rail high frequency vibration.This paper thus gives a critical review of the vibration fatigue of railway bogie owing to the short-pitch irregularities-induced high frequency vibration,including a brief introduction of short-pitch irregularities,associated high frequency vibration in railway bogie,typical vibration fatigue failure cases of railway bogie and methodologies used for the assessment of vibration fatigue and research gaps.Findings–The results showed that the resulting excitation frequencies of short-pitch irregularity vary substantially due to different track types and formation mechanisms.The axle box-mounted components are much more vulnerable to vibration fatigue compared with other components.The wheel polygonal wear and rail corrugation-induced high frequency vibration is the main driving force of fatigue failure,and the fatigue crack usually initiates from the defect of the weld seam.Vibration spectrum for attachments of railway bogie defined in the standard underestimates the vibration level arising from the short-pitch irregularities.The current investigations on vibration fatigue mainly focus on the methods to improve the accuracy of fatigue damage assessment,and a systematical design method for vibration fatigue remains a huge gap to improve the survival probability when the rail vehicle is subjected to vibration fatigue.Originality/value–The research can facilitate the development of a new methodology to improve the fatigue life of railway vehicles when subjected to wheel/rail high frequency vibration.
基金the National Key R&D Program of China(Grant No.2022YFB4301303)the Major Scientific Research Project of CRRC Qingdao Sifang Co.,Ltd.(Grant No.SF/JS-Xu Zi-2024–439).
文摘Digital twin is one of the key technologies driving the digitalization and intelligence of railway transportation equipment.The development of enabling technologies such as big data,industrial internet of things,and artificial intelligence has facilitated the deep integration of digital twin technology with railway transportation,promoting the high-quality development of the railway transportation industry.This paper studies the design,manufacturing,operation,and maintenance scenarios and requirements of high-speed train sets.Based on the current status of the application and development trends of digital twin technology,it proposes the overall architecture and functional architecture of a digital train for high-speed train sets.The paper also presents the engineering implementation of key high-speed train set bogie systems,providing valuable information for the future construction of digital trains for high-speed train sets.
基金support of the National Natural Science Foundation of China(Grants No.52322215,52388102 and U2368213).
文摘In strong wind-snow environments,the icing phenomenon in the bogie region can adversely affect the operational safety of highspeed trains.This study aims to design an ice-melting system that applies to high-speed train bogies and investigate its de-icing performance.The icing experiments with a scaled real bogie were first conducted in the icing and snowing wind tunnel at Central South University in China to obtain the icing distribution and thickness characteristics in the bogie region.Based on the results of icing experiments,a heating ice-melting system was designed,and the flat plate ice-melting experiments with different ice thicknesses were further carried out.The influence of ice-melting power,ice thickness,and the angle between the ice layer and the incoming flow on ice-melting characteristics was comprehensively analyzed.Findings indicate that ice-melting power and ice thickness are negatively and positively correlated with ice-melting time,respectively.As the angle between the ice layer and the incoming flow increases,the ice-melting time first increases and then decreases.Additionally,considering ice-melting energy consumption,lower ice-melting power results in reduced energy consumption for the same ice thickness and inclination angle.The ice-melting characteristics obtained in this study can provide valuable information and insights for the design of bogie ice-melting schemes and ice-melting energy saving for high-speed trains operating in cold regions.
基金Project(2020YFF0304103-03) supported by the National Key Research and Development Program of ChinaProject(2020JJ4737) supported by the Natural Science Foundation of Hunan Province,China+1 种基金Project (202045014) supported by the Central University Financial Funds,ChinaProject(P2019J023) supported by the Science and Technology Research Program of China National Railway Group Co.,Ltd。
文摘An investigation of the effect of simplifying bogie regions on the aerodynamic performance of a high-speed train was carried out by studying four train models,to explore possible ways to optimise the train underbody structure,improve the underbody aerodynamic performance,and reduce the aerodynamic drag.The shear stress transport(SST)k-ωturbulence model was used to study the airflow features of the high-speed train with different bogie regions at Re=2.25×10^(6).The calculated aerodynamic drag and surface pressure were compared with the experimental benchmark of wind tunnel tests.The results show that the SST k-ωmodel presents high accuracy in predicting the flow fields around the train,and the numerical results closely agree with the experimental data.Compared with the train with simplified bogies,the aerodynamic drag of the train with a smooth surface and the train with enclosed bogie cavities/inter-carriage gaps decreases by 38.2%and 30.3%,respectively,while it increases by 10.8%for the train with cavities but no bogies.Thus,enclosing bogie cavities shows a good capability of aerodynamic drag reduction for a new generation of highspeed trains.
基金supported by the National Natural Science Foundation of China(U1134201)partly supported by the National High Technology Research and Development Program of China(0912JJ0104-DL00-H-HZ-001-20100105)
文摘One of the major problems in structural fatigue life analysis is establishing structural load spectra under actual operating conditions.This study conducts theoretical research and experimental validation of quasi-static load spectra on bogie frame structures of high-speed trains.The quasistatic load series that corresponds to quasi-static deformation modes are identified according to the structural form and bearing conditions of high-speed train bogie frames.Moreover,a force-measuring frame is designed and manufactured based on the quasi-static load series.The load decoupling model of the quasi-static load series is then established via calibration tests.Quasi-static load–time histories,together with online tests and decoupling analysis,are obtained for the intermediate range of the Beijing—Shanghai dedicated passenger line.The damage consistency calibration of the quasi-static discrete load spectra is performed according to a damage consistency criterion and a genetic algorithm.The calibrated damage that corresponds with the quasi-static discrete load spectra satisfies the safety requirements of bogie frames.
基金Project(2017YFB1201103)supported by the National Key Research and Development Plan of ChinaProject(2019zzts540)supported by the Graduate Student Independent Innovation Project of Central South University,China。
文摘This paper investigates the main scale analysis of the aerodynamic noise in the foremost bogie area by the large-eddy simulation(LES)and the Ffowcs Williams-Hawkings(FW-H)analogy.The mechanism of the aerodynamic noise in this area has been excavated.The aerodynamic excitation results show that the bogie divides the bogie compartment into two cavities,each of which contains a large circulating flow and presents multi-peak characteristics in the frequency domain.The far-field noise results suggest that in the speed range of 200−350 km/h,the aerodynamic noise mechanism in the bogie area is the same.Cavity noise is the main noise mechanism in the foremost bogie area,and the bogie divides the bogie cabin into two cavities,thereby changing the aerodynamic noise in this area.
基金Supported by National Natural Science Foundation of China(Grant Nos.U1361117,51305360)PhD Programs Foundation of Ministry of Education of China(Grant No.20130184110005)+1 种基金Cultivation Program for the Excellent Doctoral Dissertation of Southwest Jiaotong UniversityGuangzhou Metro Corporation Program of China
文摘The current research of rail corrugation mainly focuses on the mechanisms of its formation and development. Compared with the root causes and development mechanisms, the wheel-rail impacts, the fatigue failure of vehicle-track parts, and the loss of ride comfort due to rail corrugation should also be taken into account. However, the influences of rail corrugation on vehicle and track vibration, and failure of vehicle and track structural parts are barely discussed in the literature. This paper presents an experimental and numerical investigation of the structural vibration of metro bogies caused by rail corrugation. Extensive experiments are conducted to investigate the effects of short-pitch rail corrugation on the vibration accelerations of metro bogies. A dynamic model of a metro vehicle coupled with a concrete track is established to study the influence of rail corrugation on the structural vibration of metro bogies. The field test results indicate that the short-pitch rail corrugation generates strong vibrations on the axle-boxes and the bogie frames, therefore, accelerates the fatigue failure of the bogie components. The numerical results show that short-pitch rail corrugation may largely reduce the fatigue life of the coil spring, and improving the damping value of the primary vertical dampers is likely to reduce the strong vibration induced by short-pitch rail corrugation. This research systematically studies the effect of rail corrugation on the vibration of metro bogies and proposes some remedies for mitigating strong vibrations of metro bogies and reducing the incidence of failure in primary coil springs, which would be helpful in developing new metro bogies and track maintenance procedures.
基金Project (50078006) supported by the National Natural Science Foundation of China Project (2001G029) supported by the Foundation of the Science and Technology Section of the Railway Bureau
文摘There exist three problems in the calculation of lateral vibration of the train-track time-variant system athome and abroad and the method to solve them is presented. Spatially coupling vibration analysis model of train-track time-variant system is put forward. Each vehicle is modeled as a multi-body system with 26 degrees of freedomand the action of coupler is also considered. The track structure is modeled as an assembly of track elements with 30degrees of freedom, then the spatially coupling vibration matrix equation of the train-track time-variant system is es-tablished on the basis of the principle of total potential energy with stationary value and the "set-in-right-position"rule. The track vertical geometric irregularity is considered as the excitation source of the vertical vibration of thesystem, and the hunting wave of car bogie frame is taken as the excitation source of lateral vibration of the system.The spatially coupling vibration matrix equation of the system is solved by Wilson-θ direct integration method. Theapproximation of the calculated results to the spot test results demonstrates the feasibility and effectiveness of thepresented analysis method. Finally, some other vibration responses of the system are also obtained.
基金Supported by National Natural Science Foundation of China(Grant No.11572267)Sichuan Science and Technology Program(Grant No.2017JY0216)+1 种基金Open Research Project of State Key Laboratory for Strength and Vibration of Mechanical Structures of China(Grant No.SV2016-KF-21)Open Research Project of State Key Laboratory of Traction Power of China(Grant No.2018TPL_T03)
文摘The brake unit bracket of a bogie frame is an important load-carrying component, particularly under emergency start/stop conditions. Conventional infinite/safe life approaches provide an over-conservative recommendation for the allowable strength and lifetime, which hinders the lightweight design of modern railway vehicles. In this study, to ensure the reliability and durability of a brake unit bracket, an attempt was made to integrate the nominal stress method and an advanced damage tolerance method. First, a complex bogie frame was modelled using solid elements instead of plate and beam elements. A hot spot stress region on the bracket was found under an eight-stage load spectrum obtained from the Wuhan–Guangzhou high-speed railway line. Based on the probability of foreign damage, a semi-elliptical surface crack was then assumed for residual life assessment. The results obtained by the cumulative damage and damage tolerance methods show that the brake unit bracket can operate for over 30 years. Moreover, even if a 2-mm depth crack exists, the brake unit bracket can be safely operated for more than 2.27 years, with the hope that the crack can be detected in subsequent maintenance procedures. Finally, an appropriate safety margin was suggested which provides a basis for the life prediction and durability assessment of brake unit brackets of high-speed railways.
基金Supported by National Natural Science Foundation of China(Grant No.U1134201)National Key Research and Development Program of China(Grant No.2016YFB1200404-08)National Key Research and Development Program of China(Grant No.2016YFB1200505-11)
文摘Load spectra research for bogie frame requires establishing the load?stress relationship on working condition, which has been omitted by the researchers. With the load?stress of the bogie frame of an intercity Electric Multiple Unit(Hereinafter referred to as EMU) as the research object, an optimization model of the load?stress transfer relationship is established. The load?stress coe cient for EMU bogie frame was calibrated in the laboratory bench and online test was arranged on Dazhou?Chengdu line. Comparison of nonlinear and linear neural networks proves that the linear transitive relation between the load and stress of the bogie frame in the operating process is highly suitable. An optimization model of the load?stress transfer coe cient is obtained. The data calculated with the modified coe cient are closer to the dynamic stress results in the actual operating process than the data calculated with the calibration coe cient. The coe cient of the modified transitive relation is una ected by operating area, empty load, heavy load, or other conditions in the operating process of the intercity EMU. The real loads in actual situations are obtained. The model of online load?stress relationship that is highly suitable for line stress calculation is finally established. The research is helpful for further damage calculation and inferring the time history signal of the load in load spectra research.
基金Supported by National Key Research and Development Program of China(Grant No.2018YFB1201704)National Natural Science Foundation of China(Major Program,Grant No.11790281)
文摘The current method of estimating the fatigue life of railway structures is to calculating the equivalent stress amplitude based on the measured stress data. However, the random of the measured data is not considered. In this paper, a new method was established to compute the equivalent stress amplitude to evaluate the fatigue damage based on the measurable randomness, since the equivalent stress is the key parameter for assessment of structure fatigue life and load derivation. The equivalent stress amplitude of a high-speed train welded bogie frame was found to obey normal distribution under uniform operation route that verified by on-track dynamic stress data, and the proposed model is, in effect, an improved version of the mathematical model used to calculate the equivalent stress amplitude. The data of a long-term, on-track dynamic stress test program was analyzed to find that the normal distribution parameters of equivalent stress amplitude values differ across different operation route. Thus, the fatigue damage of the high-speed train welded bogie frame can be evaluated by the proposed method if the running schedule of the train is known a priori. The results also showed that the equivalent stress amplitude of the region connected to the power system is more random than in other regions of the bogie frame.
